Tesla Diagnostic Cable Schematics

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8 7 6 5 4 3 Project: SERVICE TOOLING ENGINEERING

FOR BILL OF MATERIALS, REFER TO ITEM IN TESLA INC PLM TOOL. CA DATE REV DESCRIPTION APPD APPD
THE ITEM LIST ON THIS DRAWING IS PROVIDED FOR REFERENCE ONLY. 14-DEC-2011 1 INITIAL RELEASE --
ITEM QTY PART NUMBER DESCRIPTION SUPPLIER MATERIAL 15-AUG-2014 2 IMPORTED DESIGN INTO CATIA. ADDED --
1 1 N/A MALE RJ-45-8P OR EQUIVALENT GENERIC N/A ITEM 4
08-JUN-2023 3 UPDATED FOR EXTERNAL USE --
2 1 LD5-881-3045 OR HIGH SPEED DATE CABLE ROSENBERGER N/A
EQUIVALENT
3 1 HD1-638-T13 HSD, CODE B WHALE WHITE ROSENBERGER N/A

D 4 AS REQUIRED EPS300 OR
EQUIVALENT
HEAT SHRINK TUBING 1/4 OR
EQUIVALENT
3M N/A D
1

2 4

C WIRE DIAGRAM C
LABEL LOCATED 70MM FROM RJ45 CONNECTOR J1 COLOR (SIGNAL) J2

03
LABEL TO INCLUDE: 1 BLUE (TXP) 1 NOTE:
PART NAME, PART NUMBER, AND MANUFACTURED DATE 6 ORANGE (RXN) 2 THE INFORMATION IN THIS DOCUMENT IS BEING

DRAWING VERSION
3 BROWN (RXP) 3 PROVIDED AS A COURTESY TO FACILITATE THE
BROADER AVAILABILITY OF THESE COMPONENTS FOR
2 GREEN (TXN) 4
GOOD FAITH USE WITH TESLA VEHICLES. IF YOU

03
SHIELDING 5 USE THIS INFORMATION, IT’S YOUR
RESPONSIBILITY TO ENSURE THAT THE

REV
INFORMATION IS ACCURATE FOR AND COMPATIBLE
WITH YOUR OWN PRODUCTS AND THAT ALL USES AND
RESULTING PRODUCTS COMPLY WITH ALL LAWS AND

B HARNESS, DIAGNOSTIC, HSD TO ETHERNET


SAFETY PROTOCOLS. IMPROPER MANUFACTURING OR
INSTALLATION OF ANY NON-TESLA PRODUCTS MAY
VOID RELEVANT PARTS OF THE VEHICLE WARRANTY.
B
CAD FILE NAME TRACEABILITY GRADE

A
DRAWN BY -- DATE 08-JUN-2023

CABLE SPECIFICATIONS DESIGN


Number of Conductors 4 CHARACTERISTICS
Nominal Impedance( ) 100 15% 1-4 CONDUCTOR © Copyright 2023. THIS DOCUMENT IS PROPERTY OF TESLA INC. ALL RIGHTS RESERVED.

Nominal Capacitance(pF/m@1KHz) 50 5 STRANDING


Attenuation(dB/100m@100MHz) 33 6 FOIL MATERIAL

Skew conductor pairs(ps/m) 25 7 SHIELD N/A


FINISH EST.
Crosstalk(dB@1GHz) -40 8 SHEATH MASS (g)
Differential Shielding Effectiveness N/A MASS
A
THIRD ANGLE PROJECTION DIMENSIONS ARE IN SCALE SHEET
A (dB @ 1GHz) 75 CONNECTOR SPECIFICATIONS
MILLIMETERS. SIZE
(dB @ 2GHz) 65 IMPEDANCE( ) 100 15% ANGLES ARE IN

Cable Thickness (mm) 5 Insertion Loss(dV Max DC-1GHz) -0.3


Near End Crosstalk (dB Max) -30
DEGREES.
1:1 B
Single Bend Radius (x cable diam.) 3 ITEM NAME
Multiple Bend Rdaius (x cable diam.) 5 Far End Crosstalk (dB Max) -35 HARNESS, DIAGNOSTIC, HSD TO RJ45
(16k cycles min) Contact Resistance (m Max) 50 ITEM REVISION SHEET
NUMBER
Operating Temperature( C) -40 to +105 Temperature Range ( C) -40 to +85 1013230-00-A
03 1 of 1

8 7 6 5 4 3 2 1
8 7 6 5 4 3 Project: SERVICE TOOLING ENGINEERING
ADDITIONAL NOTES: ITEM QTY PART NUMBER DEFINITION SUPPLIER NOTES CA DATE REV DESCRIPTION APPD APPD
A1. SUMITOMO CONNECTOR (ITEM -1) REQUIRES THE 1 1 6098-3810 CONNECTOR, FEMALE, 0.64MM PIN DEPTH SUMITOMO 08-JUN-2023 01 UPDATED FOR EXTERNAL USE AND --
SUMITOMO CONNECTOR ADJUSTMENT
HORIZONTAL LATCH COVER TO BE CLIPPED OF AT THE 2 1 N/A RJ45 ETHERNET PLUG, MALE, 8 PINS OR EQUIVALENT --
LINES DETAILED IN THE PICTURES ON PAGE 2.
3 1 N/A HIGH-FLEX CAT5E ETHERNET CABLE, TWISTED-PAIR, INTERNAL ANIXTER
A2. ITEM IS REQUIRED TO EXTEND CABLE LENGTH FOR
WIRES 24 AWG OR EQUIVALENT
EASE OF USE ONLY. NOT SHOWN IN DRAWING. TO BE
INCLUDED WITH THIS CABLE AS A KIT. 4 4 8240-0182 SUMITOMO CONNECTOR TERMINAL, TIN, 0.64MM PIN DEPTH OR SUMITOMO
EQUIVALENT

D 5 AS REQUIRED N/A ADHESIVE-LINED HEAT-SHRINK TUBING OR EQUIVALENT -- D


6 AS REQUIRED N/A RTV 162 ADHESIVE OR EQUIVALENT --
7 1 N/A 10' (MIN. CAT5E) ETHERNET CABLE TWISTED PAIR UNSHIELDED -- A2
OR EQUIVALENT
8 1 N/A FEMALE TO FEMALE RJ45 COUPLER OR EQUIVALENT -- A2

1
LABEL LOCATED 70MM FROM RJ45 CONNECTOR
2
LABEL TO INCLUDE:
PART NAME, PART NUMBER, AND MANUFACTURED DATE

J1
3 J2
Pin 1
C C

01
DRAWING VERSION
215 ±5

01
Pin 5

REV
2:1 SCALE, VIEW FROM
4x 4

B HARNESS, DIAGNOSTIC, SUMITOMO TO RJ45


MATING END
5

B WIRE DIAGRAM
J1 COLOR (SIGNAL) J2
CAD FILE NAME TRACEABILITY GRADE
1 WHITE GREEN 3
2 GREEN 6 A
3 WHITE ORANGE 1 DRAWN BY -- DATE 08-JUN-2023

4 ORANGE 2
5
© Copyright 2023. THIS DOCUMENT IS PROPERTY OF TESLA INC. ALL RIGHTS RESERVED.

MATERIAL

N/A
FINISH EST.
MASS (g)
NOTE: N/A --
THE INFORMATION IN THIS DOCUMENT IS BEING PROVIDED AS A
A
THIRD ANGLE PROJECTION DIMENSIONS ARE IN SCALE SHEET
A COURTESY TO FACILITATE THE BROADER AVAILABILITY OF MILLIMETERS.
ANGLES ARE IN
SIZE
THESE COMPONENTS FOR GOOD FAITH USE WITH TESLA
VEHICLES. IF YOU USE THIS INFORMATION, IT’S YOUR
RESPONSIBILITY TO ENSURE THAT THE INFORMATION IS
DEGREES.
1:1 B
ACCURATE FOR AND COMPATIBLE WITH YOUR OWN PRODUCTS AND ITEM NAME
THAT ALL USES AND RESULTING PRODUCTS COMPLY WITH ALL HARNESS, DIAGNOSTIC, SUMITOMO TO RJ45
LAWS AND SAFETY PROTOCOLS. IMPROPER MANUFACTURING OR ITEM REVISION SHEET
INSTALLATION OF ANY NON-TESLA PRODUCTS MAY VOID NUMBER
1137658-00-D
RELEVANT PARTS OF THE VEHICLE WARRANTY. 01 1 of 2

8 7 6 5 4 3 2 1
8 7 6 5 4 3 Project: SERVICE TOOLING ENGINEERING

D D

C C

01
PDM VERSION
01
NOTE:

REV
THE INFORMATION IN THIS DOCUMENT IS BEING PROVIDED AS A
COURTESY TO FACILITATE THE BROADER AVAILABILITY OF

B HARNESS, DIAGNOSTIC, SUMITOMO TO RJ45


THESE COMPONENTS FOR GOOD FAITH USE WITH TESLA
VEHICLES. IF YOU USE THIS INFORMATION, IT’S YOUR
RESPONSIBILITY TO ENSURE THAT THE INFORMATION IS
ACCURATE FOR AND COMPATIBLE WITH YOUR OWN PRODUCTS AND
B THAT ALL USES AND RESULTING PRODUCTS COMPLY WITH ALL
LAWS AND SAFETY PROTOCOLS. IMPROPER MANUFACTURING OR
A1 INSTALLATION OF ANY NON-TESLA PRODUCTS MAY VOID
RELEVANT PARTS OF THE VEHICLE WARRANTY.

CAD FILE NAME CAD FILE VERSION


-- --
DRAWN BY -- DATE 08-JUN-2023

© Copyright 2023. THIS DOCUMENT IS PROPERTY OF TESLA INC. ALL RIGHTS RESERVED.

MATERIAL
N/A
FINISH EST. MASS (g)
N/A --
A THIRD ANGLE PROJECTION DIMENSIONS ARE IN SCALE SHEET
A
MILLIMETERS. SIZE
ANGLES ARE IN
--
DEGREES.
B
ITEM NAME
HARNESS, DIAGNOSTIC, SUMITOMO TO RJ45
ITEM NUMBER REVISION SHEET
1137658-00-D 01 2 of 2

8 7 6 5 4 3 2 1
8 7 6 5 4 3 Project: SERVICE TOOLING
ADDITIONAL NOTES FOR BILL OF MATERIALS, REFER TO ITEM IN TESLA INC PLM TOOL. CA DATE REV DESCRIPTION APPD APPD
THE ITEM LIST ON THIS DRAWING IS PROVIDED FOR REFERENCE ONLY. 08-MAR-21 01 INITIAL RELEASE GH
A1. TESLA HAS TESTED THIS MEDIA CONVERTER. ITEM QTY PART NUMBER DESCRIPTION SUPPLIER NOTES 26-JUL-23 02 UPDATED FOR EXTERNAL USE GH
OTHER 1000BASE-T1 CONVERTERS WITH SIMILAR
1 1 TE-1403 100/1000BASET1 MEDIA CONVERTER H-MTD TECHNICA ENGINEERING A1
WIRING COULD ALSO BE COMPATIBLE. 17-JAN-24 03 UPDATED TEXT AND DESCRIPTIONS GH
A2. PREVIOUS TECHINICA ENGINEERING PN:TE-1409 2 1 PRO_1050/ TECHNICA ENGINEERING/ A2, A3
CABLESET H-MTD TO H-MTD
TESLA PN: 1533065-00-A LCA-101-227-A-B_TES ROSENBERGER
A3. INCLUDED AS COMPONENTS WITH ITEM -1 3 1 N/A WIRE TO 5.5MM BARREL JACK TO CONNECT TO PWR CONN TECHNICA ENGINEERING A3, A4
A4. BARREL JACK OPTIONAL TO USE WITH ITEM -5
D A5. OPTIONAL
4 1 N/A 1M ETHERNET CABLE, RJ45 PLUG TO RJ45 PLUG TECHNICA ENGINEERING A3 D
5 1 N/A 12V LIGHTER PLUG TO 5.5MM BARREL PLUG GENERIC A5

4
3
2
5

C C

01.0
DRAWING VERSION
03
REV
DETAIL FOR TESLA SPECIFIC
ITEM-2 (LCA-101-227-A-B_TES)

B MEDIA CONV. ETHERNET DIAG. KIT, MSXP2


B VIEW 227 ±10 VIEW
CAD FILE NAME TRACEABILITY GRADE
1
XXXXX: DENOTES CABLE TYPE
LCA-101
A
DRAWN BY
-- DATE 2024-01-17

© Copyright 2023. THIS DOCUMENT IS PROPERTY OF TESLA INC. ALL RIGHTS RESERVED.

MATERIAL

N/A
FINISH EST.
MASS (g)
NOTE: N/A --
THE INFORMATION IN THIS DOCUMENT IS BEING PROVIDED AS A THIRD ANGLE PROJECTION DIMENSIONS ARE IN SCALE SHEET
A COURTESY TO FACILITATE THE BROADER AVAILABILITY OF MILLIMETERS.
ANGLES ARE IN
SIZE A
THESE COMPONENTS FOR GOOD FAITH USE WITH TESLA
VEHICLES. IF YOU USE THIS INFORMATION, IT’S YOUR
RESPONSIBILITY TO ENSURE THAT THE INFORMATION IS
DEGREES.
1:1 B
ITEM
ACCURATE FOR AND COMPATIBLE WITH YOUR OWN PRODUCTS AND NAME
MEDIA CONVERTER, ETHERNET DIAGNOSIS KIT,
THAT ALL USES AND RESULTING PRODUCTS COMPLY WITH ALL MODEL S/X PALLADIUM
LAWS AND SAFETY PROTOCOLS. IMPROPER MANUFACTURING OR ITEM REVISION SHEET
INSTALLATION OF ANY NON-TESLA PRODUCTS MAY VOID NUMBER
1669075-00-A
RELEVANT PARTS OF THE VEHICLE WARRANTY. 03 1 of 1

8 7 6 5 4 3 2 1

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