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NTPC Limited SCE Log Book Site Name : NTPC Sipat Log Ref::20220903C39
Date:2022-09-03 Shift : 21:30:00 -- 07:00:00 Group: A Name : NEERAJ CHAUHAN ( 100342)

TIME 9/3/2022 14:38

UNIT-1 UNIT-2 UNIT-3 UNIT-4 UNIT-5
Unit Load / MVAR 650 2 642 16 646 12 492 8 493 -5
Cond Vacuum ( mm Hg
0.124 0.744 0.115 0.738 0.121 0.790 -0.867 0.708 -0.869 0.732
) / SP.COAL

Coal / Air flow 488 2249 478 2128 507 2122 351 1570 362 1686
Oxygen % ( L / R ) Bad 2.60 3.06 3.19 4.00 3.39 2.76 3.88 2.39 3.56
ID outlet flue gas temp 126 125 128 125 118 114 137 129 123 126
Eco. Inlet / outlet feed
290 337 340 288 336 256 324 324 321
water temp

W.B to Fur. DP 63 89 88 79 69 95 85 106 103

Burner tilt 83 131 24 51
MS / HRH Header temp 538/541 561/561 537/539 562/562 538/543 558/558 534 536 539 543
BLI / ECO (Feed) Flow 2071 2051 2041 2140 2012 1982 1541 1508 1578 1564
Max metal temp SH /
553 575 545 578 548 582 553 537 552 554
RH

Max W/W metal temp. 428 434 421

Live steam/ First stg
246 246 248 171 167 170 165
press.

Opacity 30 35 22 32 40
COND DO 23 14 14 8 7

MRS U#1 CONVEYING PR LOW ALARM IS BEING PROVIDED(BY C&I) IN MRS SYSTEM PC.
TDBFP’s recirculation valves passing checked in stage-1&2 units.(U-1 TDBFP-A/B:20/50 TPH, U-2 TDBFP-A/B:80/60 TPH, U-3 TDBFP-A/B:150/90 TPH,unit-4
Nil, U-5 TDBFP-A/B:101/117 TPH

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ALL UNITS SEAL TROUGH FLUSHING TO BE DONE ON DAILY BASIS.

IN CASE OF REQUIREMENT OF OIL TOP UP IN GB OR BEARING, ALL UCEs ARE REQUESTED TO CONTACT LUB OIL CELL HAVING INTERCOM -7540
FOR FURTHER ACTION INSTEAD OF CALLING MAINTENANCE SCTION. n6 TO RAISED AS ER PREVIOUS PRACTICE.
IA PERMANENT CONNECTION TO BE PROVIDED IN U#2 AND U#3 FOR RH PRESERVATION DURING OPPORTUNITY.
In Night Shift all units ESP Pass (one pass in one unit) 10 min manual rapping to be done as discusse in DPM.
INSTRUMENT AIR LINES , PLANT AIR LINES and MRS receiver tanks AND APH rceiver tank MOISTURE TO BE DRAINED IN EVERY SHIFT POSITIVELY
AS PER GM(O&M).
TO AVOID ID FAN STALLING DURING RAMP UP
ANY THROTLING(IF ANY) OF APH OUTLET DAMPERS TO BE NORMALISED BEFORE RAMP UP.
-BPC OF ID FANS TO BE RESTRICTED BELOW 70%.

UNIT- 1
SHIFT ACTIVITIES: MILLS (I/S,AVL,U/ptw):8/EK/--, BOILER TOP PR-1.35 KSC, CT-36

PTW ISSUED ON MILL-E FOR PMJ.

CONDENSATE DO MAINTAINING ON HIGHER SIDE.

AFTER CEP-A OF TDBFP-B, CEP-B DISCHARGE PRESSURE FALLING DRASTICALLY (WITH TIME DELAY 4-5SEC) AND CEP-A TAKING AUTO
START AGAIN. CURRENTLY CEP-A IS IN SERVICE.

OFFSITE:

VAM-1 VAC PP -1 GOT TRIPPED. TO BE FOLLOWED.

ALL CW PUMPS THRUST BEARING OIL LEVEL WAS SHOWING WRONG,LWC ISSUED TO C&I. PENDING.
IAC-1 SUCTION FILTER DP HIGH. N^AND INFORMED TO OFS FOR FILTER CLEANING.
HFO PUMP HOUSE DOT AREA DEWATERING PUMP SUPPLY NOT AVAILABLE. N^. EMD INFORMED .
PROCESS WATER PUMP-B GOT DECOUPLED.(BOLT BROKEN). .PTW ISSUED TO OFS.

PENDING ISSUES
SCREW CHILLER-1 PTW ISSUED TO EMD/TMD,
ASLD 3 FB NOT COMING. NOTIFIED TO C&I. NOT AVAILABLE SINCE SOFA INSTALLATION.
HPCV 1 BOTH CHANNEL GETING BAD INTERMITTENTLY.
ID FAN-B BP SOFT LOCK DONE AT 75%,
SERVO COOLING LINE AT 8.5 M PUNCTURE, LWC ISSUED,
HPCV PIPE HANGER AT 8.5 M TOWARDS SWITCHYARD SIDE LOOSE,
MILL K HAD HEAVY PASSING OF 95 TPH,
LOW CONC. AMONIA DOSING PUMP A NOT AVIALBLE AT SITE.
PA FAN B OIL LKG FROM CONTROL OIL LINE DROP WISE.
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HPCV-3 CURRENT & OIL PRESS HUNTING,

TDBFP B PUMP DISCHARGE SIDE VIBRATION (VERTICAL- 10LAC40CY002) GOING UPTO 13 DURING RAMP UP,
TD-A MP PS SEAL LIQ TEMP MAINTAINING HIGH 88 DEG. NF^.
TD-B VAC PUMP-A HIGH VIB FROM PUMP, N^.
GSC LEVEL AND PRS TX NOT AVAILABLE. NOTIFIED TO CNI.
ECO HOPPER B TEMP TX SHWOING WRONG.
HPCV 1 &3 LINE ABOVE HPT STEAM COMING OUT FROM INSIDE INSULATION,
RH SPARY PRESS TX-1 (10LAF50CP011) ROOT VLV ISOLATED DUE TO LKG.
MS ERV RHS PASSING.

SHIFT ACTIVITIES: MILLS 8/E-(AVL)/B(PTW --) BOILER TOP FW PR 1.9 KSC, CT FAN-36

SCHEDULE ACTIVITY DONE.

UNIT-2 U-2 GT ENERGY METER REPLACED BY EMD IN SWITCHYARD.( ABT REPORT CORRECTED ACCORDING TO C&I ABT SYSTEM FOR 12:15-12:30
BLOCK).
MAIN TURBINE DC EOP-A&B TRIAL TAKEN. NO PRESSURE DIP OBSERVED WHEN DIS VV WAS CLOSED BEFORE TRIPPING THE PUMP.
PRESSURE DIP OBSERVED UPTO 1KSC WHEN PUMP WAS TRIPPED IN DIS VV OPEN CONDITION. N^ TO TMD.
MILL 2B PM & SEAL LEAKAGE PTW ISSUED TO BMD. PENDING.
MILL-2E HEAVY SEAL LKG. N^.
ASH CAKE FORMED INSIDE PAPH-2B HOPPER, N^S TO BMD. LWC ISSUED.

PENDING ISSUES:-

MILL-H HAG NOT OPENING FROM REMOTE. OPENED FROM LOCAL. N^

FIRE HYDRANT U/G LINE NEAR MILL-2A LKG, N^S TO OFS.
CG-2E REFRACTORY COOLING LINE LKG,
DG-4 LOCAL/OWS FREQ/VOLT VALUE MISMATCH.
MD-2B REVERSE ROTATION. DISCHARGE VALVE KEPT OPENED,WU VALVE FB FORCED(OPEN). MD-B KEPT AVL IN AUTO.
U2 HORV I/O FROM REMOTE, N^S TO C&I. LWC ISSUED.
SOP COOLER-B CW O/L MIV BROKEN, N^S TO TMD. AS PER TMD ATTENDED TEMPORARILY, VALVE IS OPERATIVE
NOW, OPPORTUNITY WORK .
HOT SEC AIR FLOW-A FT- 20HLA30CF001 HUNTING (50 TO 60 TPH), UNDER OBSERVATION.
U2 H2 LEAKAGE IN COOLER SUSPECTED, NOTIFIED TO EMD.
TD 2A AND TD 2B VIB RUNNING HIGH.
BT LOWER CORNER-1 LINKING DONE, STILL NOT OPERATING ABOVE 60%.
PA FAN B FAN BRG TEMP TX-3 GETTING BAD INTERMITTENTLY, NOTIFIED TO C&I. SPARE NOT AVAILABLE, SHUT DOWN JOB DECLARED BY
C&I. REFER COMM REGISTER.
CRH NRV (SG SIDE) BYPASS MOV GLAND LKG,
GT-R PH LV SIDE WTI HUNTING.
SEAL AIR FAN-A STOP FB ERROR. AFTER 15 MINS,
SAPH-2B/PAPH-2A GB TEMP TX MISMATCH,
ESPT-2C LT CURRENT SHOWING WRONG IN OWS, (LOW RANGE,5x)
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CEP B DISCHARGE V/V OPENED FROM LOCAL. NOTIFIED.

CONDENSATE FLOW TO DEAERATOR TX-1 BECAME BAD,
CRH SAFETY VALVE-16 PASSING, NOTIFIED.
CRH-PRDS MOV BODY LEAKAGE, NOTIFIED.
CEP-A STRAINER CHOCKED, NOT GETTING ISOLATED.STRAINER dp tX IS IN CHARGED CONDITION.

SHIFT ACTIVITIES:- MILLS 8/F- AVL/A-PTW, FW PR 1.9 KSC, CT-36

PTW ON Mill-A FOR OVERHAUL. CANCELLED. PTW FOR ROLLER SETTING.

UNIT-3 IPCV-2 CLOSED IN ACTUAL .NF^ AND INF TO C&I/TMD. OPENED MECHANICALLY.
SEAL TROUGH FLUSHING DONE TRHOUGH CR-2&4. NO APPROACH IN CR1&3.N^
TD-A VAC P/P-A ABNS FROM THE PUMP . VIB REPORTED HIGH (PUMP BEARING & COUPLING PROBLEM). N^.
ZLD P/P-A ABNORMAL SOUND PTW ISSUED, CANCELLED. NORMALIZATION PENDING. NORMALIZED. TRIAL TAKEN. ANS STILL
PERSISTING.

PENDING ISSUES:

TD-B CEP-B DEVELOPING LESS PRESSURE BAH FILLING BUTTER FLY VALVE PASSING
MILL H HAG CYLINDER PASSING . LWC ISSUED TO C&I
BOILER 10.5 M LHS FURNACE INSULATION DAMAGE, AIR INGRESS OBSERVED.
MILL-C CAG CYLINDER TO BE REPLACED UNDER SHUTDOWN OPPORTUNITY.
CEP-A PP & MOTOR BRG TEMP BAD ,INFORMED TO C&I.
TGECW -3A PUMP DE TEMP MAINTING HIGH 76 DEG. SD JOB DECLARED BY C&I
TG ECW 3A AND ACW 3A MOTOR BEARING TEMP BAD.
SH SECOND STG RHS SPRAY CV 30LA62AA152 COMMAND FEEDBACK MISMATCH,
HPCV-1 COMMAND FEEDBACK MISMATCH AROUD 30%,
BT Corner-4 upper jamming- NOTIFIED TO BMD.
HPBP SWYD SIDE WARMUP MOV G/L.
HPBP FLOW Tx DRAIN POT LEAKAGE.
TD-B BP SUCTION STRAINER FLANGE LEAKAGE.
HPH-A SERIES O/L 3 WAY VALVE G/L AND O/L MOV G/L.
HPH-7A STEAM LEKAGE FROM BOTTOM SECTION INSULATION.
HPCV-4 CHANNEL-2 FAULT, Notified.
GEN SOP-B DIS PR VALUE SHOWING BAD IN OWS-N^ C.I.
HRH SWAS SAMPLE LINE LEAKAGE,
GEN STATOR WDG EXCITER END VIBRATION 4 OUT OF 6 POINTS N/A,
UST-A,B PH TEMP Tx MALFUNCTION( 29 DEG),
HPH-B BYPASS 3 WAY BYPASS LINE LEAKAGE.
HPBP SWITCHYARD SIDE DRAIN PASSING.
EXCITER HOT AIR TEMP 30MKC10CT003 BAD.

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AC SCANNER AIR FAN CURRENT ZERO, NOTIFIED. PENDING.

SHIFT ACTIVITIES :- MILLS 7/BJ(AVL)/D, FW PR 2.3KSC , CT-18

FEEDER-K UNLOADED. PTW ISSUED.

BAOF PUMP-2 MODULE UNHEALTHY . PTW ISSUED TO EM, CANCELLED. NORMALIZATION PENDING. NORMALIZED. PUMP TRIPPING AS
RUNNING FEEDBACK NOT COMING. N^.
CT 4A/9 PTW ISSUED WITH WAH FOR FILL PACK REPLACEMENT. PENDING.
MRC 1 NOT DEVELOPING PRESSURE. PTW PENDING. C&N. TRIAL TO BE DONE
F- K MRS AIR KEPT CLOSED ,MRC -2 DEVELOPING PR NOW.

UNIT-4 OFFSITE:
AWRS SPRINKLER PUMP-1/2 PM(ROMP) ISSUED.
STAGE-2 HVAC U/P FOR ATTENDING LEAKAGES, SCAFFOLDING I/P.PENDING.
MUPH P/P-2 MOTOR REMOVED, PTW ISSUED TO OFS FOR PUMP O/H. PENDING.(03.09.2022: COMMUNICATION
GIVEN BY OFS FOR MOTOR INSTALLATION AND ITS CABLE CONNECTION,EMD INFORMED)

PENDING ISSUES:

BOILER GOODS LIFT U/PERMIT.( FOR ONE WEEK-ROPE WILL BE CHANGED) LWC
TDBFP A/B ACV PASSING.LONG SD JOB.

UNIT-5 SHIFT ACTIVITIES : MILLS 7/K- AVL/ED-U/P , FW PR 1.5 KSC, CT-19

MILL-D PM ISSUED TO RM. PENDING.
ESP PASS-D INLATE GATE-2 CLOSED AS POOR EVACUATION .
ECO HOPPER CHOKING CLEARED BY OG. NOW ASH FLOW NORMAL BUT SURROUNDING AREA TO BE CLEANED.
FEEDER-E UNLOADED. PTW CANCELLED.NORMALISED. TRIAL PENDING.

PENDING ISSUES:-
LPBP TRIAL TAKEN. OPENING AT 67%. N^ TO CNI & TMD.
PAF-A LO TEMP TX FAULTY.
SEAL OIL DP HUNTING WHILE SOP-1 IN SERVICE.
HPH-6B NORMAL DRIP DRV-8 JAMMING OBSERVED ABOVE 35-40%,
HPH 50% BYPASS VALVE FDV-12 INOPERATIVE FROM REMOTE.
CONDENSER PASS-B I/L OPERATION FOUND OPPOSITE DIRECTION.
SCS-A TRIPPING ON O/L.
TDBFP 5A AXIAL SHIFT TRX E3 SHOWING HIGH,
GENERATOR FIELD CURRENT VALUE SHOWING ERRATIC.

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TD-5A, 5B GLAND STEAM TEMP SHOWING LESS.

TD-A RJB VIB (V8) maintaining high.
HP front shaft expansion measurement not working, C&I informed.

OFFSITE

Area SUMP/Tank Lvl P/P i/s Remark

277.3/7.30
MUPH 3-I/S Flow: A/B: 4670/2950 (line- O/H TANK LEVEL- 92%.
A-100% , B-10%) RC-
0%OPEN

RWP: 1 I/S FLOW: 3200 M3/HR AS PER INSTRUCTION, LVL TO

RC-0% BE MAINTAINED AROUND 7.3
ASH SLURRY V/V-CLOSED MTS
RWPH (7214) 7270/7290
RWP : 5 I/S FLOW-2100 M3/HR
AWP :2 RW/AW-R/C - 0/00%
RW/AW- I/C-0%

Storm drain level (7462) 3.64/3.6 m, Gates open WWP-1 + Mono BP WWP---- /B WWP STG-1 CLEANING UNDER
:---, DWP-1 PROGRESS

4.66/4.65 SPRINKLER P/P- A,B- TRIAL OK.

AWRS PUMP: 1,2,3,4,5,6,7 AVAILABLE.
I/S

HFO (7280) (OWS)/ HFO tank 1 suction Stage 1: HFO-B LDO -OFF
T1: 5.812 valve crack opened
Stage 2: HFO-B, LDO-OFF
T2:6.907

--
LDO (OWS)
T1:3.684 --
T2: 3.690

9.86/9.84
FW Hyd-1,3 hyd: 275/271 amps, Pr
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SPRAY-- 11.35/11.35 KSC

SPRAY---

Kaudia Seepage p/p 10 HP & 20 HP - i/s. TWP:-TWO

ASH HANDLING STAGE-I (PH-7277/7243)

IN SERVICE AVAILABLE PTW

ASH SLURRY SERIES CD ABE
SILO LEVEL(1/2/3)/(4/5/6/7) 14/0/5 3.5/3.5/4.0/4.0
UNIT-1 UNIT-2 UNIT-3
VP-1E1 BELT BROKEN.
PASSES IN DRY AB ---
FA Cycles 5+ 5/5/4/5/5/5 5+
Timer / Pocking - - -
BOTH VAC P/P running - - -
ESP fields IN SERVICE 106(1D2, 2F2-U/V) 106( 3C1,2F2-U/V) 107 (1C2-u/v)

DRY ASH LOADING 8T

246(2145-2330) 236(2345-0120)
BA TIMING 145(0200-0340)
135(0440-0550) 145(0630-I/P)

SILO-1 TELESCOPIC CHUTE CLOTH ROPE CLEANING, PTW ISSUED.

ACTIVITIES U1 IAC 1A MOTOR ANS . PTW ISSUED.
SILO-4/5 U/P FOR WEIGHBRIDGE INSTALLATION. SILO-6/7 TO BE EMPTY FOR WEIGHBRIDGE INSTALLATION.

ASH HANDLING STAGE 2 (PH-7239/ 7713)

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IN SERVICE AVAILABLE PTW

ASH SLURRY SERIES
B ACD

SILO LEVEL A/B 5.5 3.5

UNIT-4 UNIT-5
PASSES IN DRY - -
FA Cycles 3/3/4/9 8/4/1/2
Timer / Pocking -- --C 1,21 D-11
BOTH VP/P running - BC
ESP fields IN SERVICE 78 (1A2,5C1-U/V) 80
DRY ASH LOADING 0T
CD(2300-0045)
BA TIMING CD(0130-0250)
AB(0600-)

ACTIVITIES ESP-FAB 4A TRIPPED ON O/L. NRV PASSING COULD NOT BE ATTENEDED AS PER AHD DO NOT TAKE I/S.

DIPIKA LOADING: 03
WHARFWALL : 01
MGR 7672 BOXN: 03( 01IMPORTED+02 DOMESTIC)
BOBR: 0

H2 GENERATOR-2 TRIPPED ON KOH LEVEL HI/GEN-1 TRIPPED ON U/V.

GEN-2 COOLING WATER I/L LINE LEAKAGE, N^ TO TMD.
H2 PLANT 7216 FILLED DURING SHIFT: 00
Filled/Empty: Lara (200/00), Sipat (425/113)

BUS VOLTAGE : 777/410/133

7660 U-2 GT ENERGY METER REPLACED BY EMD.( ABT REPORT CORRENCTED ACCORDING TO C&I ABT SYSTEM
SWITCHYARD
7661 FOR 12:15-12:30 BLOCK)
BILASPUR-1& 2 ENERGY METER REPLACED. (BETWEEN 1615-1830 HRS).

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