Thuốc PAM

Assembly and operating instructions
Ultromat® ULFa
Continuous Flow System
EN
A0777
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 985956 Original Operating Instructions (2006/42/EC) BA UL 039 02/18 EN

Supplemental directives
General non-discriminatory approach In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Supplementary information
Please read the supplementary information in its entirety.
Information
This provides important information relating to the

correct operation of the unit or is intended to make
your work easier.
Warning information
Warning information includes detailed descriptions of the haz‐
ardous situation, see Ä Chapter 2.1 „Labelling of Warning Informa‐
tion“ on page 9.
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols

Symbol Description
Action, step by step.
⇨ Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
n List without set order.
[Button] Display element (e.g. indicators).
Operating element (e.g. button, switch).
„Display /GUI“ Screen elements (e.g. buttons, assignment of function keys).
CODE Presentation of software elements and/or texts.
2
Table of contents
Table of contents
1 Product Identification............................................................ 6
1.1 Identity code ULFa ....................................................... 6
2 Safety and Responsibility...................................................... 9
2.1 Labelling of Warning Information.................................. 9
2.2 Correct and Proper Use.............................................. 10
2.3 Users' qualifications.................................................... 11
2.4 Ultromat® Safety Information...................................... 12
2.5 Description and testing of safety equipment............... 13
2.6 Sound Pressure Level................................................ 14
3 Transporting and storing the system................................... 15
4 Information on the system................................................... 16
4.1 Design......................................................................... 16
4.2 Technical Data............................................................ 16
5 Construction and Function.................................................. 20
5.1 System construction................................................... 20
5.2 Description of the Units............................................... 20
5.2.1 Three-chamber storage tank................................... 21
5.2.2 Crane Lifting Lugs.................................................... 21
5.2.3 Water fitting with flush fitting.................................... 21
5.2.4 Powder feeder......................................................... 23
5.2.5 Vibrator ................................................................... 23
5.2.6 Stirrers..................................................................... 24
5.2.7 Control cabinet......................................................... 24
5.2.8 Concentrate piping .................................................. 24
5.2.9 Evaluation of the lack of water state for the redilu‐
tion unit.................................................................... 24
5.2.10 Empty signal for concentrate tank ........................ 25
5.2.11 Dosing monitor for liquid concentrate.................... 25
5.2.12 Top hopper 50 l, 75 l and 100 l ............................. 25
5.2.13 Powder conveyor for Automatic Refilling .............. 25
6 Assembly and Installation................................................... 26
6.1 Assembly.................................................................... 26
6.2 Installation, hydraulic.................................................. 26
6.3 Installation, electrical.................................................. 27
6.3.1 Mains Power Connection......................................... 27
7 General Operating Information........................................... 28
7.1 Operating menu ULFa................................................ 29
7.2 Start Screen................................................................ 31
7.3 Changing Operating Mode.......................................... 32
7.4 User Administration.................................................... 34
7.4.1 User Groups............................................................ 34
7.4.2 Login........................................................................ 35
7.5 Entering Values on the Touch Panel.......................... 36
7.6 Selecting the Dosing Product..................................... 37
7.7 [PAUSE] Operating Mode .......................................... 38
7.8 Using [F3] to Select the Archive................................. 38
7.9 Level Display.............................................................. 39
7.10 Water Supply............................................................ 40
7.11 Redilution.................................................................. 41
3
Table of contents
7.12 MANUAL Operating Mode ....................................... 41

8 [F2] Operating Menu........................................................... 42
8.1 Parameters................................................................. 42
8.1.1 Parameter [WATER] ............................................... 43
8.1.2 Parameter [Stirrer] .................................................. 44
8.1.3 Parameter [Powder] ................................................ 45
8.1.4 [Liquid] Parameter................................................... 46
8.1.5 [Level] Parameter.................................................... 47
8.1.6 Stirrer 1+2, Gentle Operation with the First Filling of
the Storage Tank..................................................... 48
8.2 Calibration................................................................... 49
8.2.1 Calibration of Powder.............................................. 50
8.2.2 Calibration of Liquid Concentrate............................ 51
8.2.3 Calibration Flow Monitor ("Spectra" only)................ 52
8.2.4 Calibration of Water................................................. 53
8.3 System........................................................................ 54
8.3.1 Changing the Language.......................................... 54
8.3.2 Setting Date and Time............................................. 55
8.3.3 Touch panel............................................................. 56
8.3.4 Control..................................................................... 57
8.4 Concentration............................................................. 58
8.5 Information.................................................................. 59
8.5.1 Ultromat Identity Code............................................. 59
8.5.2 Software Version..................................................... 60
8.5.3 Operating Hour Counter of Installed Motors............ 61
8.6 Service........................................................................ 61
8.6.1 Service - Water Meter.............................................. 62
8.6.2 Service – Pressure Sensor...................................... 63
8.6.3 Service – Factory Setting and Changing Identity
Code........................................................................ 64
8.6.4 Frequency Converter for Dry Feeder - Status Dis‐
play.......................................................................... 67
9 Operation of the Sinamics G110 frequency converter........ 68
9.1 Function of the operating elements............................ 68
9.2 Adjustment of the frequency converter....................... 69
10 Setting the additional components...................................... 71
10.1 Adjusting the Capacitive Sensor............................... 71
10.2 Setting the Sigma (Factory Settings)........................ 71
11 Operation of the system...................................................... 73
11.1 Normal mode............................................................ 73
11.1.1 Prerequisites for correct and proper operation...... 73
11.1.2 Refilling the feed hopper with powdered pol‐
ymer ...................................................................... 74
11.1.3 Refilling the concentrate storage tank with liquid
polymer.................................................................. 74
11.2 Behaviour When Switching on Mains Power and in
the Event of Mains Power Failure............................. 74
11.3 Decommissioning..................................................... 75
11.4 Disposal of Used Parts............................................. 76
12 Incorrect Operation of the System...................................... 77
13 Commissioning................................................................... 78
4
Table of contents
14 Maintenance....................................................................... 79
14.1 Inspect the powder feeder and wetting apparatus.... 79
14.2 Cleaning the filter insert in the pressure reducer...... 79
14.3 Checking and cleaning the solenoid valve................ 79
14.4 Remove the flow meter (turboDOS) and test............ 80
14.5 Removing the cover of an inspection opening.......... 81
14.6 Cleaning the surface of the storage tank.................. 81
15 Fault Messages................................................................... 82
15.1 Troubleshooting........................................................ 82
15.2 General notes on fault messages............................. 83
15.3 Faults - Cause - Remedy.......................................... 83
16 Systems / Data Sheets....................................................... 87
16.1 Logical Statuses....................................................... 87
16.2 Operating Menu with Overview of all Modes ........... 89
16.2.1 Mode: Parameter................................................... 89
16.2.2 Mode: Calibration (**)............................................ 90
16.2.3 Mode: System........................................................ 91
16.2.4 Mode: Concentration............................................. 92
16.2.5 Mode: Info.............................................................. 93
16.2.6 Mode: Service........................................................ 94
16.3 Comparison of Running Empty and Pause Func‐
tions.......................................................................... 95
16.4 Commissioning Report............................................. 96
16.5 Lubricating plan........................................................ 96
16.6 Control sequence...................................................... 97
16.7 EC Declaration of Conformity for Machinery............ 98
17 Index................................................................................... 99
5
Product Identification
1 Product Identification
1.1 Identity code ULFa
U Type / Tank Size / Extraction rate
L
F
a
0400 Continuous flow system / 400 l / 400 l/h
Construction
N Normal
S Mirror imaged
Electrical connection
A 400 VAC, 50/60 Hz (3ph, N, PE)
B 440 VAC, 60 Hz
C 460 VAC, 60 Hz
Control
0 PLC Programmable Logic Controller S7-1200
1 PLC Programmable Logic ControllercS7-1200 with PROFIBUS® + DP/DP coupler
2 PLC Programmable Logic Controller S7-1200 with PROFINET® + PN/PN coupler
3 PLC Programmable Logic Controller S7-1200 with MODBUS®/TCP
Options
0 without options
1 Extraction pipework, PVC (400, 1000)
2 Extraction pipework, PVC (2000)
3 Extraction pipework, PVC (4000, 6000)
4 Extraction pipework, PVC (8000)
Powder feeder
P0 none
P1 Powder feeder (0400, 1000)
P2 Powder feeder (2000)
P3 Powder feeder (4000, 6000)
P4 Powder feeder (8000)
Vibrator for powder feeder
0 none
1 with vibrator for powder feeder
6

L
F
a
Powder conveyor, add-on hopper
0 none
1 Add-on hopper 50 l (0400, 1000, 2000)
2 Add-on hopper 75 l (4000, 6000)
3 Add-on hopper 100 l (8000)
4 Add-on hopper 50 l + Powder conveyor FG205 (0400, 1000, 2000)
5 Add-on hopper 75 l + Powder conveyor FG205 (4000, 6000)
6 Add-on hopper 100 l + Powder conveyor FG205 (8000)
7 with adapter cover + Powder conveyor FG205
Liquid concentrate pump
L0 none
L1 with Sigma
L2 with Spectra
L3 prepared for Sigma
L4 prepared for Spectra
L5 prepared for Sigma, no bracket
L6 prepared for Spectra, no bracket
L7 prepared for peristaltic pump
L8 with peristaltic pump
Monitoring for liquid concentrate pump
0 none
1 with float switch for concentrate tank
2 with flow monitor (Spectra only)
3 with float switch and flow monitor (Spectra only)
Water pipework for flush valve
1 Y-flush inlet, PVC (0400, 1000, 2000)
2 Y-flush inlet, PVC (4000, 6000)
3 Y-flush inlet, PVC (8000)
4 Wetting cone, PVC (0400.1000, 2000)
5 Wetting cone, PVC (4000, 6000)
6 Wetting cone, PVC (8000)
7 Wetting cone, PP (0400.1000, 2000)
8 Wetting cone, PP (4000, 6000)
9 Wetting cone, PP (8000)
Stirrer for 3rd chamber
0 none
7

L
F
a
1 Stirrer for storage tank 400, 0.18 kW
4 Stirrer for storage tank 4000/6000, 1.1 kW
A Stirrer for storage tank 400, 0.21 kW, 460 AC
B Stirrer for storage tank 1000, 0.65 kW, 460 AC
C Stirrer for storage tank 2000, 0.9 kW, 460 AC
D Stirrer for storage tank 4000/6000, 1.3 kW, 460 AC
E Stirrer for storage tank 8000, 2.6 kW, 460 AC
Language
BG Bulgarian LV Latvian
CZ Czech MS Malay
DA Danish NL Dutch
EN German NO Norwegian
EL Greek PL Polish
EN English PT Portuguese
ES Spanish RO Romanian
ET Estonian RU Russian
FI Finnish SK Slovakian
FR French SL Slovenian
HR Croatian SV Swedish
HU Hungarian TR Turkish
IT Italian ZH Chinese
LT Lithuanian all other languages on
request, at a charge.
8
Safety and Responsibility
2 Safety and Responsibility

About This Product The Ultromat® manufactured by ProMinent is an automatic polye‐
lectrolyte preparation system. The Ultromat® can be used in any
application where synthetic polymers are to be automatically pre‐
pared to form polymer solutions to act as flocculation aids. As a
dissolving station, the system is suitable for a large number of
process engineering applications, e.g. in the water treatment
sector, in waste water treatment and paper manufacture.
2.1 Labelling of Warning Information

Introduction These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed warning information and are provided as clear step-
by-step instructions.
The warning information and notes are categorised according to
the following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Description of hazard
– Denotes an immediate threatening danger. If
the situation is disregarded, it will result in fatal
or very serious injuries.
WARNING!
Possible consequence: Fatal or very serious inju‐
ries.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in fatal
or very serious injuries.
CAUTION!
Possible consequence: Slight or minor injuries.
Material damage.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in slight
or minor injuries. May also be used as a
warning about material damage.
9
NOTICE!
Damage to the product or its surroundings.
– Denotes a possibly damaging situation. If the
situation is disregarded, the product or an
object in its vicinity could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
– Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
2.2 Correct and Proper Use
WARNING!
Danger caused by incorrect use!
Incorrect use of the Ultromat® can result in haz‐
ardous situations.
– The Ultromat® is only designed to produce a
polymer solution as a flocculent from powdered
polymer or liquid concentrate and with drinking
water.
– All other uses or a modification of the system
are only permitted with the written authorisation
of ProMinent Dosiertechnik GmbH, Heidelberg!
– The system is not designed for use in areas at
risk from explosion!
– The correct and proper operation of the system
cannot be guaranteed if non-genuine parts or
third party accessories are used.
– Please observe the relevant national regula‐
tions and the information provided in the oper‐
ating instructions at all phases of the system's
life!
– The Ultromat® may only be operated by ade‐
quately qualified personnel
10
2.3 Users' qualifications
WARNING!
Danger of injury with inadequately qualified per‐
sonnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
– Unqualified personnel should be kept away
from the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐ A qualified employee is deemed to be a person who is able to assess the
sonnel tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐ Customer Service department refers to service technicians, who have
ment received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator

The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to!
11
2.4 Ultromat® Safety Information
WARNING!
Qualification of personnel
Danger due to incorrect operation of the system
The operating personnel must be instructed by a
ProMinent service technician" (When the system is
first operated)
The operating instructions must be available by the
system!
WARNING!
Danger of electric shock!
ries
The control cabinet must always be closed during
operation.
The mains switch must be set to "0" and secured
against restart before any installation or mainte‐
nance work can begin.
CAUTION!
Propellers are rotating in the reservoirs!
Slight or minor injuries.
Switch off the system and only then remove the
screwed cover of an inspection opening!
CAUTION!
A screw conveyor and a loosening wheel are
located under the safety guard of the dry material
feeder.
Slight or minor injuries. Material damage.
Do not reach into the dry material feeder.
CAUTION!
Hot surface!
Incorrectly set heating on the metering pipe may
become hot!
Ensure that the metering pipe heating is correctly
set!
12
2.5 Description and testing of safety equipment

Safety Equipment
A0427
Fig. 1: Safety Equipment

1. Main switch
2. "Warning of hazardous electrical voltage"
warning label
3. Cover of inspection opening with "Warning of
injury to hands" warning label
4. "Warning of hot surfaces" warning label
Main switch The red-yellow main switch on the right-hand side of the control
cabinet disconnects the system and any connected units.
Test: With all parts of the system are operational, switch the main
switch to „Off“ - all of the parts must stop - all the lights must go
out.
Covers of inspection openings The screw covers of the inspection openings prevent persons
injuring their hands on the rotating propellers of the stirrers.
Test: Check that the covers of the inspection openings are being
used and are secured with screws
13
Warning labels
A0428
Fig. 2: Warning labels

I. Warning of injury to hands
II. Warning of hazardous electrical voltage
III. Warning of hot surfaces
Test: Check whether the labels are still affixed and legible.
2.6 Sound Pressure Level

The sound pressure level is < 70 dB (A) for powdered polymer,
according to EN ISO 11202:1997 (Acoustics - Noise emission from
machinery and equipment)
14
Transporting and storing the system
3 Transporting and storing the system

User qualification: trained user, see Ä Chapter 2.3 „Users' qualifi‐
cations“ on page 11
WARNING!
High system weight
Possible consequence: Death or severe injuries, if
the floor cannot support the system and breaks.
Measure: Ensure that the floor of the installation
site can support the weight of both the empty and
full system.
WARNING!
Never stand under suspended loads.
ries
– It is prohibited to walk under or stand under‐
neath suspended loads
– When lifting and transporting the Ultromat
ensure it cannot slip or topple
– Use suitable approved lifting tackle. Observe
the information given in the lifting equipment
data sheets.
– Ultromat® systems of type 4000 and 8000 may
only be lifted with a traverse if they are fitted
with lifting lugs. The length of the traverse must
be at least 10 - 20 cm longer than the storage
tank
CAUTION!
Possibility of damage to the system during trans‐
port
Improper transport can result in system damage.
– Only move the Ultromat® system when empty
– The storage tank wall must not be subjected to
point loading
– Avoid heavy vibration and impact loads
– Only move the system with suitable hoisting
and lifting equipment
– When using forklift trucks, use long forks,
which extend across the entire depth of the
storage tank
– If a crane is used, attach the slings, even if
lifting lugs are fitted, such that shear forces are
avoided
Ambient conditions for storage and Permissible ambient temperature: -5 °C to +50 °C.
transport
Humidity: None. Rain and condensation not permitted.
Other: No dust, no direct sunlight.
15
Information on the system
4 Information on the system

The Ultromat® manufactured by ProMinent is an automatic polye‐
lectrolyte preparation system.
The Ultromat® can be used in any application where synthetic poly‐
mers are to be automatically prepared to form polymer solutions,
e.g. to act as flocculation aids. As a dissolving station, the system
is suitable for a large number of process engineering applications,
e.g. in the water treatment sector, in waste water treatment and
paper manufacture.
4.1 Design
The system is designed for the fully automatic batching of polymer
solutions.
Almost all commercially available polymers can be used. Under the
control of Ultromat® systems, concentrations from 0.05 to 1.0 %
can be set. The viscosity of the polymer solution produced must
not however exceed 1500 mPas. Please refer to the polymer sup‐
pliers' application data sheets for information about the viscosity of
the different polymer solutions.
Adjust the flow rate of the preparation water to make full use of the
preparation range. Concentrations of greater than 0.5 % can
reduce the capacity of the preparation performance.
The maturing time available for the production of a polymer solu‐
tion depends on the extraction rate and the volumetric capacity of
the Ultromat® and is approximately 60 minutes at a maximum
extraction rate. The system capacities extend from max. 400 l
usage solution per hour for the Ultromat® 400 up to 8,000 l for the
Ultromat® 8000.
4.2 Technical Data
Please refer to the dimensional drawing for the

precise dimensions of your Ultromat® system
16
Tab. 2: Ultromat® ULFa

Ultromat® ULFa 400 1000 2000 4000 6000 8000
Storage tank volume 400 1000 2000 4000 6000 8000
(l)
Extraction rate (l/h) 400 1000 2000 4000 6000 8000
Maturing time (min) 60
Solution concentra‐ 0.05 ... 1.0
tion (%)
Dimensions 1999x918 2643x1002 3292x1186 3301x1456 4120x1651 4605x1910
LxWxH (mm) x1390 x1740 x1890 x2182 x2182 x2290
Empty weight (kg) 190 400 450 600 900 1,200
Total weight (kg) 590 1400 2450 4600 6900 9200
Overflow connection DN 40 DN 50 DN 50 DN 65 DN 65 DN 80
Extraction connec‐ DN 25 DN 25 DN 32 DN 40 DN 40 DN 50
tion
NW water supply 1" 1" 1" 1 1/2" 1 1/2" 2"
Liquid concentrate DN 15 DN 15 DN 15 DN 20 DN 20 DN 20
pipework
Max. water supply 600 l/h 1,500 l/h 3,000 l/h 6,000 l/h 9000 l/h 12,000 l/h
Electrical rating 1.5 kW 2.6 kW 3.2 kW 5.0 kW 5.0 kW 9.5 kW
External fuse 32 A 32 A 32 A 32 A 32 A 32 A
Degree of protection, IP 55 IP 55 IP 55 IP 55 IP 55 IP 55
control cabinet
Stirrer 1
Capacity 0.25 kW 0.55 kW 0.75 kW 1.1 kW 1.1 kW 2.2 kW
Speed (50 Hz) 700 rpm 700 rpm 700 rpm 700 rpm 700 rpm 750 rpm
Degree of protection IP 55 IP 55 IP 55 IP 55 IP 55 IP 55
Stirrers 2 + 3 (optional)
Capacity 0.18 kW 0.55 kW 0.75 kW 1.1 kW 1.1 kW 2.2 kW
Speed (50 Hz) 700 rpm 700 rpm 700 rpm 700 rpm 700 rpm 700 rpm
Powder feeder
Type TGD 11 TGD 11 TGD 18 TGD 55 TGD 55 TGD 110
Maximum capacity 11 kg/h 11 kg/h 18 kg/h 55 kg/h 55 kg/h 110 kg/h
Pressure sensor
Part number 1076395 1076395 1076395 1076395 1076395 1076395
Type PL 2658 PL 2658 PL 2658 PL 2658 PL 2658 PL 2658
Measuring range 0 ... 250 0 ... 250 0 ... 250 0 ... 250 0 ... 250 0 ... 250 mbar
mbar mbar mbar mbar mbar
Signal 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA
Turbodos
17
Ultromat® ULFa 400 1000 2000 4000 6000 8000

Part number 1025379 1025379 1025379 1025379 1025379 1040023
Pulse/litre 67.5 67.5 67.5 67.5 67.5 26.6
Output PNP PNP PNP PNP PNP PNP
Tab. 3: Metering pumps of type Ultromat® ULFa

Ultromat® ULFa 400 1000 2000 4000 6000 8000
Sigma
Type S1CaH 12017 12035 12035 10050 10050 10050
Capacity 17 l/h 35 l/h 35 l/h 50 l/h 50 l/h 50 l/h
Spectra
Type Spectra 12 / 13 F 12 / 33 F 12 / 33 F 12 / 100 F 12 / 100 F 12 / 100 F
Capacity 13 l/h 33 l/h 33 l/h 100 l/h 100 l/h 100 l/h
DFBa
Type DFBa 010A41BA 010A41BA 010A41BA 013B41BA 016C41BA 016C41BA
Capacity 47 l/h, 4 47 l/h, 4 47 l/h, 4 bar 78 l/h, 4 bar 188 l/h, 4 bar 188 l/h, 4 bar
bar bar
A0429
Fig. 3: System dimensions

I. Height (H)
II. Width (B)
III. Length (L)
18
Tab. 4: Ambient conditions

Value
Storage and transport temperature - 5 °C ... + 50 °C
Operating temperature + 5°C ... + 40 °C
Storage and operating air humidity < 92 % relative air humidity (non-condensing)
Powdered polymer air humidity Observe the instructions of the polymer manufacturer. If
necessary use an air dehumidifier
System sound pressure level < 70 dB (A)
19
Construction and Function
5 Construction and Function

5.1 System construction
The system parts for powder storage, powder metering, wetting,
dissolving and maturing of the powder polymers are combined in a
compact unit.
An Ultromat® is assembled using the identity code from the fol‐
lowing functional units:
n Water fitting (1)
n Concentrate pump (2)
n Stirrers (3)
n Flush fitting (4)
n Powder feeder (5)
n Control cabinet (6)
n Three-chamber storage tank (7)
The flush fittings and water piping are available in either PVC or
PP.
A0430
Fig. 4: System construction

The seals are made from EPDM as standard. The stirrer shafts
and propellers of the stirrers plus the liquid end of the powder
feeder are made from corrosion-resistant stainless steel.
5.2 Description of the Units
The units are only available if they have been

selected with the identity code.
20
5.2.1 Three-chamber storage tank
A0830
Fig. 5: Extraction openings

1. Ball valve chamber 1
2. Ball valve chamber 2
3. Extraction cock for the matured polymer (chamber 3)
The closed design PP storage tank with stirrer traverses, the
brackets for powder feeder and control cabinet, plug overflow,
drainage and extraction connections is divided into three separate
chambers. This ensures sufficient polymer solution maturing time.
The division of the storage tank largely prevents the mixing of
matured and freshly prepared solution and enables continuous
extraction.
All inspection openings of the storage tank are secured with tightly
screwable covers.
The liquid level of chamber 3 is continuously measured using a
pressure sensor.
5.2.2 Crane Lifting Lugs

For easier handling of the system, a suitable hoisting device can
be attached to the four lifting lugs.
5.2.3 Water fitting with flush fitting

The water pipework supplies the system with the required prepara‐
tion water. The pressure reducer with filter insert ensures that the
pressure is limited and maintained at the correct operating pres‐
sure. A solenoid valve automatically opens and closes the water
inlet. The flow meter used, continuously reports the current flow
rate to the control. During commissioning the two regulating valves
are used to set the water flow rate. The flush fitting ensures that
the polymer powder is intensively wetted with preparation water. A
manual shut-off valve also shuts off the supply of water if mainte‐
nance work is necessary.
There are two versions of flush fitting:
n Y-flush inlet
n Wetting cone
21
With the wetting cone, the flushing process is more complicated,

as described above:
The powdered polymer falls into the wetting cone, where it is uni‐
formly wetted with a partial flow from the preparation water. This
ensures clumping of the feed chemical does not occur.
The main flow of the preparation water produces, by way of a
mixing device, a slight vacuum at the outlet of the cone. Conse‐
quently, the wetted powder is sucked out and then travels with the
preparation water into chamber 1.
The switching on of the powder feeder is controlled to occur at a
time delay after the solenoid valve activation. Consequently at the
start of the preparation process, no powder deposits can occur in
the flush fitting. There is always a water flow for a few seconds
before the powder feeder starts. At the end of the preparation
process, the reverse procedure is followed. The system switches
off immediately once the upper level is reached. However, the
water continues to run for a few seconds after this.
A0431
Fig. 6: Water fitting with Y-flush inlet

1. Shut-off valve
2. Pressure reducer
3. Solenoid valve
4. Flow meter
5. Regulating valve
6. Y-flush inlet
22
A0432
Fig. 7: Water fitting with wetting cone

1. Shut-off valve
2. Pressure reducer
3. Solenoid valve
4. Flow meter
5. Regulating valves
6. Wetting cone
7. Overflow sensor
8. Overflow
5.2.4 Powder feeder

Please refer to the separate operating instructions entitled "Dry
Feeder" for detailed information about the design and function of
this device.
The heater of the feeder screw pipe and the minimum fill level
sensor for the dry material hopper are fitted as standard to the
Ultromat® treatment systems. The dry feeder is activated by a fre‐
quency converter to ensure quantity-proportional dosing of the
powdered polymer into the preparation water. A loosening wheel is
fitted directly above the feeder screw for the continuous discharge
of the powdered polymer. A metering pipe heating system also
removes any moisture that has penetrated the unit and thus pre‐
vents any caking of the powdered polymer.
5.2.5 Vibrator
The vibrator helps to prevent bridging in the dry material feeder so
that the powdered polymer matures better.
23
5.2.6 Stirrers
CAUTION!
The stirrers can start up suddenly as soon as they
are connected to mains power.
The Ultromat® is fitted with two electrical stirrers as standard. A

third stirrer for chamber 3 can be selected via the identity code.
The stirrers ensure that the solution is gently agitated in the reser‐
voir chambers.
5.2.7 Control cabinet

The control cabinet contains, alongside the power supply and the
fuses, all the electrical control and command devices necessary for
operation of the system, especially the Ultromat® control and the
frequency converter for control of the powder feeder.
5.2.8 Concentrate piping

The Ultromat® is equipped with the following pipework for dosing of
liquid concentrate:
Ultromat® type Pipe diameter Tube nozzle

400 DN 15 DN 15
1000 DN 15 DN 15
2000 DN 15 DN 15
4000 DN 20 DN 20
6000 DN 20 DN 20
8000 DN 20 DN 20
5.2.9 Evaluation of the lack of water state for the redilution unit
The redilution unit is used to redilute the prepared polymer solu‐
tion. To do this the feed pump transports the polymer solution out
of the Ultromat® storage tank into the redilution unit.
The dilution water is fed into the redilution unit via a solenoid valve.
A downstream float flow meter with a minimum contact monitors
the dilution water.
The Ultromat provides a potential-free contact (feed pump enable)
for control of the feed pump. This contact is closed if the level
undershoots the low flow contact in chamber 3 and opens once the
low flow contact is exceeded again. The feed pump is normally
controlled using an external circuit (combination starter motor).
As the feed pump can be switched on and off externally, there is
an additional input at the Ultromat control for determining the state
of the motor starter (potential-free auxiliary contact). The evalua‐
tion of the min. contact at the flow meter is only carried out if the
feed pump is running and consequently the potential-free auxiliary
contact at the motor starter has been closed.
24
If the feed pump is stationary, the potential-free contact is not

closed and the min. contact at the flow meter is not evaluated.
5.2.10 Empty signal for concentrate tank

The „Empty signal concentrate tank“ option comprises a float
switch, which is inserted from above in the delivery drum.
5.2.11 Dosing monitor for liquid concentrate

The Ultromat® can be operated with liquid polymer. The concen‐
trate pump doses the concentrate into chamber 1. The dosing
monitor can only be used when an eccentric screw pump is being
used. The dosing monitor comprises a flow adapter and a flow
sensor.
5.2.12 Top hopper 50 l, 75 l and 100 l

Should an enlarged powder reservoir be required, top hoppers with
an additional volumetric capacity of 50, 75 and 100 litres are avail‐
able.
5.2.13 Powder conveyor for Automatic Refilling

A powder conveyor can be used for the automatic filling of the
powder hopper with powdered polymer. A powder conveyor can be
mounted directly onto the dry feeder or top hopper by means of an
adapter plate. The installation of a 50 l top hopper with a con‐
necting adapter is recommended to overcome short periods of
service work on the powder conveyor or when there is a high con‐
sumption of powder.
When selecting a powder conveyor the Ultromat® has a terminal
box fixed to the dry feeder. The terminal box is electrically fused
via a safety cut-out in the control cabinet.
25
Assembly and Installation
6 Assembly and Installation

User qualification, mechanical installation: trained qualified per‐
sonnel, see Ä Chapter 2.3 „Users' qualifications“ on page 11
User qualification, electrical Installation: Electrical technician, see
Ä Chapter 2.3 „Users' qualifications“ on page 11
The system is fully factory-assembled. The cabling between the
control cabinet and the electrical power units is fully installed.
6.1 Assembly
WARNING!
Heavy system weight
Possible consequence: Death or severe injuries, if
the floor cannot support the system and breaks.
Measure: Ensure that the floor of the installation
site can support the weight of both the empty and
full system.
Ensure that the entire system is fully installed verti‐
cally on the floor. Make sure that there are no for‐
eign objects on the floor where the system us
being installed.
Selection of the installation site

The system must be easily accessible at all times
for operation, maintenance and filling.
Ambient conditions for operation Permissible ambient temperature: +5°C ... +40°C.
Humidity: None. Avoid rain and condensation.
Other: No dust, no direct sunlight.
6.2 Installation, hydraulic
CAUTION!
Possible environmental damage due to the pol‐
ymer solution is possible
Observe the safety data sheet for the polymer, as
well as statutory regulations for disposal when
draining the drainage lines and the overflow line.
Requirements:
n The preparation water must be of drinking water quality and
must be free of solids and suspended particles
n The inlet water pressure must be between 3 and 5 bar
n The dimensioning of the process water, overflow and drainage
lines must be correct
26
Assembly and Installation
NOTICE!
– Route the overflow and drainage lines with a
slope. These must be operated without back
pressure
– To drain the system install a T-piece with a
stopcock to provide a drainage option between
the chamber 3 shut-off valve and the feed
pump
1. Connect the preparation water line to the water fitting

2. Connect the concentrate pump line for the liquid polymer
3. If available: Connect the feed pump (not contained in the
scope of supply) to the extraction line
4. Connect up the drainage lines and lead into a suitable drain
5. Connect up the overflow line to the overflow connector and
lead into a suitable drainage
6.3 Installation, electrical
WARNING!
Live parts!

ries.
– Measure: Disconnect the system from the
mains power supply at the electrical connec‐
tions before carrying out any installation work.
– Secure the system to prevent it being switched
back on again.
6.3.1 Mains Power Connection
CAUTION!
Danger of malfunction!
Ensure that the terminals are assigned correctly
when connecting the units.
Ensure that the motors rotate in the right direc‐
tion ... when connecting the stirrers, powder
feeders, motor pumps.
1. Connect the electrical supply cable as shown in the wiring

diagram (see the pouch in the control cabinet
2. Guide the mains cable through an appropriate opening in the
system control cabinet and connect it in the cabinet to the
provided terminal strip
27
General Operating Information
7 General Operating Information

The Ultromat is equipped with the KTP 400 BASIC COLOUR oper‐
ating unit to visualise the control process. Operate the control
using the touch display and the 4 function keys.
The illustration of the Ultromat to be controlled is sufficient to repre‐
sent the most important Ultromat functions. Warnings and fault
messages are also displayed as text and saved in an archive. A
maximum of 100 text messages can be called up. Furthermore,
changes in operation, parametrisation,...are listed and stored in a
data memory for a maximum of 100 individual diagnostics.
Intuitively input control parameters or perform calibration as well as
other operating functions by calling up operating screens.
A brief training session is sufficient to enable you to operate the
Ultromat. Please carefully read the operating instructions prior to
use.
The operation of the system in manual mode must only be carried
out by experienced service technicians. Here, knowledge of the
detailed control process is particularly important, so that incorrect
operation can be avoided.
An alarm is issued audibly and visually by the Ultromat via the inte‐
gral horn and alarm lamp. To switch off the horn, immediately
press the reset key [F4] on the panel. The horn alarm is deleted,
however the alarm remains until the cause of the fault is rectified
and the reset key [F4] is pressed again.
Unit Auto
Menu
Mode Menu Archive Reset
A0831
Fig. 8: Operating Menu ULFa
28
7.1 Operating menu ULFa

Keys Level 1 Level 2 Input
[F1] Mode STOP / AUTO / [Change Powder/Liquid/Activate running
MANUAL / RUN‐ empty]
NING EMPTY
[F2] Mode PARAMETER Water Pre-rinse; post-rinse period; min. flow
Stirrer Stirrer (1+2) On / Off
Stirrer (3) On / Off
Level Max-Max; Max; Min; Min-Min
First filling
Powder Heater ON/OFF
Vibrator ON/OFF
Liquid Min. setpoint freq. conv.
Calibration (F1 Powder/Liquid Calibration time
mode stop)
Elapsed time
Enter weight
Capacity
Liquid Calibration time
Elapsed time
Enter weight
Capacity
Flow monitor Switching point
START / STOP
Water Actual flow
START/STOP water calibration
Concentration Concentration Powder
Liquid
Liquid active ingredient
Internal / External (PROFIBUS® /
PROFINET®, MODBUS®)
System Language [DE], [EN], [FR], [ES], [PT], max. 10 lan‐
guages, depending on language module
selected.
Select language
Set date and time 31.02.2017, 12:13:14
[dd.mm.yyyy hh:mm:ss]
Input language-dependent
Touch panel Clean screen
Calibrate touch
Control Diagnostics, Overview
29
Keys Level 1 Level 2 Input

Info Identcode Type
Size
Polymer
Options
Version Version Touchpanel
Creation date
Version S7 Project
Creation date
Project
Info Operating hour counter
for stirrer 1-3, powder feeder,
Liquid concentrate pump
Service Water meter Mode measurement: Auto / Manual
Manual value
Pulse rate [DFM]
Pressure sensor Sensor measured value
Measured value
Offset
Factory setting Factory setting reset
Identcode: Change
Frequency converter Status display of frequency converter
[F3] Archive
[F4] Reset
30
7.2 Start Screen

16 17 18 19 20 21 22 23 24 25 26 1
Unit Stop R
Mode 3
15
Powder
14 kg/h
13
12
Change
Powder/Liquid
153
l/h
4
5
11
10
9 8 7 6 A0779
Fig. 9: Start screen

1 Stirrer (white=off), (black=on), (flashing=fault) 15 Stirrer (white=off), (black=on), (flashing=fault)
2 Switch-over (Powder/Liquid) 16 Date
3 Level indicator for chamber 3 (0 ... 100%) 17 Display of the current dosing product (powder/
4 Level display in [mm] liquid)
5 Extraction enable display (no arrow=no enable // 18 Display of the desired concentration
arrow=enable) 19 Display of the current capacity in [kg/h]
6 Function key [F4] [RESET] 20 Ultromat operating mode status bar: [STOP],
7 Function key [F4] jump to the [Archive] [AUTO], [MANUAL], [RUNNING EMPTY]
8 Function key [F2] jump to the [Menu] 21 Dry feeder (white=off), (black=on),
9 Function key [F1] Operating mode switchover (flashing=fault)
[STOP], [AUTO], [MANUAL][RUNNING EMPTY] 22 Dry product empty signal (white=not OK),
10 Water supply (white=valve closed) (black=valve (black=OK), (flashing=fault)
open) 23 Wetting cone overflow (white=not OK),
11 Display water supply in [l/h] (black=OK), (flashing=fault)
12 Empty message liquid concentrate (white=not 24 Stirrer (white=off), (black=on), (flashing=fault)
OK), (black=OK), (flashing=fault) 25 Language switchover
13 Pump-liquid concentrate (white=off), (black=on), 26 Time
(flashing=fault)
14 Flow sensor liquid concentrate (white=not OK),
(black=OK), (flashing=fault)
31
7.3 Changing Operating Mode
Unit Stop R
Mode
Powder
Change mode
Stop Auto
Manual Running empty
Back
Mode Menu key Archive Reset
A2435
Fig. 10: Changing operating mode

Changing operating mode You can switch operating mode using the [F1] function key.
If you press [F1],
ð then a window opens with the button for the operating
modes [STOP], [AUTO], [MANUAL][RUNNING EMPTY]
and the button for [BACK].
The current operating mode is displayed

in the status bar.
[STOP] operating mode Functionality:

n In [STOP] operating mode, all drives and the water supply
valve (10) are switched off.
n No new batching operation is started.
n The content of chamber 3 can be extracted down to the level
[MIN MIN].
n If the level falls below this, the error message „Ultromat tank
empty“ is displayed.
[AUTO] operating mode In [AUTO] operating mode, the automatic batching operation is
started, as soon as the [MIN] level is undershot in chamber 3.
Exception:
n Pause active
n [RUNNING EMPTY] operating mode active
32
[MANUAL] operating mode

NOTICE!
This operating mode is only for service technicians.
To avoid damage to the system, only service tech‐
nicians may operate the system in [MANUAL]
operating mode.
Functionality:
n In [MANUAL] operating mode, all drives and valves are initially
switched off.
n Pressing the buttons (not currently visible) above the symbols,
of the water supply valve (10), stirrers (1, 15, 24) and pump
(13), lets you switch the drives on and off and close and open
the valves manually.
n In [MANUAL] operating mode you can set the capacity in the
input field at from 0 ... 100%.
[RUNNING EMPTY] operating mode

This operating mode is protected and can be
unlocked using the initial User Code.
Functionality:
n The content of chamber 3 can be extracted down to the [Min
Min] level.
n A batching operation already under way is interrupted, unlike
with the [PAUSE] and [STOP] function.
n No new polymer batching operation is started.
n The [Ultromat batching ready] [DQ A.0] is activated.
[RUNNING EMPTY] operating mode is deactivated by switching to
[AUTO] operating mode.
33
7.4 User Administration

7.4.1 User Groups
Touch panel operation is subdivided into 3 groups:
n General operation
n Advanced operation ([User] + XXXX)
n Service ([Service] + XXXX)
User rights for user groups

Task General Advanced Service
operation operation
Code character no code operator code customer code
Unit Stop - System Auto switchover X X X
Switchover dry product/liquid concentrate X X X
Change concentration X X X
Change active ingredient liquid concentrate X X
Read parameter data X
Change parameter data X X
Perform calibration X X
Read calibration data X X X
Read info X X X
Change language X X
Set date and time X X
Change system functions X X
Reset factory settings X
Switchover flow measurement Auto/Manual X
Change flow measurement pulse parameter X
Activate running empty X
Parameter Stirrer gentle operation X
34
7.4.2 Login
Unit Auto
Login
User:
Password:
Cancel OK
A0799
Fig. 11: User administration
Fig. 12: Login screen keyboard

If you call up a function on the touch panel, which requires higher
user rights, the login window appears automatically for entry of the
user and password.
If you activate the [User] field, the screen keyboard appears and
the username can be entered. Once entered, the name is con‐
firmed with the ↲key.
Then, using the same approach, you can fill in the [password] field.
The password is not displayed in plain text
35
7.5 Entering Values on the Touch Panel
A0791
Fig. 13: Entering values on the touch panel

1. Tap an entry field on the touch panel
ð The virtual keyboard appears for input of the value.
The MIN and MAX limits are displayed at the top

left of the touch panel.
2. Enter the desired value and press the ↲key.

ð The value set is transferred to the PLC Programmable
Logic Controller.
3. Press ESC to exit the menu without saving the value.
36
7.6 Selecting the Dosing Product

1 2 3
Unit Stop R
Mode
Powder
Change
Powder/Liquid
A0780
Fig. 14: Selecting the dosing product

1 Display of the dosing product currently used
2 Display of the concentration
3 Display of the feed rate
4 [Change Powder / Liquid] button
You can only change the dosing product when the

system is switched off, [STOP] mode.
The change is actuated using
[Change Powder / Liquid] (2).
The current status (1) is displayed at the top left of
the display.
37
7.7 [PAUSE] Operating Mode
Unit Pause
Mode
Powder
kg/h
153
l/h
A0789
Fig. 15: System in [PAUSE] operating mode

The Ultromat can be set to [PAUSE] operating mode via an
external signal or an external switch. Then remove the integral
bridge of the terminal strip.
Functionality:
n The content of chamber 3 can be extracted down to the
[Min-Min] level.
n A batching operation currently under way is ended.
n No new polymer batching operation is started.
n The [Ultromat batching ready] [DQ A.0] is activated.
7.8 Using [F3] to Select the Archive

The function key [F3] is used to jump to the [Archive]. The last 100
errors are saved in the archive. These faults can then be called up
for troubleshooting using the function key [F3].
38
Unit Stop
Archive
Time Date Text
Fault: The liquid concentrate storage tank is empty
A2404
Fig. 16: Archive
7.9 Level Display
Unit Auto
2
Mode
Powder
153
A0781
Fig. 17: Level measurement

1 Current level in [mm]
2 Bar indicator of the current level
39
NOTICE!
Incorrect measurement due to contamination of the
pressure sensor
Clean the pressure sensor when maintaining the
system to avoid incorrect measurements. Do not
damage the diaphragm of the pressure sensor. Do
not use hard and/or pointed objects for cleaning.
Do not exert any firm pressure on the diaphragm
during cleaning.
The filling level is measured using a pressure sensor. [mBar] is

converted to [mm] in the PLC Programmable Logic Controller.
7.10 Water Supply
Unit Auto
2
Mode
Powder
Change
Powder/Liquid
A0783
Fig. 18: Water supply

1 Process water flow volume in [l/h]
2 Process water solenoid valve display (white = off // black = on)
The flow volume is measured using a pulse encoder in the water
apparatus. The flow volume is monitored. If the limit value (adjust‐
able in the parameter menu) is undershot, a warning is first output.
If the flow volume does not increase above this limit value, then the
system switches to fault mode and the batching operation is inter‐
rupted.
If the flow measurement is not working, the system

can be operated with a default value. Find the set‐
ting for this in the Service menu.
40
7.11 Redilution
This function is used by the control to monitor a downstream redilu‐
tion unit. For this, the running signal of the transfer pump is sig‐
nalled via a potential-free contact. Additionally, the control has an
input, which monitors a limit switch n the water supply line. If the
limit switch is not active „5 s“ after switching on of the pump, a
fault message appears on the touch panel and the fault indicating
relay triggers.
7.12 MANUAL Operating Mode
NOTICE!
This operating mode is only for service technicians.
To avoid damage to the system, only service tech‐
nicians may operate the system in [MANUAL]
operating mode.
Manual Mode
Mode Setpoint %:
Powder
Change
Powder/Liquid
A0786
Fig. 19: [MANUAL] operating mode

In [MANUAL] operating mode, it is possible to switch the individual
drives on and off independently. To switch over to [MANUAL] oper‐
ating mode, press the [MODE] key in the start screen and then
[MANUAL].
You can switch the individual drives on manually. To do so, tap the
points corresponding to the drives on the touch panel. If a drive is
activated, the point for the drive lights up in black. If a drive is
deactivated, the point for the drive lights up in white.
On the screen above, it is possible to activate the following drives
in [MANUAL] operating mode:
n Switch on/off solenoid valve for water supply.
n Switch the stirrer on/off.
n Switch the liquid concentrate pump on/off.
n Switch the dry feeder on/off.
41
[F2] Operating Menu
8 [F2] Operating Menu

The function key [F2] is used to jump to the [Menu]. Further set‐
tings can be made in the menu.
Unit Auto
Menu
Parameter Concentration
Calibration Info
System Service
Mode Home Archive Reset
A0792
Fig. 20: Jump to the menu

Parameter see Ä Chapter 8.1 „Parameters“ on page 42
Calibration see Ä Chapter 8.2 „Calibration“ on page 49
System see Ä Chapter 8.3 „System“ on page 54
Concentration see Ä Chapter 8.4 „Concentration“ on page 58
Info see Ä Chapter 8.5 „Information“ on page 59
Service see Ä Chapter 8.6 „Service“ on page 61
8.1 Parameters
The parameters can be set for the following fields:
n Water
n Stirrer
n Level (pressure sensor)
n Powder
n Liquid
42
[F2] Operating Menu
8.1.1 Parameter [WATER]
Unit Stop
Parameter Water
Water Stirrer Level Powder Liquid
Pre rinse
Post rinse:
Flowrate Min:
A0825
Fig. 21: Parameter [WATER]
Parameter Factory setting Setting range

Pre rinse 7 seconds 0 ... 30 seconds
Post-rinse period 5 seconds 0 ... 30 seconds
Min. water supply See table Ä Table on page 43 0 ... 200000 l/h
Ultromat Water supply l/h Minimum water supply l/h

400 600 400
1000 1500 1000
2000 3000 2000
4000 6000 4000
6000 9000 6000
8000 12000 8000
If the current water supply is lower than the set minimum water
supply, the system generates a warning:
[Warning: Water supply too low.]
If the current water supply remains lower than the set minimum
water supply, then after 20 seconds the system generates a fault
message: [Fault: Water supply too low. Ultromat to stop]. The
Ultromat interrupts the batching operation.
43
[F2] Operating Menu
8.1.2 Parameter [Stirrer]
Unit Stop
Parameter Stirrer
Stirrer (1+2) on:
Stirrer (1+2) off:
Stirrer (3) on:
Stirrer (3) off:
A0826
Fig. 22: Parameter [Stirrer]

After the batching operation, the stirrers can continue running in
[Pulse/Pause mode]. Set the parameters for the switching on and
off times as follows:

Stirrer (1+2) on 5 minutes 5 ... 60 minutes
Stirrer 1+2 off* 15 minutes 0 ... 60 minutes
Stirrer (3) on 5 minutes 5 ... 60 minutes
Stirrer 3 off* 15 minutes 0 ... 60 minutes
* Continuous operation: Stirrer off = 0 minutes
44
[F2] Operating Menu
8.1.3 Parameter [Powder]
Unit Stop
Parameter Powder
Heater on:
Heater off:
Vibrator on:
Vibrator off:
A0827
Fig. 23: Parameter [Powder]

A metering pipe heating system removes any moisture that has
penetrated the unit and thus prevents any caking of the powder.
The vibrator prevents the forming of bridges in the dry feeder.

Heater on 5 seconds 1 ... 10 seconds
Heater off 45 seconds 30 ... 100 seconds
Vibrator on 1 seconds 0 ... 30 seconds
Vibrator off 60 seconds 0 ... 999 seconds
45
[F2] Operating Menu
8.1.4 [Liquid] Parameter
Unit Stop
Parameter Liquid
Min Setpoint Freq.Inverter:
A0828
Fig. 24: [Liquid] Parameter

Min. setpoint frequency converter 0% 0 ... 50%
Concentrate pump minimum frequency

The liquid concentrate pump should be equipped
with an external fan so that the pump can be oper‐
ated without limitations in the range from 0 to 86
Hz.
If a liquid concentrate pump is used without an
external fan, the winding of the pump motor must
be protected against overheating at low speeds.
Set the minimum frequency to a value e.g.
10 ... 20%. If the actual frequency of the liquid con‐
centrate pump is lower than the set concentrate
pump minimum frequency for a period > 5 sec‐
onds, then the system generates a fault message.
[Warning: Liquid concentrate pump - min. capacity
reached] and the liquid concentrate pump con‐
tinues running at the set minimum frequency.
Counter measure: increase the water flow rate or
the desired concentration.
46
[F2] Operating Menu
8.1.5 [Level] Parameter
System stop
Pressure sensor parameter
Level Max Max:
Level Max:
Level Min:
Level Min Min:
A0829
Fig. 25: [Level] Parameter
Parameter Remark
Level Max Max The [Level Max Max] is used to monitor overfilling. If overfilling occurs, an [Overfilling]
alarm is signalled.
Level Max If the [Level Max ] is exceeded, Ultromat batching is stopped
Level Min If the [Level Min] is undershot, Ultromat batching is started
Level Min Min If the [Level Min Min] is undershot, an alarm message appears and the enable extrac‐
tion signal is not longer issued.
Tab. 5: Switching level of the continuous flow system:

ULFa 400 1000 2000 4000 6000 8000
Max-Max 370 710 860 1320 1320 1310
Max 300 565 710 1105 1105 1105
Min 190 310 390 490 490 490
Min-Min 120 190 190 190 190 190
All values in millimetres
47
[F2] Operating Menu
8.1.6 Stirrer 1+2, Gentle Operation with the First Filling of the Storage Tank
Unit Stop
First filling
water Stirrer Level Powder Liquid
Filling volume start stirrer 1+2
Filling volume stop stirrer 1+2
Filling volume re-start stirrer 1+2
First filling Level
A2436
Fig. 26: First filling parameters

We have introduced the function “Gentle operation with first filling
of the tank” to avoid what is known as “stirrer pass-through”, i.e.
running stirrer propellers meeting a rising filling volume in the tank.
The stirrers are only switched on when chambers 1+2 have a suffi‐
ciently high liquid level. Please note that the two stirrers 1+2 have
to be controlled in parallel.
The necessary parameters are set to guarantee the gentle opera‐
tion of the stirrers when the system is tested in the manufacturer’s
plant.
You can make customised adjustments to the start, switch off and
switch on volumes, if required. You can select the adjustment func‐
tion via the customer code.
n Parameter ➨ Level
– Select the [First filling] view, see Fig. 26and make the
adjustments.
48
[F2] Operating Menu
I.
II.
1.
III.
2.
A2403
Fig. 27: Process diagram of the stirrers in gentle mode

1. On III. Stirrer 1+2
2. Off A Start volume of stirrers
I. Liquid level B Stirrers run until switch-off volume
II. Water + polymer C Switch-on volume of stirrers
8.2 Calibration
The Calibration menu is for calibration of the following fields:
n Calibration of powder
n Calibration of liquid
n Calibration of flow monitor
n Calibration of water
Calibrate the dry feeder and the liquid concentrate pump before
first switching on the system in Automatic mode. Switch off the
system during calibration. Unit [Stop]. If you have not yet calibrated
the system and you switch the system to [AUTO] mode, then the
following message appears on the display
[Fault: Dry feeder not calibrated] or Fault:
[Liquid concentrate pump not calibrated] and the system switches
to [FAULT] mode.
49
[F2] Operating Menu
8.2.1 Calibration of Powder
8 Unit Stop
Calibration Powder
Powder Liquid Flow mon. Water
Calibration time
Elapsed time:
Enter weight:
Dosing capacity:
A0793
Fig. 28: Calibration of powder

Enter calibration time 60 seconds 0 ... 999 seconds
Enter weight - 99999.9
Performing calibration
Interrupting calibration
End calibration at any time by pressing [STOP].
Materials required:
n Weighing scales
n PE bag (min. fill volume 500 g)
1. Loosen the screw fastenings to remove the wetting cone
2. Hold a PE bag (min. fill volume 500 g) beneath the feeder
screw pipe
3. Start calibration by pressing [START].
4. Wait until the calibration time has elapsed
5. Weigh the feed chemical collected in the PE bag
6. Enter the weight measured as the [ENTER WEIGHT] param‐
eter in the control
ð The capacity is recalculated and displayed as the
[CAPACITY] parameter in [kg/h]
7. Refit the wetting cone once the dry feeder has been cali‐
brated
50
[F2] Operating Menu
8.2.2 Calibration of Liquid Concentrate
Unit Stop
Calibration Liquid
Calibration time
Elapsed time:
Enter weight:
Dosing capacity:
A0795
Fig. 29: Calibration of liquid concentrate

Enter calibration time 60 seconds 0 - 999 seconds
Enter weight - 99999.9
Materials required:
n Weighing scales
n Collecting vessel (minimum fill volume 1 litre).
1. Determine the net weight of the collecting vessel.
2. Open the metering line at a suitable point.
3. Hold the collecting vessel beneath the opening in the
metering line.
4. Start calibration by pressing [START].
5. Wait until the calibration time has elapsed.
6. Weigh the collected amount of liquid concentrate.
7. Enter the weight ascertained as the [ENTER WEIGHT]
parameter in the control.
ð The capacity is recalculated and displayed as the param‐
eter [CAPACITY] in [kg/h].
8. Close the metering line so that it is once again leak-tight.
51
[F2] Operating Menu
8.2.3 Calibration Flow Monitor ("Spectra" only)
Calibrate the liquid concentrate pump and then the

flow monitor before first switching on the system in
Automatic mode.
Switch off the system during calibration. Unit
[Stop].
If you operate the system for longer than 20 sec‐
onds below the switching point for the minimum
metering quantity, then the following message
appears on the display
[Fault: Check liquid concentrate flow sensor] and
the system switches to [FAULT] mode.
Unit Stop
Calibration Flow monitor
Switch point: Start Stop
Flow monitor
A0796
Fig. 30: Calibration of the flow sensor

1 Enter the metering volume in [kg/h].
2 [START/STOP] the liquid concentrate pump with the metering
volume entered.
3 Display of the [flow sensor] signal; white=switch point under‐
shot // grey=switch point exceeded.

Switching point - 0 to maximum capacity of the liquid concen‐
trate pump
1. Enter the metering volume which corresponds to the min‐

imum metering quantity during standard operation in Text
field (1).
2. Start the liquid concentrate pump using [START] (2).
52
[F2] Operating Menu
3. When the liquid concentrate pump is running at the set fre‐

quency, you can set the switching point of the flow sensor
using the potentiometer on the flow sensor.
ð The flow sensor is set correctly, if the switching point is
just below the minimum dosing quantity in standard oper‐
ation. The [Flow sensor] signal display (3) changes from
grey to white.
4. Stop the liquid concentrate pump using [STOP] (2).
8.2.4 Calibration of Water
Adjust the Ultromat water supply during commis‐

sioning. Ultromats with one wetting cone have two
water supply lines. Distribute these water supplies
using needle valves so that the wetting cone is not
over- or underfilled (1 cm below the lower overflow
edge).
Ultromat Water supply l/h

400 600
1000 1500
2000 3000
4000 6000
6000 9000
8000 12000
Unit Stop
Calibration of Water
Actual flow:
Calibration of Water Start
A0798
Fig. 31: Calibration of water
53
[F2] Operating Menu
Interrupt calibration at any time by tapping [STOP].
1. Start calibration by tapping [START].

ð The water solenoid valve opens.
2. Adjust the water supply so that the water supply value is dis‐
played in [l/h] in the display.
3. Stop calibration using [STOP].
ð The water solenoid valve is closed.
8.3 System
The "System" menu enables the following fields to be set:
n Language
n Date and time
n Touch panel
n Control
8.3.1 Changing the Language
Unit Stop
System language
Language Time Touch Control
A0801
Fig. 32: Changing the language

Proceed as follows to change the lan‐ 1. Select the desired language.
guage displayed:
2. Tap [Confirm language].
ð The message [shutting down] is displayed.
3. Tap [Start].
ð The selected language is active.
54
[F2] Operating Menu
Direct access to the Language menu Tap on the [L] symbol in the status bar of the touch panel.
ð The sub-menu [Change language] appears in the display.
A total of 10 different languages are available. Please contact the

manufacturer’s Service department should you not find the lan‐
guage you require. Another language package can then be retro-
fitted with ease.
8.3.2 Setting Date and Time
Unit Stop
System date/time
Set date and time
A0802
Fig. 33: Setting date and time

The date and time are set as follows: 1. Tap the button on which the time is displayed.
ð The display changes to the value input view.
2. Press [BSP] to delete the displayed date.
3. Use the keys [0 ... 9] to enter the actual date in the format
[dd.mm.yyyy]. Example: 31.02.2018.
Decimal point = Key above the [0].
4. To input empty spaces, tap the key to the right of [0].

5. Enter the time in the format [hh:mm:ss]. Example: 14:01:48.
Colon = press [+-/*] key, then confirm[:].

Number pad = Press key [0-9].
6. Press Enter.
7. Tap [Set date and time].
ð The set time is accepted by the system.
55
[F2] Operating Menu
8.3.3 Touch panel
Unit Stop
System touch panel
Clean screen: Activate
Calibrate touch: Activate
A0803
Fig. 34: Display [System]
Clean screen:
The function [Clean screen] is available to enable
the touch panel to be cleaned. Using the
[Clean screen] function, the touch panel is deacti‐
vated for the set time and consequently the touch
panel can be cleaned without inadvertently trig‐
gering functions.
Use the [Activate] function to call up the [Clean screen] (touch

panel).
Calibrate touch: Use [Activate] to call up the [Calibrate touch] function. This is for
renewed calibration of the sensors if the touch function is insuffi‐
ciently accurate.
1. Press [Activate].
2. Tap the cross displayed five times with your finger.
3. Tap the touch panel once more so that the calibration value
is accepted.
56
[F2] Operating Menu
8.3.4 Control
Unit Stop
System service
Diagnostic overview / Diagnostic buffer view
... Date Time Time
Fault with read access ...
12/12/2017 Fault with read access ...
A2404
Fig. 35: Control

Detailed view of the last 100 changes to the control e.g.
n Changes of operating mode
n Parametrisation
n Concentration
This enables you to obtain a detailed diagnostic and trace changes
to the system in the event of faults.
57
[F2] Operating Menu
8.4 Concentration
If the PROFIBUS®, MODBUS® or PROFINET® are

included in the scope of delivery, the
[Concentration] and the [Internal] / [External] keys
appear on the display. In [Internal] mode, the set‐
points for the concentration (Powder and Liquid)
are specified by the control panel. The process
management system can only read data. In
[External] mode, the setpoints for the concentration
are specified by the process management system.
Additionally in [External] mode, the Ultromat can
be switched to Pause and a fault acknowledged
using the PROFIBUS®. Further information is avail‐
able in the supplementary PROFIBUS® or PRO‐
FINET® instructions. If the PROFIBUS®,
MODBUS® or PROFINET® are not connected,
select the [Internal] setting.
8 Unit Stop
Concentration
Powder concentration:
Liquid concentraion:
Liquid active Ingredient :
Internal External
A0823
Fig. 36: Concentration of powder / liquid

Powder concentration 0.5 % 0.05 ... 2.00 %
Liquid concentration 0.5 % 0.05 ... 2.00 %
Liquid active ingredient 100 % 10 ... 100 %
PROFIBUS®/PROFINET®/MODBUS® (Internal/External) Internal Internal or External
58
[F2] Operating Menu
The parameters [Concentration of powder/liquid]

can be used to adjust the concentration of the
batched polymer solution set in the Ultromat. The
parameter [Liquid active ingredient] specifies the
content of the active ingredient in the liquid pol‐
ymer.
Liquid active ingredient

The liquid polymers are provided with different
active ingredients. If the active ingredient content
of the powder is 100%, then the active ingredient
fraction of the liquid polymer is generally in a range
below 50% (typically 40%).
In practice it is generally desirable to use the same
concentration settings with the liquid polymer as
for the powder product. Therefore the concentra‐
tion of active ingredient in the liquid polymer (typi‐
cally 40%) is entered in the control.
8.5 Information
8.5.1 Ultromat Identity Code
Unit Stop
Identcode
Identcode Version Info
Type Options
Continues Mirror imaged version Flow monitor
Flow through: 3. Stirrer Float switch
Pendulum Wetting cone
Doubledecker Vibrator
Polymer Size
Powder feeder
A0790
Fig. 37: Ultromat identity code

Pressing F2 [MENU] > [INFO] lets you access the [Identcode]
screen. You can read the features with which the Ultromat is
equipped.
Feature Remarks
3rd stirrer This option means the Ultromat has a stirrer in chamber 3.
Wetting cone The wetting cone should improve the mixing of polymer and water.
59
[F2] Operating Menu
Feature Remarks
Vibrator Only in the „dry feeder“ version. The vibrator is used to improve the sliding of
the polymer.
Flow monitor Only in the „Spectra (FC)“ version. Monitors the flow of liquid concentrate in the
line.
Float switch Only in the „Liquid“ version. Monitors the liquid level of the liquid concentrate in
the storage tank.
Profibus/Profinet/ Interface for data exchange
Modbus TCP
8.5.2 Software Version
Unit Stop
Software Version Ultromat
Version Touchpanel:
Creation date:
Version S7 Project:
Creation date:
Project:
A0797
Fig. 38: Software version

In this display you can read off the version of the touch panel and
the S7 project as well as its creation date. Likewise the system
project number can be read off.
60
[F2] Operating Menu
8.5.3 Operating Hour Counter of Installed Motors
Unit Stop
Info
Identity code Version Info
Stirrer (1+2):
Stirrer (3):
Powder:
Liquid:
A2405
Fig. 39: Operating hour counter

Display in the first column – number of motor starts; second
column operating hours in “h”:
n Stirrer 1+2 motors
n Stirrer 3 motor
n Powder feeder
n Liquid concentrate pumps
8.6 Service
1 2
Unit Stop
Service Water meter
Water meter Pressure sensor Factory setting Frequency inv.
Mode measurement: Auto Manual
Auto
Flow meter: Imp/l
A0804
Fig. 40: Service

1 Button for jumping to the different service groups
2 Title of the current service group
61
[F2] Operating Menu
8.6.1 Service - Water Meter

Manual flow entry:
Unit Stop
Service Water meter
Water meter Pressure sensorFactory setting Frequency inv.
Manual
Manual value:
Flow meter: Imp/l
A0805
Fig. 41: Manual flow entry

In the event of failure of the automatic water flow measurement,
you can switch to manual flow measurement for emergency opera‐
tion. Manual flow measurement means that automatic measure‐
ment is out of service.
Manual flow measurement is helpful if the flow meter is faulty, but
the system has to remain in operation until the function is restored.
The value for the manual setting of the water flow is entered in
[litres per hour] and is activated by the [Manual] key.
Flow meter: The flow volume is measured using a pulse encoder. This encoder
gives a number of pul/l [pulses per litre] of water. This field is used
to enter the correct number of pulses when using different pulse
encoders.
62
[F2] Operating Menu
8.6.2 Service – Pressure Sensor
Unit Stop
Service Pressure sensor
Level sensor
Sensor Value: mm
Measured Value: mm Set
Offset: mm
A0807
Fig. 42: Service – pressure sensor
Sensor Value: The [Sensor Value] shows the filling height of the storage tank
measured. The [Sensor Value] does not represent the actual filling
height. To enable the correct filling height to be displayed, add the
dead zone in the lower part of the storage tank (approx. 60 mm) to
the [Sensor Value].
Measured Value: To determine the dead zone of the storage tank, fill the storage
tank to at least 50%. Now you can measure the filling height with a
dip stick. You must enter this value in [mm] in the text field
[Measured Value].
The offset is calculated by the pressing [Set].
Offset: Display of the current offset (offset = dead zone).

Measured Value = Sensor Value + Offset
63
[F2] Operating Menu
8.6.3 Service – Factory Setting and Changing Identity Code
Unit Stop
Service factory settings
Factory setting: Reset
IIdentcode: Change
A0808
Fig. 43: Service – Factory setting and changing identity code
Factory setting: Reset the parameters of the Ultromat to the factory settings using
[Reset].
Identcode:
NOTICE!
Incorrect functions can occur if the incorrect ident‐
code (identity code) is entered.
The function is password-protected.
Change the identity code using [Identcode].

The identity code is programmed in accordance with the factory
setting. You can enter technically feasible extensions here to facili‐
tate additional options. The resulting identity code is checked for
feasibility and can only then be altered. For information on the
identity code currently set, see Ä Chapter 8.5 „Informa‐
tion“ on page 59
64
[F2] Operating Menu
Identcode
Flow through:
Flow through:
Pendulum:
Double decker:
Powder
Next Reset
A2406
Fig. 44: Selection of Ultromat types
Identcode
Stirrer Mirror imaged version
Wetting cone
Vibrator:
Back Check Reset
A2407
Fig. 45: Selection of options
65
[F2] Operating Menu
Options
Check Configuration
Mirror imaged version
Identcode is complete
Home
Back
Project number
Back Check Reset
A2408
Fig. 46: Checking the configuration
Options
Check Configuration
Mirror imaged version
Identcode is complete
Home
Back
Project number
Back Check Reset
A2422
Fig. 47: Naming the project

1. The system automatically jumps to the Home menu if the test
has been successfully completed.
2. With an incorrect or incomplete identity code, please go back
one level and enter the necessary details.
66
[F2] Operating Menu
8.6.4 Frequency Converter for Dry Feeder - Status Display
Unit Stop
Only for service frequency inverter!
P R P R
Drive ready Deviation setpoint/act. value
Drive ready to run PZD control
Drive running f_act>=P1082 (f_max)
Drive fault active Warning: Motor current limit
OFF2 active Motor holding brake active
OFF3 active Motor overload
ON inhibit active Motor runs right
Drive warning active Inverter overload
A0808
Fig. 48: Status display

Detailed display of the operating status of the frequency converter
using green or red light points. You can diagnose errors more pre‐
cisely and simply here.
67
Operation of the Sinamics G110 frequency converter
9 Operation of the Sinamics G110 frequency converter

Frequency Converter = FC
9.1 Function of the operating elements

The parameters of the frequency converter are set in the factory
using the dry feeders and liquid concentrate pumps used in the
Ultromat. Once the liquid concentrate pump is connected (not con‐
tained in the scope of supply), the parameters must be checked
locally and adjusted to match the liquid concentrate pump.
A0822
Fig. 49: Sinamics G110 frequency converter
Function Remarks
Starts the motor Key deactivated
Stops the motor Key deactivated
Switches over the direction of rotation Key deactivated
Key jumps to [r0000]

Fault acknowledgement
Access to parameters
Increase value
Reduce value
Jog motor Key deactivated
68
9.2 Adjustment of the frequency converter

The frequency converter parameters are set in the factory on the
dry feeder and liquid concentrate pump.
Here, the following parameters differ from the standard parameters
of the frequency converter (FC):
Tab. 6: Settings for the dry feeder:

Parameter G110 Dry feeder values
0003 3
0305 1.22 A
0307 0.18 kW
0311 1360 RPM
0700 5
1000 5
1082 100 Hz
1120 0.1 s
1121 0.1 s
1210 4
2000 100 Hz
2010 9
2011 1
2012 2
2013 4
2014 6000
69
Tab. 7: Settings for the Spectra liquid concentrate pump:

Parameter G110 Spectra values
0003 3
0305 1.9 A
0307 0.37 kW
0311 1380 RPM
0700 5
0731 4
1000 5
1082 83 Hz
1120 0.1 s
1121 0.1 s
1210 4
2000 83 Hz
2010 9
2011 2
2012 2
2013 4
2014 6000
70
Setting the additional components
10 Setting the additional components

10.1 Adjusting the Capacitive Sensor
The capacitive sensor for reporting a shortage of powder in the dry
material feeder must be checked and possibly adjusted.
The sensor has a yellow LED at its cable end to indicate the
switching state and also a sunken adjustment screw to adjust its
sensitivity.
The sensor is checked and adjusted in 2 steps:
With an empty dry material feeder 1. The yellow LED on the sensor is not illuminated - the setting
is correct.
2. The yellow LED on the sensor is illuminated:
ð Reduce the sensitivity on the adjustment screw (turn anti-
clockwise) until the LED goes out.
With a filled dry material feeder 1. The yellow LED on the sensor is not illuminated - the setting
is correct.
2. The yellow LED on the sensor is not illuminated:
ð Increase the sensitivity on the adjustment screw (turn
clockwise) until the LED is illuminated.
10.2 Setting the Sigma (Factory Settings)

1.
MODE
menu
CODE
menu
2s
Continuous
display P 2.
SET
menu
CLEAR
window
B0084
Fig. 50: Adjustment mode menus
71
Setting the additional components
Analog
- ANALOG
Manual
- MANUAL
Analog Manual CONTACTBatch
P P
CONTACT
- CONTACT
Batch
- BATCH
Continuous
display B0085
Fig. 51: Selecting the operating mode (MODE menu)
A1796
Fig. 52: [Analog] operating mode settings

Setting "Analog" operating mode 1. Keep the [P] key pressed until the display flashes. Then
release the [P] key
2. Press the arrow key until [MODE] appears on the display.
Then press the [P] key
3. Keep the arrow key pressed until [ANALOG] appears on the
display. Then press the [P] key
ð The pump is now operating in Analog mode.
If the red LED display lights up and

[ANALG] appears on the display, then
the pump is not receiving an analog
signal.
Setting the analog input 4 ... 20 mA 1. Keep the [P] key pressed until the display flashes. Then
release the [P] key
2. Keep the arrow key pressed until [SET] appears on the dis‐
play. Then press the [P] key
3. Keep the arrow key pressed until [ANALG] appears on the
4. Keep the arrow key pressed until [4...20 mA] appears on the
ð The pump reacts proportionally to the current signal, 4
mA = 0 strokes/min., 20 mA = maximum rate.
5. Use the START/STOP key to start or stop the pump.
72
Operation of the system
11 Operation of the system

User qualification, system operation: trained user, see Ä Chapter
2.3 „Users' qualifications“ on page 11
WARNING!
Danger of slipping
Danger due to the escaping of water or polymer.
Mixtures of polymer and water are slippery
– Ensure that you have a secure foothold when
filling the dry product hopper
– Immediately remove any spilled powdered pol‐
ymer or leaked polymer solution
– Always observe the safety data sheet for the
polymer used.
WARNING!
Danger from hazardous substances!
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
11.1 Normal mode

11.1.1 Prerequisites for correct and proper operation
WARNING!
Danger due to system operation
The system may only be operated by instructed
personnel
– The system can in principle be stopped and
restarted in every operating phase
– The cause of a fault should be eliminated
before the corresponding fault message is
acknowledged. However, you can silence the
horn by pressing the key „Horn off“ .
73
Requirements:
n A reasonable operating parameter set-up
n An accurate calibration
n No unauthorised parameter changes to the frequency con‐
verter
11.1.2 Refilling the feed hopper with powdered polymer

If the feed hopper is not automatically filled by a small feed unit,
the supply of powdered polymer must be continuously checked
and refilled in good time.
This can be done while the system is operational. To do so,
remove the cover of the feed hopper and carefully shake in pow‐
dered polymer.
11.1.3 Refilling the concentrate storage tank with liquid polymer

If the concentrate storage tank is not automatically refilled, the res‐
ervoir of liquid polymer must be continuously checked and refilled
in good time.
11.2 Behaviour When Switching on Mains Power and in the Event of Mains
Power Failure
WARNING!
Automatic start-up
Each time mains power is switched on, the stirrers
start up without regard to the system status meas‐
ured
Each time mains power is switched on, preparation
mode can commence.
Therefore keep all covers or inspection openings
closed.
If it is necessary to work on the system, disconnect
the system from the mains and secure it to prevent
switching back on.
Switching on mains power Each time mains power is switched on, the stirrers start up without
regard to the system status measured
By contrast, the system only starts in preparation mode if the Min.
Switch point has been reached in reservoir 3. If there is a loss of
mains power during preparation mode, even if only for a short
period, once mains power is reconnected, preparation mode is not
continued.
74
Behaviour in the event of loss of Following a mains power failure, or in the event of a longer loss of
mains power mains power, which results in the controller being restarted, the
controller will unrestrictedly continue with the operation of the
system based on the statuses measured If the level of the storage
tank is within the normal range, no preparation operation will be
started even if a preparation process was running prior to the inter‐
ruption
11.3 Decommissioning
WARNING!
System transportation
Danger due to the high weight of the system.
If the system is to be moved, observe chapter
without fail Ä Chapter 3 „Transporting and storing
the system“ on page 15
For a short period Press and hold key [F1], and select [Stop] mode.
For a longer period 1. Switch the main switch to „Off“

2. Lock the main switch to prevent the system from being
switched on accidentally
For more than 2 days

CAUTION!
The liquid end and the lines can become blocked
When bringing back into service, the liquid polymer
must not come into contact with rinsing water
Clear any rinsing water from the liquid end and
lines
– Rinse the liquid end, the concentrate pump, the
suction line and the discharge line
– Dismantle and dry the liquid end of the concen‐
trate pump
– Clean the suction line and discharge line with
suitable cleaning devices
1. Switch the main switch to „Off“

2. Lock the main switch to prevent unauthorised switching back
on of the system
3. Pull out the mains plug
4. Completely empty the powder feeder
5. Empty the three chamber storage tank through the provided
individual chamber connectors.
6. Carefully rinse the three chamber tank with water
7. Also rinse the rinsing apparatus (hopper and mixing device)
once more with water
8. Carefully flush the line between the shut-off valve of chamber
3 and the feed pump. (Should an flushing connector have
been installed, this will simplify flushing.)
75
11.4 Disposal of Used Parts

n User qualification: instructed user, see Ä Chapter 2.3 „Users'
qualifications“ on page 11
NOTICE!
Regulations governing the disposal of used parts
– Note the national regulations and legal stand‐
ards that currently apply in your country
The manufacturer will take back decontaminated used units pro‐

viding they are covered by adequate postage.
Decontaminate the unit before returning it for repair. To do so,
remove all traces of hazardous substances. Refer to the Material
Safety Data Sheet for your feed chemical.
A current Declaration of Decontamination is available to download
on the ProMinent website.
76
Incorrect Operation of the System
12 Incorrect Operation of the System

n The incorrect position of the discharge valves can result in mal‐
function
n The incorrect position of the shut-off valves in the water supply
line can result in malfunction
n Unauthorised persons must be prevented from entering or
changing operating parameters. Enter the access code
n The preset parameter values for the frequency converter must
not be changed. They are factory-set on the powder feeder
n When setting the concentration, the maximum viscosity limit of
1500 mPas must not be exceeded
n If you fail to refill the polymer reservoir, the system will stop
n If you do not clear the cause of a system-side fault and the
enter key is pressed, incorrect device behaviour can result
n Further, more serious faults may occur should the system be
operated without the original faults having been eliminated
77
Commissioning
13 Commissioning
Proceed as follows during commissioning:
Step Task
1 Assembly and installation, see Ä Chapter 6 „Assembly and Installation“ on page 26
2 Adjust the capacitive sensors, see Ä Chapter 10.1 „Adjusting the Capacitive Sensor“ on page 71
3 Check the parameters, see Ä Chapter 8.1 „Parameters“ on page 42
4 Check date and time, see Ä Chapter 8.3.2 „Setting Date and Time“ on page 55
5 Perform calibration, see Ä Chapter 8.2 „Calibration“ on page 49
6 Adjust concentration, see Ä Chapter 8.4 „Concentration“ on page 58
7 Switch system to operating mode [AUTO], see Ä „[AUTO] operating mode“ on page 32
CAUTION!
Water damage possible
Large volumes of water or polymer solution can
escape from the system. Monitor the operation of
the system in this start-up phase.
– Prior to starting the batching operation, ensure
that the drain cocks are closed for all three
chambers.
– Monitor in particular the correct switching oper‐
ation of the liquid level sensor when it first rea‐
ches the switching point in question.
Fault message "Ultromat tank is empty"

The fault message [Ultromat tank is empty] is
unavoidable, as all chambers are now empty.
Acknowledge this fault.
Requirements:
n You have checked the correct and proper assembly and instal‐
lation of the system
n The drainage cocks for the three chambers are closed
n The feed hopper has been filled with the intended powdered
polymer
n The concentrate storage tank has been filled with the intended
liquid polymer
1. All the operating parameters have been set
2. All the necessary devices have been calibrated
3. Start the system by switching to AUTO operating mode, see
Ä „[AUTO] operating mode“ on page 32,
ð the system starts up and begins the automatic batching
operation.
78
Maintenance
14 Maintenance
14.1 Inspect the powder feeder and wetting apparatus
Powder feeder 1. Inspect the powder feeder regularly during operation to
ensure that it is working correctly
2. Check that the powdered polymer is being dosed correctly
Wetting equipment 3. Check whether the conical wetting area of the wetting cone is
completely rinsed over with water and that no powder
deposits form
14.2 Cleaning the filter insert in the pressure reducer
You must clean the filter insert no later than when

2/3 of the throughput surface of the screen insert is
dirty.
1. To remove the filter insert, you must place the system in

[Stop] mode by pressing the [F1] key.
2. Manually close the shut-off valve upstream of the pressure
reducer
3. Details of the subsequent procedure, can be found in the
manufacturer's instructions for the pressure reducer.
14.3 Checking and cleaning the solenoid valve
WARNING!
Danger of electric shock!
ries
The control cabinet must always be closed during
operation
The main switch must be set to „0“ and secured
against restart before any installation or mainte‐
nance work can begin.
CAUTION!
Possibility of incorrect system operation
– When handling the solenoid valve always be
aware of the cable
– When assembling, take note of the correct
position and layout of the parts
79
Maintenance
NOTICE!
More information
You can find more information and the corre‐
sponding drawing contained in the solenoid valve
operating instructions in the appendix to this docu‐
mentation.
1. Fully close the upstream shut-off valve

2. Undo the four socket cap screws on the housing and remove
the valve cap together with the rinsing attachment
ð Look out for the cable.
3. Remove the inserts
4. Check the diaphragm for damage
5. Clean the housing inner, especially the throttling port and the
small pre-spill port in the valve outlet
14.4 Remove the flow meter (turboDOS) and test
CAUTION!
Possibility of incorrect system operation
– When handling the flow meter always be aware
of the cable
– When refitting the flow meter, note the flow
arrow on the housing
1. S Start the system with the [F1] key [Stop] mode.

2. Close the stopcock in the water supply line
3. To remove the flow meter, undo the corresponding threaded
connector in the water piping
4. Check the turbine wheel within the flow meter to ensure it
rotates freely and clean as necessary
5. Fit the flow meter with the correct alignment in the water
supply line (flow arrow)
80
Maintenance
14.5 Removing the cover of an inspection opening
CAUTION!
Propellers are rotating in the storage tanks!
Slight or minor injuries.
Switch off the system and only then remove the
screwed cover of an inspection opening.
As a matter of principle, the system must only be
operated with the covers of the inspection open‐
ings tightly screwed in place. The covers may only
be removed temporarily:
– To check the liquid level
– To check the liquid level sensors for correct
switching operation
– After the inspection work, replace all
covers and secure
14.6 Cleaning the surface of the storage tank

From time to time clean the surface of the storage tank, as with
time, a slippery film can form on it. Always observe the instructions
on the safety data sheet for the polymer used.
81
Fault Messages
15 Fault Messages
15.1 Troubleshooting
User qualification, troubleshooting: trained user, see Ä Chapter 2.3
„Users' qualifications“ on page 11
User qualification, troubleshooting (unspecified faults): Customer
service, see Ä Chapter 2.3 „Users' qualifications“ on page 11
WARNING!
Automatic start-up
Each time mains power is switched on, the stirrers
start up without regard to the system status meas‐
ured
Each time mains power is switched on, preparation
mode can commence.
Therefore keep all covers or inspection openings
closed.
If it is necessary to work on the system, disconnect
the system from the mains and secure it to prevent
switching back on.
Refer also to the operating instructions for pur‐

chased parts when troubleshooting.
Collective alarm A system fault/malfunction (collective alarm) is acoustically

reported with a warning tone and visually by the red warning light
on the control cabinet. The controller also displays a fault mes‐
sage. The warning tone can be switched off by pressing
[Reset F4].
The activation of the downstream feed pump (polymer solution)
remains unaffected by the collective alarm.
Acknowledgement The fault message must be acknowledged with the Reset key once
the cause of the fault has been eliminated so that the system can
restart operation following the fault.
Unspecified faults Should a problem occur, which is not included in this list or should
a listed fault not be remedied by the suggested troubleshooting
measures, please contact ProMinent®-ProMaqua®Customer Serv‐
ices to remedy the problem.
Sensors For every fault analysis it should first be considered that a capaci‐
tive proximity sensor or a concentrate flow sensor may possibly be
incorrectly signalling a fault (because its sensitivity has been set
too high or it is triggering/responding to suddenly changed ambient
conditions).
82
Fault Messages
15.2 General notes on fault messages
Acknowledging fault messages

You must acknowledge fault messages.
If the system generates a fault message, optical
and acoustic signalling of the fault is triggered.
Simultaneously with the generation of the fault
message a message about the type and time of
the fault is output to the display of the operating
panel.
No. Time Date
Fault: Check pressure sensor
A0809
Fig. 53: Fault message on the display

The fault and the number of occurrences of the fault are signalled
by the following fault symbol
If you have cleared the fault, the optical and acoustic signalling is
reset by pressing the key [RESET] (F4) and the fault message on
the display is deleted.
If you have not cleared the fault, only the acoustic signalling is
reset by pressing the key [RESET] (F4). The optical alarm display
as does the fault message.
In parallel to the optical signalling of the alarm the fault switches
Fig. 54: Fault the system output [COLLECTIVE ALARM]. If a fault occurs, the
output [COLLECTIVE ALARM] is activated (switches from 0 to 1).
15.3 Faults - Cause - Remedy

Fault message Cause Remedy Stop Extraction
prepara‐
blocked
tion
Stop
Dry feeder is not calibrated Dry feeder not yet cali‐ Calibrate the dry YES NO
brated feeder
Check dry feeder fre‐ Frequency converter defec‐ Check frequency con‐ YES NO
quency converter tive verter
Frequency converter para‐ Check frequency con‐
metrisation is incorrect verter parameters
Powder feeder is empty Feed hopper is empty Fill the feed hopper YES NO
Digital input defective Check digital input
Powder sensor defective Check powder sensor
83
Fault Messages

prepara‐
blocked
tion
Stop
Dry feeder - max. capacity Dry feeder calibration is Repeat dry feeder NO NO
reached faulty calibration
Water supply too high Reduce water supply
Concentration parameter Reduce concentration
too high parameter
Liquid concentrate pump is Liquid concentrate pump is Calibrate the liquid
not calibrated not yet calibrated concentrate pump
Check liquid concentrate Pump defective Check pump YES NO
pump Sigma
Check frequency converter Frequency converter defec‐ Check frequency con‐ YES NO
liquid concentrate pump tive verter
Frequency converter para‐ Check frequency con‐
metrisation is incorrect verter parameters
The liquid concentrate Storage tank is empty Fill storage tank YES NO
storage tank is empty
Float switch defective Check float switch
Check liquid concentrate Storage tank is empty Fill storage tank YES NO
flow sensor
The flow sensor is not cor‐ Calibrate flow sensor
rectly adjusted
Liquid concentrate pump - Liquid concentrate pump Repeat liquid concen‐ NO NO
max. capacity reached calibration is faulty trate pump calibration
Water supply too high Reduce water supply
Concentration parameter Reduce concentration
too high parameter
Liquid concentrate pump - Concentration parameter Increase concentra‐ NO NO
min. capacity reached too low tion parameter
Water supply too low Increase water supply
Liquid concentrate pump Calibrate the liquid
calibration is faulty concentrate pump
Water supply too low Minimum water supply Check minimum NO NO
parameter too high water supply param‐
eter
Variations in the water Check the water
supply supply
Filter bowl blocked Clean the filter bowl
Pressure reducer set incor‐ Set pressure reducer
rectly correctly
Water meter defective Check water meter
84
Fault Messages

prepara‐
blocked
tion
Stop
Water supply too low. Minimum water supply Check minimum YES NO
Ultromat stop parameter too high water supply param‐
eter
Water supply failed Check the water
supply
Variations in the water Check the water
supply supply
Filter blocked Clean the filter
Pressure reducer set incor‐ Set pressure reducer
rectly correctly
Water meter defective Check water meter
Wetting cone too full Needle valves to the wet‐ Adjust the needle YES NO
ting cone not set correctly valves
Wetting cone blocked Clean the wetting
cone
Sensor defective Check sensors
Ultromat storage tank is Extraction from the Reduce extraction NO YES
empty Ultromat is too high
Water supply too low Increase water supply
Pressure sensor defective Check pressure
sensor
Ultromat reservoir too full Post-rinse/flush period Check post-rinse/ YES NO
parameter too high flush period param‐
eter
Solenoid valve defective Checking the solenoid
valve
Pressure sensor defective Check pressure
sensor
Check pressure sensor Sensor defective Check sensors YES YES
Analogue input defective Check analogue input
Stirrer motor protection Defective motor Check motor YES NO
switch triggered
Stirrer sluggish Mechanically check
stirrer
Motor protection switch set Check motor protec‐
incorrectly tion switch setting
Water low in the redilution Water supply to redilution Check water supply to NO NO
unit unit failed redilution unit
Limit switch defective Check limit switch
85
Fault Messages

prepara‐
blocked
tion
Stop
1F2 fuse activated Short circuit Check for short circuit YES NO
Connected devices defec‐ Check devices
tive
1F6 fuse activated Short circuit Check for short circuit YES NO
Connected devices defec‐ Check devices
tive
PROFIBUS® PROFIBUS® faulty Check PROFIBUS® YES NO
Cable defective Check cable YES NO
Plug defective Check plug YES NO
Address not correct Check PROFIBUS® YES NO
parameters
PROFINET® PROFINET® faulty Check PROFINET® YES NO
Cable defective Check cable YES NO
Plug defective Check plug YES NO
IP address and PRO‐ Check allocation YES NO
FINET® name not allocated
86
Systems / Data Sheets
16 Systems / Data Sheets

16.1 Logical Statuses
Tab. 8: Logical statuses of the digital inputs:
Input Signal designation Logical status✻ Status description
DI A.0 Turbodos -
DI A.1 Fault voltage 230 V 1 Voltage OK
0 Fault
DI A.2 Fault voltage 24 V 1 Voltage OK
0 Fault
DI A.3 Fault stirrer 1 Stirrer OK
0 Fault
DI A.4 Pause 1 Pause not active
0 Pause active
DI A.5 Redilution pump 1 Chemical transfer pump on (water
supply available)
0 Chemical transfer pump off (water
supply disconnected)
DI A.6 Redilution flow monitor 1 Flow present
0 Flow not present
DI B.0 Lack of powder dry feeder 1 Powder present
0 Powder not present
DI B.1 Overflow wetting cone 1 Wetting cone OK
0 Wetting cone overflow
DI B.2 Float switch liquid concentrate 1 Liquid concentrate present
0 Liquid concentrate empty
DI B.3 Liquid concentrate flow monitor 1 Liquid concentrate flow present
0 Liquid concentrate flow not present
DI B.4 Liquid concentrate pump fault 1 Liquid concentrate pump OK
0 Liquid concentrate pump fault
✻) 1 = 24 VDC; 0 = 0 VDC
87
Tab. 9: Logical statuses of the digital outputs:

Output Signal designation Logical status✻ Status description
DQ A.0 Ready for batching 0 Ultromat not ready for batching
1 Ultromat ready for batching
DQ A.1 Low flow contact (enable signals) 0 Dry run (chamber 3 is empty)
1 Chamber 3 is full
DQ A.2 Collective alarm 0 No collective alarm
1 Collective alarm active
DQ A.3 Horn 0 Horn off
1 Horn on
DQ A.4 Solenoid valve 0 Solenoid valve closed
1 Solenoid valve open
DQ A.5 Stirrer 1 and 2 0 Stirrer 1+2 off
1 Stirrer 1+2 on
DQ A.6 Stirrer 3 0 Stirrer 3 off
1 Stirrer 3 on
DQ A.7 Heating 0 Heater off
1 Heater on
DQ B.0 Vibrator 0 Vibrator off
1 Vibrator on
✻) 1 = 24 VDC; 0 = 0 VDC
88
16.2 Operating Menu with Overview of all Modes

16.2.1 Mode: Parameter
Tab. 10
Unit Stop
Parameter Water
Water:
Pre rinse Pre rinse: xx (s)

Post rinse:
Flowrate Min: Post rinse: xx (s)

Flowrate Min: xx.xxx (l/h)
Stirrer:
A0825
Stirrer 1+2 on: xx (min)
Fig. 55: Example: Parameter Stirrer 1 +2 off: xx (min)
[WATER]
Stirrer 3 on: xx (min) (*)
Stirrer 3 off: xx (min) (*)
Level:
Max-Max: xxxx (mm)
Max: xxxx (mm)
Min: xxxx (mm)
Min-Min: xxxx (mm)
First filling:
Input of 3 levels
Powder: (*)
Heater on: xx (s)
Heater off: xxx (s)
Vibrator on: xx (s) (*)
Vibrator off: xxx (s) (*)
(*): Many operating menus are not installed depending on the
design and setting supplied.
(**): First switch the control to “Stop mode”.
x = Input required.
89
16.2.2 Mode: Calibration (**)
8 Unit Stop
Calibration Powder
Calibration time
Elapsed time:
Enter weight:
Dosing capacity:
A0793
Fig. 56: Calibration of powder
Tab. 11
Powder (*)
Calibration time: xxx (s)
Elapsed time: ddd (s)
Enter weight: xxxxx.x (g)
Dosing capacity: dddd.d //(kg/h)
Liquid: (*)
Calibration time: xxx (s)
Elapsed time: ddd (s)
Enter weight: xxxxx.x (g)
Dosing capacity: dddd.d//(kg/h)
Flow monitor:(*)
Switch point: xx.x (kg/h)
Start/Stop (concentrate pump)
Water:
Actual flow: dddd.d (l/h)
Calibration of water: Start/Stop
x = Input required.
90
16.2.3 Mode: System
Unit Stop
System language
A0801
Fig. 57: Changing the language
Tab. 12
Language:
DE, EN, FR, ES, PT(*)
Confirm language
Start
Time:
31.10.2012 14:01:49
Set date and time
(dd.mm.yyyy hh:mm:ss)
Touch:
Clean screen: Activate
Calibrate touch: Activate
x = Input required.
91
16.2.4 Mode: Concentration
8 Unit Stop
Concentration
Powder concentration:
Liquid concentraion:
Liquid active Ingredient :
Internal External
A0823
Fig. 58: Concentration of powder / liquid
Tab. 13
Concentration:
Powder: x.xx (%) (*)
Liquid: x.xx (%) (*)
Active substance li.: xxx.x %(*)
internal/external
(Profibus, Profinet, Modbus) (*)
x = Input required.
92
16.2.5 Mode: Info

Tab. 14
Identcode:
Unit Stop
Identcode
Type Options
Type: d
Continues Mirror imaged version Flow monitor
Flow through: 3. Stirrer Float switch
Pendulum Wetting cone
Size: d
Doubledecker Vibrator
Polymer: d
Polymer Size
Powder feeder

Options: d
A0790
Version:
Fig. 59: Ultromat identity code Touch panel version: d

Creation date: d
Version of S7 project: d
Creation date: d
Project: d
Info:
Operating times
Stirrer 1+2
Stirrer 3
Powder feeder
Concentrate pump
x = Input required.
93
16.2.6 Mode: Service

1 2 1 Button for jumping to the different service groups
Unit Stop
2 Title of the current service group
Service Water meter
Water meter Pressure sensor Factory setting Frequency inv.
Tab. 15
Auto Water meter:
Flow meter: Imp/l

Mode measurement: Auto/Manual
Manual value: xxxx (l/h)
Flow meter; xx.x (pul/l)
A0804
Pressure sensor:
Fig. 60: Service
Sensor Value: ddd (mm)
Measured Value: xxx (mm)
Offset: ddd (mm)
Factory setting:
Factory setting: Reset
Identcode: Change
Frequency inv.:
Information on function
Status
Error messages
x = Input required.
94
16.3 Comparison of Running Empty and Pause Functions

General functionality
n Identical switching functionality for running empty and pause
n The [Ultromat ready for batching] (DQ A.0) output signal on the
terminal strip of the switch cabinet is used to signal the status
of the system to a higher-level control system.
Running empty "Pause" function

Activation of the function On the touch panel By an external signal.
How is it activated? Switchover of operating mode by Control Pause signal in the control
the operator. cabinet.
Duration Longer-term action. Short-term action.
Polymer batching Is interrupted. Is ended.
No new polymer batching. Yes Yes
Extraction to level [Min. Min.]. Yes Yes
[Ultromat ready for batching] 0 0
signal
n Logical switch status
– “not ready for batching”
95
16.4 Commissioning Report
Ultromat® commissioning report
Ident-Code: Software Version: Project number:
ULFa Version S7 Project:

Version Touchpanel:
Calibration settings / concentration:
Parameter: Powde Liquid

Concentration: r %
Active Ingredient: - %
Calibrated dosing capacity: kg/h
Water supply: l/h
Switching threshold flow monitor: kg/h
Commissioning parameter Default setting Setting

settings
Min. water supply flowrate Ultromat ® 400 400 l/h

Min. water supply flowrate Ultromat ® 1000 1 000 l/h
Min. water supply flowrate Ultromat® 2000 2 000 l/h
Heating switch-on time 5s
Heating switch-off time 45 s
Vibrator on 1s
Vibrator off 60 s
Supply lead-in time 7s
Supply run-on time 5s
Stirrer 1 + 2 on time 5 min
Stirrer 1 + 2 off time 15 min
Stirrer 3 on time 5 min
Stirrer (3) off time 15 min
Concentration pump minimum frequency 20 Hz
Powdered polymer trade name: Supplier:
Liquid polymer trade name: Supplier:
Customer: Date:
Installation place:
A0824
Fig. 61: Commissioning Report
16.5 Lubricating plan

With the exception of the Spectra pump and the peristaltic pump,
all Ultromat drives are maintenance free.
96
Units Gear Interval Oil Quantity

Stirrers - - - -
Sigma - - - -
Spectra SK01-71L/4 10,000 h / 2 years ISO VG 220 250 ml
Dry feeder SK1 SD Maintenance free - -
Peristaltic pump Motovario HA 10,000 h / 2 years ISO VG 220 250 ml
32 U
Units Hose/rolls Interval Grease Quan‐ Part number

tity
Peristaltic pump lubricate well every 200 h Silicone 0.5 kg 1037255
16.6 Control sequence

Level Level Level
min. max. min.
Full
Empty
On
Off
On
Off
On
Off
On
Off
A0438
Fig. 62: Control sequence

I. Liquid level Ultromat® 1. Off time
II. Solenoid valve water supply 2. On time
III. Powder feeder 3. Post-rinse
IV. Stirrer 1 + 2 4. Pre rinse
V. Stirrer 3
97
16.7 EC Declaration of Conformity for Machinery

In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN
PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC
HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.
We,
n ProMinent Systems s.r.o.
n Fügnerova ul. 567
n CZ - 33601 Blovice
hereby declare that the product specified in the following, complies
with the relevant basic health and safety requirements of the EC
Directive, on the basis of its functional concept and design and in
the version distributed by us. Any modification to the product not
approved by us will invalidate this declaration.
Tab. 16: Extract from the EC Declaration of Conformity

Designation of the product: Automatic polyelectrolyte preparation system
Type: Ultromat
Serial number: see nameplate on the device
Relevant EC/EU directives: EC Machinery Directive (2006/42/EC)
EU EMC Directive (2014/30/EU)
Compliance with the protection targets of the Low Voltage Directive
2014/35/EU according to Appendix I, No. 1.5.1 of the Machinery Direc‐
tive 2006/42/EC
Harmonised standards applied, CSN EN ISO 12100:2011
in particular:
CSN EN 60204-1 ed.2:2007
CSN EN 60349-1 ed.2:2010
CSN EN 61140 ed.2:2003
CSN EN 61000-2-4 ed.2:2003
CSN EN 61000-6-2 ed.3:2006
CSN EN 60529 + A2:2014
Place, Date: Blovice, 09.02.2017
The EC Declaration of Conformity is available to download on the

manufacturer’s homepage.
98
Index
17 Index
A R
About This Product . . . . . . . . . . . . . . . . . . . . . . . . 9 Relevant EC directives . . . . . . . . . . . . . . . . . . . . 98
Action, step by step . . . . . . . . . . . . . . . . . . . . . . . . 2 Relevant EU directives . . . . . . . . . . . . . . . . . . . . 98
Ambient conditions . . . . . . . . . . . . . . . . . . . . 15, 26
S
Ambient temperature . . . . . . . . . . . . . . . . . . . 15, 26
Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . 13
Applied harmonised standards . . . . . . . . . . . . . . 98
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
C Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Capacitive sensor . . . . . . . . . . . . . . . . . . . . . . . . 71 Setting the Sigma (Factory Settings) . . . . . . . . . . 72
Covers of inspection openings . . . . . . . . . . . . . . 13 Sigma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D
Stirrer stirrer shafts . . . . . . . . . . . . . . . . . . . . . . . 20
Designation of the product . . . . . . . . . . . . . . . . . 98
Storing the system . . . . . . . . . . . . . . . . . . . . 15, 26
Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . 16
Swinging loads . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drinking water quality . . . . . . . . . . . . . . . . . . . . . 27
System damage during transport . . . . . . . . . . . . 15
F System dimensions . . . . . . . . . . . . . . . . . . . . . . . 19
Flocculation aid . . . . . . . . . . . . . . . . . . . . . . . . . . 16 U
Frequency converter (FC) . . . . . . . . . . . . . . . . . . 69
Ultromat Safety Information . . . . . . . . . . . . . . . . . 12
G Users' qualifications . . . . . . . . . . . . . . . . . . . . . . 11
General non-discriminatory approach . . . . . . . . . . 2 W
H Warning information . . . . . . . . . . . . . . . . . . . . . . . 9
Heavy system weight . . . . . . . . . . . . . . . . . . . . . 26 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . 14
High system weight . . . . . . . . . . . . . . . . . . . . . . . 15 What concentrations are possible? . . . . . . . . . . . 16
How long is the maturing time? . . . . . . . . . . . . . . 16 What is the purpose of the powder conveyor? . . . 25
What viscosities are possible? . . . . . . . . . . . . . . 16
I
Inlet water pressure . . . . . . . . . . . . . . . . . . . . . . . 27
Inspection openings . . . . . . . . . . . . . . . . . . . . . . 13
L
Links to elements or sections of these instruc‐
tions or other applicable documents . . . . . . . . . . . 2
M
Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
More symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
N
Non-discriminatory approach . . . . . . . . . . . . . . . . 2
P
Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Profinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
99
ProMinent GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg, Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: info@prominent.com
Internet: www.prominent.com
985956, 4, en_GB
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Assembly and operating instructions

Part no. 985956 Original Operating Instructions (2006/42/EC) BA UL 039 02/18 EN

This provides important information relating to the

Tab. 1: More symbols

7.12 MANUAL Operating Mode ....................................... 41

U Type / Tank Size / Extraction rate

U Type / Tank Size / Extraction rate

2 Safety and Responsibility

2.1 Labelling of Warning Information

2.2 Correct and Proper Use

2.3 Users' qualifications

Note for the system operator

2.4 Ultromat® Safety Information

2.5 Description and testing of safety equipment

Fig. 1: Safety Equipment

Fig. 2: Warning labels

2.6 Sound Pressure Level

3 Transporting and storing the system

4 Information on the system

4.2 Technical Data

Please refer to the dimensional drawing for the

Tab. 2: Ultromat® ULFa

Ultromat® ULFa 400 1000 2000 4000 6000 8000

Tab. 3: Metering pumps of type Ultromat® ULFa

Fig. 3: System dimensions

Tab. 4: Ambient conditions

5 Construction and Function

Fig. 4: System construction

5.2 Description of the Units

The units are only available if they have been

5.2.1 Three-chamber storage tank

Fig. 5: Extraction openings

5.2.2 Crane Lifting Lugs

5.2.3 Water fitting with flush fitting

With the wetting cone, the flushing process is more complicated,

Fig. 6: Water fitting with Y-flush inlet

Fig. 7: Water fitting with wetting cone

5.2.4 Powder feeder

The Ultromat® is fitted with two electrical stirrers as standard. A

5.2.7 Control cabinet

5.2.8 Concentrate piping

Ultromat® type Pipe diameter Tube nozzle

If the feed pump is stationary, the potential-free contact is not

5.2.10 Empty signal for concentrate tank

5.2.11 Dosing monitor for liquid concentrate

5.2.12 Top hopper 50 l, 75 l and 100 l

5.2.13 Powder conveyor for Automatic Refilling

6 Assembly and Installation

Selection of the installation site

6.2 Installation, hydraulic

1. Connect the preparation water line to the water fitting

6.3 Installation, electrical

Possible consequence: Fatal or very serious inju‐

6.3.1 Mains Power Connection

1. Connect the electrical supply cable as shown in the wiring

7 General Operating Information

Mode Menu Archive Reset

Fig. 8: Operating Menu ULFa

7.1 Operating menu ULFa