wisdom I.T Report
wisdom I.T Report
wisdom I.T Report
UNDERTAKEN
AT
TENCHARIS GLOBAL
BY
WISDOM, ANACHOR ABEL
U2021/5545121
i
DEDICATION
acknowledging His grace and strength that enabled the completion of this work.
ii
ACKNOWLEDGEMENTS
I express sincere gratitude to my supervisor for offering invaluable guidance and instructions
that played a crucial role in the success of this report. I am also thankful to my parents and
siblings for their ongoing encouragement throughout my Industrial Training. A heartfelt thank
you is extended to Tencharis Global, and to my friends, your unwavering support is truly
appreciated.
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ABSTRACT
This extensive report provides a detailed overview of the diverse range of activities I engaged
in during my six-month Industrial Training at Tencharis Global. Rooted in the fundamental
objectives of the Student Industrial Work Experience Scheme (SIWES), which aims to equip
students with vital skills and familiarity with the industrial work landscape they are poised to
encounter post-graduation, this document encapsulates the essence of my experiences across
various units at Tencharis Global. These encompass the industrial, phytochemistry,
cosmetology, and agronomy sectors. Beyond a mere account of activities, this document serves
as a repository of recommendations, advice, and suggestions meticulously crafted to enhance
the overall efficacy of SIWES programs.
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TABLE OF CONTENTS
Title Page i
Dedication ii
Acknowledgements iii
Abstract iv
Table of Contents v
2.1 Orientation 5
v
CHAPTER THREE: PROBLEMS ENCOUNTERED
4.4 Conclusion 30
REFERENCES 31
vi
CHAPTER ONE
INTRODUCTION
The Students Industrial Work Experience Scheme (SIWES) is a structured training program
work experience in their chosen fields of study. The program was established to bridge the gap
between theoretical knowledge acquired in the classroom and practical skills required in the
workplace.
The historical background of SIWES can be traced back to the need for a more practical and
hands-on approach to education in Nigeria. Prior to the establishment of SIWES, there was a
growing concern that graduates were not adequately equipped with the practical skills needed
in the workforce. To address this gap, the Nigerian government, in collaboration with various
The SIWES program was officially launched in 1973 by the Nigerian government under the
administration of General Yakubu Gowon. The program was initially introduced in four higher
institutions in the country, and it has since expanded to cover a wide range of disciplines and
The objectives of the Students Industrial Work Experience Scheme (SIWES) according to the
2. Prepare students for industrial work situations that they are likely to meet after
graduation.
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3. Expose students to work methods and techniques in handling equipment’s and
4. Make the transition from school to the world of work easier and enhance students’
5. Provide students with the opportunity to apply their educational knowledge in real
work situations, thereby bridging the gap between theory and practice.
through SIWES.
Tencharis I.T World functions as a subsidiary under the ownership of Dr. Stella Nwigbo within
the broader scope of Tencharis Global. The establishment of Tencharis Global was driven by
a twofold objective – the pursuit of technological progress and the resolution of unemployment
with the National Youth Service Corps (NYSC), initiated a program to train corps members in
various cutting-edge technologies. This initiative aimed not only to alleviate poverty but also
Recognizing another pressing issue, where university students faced difficulties securing
attachments in unrelated fields, Tencharis I.T World decided to intervene. The organization
aimed to address the predicament of graduates with incomplete training resulting from such
experiences, a concern for society at large. Consequently, Tencharis I.T World has taken the
initiative to accommodate these students, providing them with a platform to acquire essential
skills and knowledge. This undertaking serves the dual purpose of bridging the gap between
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industry requirements and the academic environment, ultimately contributing to the
Tencharis I.T world is set out to build human capacity by equipping Africans with requisite
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1.6 Functional Department in Tencharis Global
Tencharis Global distinguishes itself as a vibrant and youthful enterprise, focusing on a range
farming, mushroom farming, and various branches of biotechnology such as biogas, biodiesel,
bioethanol, charcoal briquettes, biocosmetics, and activated carbon. In addition to its dedication
to creating a supportive environment for personal growth, Tencharis Global prides itself on a
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CHAPTER TWO
2.1 Orientation
Several activities were carried out during my SIWES course, which was both theoretical and
practical at Tencharis Global. My Industrial training began with an orientation from the
Industrial Supervisor on the rules and regulations governing the firm, he mentioned that
punctuality should be cultured among the trainees. However, lateness and absenteeism was
highly prohibited.
2. Hand gloves must be worn to protect the hands during practical work and should be
3. Laboratory coats must be worn to protect clothes and skin from stains or spills
6. Nose masks should be used when working in regions that have unpleasant smell.
1. Farming Unit
• Hydroponics Farming
• Mushroom Cultivation
• Organic farming
2. Industrial Unit
• Phytochemistry
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3. Biofuel Unit
• Biogas Production
• Biodiesel Production
• Charcoal Briquettes
Biogas consists of methane (CH4) and carbon dioxide (CO2), and is formed when naturally
produced when livestock manure and organic residues from industry and households are fed
into biogas plants, which consists of a series of tanks without oxygen. The biomass used comes
primarily from livestock manure but can also consist of residues from the food industry,
including slaughterhouse waste, and other sources such as household waste. In addition,
2.4.1.1 Biodigester
A biodigester is a system that biologically digests organic material, either anaerobic (without
oxygen) or aerobically (with oxygen). Microbes and other bacteria break down organic
materials in a biodigester. Most food, including fat, greases, and even animal manure, can be
processed in a biodigester.
Biodigesters are a closed system; therefore, it gives off no odor from food waste; this will
eliminate flies and rodents from the facility, increasing hygiene. Also, eliminating food waste
on-site saves money by reducing hauling costs. The capacity of food a biodigester can process
depends on the size; larger the digester more food it can handle. Biodigesters are a living system
and do require maintenance. However, they are easy to use and maintain.
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Of course, one of the great benefits of biodigesters is they are eco-friendly and will reduce a
facility’s carbon footprint significantly. Food scraps and other organic materials decaying in
landfills release methane and carbon dioxide contributing to climate change. Food waste is
estimated to be 30-40 percent in the United States and represents the largest category of
materials in landfills. Diverting food scraps and other organic materials from landfills,
• Batch Biodigester: In a batch biodigester, organic materials are loaded at once, and the
digestion process occurs in a closed system until it is completed. After digestion, the
effluent is removed, and new feedstock is added for the next batch.
• Plug Flow Biodigester: A plug flow biodigester is designed to allow the continuous
flow of substrate from the inlet to the outlet. It is characterized by a gradual reduction
• Fixed Dome Biodigester: The fixed dome biodigester is a popular design for small-
scale biogas production. It consists of a fixed, dome-shaped digester that captures the
biogas produced during the anaerobic digestion process. The dome rises as gas
accumulates.
• Floating Drum Biodigester: Similar to the fixed dome design, the floating drum
biodigester also captures biogas, but it uses a floating drum that rises and falls with the
production of gas. This design allows for the storage of gas at a constant pressure.
Several operational factors can significantly influence the production of biogas in a biodigester.
Understanding and optimizing these factors are crucial for maximizing biogas yield and the
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overall efficiency of the anaerobic digestion process. Here are some key operational factors
activity responsible for biogas production is most effective within a certain temperature
range, typically between 35°C and 40°C. Lower temperatures can slow down the
digestion process, while higher temperatures may lead to the inhibition of microbial
activity.
3. Retention Time: The retention time, or the duration of organic material inside the
biodigester, is critical for effective digestion. Longer retention times can enhance gas
production, but they may require larger digester volumes. Short retention times may
ratio in the feedstock is crucial for microbial activity. The ideal C/N ratio varies
depending on the type of organic materials used, but a balanced ratio supports efficient
5. pH Level: The pH level of the biodigester is a critical factor that influences the activity
range of 6.5 to 7.5. Fluctuations in pH can inhibit microbial activity and affect biogas
production.
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6. Mixing and Agitation: Proper mixing and agitation ensure uniform distribution of
microbes and nutrients within the biodigester. This helps prevent the formation of
stratified layers and enhances the overall efficiency of the anaerobic digestion process.
Advantages of Biogas
1. Renewable source of energy: Organic materials that are derived from plants, animals, and
humans are the basic raw materials for producing biogas which is plentiful and not going
and turn them into an energy source. It also lessens the damaging impact of waste on
landfills and the problem of improper wastes disposal. Wastes are turned into energy to
3. Eco-friendly: Biogas is a green and clean source of energy. Biogas combustion doesn’t
cause any harmful emission of greenhouse gasses and helps to reduce pollution.
4. Alternative source of energy: The areas which have limited access to electricity or fuel
due to infrastructure or cost constraints, biogas can be a very effective and reliable source
to generate electricity and fuel for cooking, etc. It allows energy diversification by reducing
Disadvantages of Biogas
digest the waste which is around 37°C. So, in cold climates, biogas production requires
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3. Flammability: Biogas contains about 50% to 70% of methane, which is extremely
flammable. Due to the high content of methane, biogas is unstable and is prone to
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2.4.3 Charcoal Briquettes
Charcoal briquettes are a popular and efficient alternative to traditional charcoal. They are
made by compressing a mixture of charcoal fines, binders, and additives into compact, uniform
shapes. These briquettes are designed to provide a consistent and controlled burn, making them
• Charcoal Fines: Fine particles of charcoal, often obtained from various sources, such
• Binders: Agents that hold the charcoal fines together and facilitate the briquette-
forming process. Common binders include starch, clay, or other natural binders.
• Mixing: Charcoal fines are thoroughly mixed with binders and additives to create a
homogeneous mixture.
• Compression: The mixture is compressed under high pressure into specific shapes
using a briquetting machine. The compression process gives the briquettes their
• Drying: The newly formed briquettes are dried to remove moisture, ensuring improved
combustion efficiency.
• Packaging: Once dried, the briquettes are packaged and ready for distribution and use.
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Advantages of Charcoal Briquettes
• Longer Burning Time: The compact and dense nature of briquettes contributes to a
• Stable Heat Output: Briquettes provide a stable and controlled heat output, making
• Easy Ignition: Many charcoal briquettes are designed for easy ignition, often requiring
Applications
1. Grilling and Barbecuing: Charcoal briquettes are commonly used for outdoor grilling
and barbecuing due to their consistent heat output and long burning time.
2. Cooking and Heating: Briquettes can also be used in cooking stoves and as a source
habitat loss. It is essential to choose products made from responsibly sourced materials
or explore alternative options like coconut shell briquettes, which utilize waste from
coconut production.
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2.4.3.4 Visuals of all Charcoal Briquettes Activities
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2.5 FARMING UNIT
Hydroponics is a method of growing plants without soil, using nutrient-rich water to deliver
essential minerals directly to the plant roots. Various hydroponic systems exist, each with its
• Growing Medium: While hydroponics eliminates the need for soil, a growing medium
provides physical support for the plant roots and helps retain moisture. Common
growing mediums include coconut coir, perlite, vermiculite, rockwool, and hydroton
systems receive a nutrient solution directly. This solution typically consists of water
and a balanced mix of essential nutrients needed for plant growth, including nitrogen,
• Water Reservoir: The water reservoir holds the nutrient solution and ensures a
continuous supply to the plant roots. It may include a pump for recirculating systems
• pH Control: Maintaining the correct pH level of the nutrient solution is crucial for
• Oxygenation: Plant roots in hydroponics require oxygen, and systems may incorporate
aeration techniques to ensure sufficient oxygen levels. This can involve air stones,
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• Lighting: While not unique to hydroponics, proper lighting is essential for plant
growth. Indoor hydroponic systems often use artificial lighting, such as LED or high-
intensity discharge (HID) lamps, to provide the necessary spectrum for photosynthesis.
1. Deep Water Culture (DWC): Plants are suspended in a nutrient solution with their
roots submerged. An air pump provides oxygen to the roots, and the nutrient solution
2. Nutrient Film Technique (NFT): A thin film of nutrient solution flows over the plant
roots, which are supported by a sloping, inclined surface. This method ensures a
3. Aeroponics: Plant roots are suspended in air, and a nutrient solution is misted onto the
roots. This method allows for high oxygen levels and efficient nutrient absorption.
4. Drip System: A drip system delivers a nutrient solution directly to the base of each
plant through a network of tubes and emitters. It can be either recirculating or non-
recirculating.
5. Wick System: This is a passive system where a wick transports the nutrient solution
approach.
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2.5.2 Mushroom Production/Cultivation
Mushrooms are fungi belonging to the kingdom Fungi. They are distinctive organisms that
have a complex structure and life cycle. Unlike plants, mushrooms do not contain chlorophyll
and cannot produce their own food through photosynthesis. Instead, they obtain nutrients by
Kingdom - fungi
Division - Basidiomycota
Class - Agarimycotes
Order - Agaricales
Family - Pleurotaceae
Genus- Pleurotus
Species - ostreatus
Spawn Production: Spawn production is a crucial step ensuring the availability of a healthy
and robust mycelial culture for inoculating larger substrate batches in commercial mushroom
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cultivation. Maintaining sterile conditions during spawn production is essential to prevent
a. Tissue Culture
b. Replication/Multiplication Method
a. Tissue Culture: Tissue culture is the original method of spawn production. The steps
• Add 20g of glucose and 20g of agar (powder form) to the filtered water.
• Cut the internal tissue of a matured mushroom and place it on the solidified PDA (tissue
culture).
Grain Sterilization: Guinea corn is used for grain sterilization in five steps:
• Parboiling: Boil the guinea corn until soft; filter out the water.
• Bottling: Place in a transparent bottle, cover with cotton wool, and secure with paper
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Final Sterilization: Place the bottle in a pressure pot or autoclave for 1hr 30mins at 120°C.
Substrate Preparation: Sawdust is the preferred substrate for oyster mushroom growth. For
every 93kg of sawdust, add 7kg of wheat bran, 400g of lime, and 70-80 liters of water. Wheat
Inoculation: Before inoculation, sterilize the bag using ethanol or methylated spirit for 3 – 4
Colonization: The gradual growth of the spawn on the substrate occurs during colonization,
Fruiting and Harvesting: After colonization, fruiting occurs. Cut and open the bag, allowing
fruiting after 3 days. The spent substrate lasts for 3 – 4 months during mushroom fruiting, with
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2.5.2.2 Contamination
This is the biggest challenge in mushroom production. The contamination might be via;
1. Improper sterilization
1. Drying using solar dryer (Dried mushroom can stay for 6 months – 1 year)
2. Refrigeration (3 – 4 days).
1. Harvest matured mushrooms on a daily basis as they are highly perishable due to the
2. Remove the spent substrate from the new ones because they can attract maggots.
3. As soon as you harvest, add clean water to surface of the substrate because, it is very
stiffed.
a. Laboratory: This is where tissue culture processes is carried out and other
biological stuffs.
2. Pressure Pot
4. Metallic Drum
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2.6 INDUSTRIAL UNIT
2.6.1 Phytochemistry
Phytochemistry is the study of the chemicals produced by plants, particularly the secondary
metabolites which are synthesized as a measure for self-defense against insects, pests,
pathogens, herbivores, UV exposure and environmental hazards. There are over 400,000
species of plants in the world (Pitman and Jørgensen, 2002), out of which only a small fraction
of about 35,000–70,000 species of plants have been screened for their medicinal use
(Veeresham, 2012).
properties removed from the tissues of a plant, frequently by treating it with a solvent,
nutrients. Bioactive compounds are essential (e.g., vitamins) and non-essential (e.g.,
polyphenols, alkaloids, etc.) compounds that occur in nature, are part of the food chain,
and can affect human health. They are derived from various natural sources such as
plants, animals, microorganisms (e.g., fungi) and marine organisms (e.g., lichens).
• Solvents of Extraction: The solvent used for the extraction of plants is also known as
the menstruum. The choice of solvent depends on the type of plant, part of plant to be
extracted, nature of the bioactive compounds, and the availability of solvent. In general,
polar solvents such as water, methanol, and ethanol are used in extraction of polar
compound, whereas nonpolar solvents such as hexane and dichloromethane are used in
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Table 1: solvents of extractions arranged according to the order of increasing polarity
S/N Solvents Polarity
1. n-Hexane 0.009
2. Petroleum ether 0.117
3. Ethyl acetate 0.228
4. Dichloromethane 0.309
5. Acetone 0.355
6. n-Butanol 0.586
7. Ethanol 0.654
8. Methanol 0.762
9. Water 1.000
Various factors enumerated below should be taken into consideration when choosing a solvent
of extraction.
1. Selectivity: The ability of a chosen solvent to extract the active constituent and leave the
inert material.
2. Reactivity: Suitable solvent of extraction should not react with the extract.
3. Recovery: The solvent of extraction should be quickly recovered and separated from the
extract.
degradation by heat.
either leaves or stem bark or root bark, is placed inside a container; the menstruum is
poured on top until completely covered the drug material. The container is then closed
and kept for at least three days. At the end of extraction, the micelle is separated from
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2. Infusion: The drug material is grinded into fine powder, and then placed inside a clean
container. The extraction solvent hot or cold is then poured on top of the drug material,
soaked, and kept for a short period of time. This method is suitable for extraction
3. Decoction: This is a process that involves continuous hot extraction using specified
volume of water as a solvent. A dried, grinded, and powdered plant material is placed
into a clean container. Water is then poured and stirred. Heat is then applied throughout
the process to hasten the extraction. The process is lasted for a short duration usually
about 15min.
4. Soxhlet extraction: This method is suitable for plant material that is partially soluble
in the chosen solvent and for plant materials with insoluble impurities. However, it is
This process is otherwise known as continuous hot extraction. The apparatus is called Soxhlet
extractor made up of glass. It consists of a round bottom flask, extraction chamber, siphon tube,
and condenser at the top. This method is suitable for plant material that is partially soluble in
the chosen solvent and for plant materials with insoluble impurities.
2.7.1 Gasification
waste, into a gas called synthesis gas, or syngas. The process involves heating the materials in
a controlled environment, typically with a limited supply of oxygen or steam, which results in
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the partial combustion of the material. The produced syngas contains hydrogen, carbon
Gasification is often used as a means of converting solid materials into more valuable forms of
energy or chemicals. The syngas can be utilized as a fuel for power generation, used as a
feedstock for the production of synthetic fuels or chemicals, or further processed to remove
Gasification has several benefits, including the ability to generate a versatile fuel gas, the
potential for reducing greenhouse gas emissions compared to traditional combustion methods,
and the potential for utilizing low-value feedstocks, such as agricultural residues or waste
materials. However, gasification also requires specialized infrastructure and is more complex
There are several types of gasifiers used in gasification processes. The choice of gasifier
depends on factors such as the feedstock used, the desired syngas composition, and the specific
1. Fixed-Bed Gasifier: In a fixed-bed gasifier, the feedstock is loaded into a fixed bed, and the
gasification reactions occur as the gasification medium (such as air or steam) flows through the
bed. The feedstock is typically arranged in a downward or upward direction to facilitate the
gasification process.
gasification medium (usually air or steam) flowing through it at high velocities. This creates a
bed of solids that behaves like a fluid. The fluidized bed provides better heat and mass transfer,
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3. Entrained-Flow Gasifier: In an entrained-flow gasifier, the feedstock is pulverized into a
fine powder and then suspended in a gasification medium (usually oxygen or steam) that flows
at high speeds. The feedstock particles are "entrained" in the gas flow, and the gasification
4. Downdraft Gasifier: In a downdraft gasifier, the feedstock is fed into the gasifier from the
top, and the gasification medium (typically air or steam) enters from the bottom, flowing in the
opposite direction. The gasification reactions progress from top to bottom, and the syngas is
5. Updraft Gasifier: In an updraft gasifier, the feedstock is fed into the gasifier from the top,
and the gasification medium (usually air or steam) is introduced from the bottom and flows
upward. The gasification reactions occur as the feedstock descends through the gasifier, and
1. Power generation.
3. Chemical production.
4. Wast management.
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2.7.2 Excursion to International Institute of Tropical Agriculture
This excursion has broadened my horizons and deepened my appreciation for my field of study,
providing me with invaluable firsthand experience in the macro propagation of banana and
plantain. Additionally, it has equipped me with insights into identifying superior varieties of
cassava, should I decide to pursue cassava entrepreneurship in the future. The excursion has
not only exposed me to new information about familiar plants like cassava, plantain, and
banana but has also introduced me to the practical operations of a permanent nursery,
I have been further exposed to the vast potential of this field. By witnessing various techniques
employed in both pre-planting and post-planting processes, I have gained valuable knowledge
opportunities in agriprenuership.
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Plate 9: Plantain Wine Plate 10: Plantain and banana improvement unit
significant challenge. Some students may struggle to find organizations that align with
experience.
2. Mismatch of Skills and Tasks: In some cases, students may find that the tasks assigned
during the SIWES placement do not align well with their academic or career interests.
This mismatch can limit the learning experience and the application of theoretical
3. Limited Exposure to Industry Practices: Some SIWES placements may not provide
students with a comprehensive exposure to industry practices. This limitation can arise
from factors such as organizational constraints, project timelines, or the nature of the
tasks assigned.
accommodation, and other aspects of daily life during the SIWES period. These
challenges can distract from the learning experience and impact overall satisfaction
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3.2 RELEVANCE OF THE SIWES PROGRAMME
Application of Theoretical Knowledge: SIWES provides students with the opportunity to put
theoretical knowledge acquired in the classroom into practice in real-world work settings. This
hands-on experience effectively bridges the gap between theory and practice, enriching their
Skill Acquisition: Through SIWES, students develop practical skills, learn workplace
etiquette, hone problem-solving capabilities, and gain valuable teamwork experience. These
environments, offering insights into the dynamics and demands of their chosen field.
student's employability upon graduation. Employers often prioritize candidates with practical
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CHAPTER FOUR
between educational institutions and industries to ensure that SIWES placements align
2. Regular Training for Industry Supervisors: Provide training sessions for industry
supervisors to equip them with the necessary skills for mentoring and guiding students
technologies and industry trends to ensure that students gain exposure to the latest
• Make an effort to promptly enroll in the SIWES program to acquire the industrial
training letter from the SIWES unit, which will be necessary for securing a placement.
• Attend the SIWES orientation program organized by the respective institution before
• Document all training activities and assignments in the logbook, and complete all
• Participants are strongly encouraged to approach the SIWES program with seriousness,
as the training may serve as a direct or indirect opportunity for employment after
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• Above all, maintain honesty, diligence, and conscientiousness, taking pride in
• Familiarize yourself with the company's rules and regulations, ensuring strict adherence
to them.
• Managers overseeing the SIWES program should extend the introduction of this
4.4 CONCLUSION
The SIWES initiative serves as a forum that has provided students with opportunities to put
theoretical knowledge into practice. This program equips students with skills that are not only
employable but also commercially valuable, offering potential enhancements to their lives.
expertise in various areas such as biogas production, mushroom cultivation, and herbicide
communication skills while instilling a sense of discipline and responsibility. The SIWES
program stands as a pivotal, essential, and indispensable component in the academic journey
of students.
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Nuttall, W. J. & Manz, D. L. (2008). “A new energy security paradigm for the twenty-first
century Technological Forecasting and Social Change”, Vol. 75, 2002, pp. 1247-59.
Jiang C, Liu T, Zhong J. “A study on compressed biogas and its application to the compression
Leif G, Pal B, Bengt J, Per S. “Reducing CO2 emission by substituting biomass for fossil
Pitman, N. C. A.; Jørgensen, P. M. Estimating the Size of the World’s Threatened Flora. Brevia
2002.
Reganold JP, Palmer AS, Lockhart JC and Macgregor AN. 1993. Soil quality and
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