19m_10.6m_R0_VER-00_20210803
19m_10.6m_R0_VER-00_20210803
19m_10.6m_R0_VER-00_20210803
W = 10.60m, R= 000m
Superstructure Report : Ver-0
August, 2021
NKDM Association
TABLE OF CONTENTS
2. Loads ……………………………………………………………………………………………………….. 3
2.1 Dead Load ………………………………………………………………………………………………… 3
2.2 Live Load ………………………………………………………………………………………………….. 3
2.3 Other Load …………………………………………………………………………………………………4
This report is prepared for the detail design of superstructure of viaduct(Simply supported girder ).
This viaduct is Pre stressed Segmmental 1-cell Box girder,and span is 19m with radius of curve
: R= 000m.
5. ASTM A615/A416M-14:Standard Specification for Deformed and Plain Carborn Steel Bar
for Concrete Reinforcement
7. CEB-FIP MODEL CODE 1990, published by International Federation for Structural Concrete
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
PLAN
ELEVATION
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
2 LOADS:
Super Structure
Single Cell precast segmental PC BOX Girder
Length of the Girder (C/C of pier) = 19 m
Span CL of bearing to CL of bearing = 17.30 m
Radius of Curvature = - m
20000
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Serviceability & Fatigue Limit State
Design Impact coefficient for Single Track i 0.209
Design Impact coefficient for Double Track i 0.191
Centrifugal force = W V2
127 R
Radius of Curvature ( R ) = - m
Speed of Vehicle (V) = 110 kmph
Max no of Axle for CF = 8 Nos
Equivalent uniformly distributed Live Load (for one
track Loaded) = 8 x 160 / 19 = = 67.368 kN/m
Equivalent uniformly distributed Live Load (for
Two track Loaded) = 134.737 kN/m
Centrifugal force for One Track Loaded = ####### kN/m
Centrifugal force for Two Track Loaded = ####### kN/m
Height of PLinth & Rail = 0.600 m = 0.600 m
(Acting @ 2.30m Above Deck )
(1) 1.5 times the track gauge or less if against wall or plinth
(2) Track gauge.
(3) For ballasted decks the point forces may be assumed to be distributed on a
square of side 450mm at the top of the deck.
Fig2.3-1 - Design Situation I for Derailment Load
Note: For viaduct, the point forces shall be applied directly on the deck
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Design Situation II: Derailment of railway vehicles, with the derailed vehicles balanced on the
edge of the bridge and loading the edge of the superstructure (excluding nonstructural elements
such as walkways).
For this design situation, the bridge should not overturn or collapse. For the determination of
overall stability, a maximum total length of 20 m of 1.4 x L (Train Load) shall be taken as a
uniformly distributed vertical line load acting on the edge of the structure under consideration,
as shown in Fig below: ( This is considered in Stability of Superstructure)
℃
2.3.4 Differential temperature:
Differential temperature of +5 is considered on upper deck slab in calculations.
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Note : Since the values of wind with train load induce more torsion in the structure,
conservatively only wind with train is considered in longitudinal analysis.
Page 6 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
3.1 Concrete
Grade of Concrete = M 45
Density of concrete = 25 kN/m3
Design Compressive strength = 45 MPa
Youngs Modulus of Concrete, Ec = 32000 MPa
Poissons ratio = 0.2
Coefficient of thermal Expansion = 10 x 10-6 / oC
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Design of Super Structure_19m Span 10.6m width Double Track R 0m MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m MRT Line - 6
Fig-4.1.4 3D View
Fig-4.1.5 Elevation
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
B-Angle
Element Type Sub Type Material Property Node 1 Node 2
(Deg)
1 BEAM 1 8 0 1 2
2 BEAM 1 1 0 2 3
3 BEAM 1 1 0 3 4
4 BEAM 1 9 0 4 5
5 BEAM 1 3 0 5 6
6 BEAM 1 4 0 6 7
7 BEAM 1 5 0 7 8
8 BEAM 1 5 0 8 9
9 BEAM 1 6 0 9 10
10 BEAM 1 7 0 10 11
11 BEAM 1 10 0 11 12
12 BEAM 1 1 0 12 13
13 BEAM 1 1 0 13 14
14 BEAM 1 8 0 14 15
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Box
Section 0.3 1.40 2.00 4.50 7.50 8.50
@
Node No 2 4 5 6 7 8
Segment
Diaphragm S1 S1 S2 S3 S3
Name
A (m2) 10.671 6.598 6.598 5.146 5.146 5.146
Yt (m) 0.978 0.942 0.942 0.845 0.845 0.845
Yb (m) 1.245 1.281 1.281 1.378 1.378 1.378
3
Zt (m ) 4.842 4.146 4.146 3.873 3.873 3.873
3
Zb (m ) 3.803 3.049 3.049 2.375 2.375 2.375
4
Ix (m ) 4.735 3.906 3.906 3.273 3.273 3.273
H (m) 2.223 2.223 2.223 2.223 2.223 2.223
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Stress Stress
Force
Load Begin End Force Load
Tendon Type Jacking Begin Grouting
Case (N/mm^2 (N/mm^2 End (N) Group
(N)
) )
T1-L PS Stress End 0 1395 0 0 5 G1
T1-R PS Stress End 0 1395 0 0 5 G1
T2-L PS Stress End 0 1395 0 0 5 G2
T2-R PS Stress End 0 1395 0 0 5 G2
T3-L PS Stress End 0 1395 0 0 5 G3
T3-R PS Stress End 0 1395 0 0 5 G3
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Cable Details
Jackin
No of Jackin Percen
g
Cable No Tendon Type Strand g tage of
Stress
s Force Jackin
(Mpa)
(KN) g force
1&4 T1 12 T 15 10 1395 1953 75.00%
2&5 T2 19 T 15 19 1395 3711 75.00%
3&6 T3 12 T 15 5 1395 977 75.00%
Total no of Strands per web 34
Total no of Strands in 2 webs 68
Node Nos 2 4 5 6 7 8
Cable No of Dimension from Web end Face (mm)
No Strands 0 1100 1700 4700 7700 9200
Eccentricity from Bottom
Cable 1 10 1700 1527 1418 873 600 600
Cable 2 19 1300 118 1002 426 138 138
Cable 3 5 900 780 705 327 138 138
Cg of the cable
1359 630 1081 543 274 274
from Bottom
Node Nos 2 4 5 6 7 8
Cable No of Dimension from Web end Face (mm)
No Strands 0 1100 1700 4200 7200 8200
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Design of Super Structure_17m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Vertical Profile
Page 22 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Based on the cross section properties and the loading discussed above, MIDAS analysis outputs are
Presented below for one super structure span. These are unfactored values.
Fig-4.5.1 Bending Moment Diagram (kNm) - Dead Load of Super Structure (D1)
Fig-4.5.2 Shear Force Diagram (kN) - Dead Load of Super Structure (D1)
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.3 Bending Moment Diagram (kNm) - Additional Loads on Super Structure (D2)
Fig-4.5.4 Shear Force Diagram (kN) - Additional Loads on Super Structure (D2)
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.5 Bending Moment Diagram (kNm) - Train Load – Max. One track loaded (L)
Fig-4.5.6 Bending Moment Diagram (kNm) - Train Load – Min. One track loaded (L)
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.7 Shear Force Diagram (kN) - Train Load – Max. One track loaded (L)
Fig-4.5.8 Torsion Force Diagram (kNm) - Train Load – Max. One track loaded (L)
Page 26 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.9 Bending Moment Diagram (kNm) - Train Load – Max. Two track loaded (L)
Fig-4.5.10 Bending Moment Diagram (kNm) - Train Load – Min. Two track loaded (L)
Fig-4.5.11 Shear Force Diagram (kN) - Train Load – Max. Two track loaded (L)
Page 27 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.12 Torsion Force Diagram (kNm) - Train Load – Max. Two track loaded (L)
Fig-4.5.13 Torsion Moment Diagram (kNm) – Lateral Force near Support (LF)
Fig-4.5.14 Torsion Moment Diagram (kNm) – Lateral Force at Mid Span (LF)
Page 28 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.19 Bending moment Diagram (kNm) – Ultimate Limit State (One Track Loaded)
Fig-4.5.20 Shear Force Diagram (kNm) – Ultimate Limit State (One Track Loaded)
Fig-4.5.21 Torsion Moment Diagram (kNm) – Ultimate Limit State (One Track Loaded)
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Fig-4.5.22 Bending moment Diagram (kNm) – Ultimate Limit State (Two Track Loaded)
Fig-4.5.23 Shear Force Diagram (kNm) – Ultimate Limit State (Two Track Loaded)
Fig-4.5.24 Torsion Moment Diagram (kNm) – Ultimate Limit State (Two Track Loaded)
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 32 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
ΔP Loss of tension force due to set of tendon ( Set = 6mm assumed in calculations
Δl Setting length
l Length of tendon
Ep Young's modulus of tendon
Ap Cross section area of prestressing tendon
Δσpr = γ σpt
Page 33 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Stress(After
Stress (After Elastic Stress(Elastic
Creep/Shrinka Relaxation All Loss)/ Effecti Stress at
Immediate Deform. Loss)/
Elem Part ge Loss Loss Stress(After ve Transfer
Loss) : A Loss : B Stress(Immedi
(N/mm^2) (N/mm^2) Immediate Num. <1302 Mpa
(N/mm^2) (N/mm^2) ate Loss)
Loss)
The Loss of tendon group [T1-L] at the stage of [Final Prestressing G3]
2I 0 0 0 0 0 0 0 Safe
2J 1133.507 -3.680 0.997 -1.309 -3.113 0.993 1 Safe
3I 1133.507 -3.680 0.997 -1.309 -3.113 0.993 1 Safe
3J 1137.237 -3.524 0.997 -1.226 -3.124 0.993 1 Safe
4I 1137.237 -5.885 0.995 -1.897 -3.124 0.990 1 Safe
4J 1142.052 -6.029 0.995 -1.884 -3.137 0.990 1 Safe
5I 1142.052 -6.012 0.995 -1.879 -3.137 0.990 1 Safe
5J 1189.959 -13.094 0.989 -3.574 -3.268 0.983 1 Safe
6I 1189.959 -13.081 0.989 -3.571 -3.268 0.983 1 Safe
6J 1245.037 -22.968 0.982 -6.143 -3.420 0.974 1 Safe
7I 1245.037 -22.978 0.982 -6.146 -3.420 0.974 1 Safe
7J 1256.403 -22.891 0.982 -6.143 -3.451 0.974 1 Safe
8I 1256.403 -22.891 0.982 -6.143 -3.451 0.974 1 Safe
8J 1253.628 -22.679 0.982 -6.101 -3.443 0.974 1 Safe
9I 1253.628 -22.671 0.982 -6.099 -3.443 0.974 1 Safe
9J 1199.101 -13.147 0.989 -3.614 -3.294 0.983 1 Safe
10 I 1199.101 -13.159 0.989 -3.617 -3.294 0.983 1 Safe
10 J 1139.175 -5.932 0.995 -1.857 -3.129 0.990 1 Safe
11 I 1139.175 -5.948 0.995 -1.862 -3.129 0.990 1 Safe
11 J 1133.144 -5.760 0.995 -1.861 -3.112 0.991 1 Safe
12 I 1133.144 -3.438 0.997 -1.199 -3.112 0.993 1 Safe
12 J 1128.311 -3.556 0.997 -1.271 -3.099 0.993 1 Safe
13 I 1128.311 -3.556 0.997 -1.271 -3.099 0.993 1 Safe
13 J 0.000 0.000 0.000 0.000 0.000 0.000 0 Safe
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Stress(After
Stress (After Elastic Stress(Elastic
Creep/Shrinka Relaxation All Loss)/ Effecti Stress at
Immediate Deform. Loss)/
Elem Part ge Loss Loss Stress(After ve Transfer
Loss) : A Loss : B Stress(Immedi
(N/mm^2) (N/mm^2) Immediate Num. <1302 Mpa
(N/mm^2) (N/mm^2) ate Loss)
Loss)
The Loss of tendon group [T2-L] at the stage of [Final Prestressing G3]
2I 0 0 0 0 0 0 0 Safe
2J 1197.118 -0.842 0.999 -1.246 -3.288 0.996 1 Safe
3I 1197.118 -0.842 0.999 -1.246 -3.288 0.996 1 Safe
3J 1201.135 -0.941 0.999 -1.264 -3.299 0.995 1 Safe
4I 1201.135 -1.524 0.999 -1.989 -3.299 0.994 1 Safe
4J 1205.995 -1.712 0.999 -2.114 -3.312 0.994 1 Safe
5I 1205.995 -1.708 0.999 -2.109 -3.312 0.994 1 Safe
5J 1229.970 -3.738 0.997 -4.628 -3.378 0.991 1 Safe
6I 1229.970 -3.736 0.997 -4.623 -3.378 0.991 1 Safe
6J 1277.436 -6.110 0.995 -8.181 -3.509 0.986 1 Safe
7I 1277.436 -6.112 0.995 -8.184 -3.509 0.986 1 Safe
7J 1273.862 -6.053 0.995 -8.179 -3.499 0.986 1 Safe
8I 1273.862 -6.053 0.995 -8.179 -3.499 0.986 1 Safe
8J 1260.801 -6.002 0.995 -8.123 -3.463 0.986 1 Safe
9I 1260.801 -6.000 0.995 -8.121 -3.463 0.986 1 Safe
9J 1210.401 -3.715 0.997 -4.681 -3.325 0.990 1 Safe
10 I 1210.401 -3.718 0.997 -4.685 -3.325 0.990 1 Safe
10 J 1183.084 -1.695 0.999 -2.104 -3.250 0.994 1 Safe
11 I 1183.084 -1.698 0.999 -2.110 -3.250 0.994 1 Safe
11 J 1177.279 -1.508 0.999 -1.972 -3.234 0.994 1 Safe
12 I 1177.279 -0.934 0.999 -1.253 -3.234 0.995 1 Safe
12 J 1172.367 -0.832 0.999 -1.225 -3.220 0.996 1 Safe
13 I 1172.367 -0.832 0.999 -1.225 -3.220 0.996 1 Safe
13 J 0.000 0.000 0.000 0.000 0.000 0.000 0 Safe
Page 35 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Stress(After
Stress (After Elastic Stress(Elastic
Creep/Shrinka Relaxation All Loss)/ Effecti Stress at
Immediate Deform. Loss)/
Elem Part ge Loss Loss Stress(After ve Transfer
Loss) : A Loss : B Stress(Immedi
(N/mm^2) (N/mm^2) Immediate Num. <1302 Mpa
(N/mm^2) (N/mm^2) ate Loss)
Loss)
The Loss of tendon group [T3-L] at the stage of [Final Prestressing G3]
2I 0 0 0 0 0 0 0 Safe
2J 1205.082 0.008 1.000 -0.503 -2.304 0.998 1 Safe
3I 1205.082 0.008 1.000 -0.503 -2.304 0.998 1 Safe
3J 1209.599 0.009 1.000 -0.547 -2.313 0.998 1 Safe
4I 1209.599 0.017 1.000 -0.854 -2.313 0.997 1 Safe
4J 1215.714 0.019 1.000 -0.939 -2.325 0.997 1 Safe
5I 1215.714 0.019 1.000 -0.936 -2.325 0.997 1 Safe
5J 1243.223 0.060 1.000 -1.930 -2.377 0.997 1 Safe
6I 1243.223 0.059 1.000 -1.928 -2.377 0.997 1 Safe
6J 1279.722 0.138 1.000 -3.157 -2.447 0.996 1 Safe
7I 1279.722 0.138 1.000 -3.158 -2.447 0.996 1 Safe
7J 1267.539 0.137 1.000 -3.150 -2.424 0.996 1 Safe
8I 1267.539 0.137 1.000 -3.150 -2.424 0.996 1 Safe
8J 1255.840 0.137 1.000 -3.128 -2.401 0.996 1 Safe
9I 1255.840 0.136 1.000 -3.127 -2.401 0.996 1 Safe
9J 1213.879 0.061 1.000 -1.938 -2.321 0.997 1 Safe
10 I 1213.879 0.061 1.000 -1.940 -2.321 0.997 1 Safe
10 J 1183.293 0.019 1.000 -0.935 -2.263 0.997 1 Safe
11 I 1183.293 0.019 1.000 -0.937 -2.263 0.997 1 Safe
11 J 1175.855 0.017 1.000 -0.850 -2.248 0.997 1 Safe
12 I 1175.855 0.009 1.000 -0.546 -2.248 0.998 1 Safe
12 J 1170.326 0.008 1.000 -0.501 -2.238 0.998 1 Safe
13 I 1170.326 0.008 1.000 -0.501 -2.238 0.998 1 Safe
13 J 0.000 0.000 0.000 0.000 0.000 0.000 0 Safe
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
In the following diagrams MIDAS output for top & bottom fibre stresses for different load combinations
are shown from next page.
Source-Table10.4.1 of DSRSC-CS
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 42 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
BM due (D2+T+L+I+C)
Elastic Deform. Loss
Stress in concrete at
prestressing steel @
from Centroidal axis
Moment of inertia of
Stress in cable after
Prestressing cable
prestressing steel
prestressing steel
Creep/ Shrinkage
Immediate Loss)
due to BM of (8)
Relaxation Loss
due to BM of (8)
Final Stress in
Verification @
Stress (After
section (m4)
Distance of
the level of
all losses
Stress in
(N/mm2)
(N/mm2)
Element
(N/mm2)
(N/mm2)
(N/mm2)
(N/mm2)
(N/mm2)
(N/mm2)
service
(kNm)
ducts
Loss
f'vuk
Part
(m)
The Loss of tendon group [T3-L] at the stage of [Final Stage]
3 J 1209.599 0.6903 -64.547 -30.497 1115.25 1105.06 3.906 0.745 0.211 1.317 1116.56 safe
4 I 1209.599 1.0917 -68.756 -30.497 1111.44 727.22 3.906 0.745 0.139 0.867 1112.31 safe
4 J 1215.714 1.5567 -68.932 -30.654 1117.69 1346.86 3.906 0.841 0.290 1.812 1119.50 safe
5 I 1215.714 1.5459 -68.921 -30.654 1117.69 1352.26 3.906 0.841 0.291 1.820 1119.50 safe
5 J 1243.223 5.6952 -75.38 -31.346 1142.19 1380.73 3.906 0.874 0.309 1.931 1144.12 safe
6 I 1243.223 5.6912 -75.358 -31.346 1142.21 1388.66 3.906 0.874 0.311 1.942 1144.15 safe
6 J 1279.722 10.439 -85.152 -31.649 1173.36 522.18 3.273 1.052 0.168 1.049 1174.41 safe
7 I 1279.722 10.444 -85.162 -31.649 1173.35 517.19 3.273 1.052 0.166 1.039 1174.39 safe
7 J 1267.539 10.694 -84.507 -31.489 1162.24 726.58 3.273 1.240 0.275 1.720 1163.96 safe
8 I 1267.539 11.194 -83.862 -31.489 1163.38 984.18 3.273 1.240 0.373 2.330 1165.71 safe
8 J 1255.84 10.819 -84.263 -31.328 1151.07 832.4 3.273 1.052 0.268 1.672 1152.74 safe
9 I 1255.84 10.813 -84.257 -31.328 1151.07 836.5 3.273 1.052 0.269 1.680 1152.75 safe
9 J 1213.879 5.8813 -75.292 -30.267 1114.20 1418.23 3.906 0.874 0.317 1.983 1116.18 safe
10 I 1213.879 5.8855 -75.313 -30.267 1114.19 1410.54 3.906 0.874 0.316 1.973 1116.16 safe
10 J 1183.293 1.5275 -68.938 -29.505 1086.38 1213.86 3.906 0.841 0.261 1.633 1088.01 safe
11 I 1183.293 1.5389 -68.948 -29.505 1086.38 1208.08 3.906 0.841 0.260 1.626 1088.00 safe
11 J 1175.855 1.0483 -68.776 -29.326 1078.80 551.71 3.906 0.745 0.105 0.658 1079.46 safe
12 I 1175.855 0.6633 -64.579 -29.326 1082.61 924.08 3.906 0.745 0.176 1.102 1083.71 safe
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
The design flexural strength of a PC member with internal tendons subjected to flexural moments &
axial force may be calculated on the basis of the following assumptions:
a) Strain is proportional to the distance from the neutral axis of the cross section.
b) Tensile stress of concrete may be ignored.
An idealized stress-strain curve is given in fig 3.2.1 of “Standard Specification for Concrete Structu
2002 JSCE is used for examination of the ultimate limit state of failure of members subjected
to flexural moments or flexure & axial forces.
An idealized stress-strain curve as per “Standard Specification for Concrete Structure”-2002 JSCE
cl 3.3.1 is presented.
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Ultimate flexural strength Mu of PC member with is calculated by equating Total compressive force
total tensile force about neutral axis. The neutral axis depth is calculated by iteration to meet the
following equation.
γi * Md / Mud ≤ 1.0
where,
γi : Structure factor, γi = 1.2
Md : Design bending moment
Mud : Design bending capacity, Mud = Mu / γb
Mu : Bending capacity in the member section
γb : Member factor γb = 1.15
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Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 46 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
4.8.3 Ultimate Bending Moment Capacity of Box Girder at Sec 1.10m from face of Diaphragm
(Node ④)
Concrete Parameters :
Characteristic Stress, fc = 45 N/mm2 k1 0.85 ≦1-0.003*45=0.865
Material Factor, γm = 1.3 ece = Strain ( x 10-3) in concrete
Max strain in concrete= 0.0035 fc = Stress in concrete, (N/mm²)
Maximum stress in concrete f'cd 34.615 Fc = Force in concrete, (KN)
The Section is made into number of slices of thicknesses, T M = Moment about Neutral Axis, (KNm
Section Geometry
T Area Cum T Strain ece fc Fc M
Slice no -03
mm mm² mm X10 - N/mm² kN kN-m
1 0 0.00 0.00 3.500 3.500 29.423 0.0 0.0
2 35 48982.00 35.00 2.602 2.602 29.423 1441.2 171.3
3 35 146948.00 70.00 1.703 1.703 28.776 4276.1 358.7
4 35 244912.00 105.00 0.805 0.805 18.923 5841.0 285.5
5 35 341168.00 140.00 -0.093 0.000 0.000 3227.9 44.8
6 35 364000.00 175.00 -0.991 0.000 0.000 0.0 0.0
7 35 362444.00 210.00 -1.890 0.000 0.000 0.0 0.0
8 35 333746.00 245.00 -2.788 0.000 0.000 0.0 0.0
9 35 295152.00 280.00 -3.686 0.000 0.000 0.0 0.0
10 35 261198.00 315.00 -4.584 0.000 0.000 0.0 0.0
11 35 167492.00 350.00 -5.483 0.000 0.000 0.0 0.0
12 35 135358.00 385.00 -6.381 0.000 0.000 0.0 0.0
13 35 103226.00 420.00 -7.279 0.000 0.000 0.0 0.0
14 35 73986.00 455.00 -8.177 0.000 0.000 0.0 0.0
15 352 436776.00 807.00 -17.211 0.000 0.000 0.0 0.0
16 352 386486.00 1159.00 -26.245 0.000 0.000 0.0 0.0
17 352 386488.00 1511.00 -35.279 0.000 0.000 0.0 0.0
18 352 496310.00 1863.00 -44.313 0.000 0.000 0.0 0.0
19 360 1299988.00 2223.00 -53.552 0.000 0.000 0.0 0.0
2223 5884660.0 14786 860.25
Prestress Arrangement
Area np Ecc- top Strain cp fp Fp M
Slice no
mm² nos mm MPa kN kN-m
1 1400 2 744 0.01559 0.02024 1553.10 4348.68 2642.4
2 2660 2 1249 0.02855 0.03320 1553.10 8262.49 9193.1
3 700 2 1660 0.03910 0.04375 1553.10 2174.34 3312.9
Page 47 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Verification of Ultimate Limit State for Bending moment ( As per Design Manual 4.1.1)
γi * Md / Mud ≤ 1.0
Structure factor γi = 1.20
Page 48 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
4.8.4 Ultimate Bending Moment Capacity of Box Girder at Sec 9.20m from face of Diaphragm
(Node ⑧)
Concrete Parameters :
Characteristic Stress, fc = 45 N/mm2 k1 0.85
Material Factor, γm = 1.3 ece = Strain ( x 10-3) in concrete
Max strain in concrete= 0.0035 fc = Stress in concrete, (N/mm²)
Maximum stress in concrete f'c 34.615 Fc = Force in concrete, (KN)
The Section is made into number of slices of thicknesses, T M = Moment about Neutral Axis, (KNm)
Section Geometry
T Area Cum T Strain ece fc Fc M
Slice no -03
mm mm² mm X10 N/mm² kN kN-m
1 0 0.00 0.00 3.500 3.500 29.423 0.0 0.0
2 35 48984.00 35.00 2.602 2.602 29.423 1441.3 171.3
3 35 146948.00 70.00 1.703 1.703 28.776 4276.1 358.7
4 35 244912.00 105.00 0.805 0.805 18.923 5841.0 285.5
5 35 341168.00 140.00 -0.093 0.000 0.000 3227.9 44.8
6 35 364000.00 175.00 -0.991 0.000 0.000 0.0 0.0
7 35 362444.00 210.00 -1.890 0.000 0.000 0.0 0.0
8 35 333746.00 245.00 -2.788 0.000 0.000 0.0 0.0
9 35 295152.00 280.00 -3.686 0.000 0.000 0.0 0.0
10 35 257050.00 315.00 -4.584 0.000 0.000 0.0 0.0
11 35 154846.00 350.00 -5.483 0.000 0.000 0.0 0.0
12 35 122714.00 385.00 -6.381 0.000 0.000 0.0 0.0
13 35 90580.00 420.00 -7.279 0.000 0.000 0.0 0.0
14 35 61424.00 455.00 -8.177 0.000 0.000 0.0 0.0
15 352 325146.00 807.00 -17.211 0.000 0.000 0.0 0.0
16 352 276062.00 1159.00 -26.245 0.000 0.000 0.0 0.0
17 352 276062.00 1511.00 -35.279 0.000 0.000 0.0 0.0
18 352 334786.00 1863.00 -44.313 0.000 0.000 0.0 0.0
19 360 1144470.00 2223.00 -53.552 0.000 0.000 0.0 0.0
2223 5180494.0 14786 860.26
Prestress Arrangement
Area np Ecc- top Strain cp fp Fp M
Slice no
mm² nos mm MPa kN kN-m
1 1400 2 1500 0.03500 0.03965 1553.10 4348.68 5929.97
2 2660 2 1962 0.04685 0.05150 1553.10 8262.49 15084.21
3 700 2 1962 0.04685 0.05150 1553.10 2174.34 3969.53
Page 49 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Verification of Ultimate Limit State for Bending moment ( As per Design Manual 4.1.1)
γi * Md / Mud ≤ 1.0
Structure factor γi = 1.20
Page 50 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
The design shear capacity of a member Vyd is given by the following equation :
Vcd = βd * βp * βn * fvcd * bw * d / γb
βd = (1000/d)1/4 < 1.50
βp = (100 * pc)1/3 < 1.50
βn = 1+ (Mo/Md) < 2.00
bw = web width (mm)
d = effective depth (mm)
γb = Member factor = 1.30
pc = As / (bw * d)
As = Area of tension reinforcement (mm2) = A's+ Ap
A's = Area of untensioned reinforcement (mm2)
Ap = Area of PC Steel (mm2)
fvcd = 0.2 * (f'cd)1/3 (N/mm2)
Page 51 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
The design diagonal compressive capacity : Vwcd of web concrete in resisting applied shear forces
may be calculated by
Vwcd = fwcd * bw * d / γb
γi * Vd / Vwcd ≤ 1.0
M tcd = βni * K t * f td / γb
Kt = Coefficient = 2 * Am * ti
Am = Area enclosed by the centre line of wall thickness
ti = web thickness
βni = sqrt ( 1 + σnd /1.5 ftd )
σnd = average working compressive stress due to axial forces <7 * f td
γb = Member factor = 1.30
ftd = Design Tensile Strength of concrete
Reinforcement check
if (γi * M td / M tcd ) ≤ 0.2 No Torsion reinforceement
if (γi * M td / M tcd ) ≤ 0.5 Minimum Torsion reinforcemmnt
Page 52 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
where,
Mtud = design torsional capacity
Am = effective torsional area ( rectangular section: b0d0 )
ftd,fwd = design yield stresses of longitudinal and transverse reinforcement, respectively
s = longitudinal spacing of transverse reinforcement that works effectively
as torsion reinforcement
u = length of the centerline of transverse reinforcement
(rectangular section: 2(b0+d0)
Page 53 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Start
reinforcement, Mtd
Yes
No
If ϒi (Mtd/Mtcd +
Yes
End
Page 54 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Node 4 5 6 7 8
Distance 1.40 2.00 5.00 8.00 9.50
Node 4 5 6 7 8
Distance 1.40 2.00 5.00 8.00 9.50
Node 4 5 6 7 8
Distance 1.40 2.00 5.00 8.00 9.50
Axial 10149.02 10189.34 10393.71 10924.83 10942.91
Prestressing Forces After Shear 1789.87 1815.72 1927.39 341.01 341.01
all losses
Moment 980.31 2078.29 8314.30 12218.10 12228.90
Cable CG 629.76 1080.68 542.91 273.88 273.88
Page 55 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
4.9.4 Max Shear and associated Torsion ( Ultimate Shear Check for Box Girder)
Distance 1.40 2.00 5.00 8.00 9.50
S.No. Unit
Node No 4 5 6 7 8
1 Area Girder m² 6.598 6.598 5.146 5.146 5.146
Center of Gravity of Section (y: from top) m 0.942 0.942 0.845 0.845 0.845
Center of Gravity of Section (Y:from bottom) m 1.281 1.281 1.378 1.378 1.378
Modulus of section :Z(top) m³ 4.146 4.146 3.873 3.873 3.873
Modulus of section :Z(bottom) m³ 3.049 3.049 2.375 2.375 2.375
Moment of inertia of Girder m4 3.906 3.906 3.273 3.273 3.273
Height of Girder, h m 2.223 2.223 2.223 2.223 2.223
Web Thickness mm 675 675 375 375 375
2 C.G of Cables from bottom m 0.630 1.081 0.543 0.274 0.274
3 M from Preload Analysis (Moment) kN-m 980.31 2078.29 8314.30 12218.10 12228.90
F from Preload Analysis (Axial) kN 10149.02 10189.34 10393.71 10924.83 10942.91
4 Stress due to Prestress
2
Top N/mm 1.302 1.043 -0.127 -1.031 -1.031
Bottom N/mm2 1.860 2.226 5.520 7.267 7.275
5 Total prestressing effects
Top N/mm2 1.302 1.043 -0.127 -1.031 -1.031
Bottom N/mm2 1.860 2.226 5.520 7.267 7.275
Stress at C.G N/mm2 1.702 1.651 4.141 6.245 6.252
6 Effective Depth to tension Reinf., dt m 2.030 2.030 2.030 2.030 2.030
7 Total Web Thickness ( straight) m 1.350 1.350 0.750 0.750 0.750
8 Depth of beam to C.G of Cables, d m 1.593 1.142 1.680 1.949 1.949
9 Shear Force (V or Vu)max kN 3489.13 3253.39 2082.09 1007.04 484.18
Corresponding Ultimate Moment kN-m 1959.69 3927.79 11114.57 14610.74 14843.57
2
Grade of Concrete, fck N/mm 45 45 45 45 45
Page 56 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
γm for concrete ultimate (safety failure) 1.300 1.300 1.300 1.300 1.300
γb member factor for concrete for shear 1.300 1.300 1.300 1.300 1.300
2
f'cd - fck/ γm N/mm 34.615 34.615 34.615 34.615 34.615
fvcd = 0.2 * (f'cd)1/3 N/mm2 0.651 0.651 0.651 0.651 0.651
Page 57 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 58 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 59 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Dia of stirrup mm 16 16 16 16 16
Spacing of stirrup required mm 113 117 124 124 128
Spacing of stirrups provided mm 100 100 100 100 100
Status OK OK OK OK OK
Page 60 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
4.9.5 Max Torsion and associated Shear (ULTIMATE SHEAR CHECK FOR BOX GIRDER)
Distance 1.40 2.00 5.00 8.00 9.50
S.No. Unit
Node No 4 5 6 7 8
1 Area Girder m² 6.598 6.598 5.146 5.146 5.146
C.G of Sec (ytop) m 0.942 0.942 0.845 0.845 0.845
C.G of Sec (Ybot) m 1.281 1.281 1.378 1.378 1.378
Z(top) m³ 4.146 4.146 3.873 3.873 3.873
Z(bot) m³ 3.049 3.049 2.375 2.375 2.375
M.I.Of Girder m4 3.906 3.906 3.273 3.273 3.273
Height of Girder, h m 2.223 2.223 2.223 2.223 2.223
Web Thickness mm 675 675 375 375 375
2 C.G of Cables from bottom m 0.630 1.081 0.543 0.274 0.274
3 M from Preload Analysis (Moment) kN-m 980.31 2078.29 8314.30 12218.10 12228.90
F from Preload Analysis (Axial) MN 10149.02 10189.34 10393.71 10924.83 10942.91
4 Stress due to Prestress
2
Top N/mm 1.302 1.043 -0.127 -1.031 -1.031
2
Bot N/mm 0.323 0.683 3.503 5.146 5.151
5 Total prestressing effects
2
Top N/mm 1.302 1.043 -0.127 -1.031 -1.031
2
Bot N/mm 0.323 0.683 3.503 5.146 5.151
Stress at CG N/mm2 0.600 0.858 2.616 4.385 4.389
6 Effective Depth to tension Reinf., dt m 2.030 2.030 2.030 2.030 2.030
7 Total Web Thickness ( straight) m 1.350 1.350 0.750 0.750 0.750
8 Depth of beam to C.G of Cables, d m 1.593 1.142 1.680 1.949 1.949
9 Shear Force (V or Vu)max kN 2852.94 2648.79 1629.14 706.45 258.64
Corresponding Ultimate Moment kN-m 1609.78 3232.50 9227.06 12144.46 12417.20
2
Grade of Concrete, fck N/mm 45 45 45 45 45
Page 61 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
γm for concrete ultimate (safety failure) 1.300 1.300 1.300 1.300 1.300
γb member factor for concrete for shear 1.300 1.300 1.300 1.300 1.300
2
f'cd - fck/ γm N/mm 34.615 34.615 34.615 34.615 34.615
fvcd = 0.2 * (f'cd)1/3 N/mm2 0.651 0.651 0.651 0.651 0.651
Page 62 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 63 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 64 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Dia of stirrup mm 16 16 16 16 16
Spacing of stirrup required mm 113 117 124 124 128
Spacing of stirrups provided mm 100 100 100 100 100
Status OK OK OK OK OK
Page 65 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
The design shear bearing-force on the shear surface becomes a following equation.
Vcwd = (τc * Ac + Vk ) / γb
where,
b 1-b
τc = -μ * f'cd * ( σnd )
σnd = vertically to the shear surface acting average intensity-of-stress
= In case of the compression, σnd = - σ'nd / 2 =
σ'nd = vertically to the shear surface acting average compression intensity-of-stress
μ = average coefficient of friction about the solid contact = 0.45
2
f'cd = design compressive strength of concrete ( N/mm )
2
f'ck = characteristic compressive strength of concrete = 45 N/mm
γm = Material factor = 1.30
b = When using an adhesive for the joint in the precast chain segment at the
coefficient, which shows a surface configuration, it makes 1/2 = 0.50
Page 66 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
2) When torsion-moment acts, it calculates a shear per shear key of the identically-shaped of
the ultimate limit state
Sk = Ssj + Sst
where,
Ssj = Su / N
2
Sst = Mtu * dj / Σdj
Sk = shear per shear key
Ssj = shear per shear key by the shear
Sst = shear per shear key by torsion-moment
Su = shear of the joint part of ultimate limit state
Mtu = torsion moment of the joint part of ultimate limit state
N = total number of the shear key (keys in compressive zone of web only)
dj =distance from the center of shear to each shear key (m)
(keys on the area encompassed in the box section only to be considered)
3) Study of the bearing-pressure stress
1/2
C=S/2
S= shearing force
C= bearing force
1/2
Resistant area A = ( b1 * b2 ) / 2 * h * 2
Fig-4.10.2- Configuration for
Bearing-pressure stress
Page 67 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 68 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 69 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 70 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
4.11 Reference
(Study of Anchorage Performance)
Fbst
Ypo
Pk
Ypo
0.2Yo
2 Yo
Yo Yo
684 kN x 1000
Hence, Ast =
0.87 x 500
2
= 1573.50 mm
This reinforcement is to be distributed in the range from 0.2Yo to 2 Yo
i.e., from 135mm from anchorage face to 1350mm from anchorage face
i.e., in a width of 1215 mm
Provided reinfrocement : 2 legs of D 16 @ 150c/c
Page 71 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Reinforcement to resist the spalling is required near end surface to carry a force of 0.04Pk
each of the two directions at right angles to the applied force Pk.
(CIRIA ( construction industry research and information association) guide 1, clause 8.6)
= 341.24 mm2
2
Steel provided Hirozontal 4 D 12 452 mm OK
2
Vertical 4 D 12 452 mm OK
D 12 Links 2 rows
immediately behind
the face of
anchorage
Page 72 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
S
Vertical
stirrups in
d h
this zone
d'/3
Ah
Interface
Framing bars for caging
µ= 1.4
b= 0.70 m
a= 0.40 m a/d' = 0.31 =< 1
S= 0.80 m hence designed as Corbel
d' = 1.30 m
h= 1.50 m
d= 1.04 m
Jacking force = 2344.00 KN force per side= 1172.0 KN
Ultimate shear Value Vu = 1347.80 KN
Ultimate Load factor = 1.15
Permissible Shear Stress = min (0.20 f'c & 5.5 ) = 5.50 SAFE
Shear Reinforcement
Shear Strength of concrete = 728.0 KN
spacing = 750 mm
Asv = 0.5*(Vu-Vc)*SP/(fsy*d)
Asv = 447 mm2
PROVIDE 4L - D 16 stirrups - 7 Nos
Page 81 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Dia of Bars= 36 mm
No.of bars= 4 4072 mm2
Page 82 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 83 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Rotations
Load case Unit
RY (Rad)
Dead Load + Prestress Rad 0.000190
Additional Dead Loads, D2 Rad 0.000125
Train Load (Max), L Rad 0.000136
Train Load (Min), L Rad 0.000012
Page 84 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
From deflection diagrams, maximum deflection under service condition is 2.7 mm. Hence Safe
Page 85 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Design of box section in the transverse direction is carried out as reinforced concrete
elements. The load effects obtained from the local analysis are considered for design.
In MIDAS, 2D analysis is carried out using the line model Analysis. Box superstructure
segment of 1m width is modeled and local load effects are obtained from the analysis.
Spring supports are considered representing elastomeric bearings.
The idealised model of the box superstructure is shown in below.
Page 86 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Self weight of girder is calculated automatically by the MIDAS itself by multiplying area with density.
Parapet & Noise Barrier Load per meter each side = 11.60 kN/m
Page 87 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 88 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 89 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Point Load = 40 kN
Bending moment = 10 kN-m
Page 90 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Train load is applied as per DSRSC-CS: Train Load "M-1 6" shown in Figure
Page 91 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Rolling stock lateral load and wheel lateral pressure load shall be subjected to the surface
of the track and applied laterally perpendicular to the track.
The serial load composed of 20% of the axle load at the acting plane, which serves as the
characteristic value of train load with the wheels of the bogies on each side of the coupler
of rolling stocks, shall serve as the characteristic value of rolling stock lateral load.
Page 92 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
LF = 20% of 160kN = 32 kN
Page 93 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Point load at deck top due to wind on parapet = ( 6.00 X 2.00 ) = 12 kN/m
Point moment at deck top due to wind on parapet = ( 12 X 2 / 2 ) = 12 kN-m/m
Page 94 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 95 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Railway structures shall be designed in such a way that, in the event of a derailment, the resulting
damage to the bridge (in particular overturning or the collapse of the structure as a whole) is limited to
a minimum. Derailment of rail traffic on a railway bridge shall be considered as an Accidental Design
Situation.
Design Situation I: Derailment of railway vehicles, with the derailed vehicles remaining in the
track area on the bridge deck with vehicles retained by the adjacent trail or an upstand wall.
Collapse of major part of structure shall be avoided. Local damage, however, may be tolerated.
The parts of the structure concerned shall be designed for the following design loads in Accidental
Design Situation: 1.4 x L (Train Load) parallel to the track in the most unfavorable position inside
an area of width 1.5 times the track gauge on either side of the centre-line of the track as shown
in fig given below: ( This is considered in Transverse Analysis)
(1) 1.5 times the track gauge or less if against wall or plinth
(2) Track gauge
(3) For ballasted decks the point forces may be assumed to be distributed on a square of
side 450mm at the top of the deck.
Fig.6.1.14 Derailment Sitaution I–Cantilever Side Fig.6.1.15 Derailment Sitaution I–Between Webs
The value of wheel load for Derailment case = 0.70 x 160 = 112 kN. The respective wheel load
dispersions are tabulated below:
Page 96 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Page 97 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Ultimate limit state for Bending failure of cross section is carried out by the
following equation :
γi * Md / Mud ≤ 1.0
Where
γi : Structure factor, γi = 1.20
Md : Design bending moment
Mud : Design bending capacity
Mu : Bending capacity in the member section
γb : Member factor, γb = 1.15
Mu : Bending capacity
Ast : Total area reinforcement
fsyd : Design Tensile yield strength of reinforcement bar
d : effective depth of the cross section
pt : Percentage of Tension reinforcement, pt = As/(B*d)
B : Width of Section
f'cd : Design Compressive intensity-of-stress of concrete
Page 98 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
(1) Shear capacity force is calculated when not using reinforcement for shearing bar.
Vcd = βd * βp * βn * fvcd * bw * d / γb
pv = As / (bw * d)
As : area of tension reinforcement (mm2)
Check of Safety
Check of Safety
Page 99 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
Vwcd = fwcd * bw * d / γb
Where
2 1/2
k = (2 * n * pt + (n * pt) ) - n * pt
j = 1 - k/3
n = Es/Ec
w1 < wa1
ULS Design BM kNm 60.40 134.23 107.45 12.73 6.13 79.55 51.62 27.51 10.18
ULS Design Shear kN 94.27 141.04 22.13 2.02 5.55 58.13 9.99 4.21 22.34
Serviceability Load Combinations
Permanent Load kNm 57.28 76.75 33.97 3.85 1.14 50.33 12.30 3.04 4.41
LL - for Crackwidth kNm 0.00 0.00 4.74 3.41 2.16 -10.07 20.51 13.06 2.98
Section M1 M2 M3 M4 M5 M6 M7 M8 M9
Design Input
Fck N/mm2 45 45 45 45 45 45 45 45 45
Fy N/mm2 500 500 500 500 500 500 500 500 500
Clear Cover mm 35 35 35 35 35 35 35 35 35
Dia of Bar mm 16 dia 16 dia 16 dia 16 dia 12 dia 12 dia 12 dia 12 dia 12 dia
Effective Cover mm 43 43 43 43 41 41 41 41 41
Width of Element, B mm 1000 1000 1000 1000 1000 1000 1000 1000 1000
Overall Depth of Element, D mm 305 400 400 200 200 375 500 200 200
Effective depth of the Element, d mm 262 357 357 157 159 334 459 159 159
Tension Reinforcement
Dia-1 16 dia @ 16 dia @ 16 dia @ 16 dia @ 12 dia @ 12 dia @ 12 dia @ 12 dia @ 12 dia @
Sp-1 100c/c 100c/c 100c/c 100c/c 100c/c 100c/c 100c/c 100c/c 100c/c
Ast provided = mm2 2011 2011 2011 2011 1131 1131 1131 1131 1131
Min Ast = 0.2% of cross section mm2 524 714 714 314 318 668 918 318 318
Ast Check Safe Safe Safe Safe Safe Safe Safe Safe Safe
Design of Section for Bending
Ultimate BM, Md kNm 60.40 134.23 107.45 12.73 6.13 79.55 51.62 27.51 10.18
Concrete - Member factor , γc = 1.3
f'cd = f'ck / γc 34.62 34.62 34.62 34.62 34.62 34.62 34.62 34.62 34.62
pt = As / ( B * d ) 0.008 0.006 0.006 0.013 0.007 0.003 0.002 0.007 0.007
Mud = Ast *fsyd *d *(1-(pt/1.7)*(fsyd / f'cd )) 246 342 342 141 84 183 254 84 84
Verification of Limit State - Bending Moment
Structure factor, γi = 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Member factor, γb = 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15
Verification Check (γi * Md) / ( Mud / γb ) < 1.0 0.339 0.542 0.434 0.125 0.100 0.598 0.280 0.449 0.166
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Section M1 M2 M3 M4 M5 M6 M7 M8 M9
Design Shear Capacity of Section
Design Shear Force, Vd kN 94.27 141.04 22.13 2.02 5.55 58.13 9.99 4.21 22.34
Design Shear Capacity of Section
without shear Reinforcement, Vcd
Vcd = βd * βp * βn * fvcd * bw * d / γb 168.10 191.23 191.23 128.23 106.75 153.54 175.29 106.75 106.75
βd = (1000/d)1/4 < 1.50 1.398 1.294 1.294 1.500 1.500 1.315 1.215 1.500 1.500
pv = As / (bw * d) 0.008 0.006 0.006 0.013 0.007 0.003 0.002 0.007 0.007
βp = (100 * pv)1/3 < 1.50 0.916 0.826 0.826 1.086 0.893 0.697 0.627 0.893 0.893
βn = 1+ (Mo/Md) < 2.00 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
f'cd = f'ck / γc 34.62 34.62 34.62 34.62 34.62 34.62 34.62 34.62 34.62
fvcd = 0.2 * (f'cd)1/3 0.652 0.652 0.652 0.652 0.652 0.652 0.652 0.652 0.652
bw 1000 1000 1000 1000 1000 1000 1000 1000 1000
d 262.00 357.00 357.00 157.00 159.00 334.00 459.00 159.00 159.00
Material factor, γc = 1.3 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30
Verification of Limit State - Shear
Structure factor, γi = 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Member factor, γb = 1.3 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30
Verification Check (γi * Vd) / ( Vcd ) <1.0 0.67 0.89 0.14 0.02 0.06 0.45 0.07 0.05 0.25
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Verification Check , γi * Vd / Vwcd < 1.0 0.07 0.07 0.01 0.00 0.01 0.03 0.00 0.00 0.02
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Section M1 M2 M3 M4 M5 M6 M7 M8 M9
Serviceability Limit State - Stress Check
Service BM kNm 57.28 76.75 38.71 7.26 3.30 40.26 32.81 16.10 7.39
DL BM, Mg kNm 57.28 76.75 33.97 3.85 1.14 50.33 12.30 3.04 4.41
LL BM, Mq kNm 0.00 0.00 4.74 3.41 2.16 -10.07 20.51 13.06 2.98
Es N/mm2 200000 200000 200000 200000 200000 200000 200000 200000 200000
Ec N/mm2 32000 32000 32000 32000 32000 32000 32000 32000 32000
n 6.25 6.25 6.25 6.25 6.25 6.25 6.25 6.25 6.25
Pt = As / (B x d) 0.008 0.006 0.006 0.013 0.007 0.003 0.002 0.007 0.007
k = (2 * n * pt + (n * pt) 2)1/2 - n * pt 0.265 0.232 0.232 0.328 0.257 0.186 0.161 0.257 0.257
j = 1 - k/3 0.912 0.923 0.923 0.891 0.914 0.938 0.946 0.914 0.914
Stress in Concrete
σcd = (2 * Md) / ( k * j * b * d2 ) N/mm2 6.90 5.62 2.83 2.02 1.11 4.14 2.05 5.42 2.49
2
Permissible stress in concrete = 0.4 N/mm 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00
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stress in steel
σsd = Md / ( As * j * d ) N/mm2 119.29 115.91 58.46 25.82 20.07 113.61 66.78 97.92 44.95
Permissible stress in Steel = fsyd N/mm2 225.00 225.00 225.00 225.00 225.00 225.00 225.00 225.00 225.00
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Section M1 M2 M3 M4 M5 M6 M7 M8 M9
Crack width to durability
Constant representing the influence
of adhesion properties of tension ks 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Cover to tension steel c 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00
Spacing of tension steel cs 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
Diameter of tension steel Φ 16.00 16.00 16.00 12.00 12.00 16.00 12.00 12.00 12.00
Increased amount of reinforcement s σse 119.29 115.91 58.46 25.82 20.07 113.61 66.78 97.92 44.95
Increased amount of PC steel stress σpe 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Youngs modulus of reinforcement Es 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05
Youngs modulus of PC steel Ep 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05 2.00E+05
Strain amount in order to take into
account the increase of bending
Ԑ'r
crack width due to drying shrinkage
& creep of concrete 1.50E-04 1.50E-04 1.50E-04 1.50E-04 1.50E-04 1.50E-04 1.50E-04 1.50E-04 1.50E-04
Crack width relative to durability,
w1 = ks {4c + 0.7 (cs-Φ)}.{(σse/ Es) +
Ԑ'r } w1 0.148 0.145 0.088 0.056 0.050 0.143 0.098 0.129 0.076
Permissible crack width, wa1 mm 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175
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Bearing Bearing
Type of Load Reaction C Reaction D
Dead Load of Superstructure, D1 754.82 754.82
Additional Dead Loads, D2 452.33 429.83
Train Load double track without impact, L -123.78 638.00
Train Load single track without impact, L -125.81 638.00
Wind Load without Train -166.57 166.57
Lateral Force, Lf -147.20 147.20
Wind Load with Train, W -114.39 114.39
Derailment Load - Ultimate, Ld -287.90 976.35
Derailment Load - Service, Ld 0.00 0.00
Load due to Temperature changes, T 0.00 0.00
Prestress force, Ps 0.00 0.00
Concrete Creep, CR 0.00 0.00
Shrinkage of Concrete, SH 0.00 0.00
T
A B
Centre to centre web = 4.83m
64 deg= TAN(h/o)
T - Tension
height 'h' = C C
C - Compression
1,900 Offcet '0' = (4.83-3)/2=
0.915
T
C Centre to centre bearin 3.00m D
Rc = (web force Rd=(web force
'A'*(3+0.915)-(wb 'B'*(3+0.915)-(web force
force 'B"*0.915))/3 'A'*0.915))/3
Centre of bearing Centre of bearing
At joint B,
lb = bearing width conservatively taken as450mm
ha = min of (clear cover+transverse reinf+dia.bar+tensile reinf =35+16+25+25/2 = 88.5
(or)
six bar diameter from anchored bar = 6*25 = 150)
lb = 450 mm
ha = 88.5 mm
At Joint D
ha = 88.5mm
lb = 450mm
Angle of Inclination (90-64 deg) = 25.71 deg
Width of Strut (for CD) = lbsin θ + haCosθ = 275 mm
275 mm > 121 mm
safe
Joint B,
CCT Node = 0.75*frd = 22 MPa
Actual Nodal Stress in Joint B = PBD / Area in Face of B joint
= 3294000 / ( 444 X 1100 )
= 6.75 < 22 MPa
safe
Joint D,
CCC Node = 0.85*frd = 25 mPa
Actual Nodal Stress in Joint D = PCD /Area in Face of D joint
= 1429000 / ( 275 X 1100 )
= 4.72 < 25 MPa
safe
7. Other Design
7.1.2 Loads
B = ( 0.27 + 1.00 / M * L ) * T
= 195.2 kN
where,
L : Length of span (m) L = 19.0 m
LR = L * 10
= 190.0 kN ≦ 2,000 kN
The characteristic value of seismic lateral force shall be calculation below Eq.
Hs = Csm / R * W
where,
Hs : Seismic lateral force (kN)
Csm : Elastic seismic response coefficient
R : Response modification factors
: R= 2.0 (Single columns) : Table 3-5
W : Total seismic weight of structure (kN)
where,
Tm : Priod of vibration of the mth mode (sec)
A : Acceleration coefficient (=0.20:Dhaka )
S : Site coefficient (=1.5 : Table 3-6)
Period of Structure
Tm = 2 * π / 31.623 * { γ / (Po * g * a )}1/2 : Eq C4.7.4.3.2b-4
= 0.399 s
Hs = Csm / R * W
= 0.30 * 2276.6
= 683 kN
7.1.3.3 Lodings
・SLS
Design Rotation about Transverse Axis θS = 0.005 rad.
Total Load acting on a single Bearing WS = 1207 kN
Live Load acting on a single Bearing WL = 638 kN
・ULS
Lateral Load on a bearing Hu = 300 kN
2
Shear Modulus @ 23pC G= 1.00 N/mm Table 14.7.6.2-1
Creep Deflection @ 25 Years acr = 0.35 Table 14.7.6.2-1
(divided by Initial Deflection)
2
Bulk Modulus / Elastic Modulus of Elastomer k = 2000 N/mm
2
Minimum Yield Strength of Steel ReinforcementFy = 500 N/mm Design Manual Table-2-6
2
Constant Amplitude Fatigue Threshold ΔFTH = 165 N/mm Table 6.6.1.2.5-3
7.1.3.7 Temperature
Initial Tempetarure 25 oC
Maximum Temperature 40 oC
Minimum Temperature 10 oC
Coefficient for Thermal Expansion for Concrete α = 1E-05 Design Manual sec2.1.6
hrt ≥ 2 ∆S Eq 14.7.5.3.4-1
80 ≥ 10.94 ok (If "no" then increase No. of Internal Layers)
L*W-∑(π/4*d2) Eq 14.7.5..1-1
S = S = 7.734
hi (2L+2W+∑πd)
where,
d = the diameter of the hole or holes in the bearing (mm)
2
σL = WL / (L*W) σL = 2.578 N/mm
where,
σL = service average compressive stress due to live load
1.0 G * S* θS *B2
σs > = 7.647
n * hi2 Eq 14.7.5..3.5-1
where,
next = 0
(exterior layer allowance)
n = 4
(number of interior layers of elastomer)
B = 450 mm
(length of pad if rotation is about its transverse axis
or width of pad if rotation is about its longitudinal axis (mm) )
Page 115 of 124
Design of Super Structure_19m Span 10.6m width Double Track R 0m Dhaka MRT Line - 6
σs =
4.877 N/mm2 > 7.647 N/mm2 no
(If "no" then increase No. of Internal Layers)
0.2 * θs * B2
σs < 1.875 G * S (1 - ) = 11.634
n * hi2 Eq 14.7.5..3.5-2
2 2
σs = 4.877 N/mm < 11.634 N/mm ok
(If "no" then increase No. of Internal Layers)
= 0.21
= 0.228
Φ50 - 2 nos
Ta = 510 * 50^2 * π/4 * 2 * 0.9 = 1801575 N = 1800 kN
Annexure - C