NR Milling
NR Milling
NR Milling
Submitted By : Group VI
Mehul Raina -133 Varun Mutreja - 134 Sahil Sehgal -135 Pranay Pandey - 136 Rohan Nayyar - 137 Anirudh R - 138
Milling is another basic machining process by which surface is generated progressively by the removal of chips from a work piece as it is fed against a rotating cutter. Milling operations can be classified into two broad categories
Peripheral Milling
formed depends upon the rotation of cutter relative to direction of feed movement
It can be either UP milling or DOWN milling
Also called conventional milling, - Wheel rotation opposite of the feed - The chip formed by each cutter tooth starts out very thin and increases its thickness - The length of the chip is relatively longer - Tool life is relatively shorter - Need more clamping force to hold the work part still.
Also called climb milling, - Wheel rotation is parallel to the feed - The chip formed by each cutter tooth starts out thick and leaves out thin - The length of the chip is relatively short - Tool life is relatively longer - Need less clamping force to hold the work part still.
Face Milling
the teeth, with the face portions provides the surface finish.
MILLING MACHINES
10
The milling machine supplies an accurate rotating spindle for the cutter and a table (vise) to fix and position the work part. Types of Milling Machines are -:
Special Type
11
12
The vertical column houses the electrical, main drive, spindles etc mounted on a heavy base
13
Fixed Type - Head is always vertical and can be adjusted up and down Swiveling Type Head can be swiveled to any desired angle
14
15
16
available
17
Simplex
Fixed bed replaces saddle and knee. The table has longitudinal travel only Spindle head carries spindle to which arbor is fitted to carry cutter that moves up and down along column ways
18
Duplex: Has two spindles, permitting simultaneous milling of two surfaces at a single pass
Triplex: Has three spindles, permitting simultaneous milling of three surfaces at a single pass
19
20
Consists of a fixed bed carrying a table having longitudinal movements Consists of 2 vertical columns on each side of the bed Cross rail fitter across columns can be raised or lowered Each column carries a milling head(side/horizontal) moving upwards or downwards
21
22
Milling Operations
23
production of plane flat surface parallel to axis of rotation of plain milling cutter
Cutter width extends
24
2. Face Milling
The face milling
25
26
3. End Milling
Combination of
peripheral and face milling Cutter has teeth both on end face and periphery Vertical milling machine is most suitable for end milling operation
27
4. Side Milling
Operation of
production of flat vertical surface on side of work piece by using side milling cutter
Depth of cut
of the table
28
5. Straddle Milling
Operation of
production of flat vertical surfaces on both side of the workpiece by using two side milling cutters mounted on the same arbor
29
6. Angular Milling
Operation of
production of angular surface on a workpiece other than at right angles to the axis of milling machine spindle
30
7. Gang Milling
Operation of milling
several surfaces of the workpiece simultaneously by feeding the table against a number of cutters having same or different diameters
31
8. Form Milling
It is the operation of
production of irregular contours using form cutters The contours maybe convex, concave or any other shape
32
9. Profile Milling
It is the operation of
33
production of keys, grooves and slots of varying shapes and size by using a plane milling cutter, a metal slitting saw, an end mill or by side milling cutter
34
of threads by using a single or multiple thread milling cutter. It is performed in special thread milling machine to produce accurate threads
35
Bibliography
Reading Material Wikipedia www.howstuffworks.com www.custompart.net Workshop Tech - Hajra Choudhury Vol 2 Images/Videos Google Image Search Efunda.com Youtube.com
36