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    Metal Forming: Extrusion Analysis

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    sushil.vgi
    Metal Extrusion

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    Metal Forming: Extrusion Analysis

    Uploaded by

    sushil.vgi
    31 views11 pages
    Metal Extrusion

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    © © All Rights Reserved

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    Metal Extrusion

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    31 views11 pages

    Metal Forming: Extrusion Analysis

    Uploaded by

    sushil.vgi
    Metal Extrusion

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 11

    Metal Forming Analysis Of

    Extrusion

    Lecture_20
    Direct Extrusion through a conical die

    • The pressure required for direct extrusion


    of a rod has two components:

    • 1. Pressure required to deform the metal through


    the conical die
    • 2. Pressure required to overcome friction between
    the billet and the container
    • So, extrusion pressure
     can be found by deriving an expression
    using the same approach which has been used
    to predict in wire drawing through a
    conical die.
    If we do a similar analysis for extrusion, we
    arrive at:
    1
    • (or)

    • (or)

    • R is Extrusion Ratio
    Differences:
    I. The boundary condition changes to:
    At ; ;

    II. To calculate

    At ; ;
    III. In the final equation

    changes to
    IV. In the analysis of drawing we have
    assumed tensile stresses to be +ve since
    is compressive the value of will
    come out to be −ve in equation 1.

    V. Ignoring the sign, magnitude of


    should be added to since both are
    compressive.
    To estimate
    • Let be the additional pressure applied
    on the billet to overcome friction.

    • For hot extrusion

    • K-Y.S. in pure shear


    • The above equation can not be used for flat
    dies.

    • For flat and conical dies, can be


    found out by using empirical equation like:
    • a and b are constants which
    depend upon the die geometry
    and material of extrusion.
    • For example, for extrusion of
    steel,
    • a=0.4 to 0.95 ; b=1.0 to 1.5
    • Depending on the value of
    Direct
    extrusion

    (area of the trillet)

    Indirect
    extrusion

    Impact
    extrusion

    (area of the trillet)


    Extrusion force and power

    • Extrusion force

    Extrusion
    speed

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