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    Monika Jha
    Mondelez India manufactures popular food brands at its plant in Malanpur. The vision is to promote brands with high quality and margins while expanding rural coverage. The plant employs over 1700 people in manufacturing products like Dairy Milk Shots, Five Star, Eclairs and Perk using modern facilities. Key departments include utilities like boilers and cooling tunnels. Products undergo a six sigma quality process during manufacturing. The company has expanded significantly since establishing the plant in 1989.

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    PPT

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    Monika Jha
    927 views12 pages
    Mondelez India manufactures popular food brands at its plant in Malanpur. The vision is to promote brands with high quality and margins while expanding rural coverage. The plant employs over 1700 people in manufacturing products like Dairy Milk Shots, Five Star, Eclairs and Perk using modern facilities. Key departments include utilities like boilers and cooling tunnels. Products undergo a six sigma quality process during manufacturing. The company has expanded significantly since establishing the plant in 1989.

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    Mondelez India manufactures popular food brands at its plant in Malanpur. The vision is to promote brands with high quality and margins while expanding rural coverage. The plant employs over 1700 people in manufacturing products like Dairy Milk Shots, Five Star, Eclairs and Perk using modern facilities. Key departments include utilities like boilers and cooling tunnels. Products undergo a six sigma quality process during manufacturing. The company has expanded significantly since establishing the plant in 1989.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    927 views12 pages

    PPT

    Uploaded by

    Monika Jha
    Mondelez India manufactures popular food brands at its plant in Malanpur. The vision is to promote brands with high quality and margins while expanding rural coverage. The plant employs over 1700 people in manufacturing products like Dairy Milk Shots, Five Star, Eclairs and Perk using modern facilities. Key departments include utilities like boilers and cooling tunnels. Products undergo a six sigma quality process during manufacturing. The company has expanded significantly since establishing the plant in 1989.

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    MONDELEZ INDIA PVT. LTD.

    ,
    MALANPUR
    INDUSTRIAL TRAINING PRESENTATION
    By
    NAVEEN GAUTHAM
    (MECHANICAL ENGINEERING)
    VISION MISSION
    • Promotion of brands carrying mass • To create and sustain flourishing
    franchise without compromise on communities where people choose
    quality or margins. to live.
    • Increasing the market depth • By promoting new social housing
    including rural India’s coverage so of good quality which enhances
    far in case of chocolates in rural the environment.
    areas are not covered. • By managing housing stock and
    • Better product quality and estates to the highest standard for
    packaging. all residents.
    • All round efficient utilization of • By encouraging residents to share
    tangible as well as intangible in decisions affecting their
    assets such as brands and people. communities.

    2
    CONTENTS
    • Introduction
    • History
    • Company division into zones.
    • Manufacturing
    • Products manufactured
    • Process of making 5 star
    • Utility department
    i. Boiler
    ii.Conveyer cooling tunnel
    • SWOT Analysis

    3
    HISTORY
    • Mondelez India Foods Private Limited is a part of the Mondelēz International group of companies and is in the
    business of creating delicious moments of joy– by producing delectable chocolate confectionaries, gum and candy
    products, and popular beverages and foods that include many of India's most popular and trusted food brands.

    • In 1989,the company set up a new plant in Malanpur, M.P., to derive benefits available to the backward area. In
    1995, Cadbury expanded Malanpur plant in a major way. The Malanpur plant has mordenized facilities for Gems,
    Eclairs and Perk etc.

    • The Cadbury Malanpur factory currently creates employment opportunities for over 1700 people. The plant
    manufactures 5 out of 12 power brands including Gems, Perk, 5 Star, Eclairs and Cadbury Dairy Milk Shots. The
    company will triple its its current capacity at Malanpur, which is one of its key Malanpur, which is one of its key
    manufacturing sites in India for chocolate and wafers.

    4
    COMPANY IS DIVIDED IN TWO ZONES

    RED ZONE
    This area includes the Utility
    department other than the
    production area.

    GREEN ZONE
    This area includes the production
    area where chocolate is being
    produced and safety equipment’s
    are necessary in this area.
    MANUFACTURING

    The manufacturing department deals with the manufacturing of the products


    related processes. This includes receiving orders/demands from the Marketing & sales depar
    tment which set the monthly targets for all the products. Depending on the monthly
    production target set (goals), the manufacturing department gives in demands for raw
    materials, packaging materials and other requirements to the stores department so that they
    can avail all the materials in sufficient amount to achieve the production target. The
    manufacturing department also takes care of the in-process products during the entire chain
    of production from start till end and maintains a proper legitimate stock of goods at each and
    every stage of the manufacturing process.

    6
    PRODUCTS MANUFACTURED

    ▪ Dairy milk shots


    ▪ Five star
    ▪ Eclairs
    ▪ Perk

    7
    PROCESS OF MAKING 5 STAR

    Nougha roller - 80 C
    Brine - 35 C Forma Macina is the
    They follow six
    Brine is used Caramel Extruder - 85 C name of original They are kept
    sigma
    Cooling tunnel - 0 C equipment
    technique for because we have in
    Blower manufacture but
    improving the to pump it in warehouses
    Cutter packaging machine
    quality (IL6 liquid stage for storage
    Embroyer is horizontal flow
    sigma)
    Aligner pack machine
    Forma macina

    8
    UTILITY DEPARTMENT
    Boiler:
    ▪ Type - shell and tube
    ▪ Capacity - 10 TPH
    ▪ Design Pressure - 10.54 kg/cm2
    ▪ Operating pressure - 8.5 kg/cm2
    ▪ Co2 emission of Brigquits - 0.4373

    ▪ Co2 emission of carbon - 2.03


    1hr - 3.5 tonnes steam
    ▪ 100gm - 22gm dust of coal
    Efficiency - 80 percent
    ▪ 100gm - 0 dust of bruits
    1 kg briquette produce 5.5 kg
    ▪ Dust is used as palette (brick)
    steam
    OH of boiler - 10.5 to 11.5

    9
    Conveyor Cooling Tunnel
    The cooling tunnels are designed with a focus on simple and clean design – and due to
    remarkable flexible airflow, the result is an environmentally friendly and energy efficient
    solution. A specialized cooling system, re-circulation fan and evaporator work to reduce
    the tunnel humidity and transform the moisture into dry air, the Nielsen cooling tunnels
    guarantee a perfect crystallization and cooling process.

    1. Direct cooling Air circulation above and under the


    products. With a max air speed over the products 3,2
    m/sec.

    2. Indirect cooling Chilled air falls down over the articles


    by radiation.

    3. Combined indirect/ direct cooling The cooling tunnel


    can combine the two methods.

    10
    SWOT Analysis
    STRENGTHS OPPORTUNITIES

    World's leader in chocolate manufacturer New taste and new flavor


    Positioned as gift
    Brand name , brand equity and brand
    loyalty emotions promotion a

    WEAKNESS THREATS

    Rural distribution Pricing of product


    Disputes regarding quality

    11
    THANK YOU!!!

    12

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