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    Internship Projects: Pro R&D PVT LTD

    Uploaded by

    Sanjay Irani
    The document describes internship projects involving modeling and analysis of piping systems. It lists projects completed for companies like Sterling and Wilson, LG Chiller, Thermax, and two nuclear power plants. It then discusses modeling a rotor shaft assembly, including de-featuring the geometry, applying material properties of steel, generating a finite element mesh, applying boundary conditions at bearing joints and a spring, and loading the assembly with its self-weight. The results show a maximum deflection of 0.11599 mm and maximum von-Mises stress of 62.049 MPa, which is below the material yield strength of 355 MPa.

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    Internship Projects: Pro R&D PVT LTD

    Uploaded by

    Sanjay Irani
    21 views19 pages
    The document describes internship projects involving modeling and analysis of piping systems. It lists projects completed for companies like Sterling and Wilson, LG Chiller, Thermax, and two nuclear power plants. It then discusses modeling a rotor shaft assembly, including de-featuring the geometry, applying material properties of steel, generating a finite element mesh, applying boundary conditions at bearing joints and a spring, and loading the assembly with its self-weight. The results show a maximum deflection of 0.11599 mm and maximum von-Mises stress of 62.049 MPa, which is below the material yield strength of 355 MPa.

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    The document describes internship projects involving modeling and analysis of piping systems. It lists projects completed for companies like Sterling and Wilson, LG Chiller, Thermax, and two nuclear power plants. It then discusses modeling a rotor shaft assembly, including de-featuring the geometry, applying material properties of steel, generating a finite element mesh, applying boundary conditions at bearing joints and a spring, and loading the assembly with its self-weight. The results show a maximum deflection of 0.11599 mm and maximum von-Mises stress of 62.049 MPa, which is below the material yield strength of 355 MPa.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    21 views19 pages

    Internship Projects: Pro R&D PVT LTD

    Uploaded by

    Sanjay Irani
    The document describes internship projects involving modeling and analysis of piping systems. It lists projects completed for companies like Sterling and Wilson, LG Chiller, Thermax, and two nuclear power plants. It then discusses modeling a rotor shaft assembly, including de-featuring the geometry, applying material properties of steel, generating a finite element mesh, applying boundary conditions at bearing joints and a spring, and loading the assembly with its self-weight. The results show a maximum deflection of 0.11599 mm and maximum von-Mises stress of 62.049 MPa, which is below the material yield strength of 355 MPa.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    Internship Projects

    By

    ProSIM R&D Pvt Ltd.


    B-378/1, Ring Road, 1st Stage, Peenya, Near TVS cross, Bengaluru – 560058
    Ph: +91 80-68160000, Fax: +91 80-23323304
    HYPERMESH: Practice models

    SUCTION STRAINER
    2
    HYPERMESH: Practice models

    SUCTION STRAINER
    3
    HYPERMESH: Practice models

    ACCUMULATOR TANK
    4
    HYPERMESH: Practice models

    ACCUMULATOR TANK
    5
    CAESAR: Projects

    MULTITEX

    6
    CAESAR: Projects

    MULTITEX
    7
    CAESAR: Projects

    ELECTROLYSER SKID PIPING


    8
    CAESAR: Korba Nuclear Powerplant

    cold reheat main steam hot reheat

    9
    CAESAR: Projects
    Some piping projects (both modelling and analysis) executed by me-

    • Sterling and Wilson

    • LG Chiller

    • Thermax

    • Korba NPP

    • Kudankulam NPP

    10
    Geometry

    Rib

    Stiffener

    Geometry received (SHAFT.stp) De-featured Geometry considering for analysis

    Coordinate system:
    X – Horizontal direction Component Assembly. No. Revision number
    Y – Axial direction
    Z – Radial/ Vertical direction Rotor shaft SHAFT.stp ---

    11
    Material Properties

    Component Rotor shaft, Ribs & Disk

    Material Steel, S355J2+N acc/ EN-10025-2

    E-modulus [MPa] 2,03,000

    Poisson ratio 0.30

    Density [kg/m³] 7,800

    Yield strength – min value [MPa] 355

    Strain at rupture [%] 21

    Note: Material properties are referred from the open source:


    ‘http://student.cs.hioa.no/hovedprosjekter/maskin/2014/03/hovedside_files/Page2019.html’

    12
    FE Model Details
    • Rotor shaft is modelled using 1st order HEXA & PENTA element
    • Minimum 3 elements are considered across part thickness

    Avg.
    Component No. No. Element
    Elements Nodes size

    Rotor shaft 386745 1433828 10 mm

    13
    Boundary Conditions (LC-1)

    Joints Stiffness

    Bearing Joint K11=1E+9, K22=1E+9,


    (Body-Ground) K12=K21=C11=C22=C12=C21=0

    Spring (Body-Ground) Longitudinal stiffness=100 N/mm

    Mz=ᶿz=1E+06
    Bushing Joint (Body-Ground) Fx=Fy=Fz=Mx=My=ᶿx=ᶿy=0

    14
    Loading Conditions (LC-1)

    15
    Deflection plot (mm)- Exaggerated View

    Observations: The maximum deflection observed is 0.11599 mm in the rotor shaft (at ribs region).

    16
    von-Mises stress plot (MPa)

    Observations: The maximum von-Mises stress observed is 62.049 MPa in the rotor shaft (at rib weldment region).

    17
    Summary – Results and Observations

    Stress (MPa)
    Load Load case Description Deflection
    case (11027473-01.stp) (mm)
    Yield strength von-Mises

    1 Rotor shaft assembly self weight in (-Z) dir. 0.11599 62.049

    355

    2 Rotor shaft assembly self weight in (+Z) dir. 0.11599 62.049

    18
    THANK YOU

    19

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