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Chapter 5 CS Design

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Chapter 5

Controller Design
Contents
• Classical Approach to design
– Using root-locus
• Frequency domain
– Lead compensator
– Lag compensator
– Lead-Lag Compensator
– PID
• Controller realizations
Basic control principles
Basic control loops
Feed back and Feed forward control
Feedback control
Various configurations
• Feedback (series compensation and feedback
compensation)
Compensation types
• State feedback
Feed forward control
• Feed forward with series compensation
Proportional control
• Valve is affected proportional to the level error
Proportional control
Practical example
• Float control – proportional
Proportional band
• The input change required to change the
output by 100%
PB and its effect on control
• When a step disturbance occurs
Integral-reset control
• Proportional only
Integral action added
• Removes offset
Mathematical expression
Units used in industry
• MPR and RPM
Disadvantages in PI
• Integral windup
• Instability due to Lag
Derivative control- rate
Simple flow control
PD Control actions
Control signals in P and PD
Generally
Examples- open tank flow control
• Valve is in the inflow
Flow control
Pressure control
Pressure control from both sides
PID controller
• Parallel form
PID controller cont…
• Series form
Elimination of derivative kick
• Derivative may have high output for a step
change in error
• So de/dt is replaced by –dym/dt
Frequency domain effects
• PD control
– Decreases overshoot
– Increases rise time
– Passes high frequency signals
– May have high output for jump in set point
• PI control
– Decreases steady state error
– Decreases rise time
– Integral wind up and saturation of actuator
– Overshoot in
Commercial PID controllers
Design of PID controllers
• Series/cascade of PI and PD
– Rearrange the terms of standard PID into series
cascade form

– Design PD controller to meet part of spec.


– Select remaining parameters to fulfill other spec
Tuning PID controllers
• Two methods
– Transient response method

P Kp= tr/td
PI kp=0.9tr/td ti=td/0.3
PID 1.2tr/td ti=2td tdc=0.5td

– Stability limit method


P Kp=0.5Kc
PI Kp=0.5Kc ti=tosc/1.2
PID Kp=0.6Kc ti=tosc/2 td=tosc/8
Example
• Step response test of a system gave td=150sec
and tr=75sec, determine Kp, Kd and Ki of the
PID controller
• Soln.
– Kp=1.2tr/td=1.2*75/150=0.6
– Ti=2*td=300sec
– Td=0.5td=75sec
– Kd=Kp*td=0.6*75=45
– Ki=Kp/Ti=0.6/300=0.002
Example 2
• A system has transfer function given by
kp
Gs  
ss  1s  4  kp
• Design a PID controller using stability method
• Soln.
1) find critical gain using RH criteria
2) substitute the value of Kc and find the critical frequency
value and time period
3) determine Kp, Kd and Ki
Assignment
• Find very well known commercial PID process
controller manufacturers from net and list
their products
– Example www.omega.com
• Explain tuning algorithm of one of the
commercial products you found
Digital version of PID controllers
• Block diagram of digital PID

ADC PC DAC

• The ADC will sample the signal and hold it for


some time and convert it to digital signal
• Sampling has to fulfill Shannon's theorem
• Pre-filter may be necessary
Position form of digital PID
• Replace the derivative and integral terms by
their digital equivalent

• Substitute into the parallel form gives the


output at the kth iteration
Velocity form of PID
• Calculate the output for k-1th iteration and
subtract from the kth output to get the
difference

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