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    Agni PPT Presentation On PLC

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    Agni Bhattacharjee
    The document discusses industrial automation and programmable logic controllers (PLCs). It provides an overview of industrial automation, levels of automation, and control systems used including PLCs. The key aspects of PLCs are described - they are digital computers that replace relays and switches for automation of electromechanical processes. PLCs have a CPU, memory, input/output modules and are programmed using ladder logic to control machinery. PLCs offer advantages over hardwired systems like easier reprogramming and communication with other plant systems. They are widely used in manufacturing automation.

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    Agni PPT Presentation On PLC

    Uploaded by

    Agni Bhattacharjee
    856 views19 pages
    The document discusses industrial automation and programmable logic controllers (PLCs). It provides an overview of industrial automation, levels of automation, and control systems used including PLCs. The key aspects of PLCs are described - they are digital computers that replace relays and switches for automation of electromechanical processes. PLCs have a CPU, memory, input/output modules and are programmed using ladder logic to control machinery. PLCs offer advantages over hardwired systems like easier reprogramming and communication with other plant systems. They are widely used in manufacturing automation.

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    The document discusses industrial automation and programmable logic controllers (PLCs). It provides an overview of industrial automation, levels of automation, and control systems used including PLCs. The key aspects of PLCs are described - they are digital computers that replace relays and switches for automation of electromechanical processes. PLCs have a CPU, memory, input/output modules and are programmed using ladder logic to control machinery. PLCs offer advantages over hardwired systems like easier reprogramming and communication with other plant systems. They are widely used in manufacturing automation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    856 views19 pages

    Agni PPT Presentation On PLC

    Uploaded by

    Agni Bhattacharjee
    The document discusses industrial automation and programmable logic controllers (PLCs). It provides an overview of industrial automation, levels of automation, and control systems used including PLCs. The key aspects of PLCs are described - they are digital computers that replace relays and switches for automation of electromechanical processes. PLCs have a CPU, memory, input/output modules and are programmed using ladder logic to control machinery. PLCs offer advantages over hardwired systems like easier reprogramming and communication with other plant systems. They are widely used in manufacturing automation.

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    INDUSTRIAL AUTOMATION AND PROGRAMMEBLE LOGIC CONTROLER(PLC)

    PRESENTED BY : Agni Bhattacharjee AEIE DEPARTMENT 3rd YR.(6th SEM) ROLL NO. 08119005038 SILIGURI INSTITUTE OF TECHNOLOGY

    OVERVIEW

    Industrial Automation Need & levels of industrial Automation Control System used in Automation field Programmable logic Controller(PLC) How Plc is Different from Common Computers PLC Hardware Architecture PLC Operations Ladder logic Programming & Basics Types of PLC Programming AND/OR/NOT GATE LADER Logic Representation Advantage & Disadvantage of PLC Applications of PLC Conclusion Bibliography

    WHAT IS INDUSTRIAL AUTOMATION?


    Automation is the use of control systems and information technologies to reduce the need for human work in the production of goods and services. In the scope of industrialization. Automation is a step beyond mechanization. Whereas mechanization provided human operators with machinery to assist them with the muscular requirements of work, automation greatly decreases the need for human sensory and mental requirements as well. Automation plays an increasingly important role in the world economy and in daily experience

    Levels of Automation:
    MES

    ERP

    Level 4 Level 3 Level 2 Level 1 Level 0

    Process automation
    PLC,DCS

    Sensors, Drivers

    Micro-controllers Programmable (Logic) Controllers or PLC Distributed Control System or DCS Computers, etc.

    A programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or lighting fixtures.

    To replace relays and switches as mechanical Relays and switches failed regularly Easier to change hardwired logic (example: changing an OR circuit to XOR) Consumed low power Identification of problems are much easier than relay in PLC

    MANUFACTURERS OF PLC
    SIEMENS :
    (Hardware platform S7 300, Software platform STEP 7, HMI - WinCC)

    ROCKWELL:
    (Hardware platform FlexLogix 5434, Software platform RSLogix 5000, HMI RSView32)

    A PLC consists of minimum the following components:


    Central Processing Unit (CPU) Power Supply Memory Rail / Rack Input Modules Output Modules
    PROGRAMMING TERMINAL
    PROGRAMMING TERMINAL IN INPUTP IINPUT OUTPUT RAIL / RACK

    OUTPUT CPU MEMORY

    POWER SUPPLY

    PLC OPERATION
    Steps done in PLC

    Ladder Logic Programming


    First PLC programming system used. Methods of describing relay logic of control circuits. Reflects the arrangement of various components

    Basics
    NO Contact NO Coil (Output) NC Contact NC Coil (Output)

    Types of Program

    Time Interrupt Program Event Interrupt Program Startup Program Cyclic Program
    SCAN & EXECUTE PROGRAM

    READ INPUTS FROM FIELD

    WRITE OUTPUTS TO FIELD

    Cyclic Program Execution

    AND GATE

    Ladder logic representation of And gate

    OR GATE

    Ladder logic representation of Or gate

    NOT GATE

    Ladder logic representation of Not gate

    ADVANTAGE OF PLC
    Easy Of programming and reprogramming in the plant. High reliability and minimum maintenance. Small physical size. Moderate to low initial investment cost Rugged construction. Ability to communicate with computer systems in the plant.

    DISADVANTAGES OF PLC
    Too much work required in connecting wires. Difficulty with changes or replacement.

    APPLICATIONS
    PLCs are used in all manufacturing plants or factories such as soft drink industry,excite factories etc. Nowdays it is also used in traffic control,car parking etc.

    SIEMENS PLC S7 300

    Conclusion
    Thus PLC are vital parts of industrial automation systems. Compared to relays they are low in cost and can well communicate with computer systems in the plant. Above all, the user needs to have complete knowledge of the programming language in order to work with a PLC.

    Bibliography
    Industrial Instrumentation And Control-S K Singh
    Process Control Instrumentation Technology-C D Johnson Study materials from Webel Automation And Convergence Academy, Kolkata.

    Thank you!

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