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    Maintenance-Strategies-for-Automated-Systems

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    esamedo2025

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    Maintenance-Strategies-for-Automated-Systems

    Uploaded by

    esamedo2025
    4 views10 pages

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    Download as pptx, pdf, or txt
    4 views10 pages

    Maintenance-Strategies-for-Automated-Systems

    Uploaded by

    esamedo2025

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
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    Maintenance Strategies

    for Automated Systems


    This presentation will explore the key strategies for
    maintaining automated systems, ensuring maximum uptime
    and optimal performance.

    ML
    par MOHAMMED LABED
    Introduction to Automated Systems
    What are Automated Systems? Types of Automated Systems

    Automated systems are machines or processes that Common examples include robots, automated
    operate with minimal human intervention, relying guided vehicles (AGVs), conveyor systems, and
    on pre-programmed instructions and sensors to computer-controlled machine tools. Each type has
    perform tasks. They are essential in manufacturing, unique features and maintenance requirements.
    logistics, and other industries.
    Benefits of Automated Systems
    Increased Productivity Improved Quality Enhanced Efficiency
    Automated systems work Automated systems are Automation optimizes
    tirelessly, increasing output consistent and precise, workflows, minimizing waste
    without the need for breaks reducing errors and and maximizing resource
    or overtime. producing high-quality utilization.
    products.
    Common Maintenance
    Challenges
    Complexity of Systems Downtime Costs
    Automated systems are Production halts due to
    often intricate and equipment failure can
    challenging to diagnose. lead to significant
    Technicians need financial losses.
    specialized knowledge
    and training.

    Rapid Technological Advancements


    New technologies emerge constantly, requiring ongoing
    training and system upgrades.
    Preventive Maintenance
    Strategies

    Scheduled Maintenance Corrective Maintenance


    Regular inspections, lubrication, Addressing minor issues before
    and component replacements they escalate into major
    are crucial for preventing problems.
    failures.

    Detailed Records
    Maintaining accurate
    maintenance logs helps identify
    patterns and improve future
    planning.
    Predictive Maintenance
    Techniques
    1 Sensor Data Analysis
    Sensors collect real-time data on machine
    performance, allowing for early detection of
    anomalies.

    2 Predictive Modeling
    Sophisticated algorithms predict potential failures
    based on historical data and sensor readings.

    3 Automated Alerts
    Systems send timely notifications to technicians
    when corrective actions are needed.
    Condition Monitoring and Diagnostics
    Vibration Analysis
    Detects unusual vibrations indicating potential bearing or shaft issues.

    Temperature Monitoring
    Tracks machine temperature to identify overheating or cooling problems.

    Oil Analysis
    Evaluates oil condition for signs of contamination or degradation.
    Maintenance Planning and Scheduling

    Prioritization
    1

    Scheduling
    2
    Optimize maintenance schedules to minimize downtime and resource allocation.

    Resource Allocation
    3
    Ensure adequate technicians, tools, and spare parts are available.

    Documentation
    4 Maintain detailed records of completed maintenance tasks
    and any identified issues.
    Spare Parts Management

    1 Inventory Control

    Supplier Relationships
    2
    Establish reliable suppliers to ensure prompt parts delivery.

    Storage and Handling


    3 Proper storage conditions and handling procedures prevent
    damage to spare parts.

    Quality Assurance
    4 Verify the quality of parts before installation to
    avoid unnecessary repairs.
    Continuous Improvement
    and Optimisation

    1 2
    Data Analysis Feedback Loops
    Use maintenance data to identify Gather feedback from technicians
    areas for improvement. and operators to refine processes.

    3
    Training and Development
    Invest in training to enhance
    technician skills.

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