Assignment 12

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Valditino Ivanov Subiiyantoro

5019201117

Ship Maintenance

Assignment 12

Answer

a. Purpose of standar is :
• Establishment of technical hierarchy,
• Consequence classification of equipment,
• How to use consequence classification in maintenance management,
• Maintenance management of technical barrier elements
• How to use risk and reliability analysis to establish and update PM programmes,
• How to aid decisions related to maintenance using the underlying risk analysis,
• Spare part evaluations.
b. Throughout an asset's life cycle, NORSOK Z-008 has a variety of uses in the oil and gas sector.
which are procurement, operations, and maintenance. Here is how it works:
• Operation and maintenance:
The standard aids in servicing and maintaining the control and safety systems during the
operational stage of an asset's life cycle. It offers suggestions for routine inspection and
maintenance to guarantee the systems' ongoing dependability.
• Procurement:
The standard aids the procurement process by defining the specifications for suppliers and
vendors. It aids in assessing and choosing the proper safety and control systems and making
sure they adhere to the necessary quality and safety standards.
c. The petroleum sector uses the NORSOK Z-008 standard to plan and streamline maintenance
procedures for all plant systems and machinery. By doing risk-based maintenance on your
equipment and categorizing its repercussions, you can determine the criticality of a
component using likelihood and consequence ratings. The standard also outlines the
selection criteria for general maintenance, preventive maintenance, and corrective
maintenance jobs. The NORSOK standards are made to make sure that innovations and
activities in the petroleum business are done safely, effectively, and economically. They are
also intended to replace oil company specifications and serve as recommendations for
legislative requirements.
Answer
• Figure 1 is the Major Process
• Figure 2 is the Sub Process
• Figure 3 is the Activity and Task
No Key Point Possible Sub-Processes / Activities
1 Goals and requirements: Goals and objectives for maintenance should be
developed with an emphasis on technical condition,
regulatory requirements, production and cost, and risk
tolerance.

2 Maintenance program For equipment representing high


consequence in case of failure
Performing consequence classification for
functions.

3 Planning to schedule an organized series of tasks that includes


the actions, repetitions, steps, materials, and duration
necessary for maintenance.

4 Maintenance Execution To do the maintenance, including


preparations, work permits, carrying out
work and reporting mandatory information
on the work order.

5 Reporting Collecting the maintenance data


6 Analysis and Improvement Analysis the historical maintenance data, and
unwanted incidents related to maintenance.

7 Management and Verification The team that taking responsibilities in


implementing the principles herein and
verifying the results

No Key Point Possible Sub-Processes / Activities


1 Goals and requirements: To develop maintenance goals/objectives
and its should focus on ambition level for
risk, production and cost, regulatory
requirements, and technical condition.
Identify critical equipment and systems
2 Planning To plan a structured set of tasks that include
the activities, frequencies, procedures,
resources and the time required to carry out
maintenance.
3 Maintenance Execution to do maintenance, which includes making the
necessary preparations, obtaining work permits,
carrying out the job, and reporting the necessary
details on the work order.

4 Reporting Collecting the maintenance data


5 Analysis and Improvement Analysis the historical maintenance data, and
unwanted incidents related to maintenance.

No Key Point Possible Sub-Processes / Activities


1 Identify the categories of the Capital: Vital to the function of the plant, but
spare part unlikely to suffer a fault during the lifetime
of the equipment
Operational: Required to maintain
2 Location and Holding Consumable:
Spare Non-repairable
parts are spareatpart
normally held various
locations, this positioning should follow
demand rate.
3 Reorder level and order quantity Important parameter to control and to
prevent under or over-stocking.
Order quantity must be estimated based on
demand rate, cost per order, and holding cost.
4 Personnel and resources Maintenance planners
Maintenance personnel / engineers
Maintenance planning :

To make a prioritize work orders


To create a failure report
To make the historical maintenance data
To assign the possible risk

No Key Point Possible Sub-Processes / Activities


1 Create a Failure Report Collect comprehensive information about
the failure, including its nature and location.
2 Assign Failure Impact for the Determine how the failure affects safety,
operations, and productivity.
Given Case
3 Assign Consequence Classify consequences of the equipment
failure
Classification

4 Assign Risk for the Given Case Evaluate the overall risk associated with the
failure
5 Prioritize Work Orders Arrange work orders based on urgency,
criticality, and resources available

No Key Point Possible Sub-Processes / Activities


1 Data Collec on and Report Gathering relevant data from various
sources, such as historical data of the
maintenance
2 Trend Analysis Evaluate the history data
3 Reability Analysis Evaluating the dependability of the
equipment and determining where
improvements can be made to improve asset
performance overall.

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