MCCB & Cable Size Calculations

Cable size calculation
Max. DC resistance at 20 deg. C

Plain Copper
Aluminium
Nominal Cross Sectional
Conductor(ohm Conductor(oh
area(sq.mm)
/Km)
m/1000m)
6
3.08
4.61
10
1.83
3.08
16
1.15
1.91
25
0.727
1.2
35
0.524
0.868
50
0.387
0.641
70
0.268
0.443
95
0.193
0.32
120
0.153
0.253
Total Resistance (Battery + Cable) []
#REF!
Length of
cable(m)
(Resistance)o
hm/km
Total
resistance
1800
40
80
90
60
70
50
60
0.153
0.727
1.15
1.15
1.15
1.15
1.15
1.15
0.2754
0.02908
0.092
0.1035
0.069
0.0805
0.0575
0.069
Loading
Drop in
current(A) Voltage(V)
Size used for

calculation
(mm^2)
Selected size
MCCB
selected(in A)
120
25
16
16
16
16
16
16
120mmsq
25 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
200
63
32
32
32
32
32
32
Pothead Yard (EL. 897 m)

Pothead Yard Sub DCDB- 5 sec-1
Fire protection panel
XLPE cable Protn. Panel-1
245 kV GIS protn. Panel
GIS Incomer panel-1
GIS Outgoing panel-1
GIS Outgoing panel-2
35
1
3
3
3
3
3
3
9.639
0.30448
1.1022
1.1367
1.0332
1.0677
0.9987
1.0332
50
40
60
70
75
1.15
1.15
1.15
1.15
0.727
0.0575
0.046
0.069
0.0805
0.054525
3
6
3
3
5
0.9987
1.9284
1.0332
1.0677
1.649625
16
16
16
16
25
16 mmsq
16 mmsq
16 mmsq
16 mmsq
25mmsq
32
32
32
32
63
Pothead yard Sub DCDB- 5 sec-2

Bay kiosk feeder-1
Bay kiosk feeder-2
Bay kiosk feeder-3
Bay kiosk feeder-4
Emergency lighting-7
DG set local control panel
SSB-4
SSB-4(A)
SAB-2
1810
64
70
74
80
70
30
50
70
60
70
60
0.153
1.15
1.15
1.15
1.15
1.15
1.15
0.727
1.15
1.15
1.15
1.15
0.27693
0.0736
0.0805
0.0851
0.092
0.0805
0.0345
0.03635
0.0805
0.069
0.0805
0.069
30
3
3
3
3
5
5
5
5
1
1
6
8.3079
1.05159
1.07229
1.08609
1.10679
1.78715
1.55715
1.5664
1.78715
0.34593
0.35743
2.07558
70
16
16
16
16
16
16
25
16
16
16
16
70 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
25mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
200
32
32
32
32
32
32
63
32
32
32
32
GIS Hall (EL. 857.50m)

GIS Hall DCDB -3
Transformer hall PLC board
GIS incomer panel-1
GIS incomer panel-2
GIS incomer panel-3
GIS bus coupler panel
GIS outgoing panel-1
SSB-3
SAB-1
Electrical Testing Lab
350
110
80
60
66
100
80
100
70
70
75
50
0.268
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
0.727
1.15
1.15
0.0938
0.1265
0.092
0.069
0.0759
0.115
0.092
0.115
0.0805
0.05089
0.08625
0.0575
70
3
3
3
3
3
3
3
1
5
6
5
6.566
0.6609
0.5574
0.4884
0.5091
0.6264
0.5574
0.6264
0.1743
0.72345
1.0803
0.7565
70
16
16
16
16
16
16
16
16
25
16
16
70 sqmm
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
25 mmsq
16 mmsq
16 mmsq
200
32
32
32
32
32
32
32
32
63
32
32
GIS Hall DCDB -4
400
0.268
0.107
60
6.432
70
70 mmsq
200
Cooler control panel

SAB-2
Auto T/f common kiosk
Auto T/f protection panel
Transformer hall PLC board

GIS incomer panel-4
GIS incomer panel-5
GIS incomer panel-6
SAB-1
Emergency Lighting-5
Dead machine protn. panel-1A
Dead machine protn. panel-1B
Reactor protn. Panel-1A
Reactor protn. Panel-1B
GIS bus reactor panel
200
70
60
65
80
55
120
90
100
105
80
75
70
1.15
1.15
1.15
1.15
1.15
1.15
1.15
0.727
1.15
1.15
1.15
1.15
1.15
0.230
0.081
0.069
0.075
0.092
0.063
0.138
0.065
0.115
0.121
0.092
0.086
0.081
3
3
3
3
3
3
6
5
5
5
5
5
3
0.715
0.250
0.214
0.232
0.286
0.197
0.843
0.334
0.587
0.617
0.470
0.440
0.250
16
16
16
16
16
16
16
25
16
16
16
16
16
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
25 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
32
32
32
32
32
32
32
63
32
32
32
32
32
285
140
130
120
200
110
95
100
70
60
70
100
90
140
120
140
80
90
75
0.193
1.15
1.15
1.15
1.15
0.268
0.268
0.268
1.15
1.15
1.15
1.15
0.727
0.727
0.727
0.727
0.268
0.268
0.268
0.055005
0.161
0.1495
0.138
0.23
0.02948
0.02546
0.0268
0.0805
0.069
0.0805
0.115
0.06543
0.10178
0.08724
0.10178
0.02144
0.02412
0.0201
300
1
1
1
1
250
250
250
3
3
3
3
10
40
40
40
175
175
175
8.25075
0.216005
0.204505
0.193005
0.285005
21.12125
20.11625
20.45125
0.406515
0.372015
0.406515
0.510015
1.20435
6.2714
5.6898
6.2714
1.876
2.1105
1.75875
95
16
16
16
16
70
70
70
16
16
16
16
25
25
25
25
50
50
50
2x2x95 sqmm
16 mmsq
16 mmsq
16 mmsq
16 mmsq
70 mmsq
70 mmsq
70 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
630
32
32
32
32
250
250
250
32
32
32
32
63
63
63
63
250
250
250
Generator Floor (EL. 843 m)

Generator Floor(Sub-DCDB-1)
UAB-1
UAB-2
UAB-3
SSB-1
HP Lub Sys-1
HP Lub Sys-2
HP Lub Sys-3
Gen. Tr. Common kiosk-1
Reactor common kiosk
Static Excitation Equipments-1
Field Flashing unit-1
EHG Cubicle-1
EHG Cubicle-2
EHG Cubicle-3
Fire protection panel
Brake jack control panel
90
70
60
90
110
1.15
1.15
1.15
1.15
1.15
0.1035
0.0805
0.069
0.1035
0.1265
5
5
5
1
1
0.792525
0.677525
0.620025
0.158505
0.181505
16
16
16
25
16
16 mmsq
16 mmsq
16 mmsq
25 mmsq
16 mmsq
32
32
32
63
32
Generator floor(Sub-DCDB-2)
UAB-4
UAB-5
UAB-6
SSB-2
HP Lub Sys-4
HP Lub Sys-5
HP Lub Sys-6
EHG Cubicle-4
EHG Cubicle-5
EHG Cubicle-6
Main DCDB
Main DCDB Sec-1
Pothead yard sub DCDB-5 sec-1
GIS hall sub DCDB-3
GIS hall sub DCDB-4
Generator floor Sub DCDB-1
Common auxiliary PLC board
Unit Protection Panel-1
320
140
130
120
200
85
60
90
70
60
70
110
105
130
90
80
70
110
0.193
0.727
0.727
0.727
0.727
0.268
0.268
0.268
1.15
1.15
1.15
0.727
0.727
0.727
0.727
0.727
0.727
1.15
0.06176
0.10178
0.09451
0.08724
0.1454
0.02278
0.01608
0.02412
0.0805
0.069
0.0805
0.07997
0.076335
0.09451
0.06543
0.05816
0.05089
0.1265
300
1
1
1
1
250
250
250
3
3
3
40
40
40
5
5
5
10
9.264
0.16354
0.15627
0.149
0.20716
21.135
19.46
21.47
0.42678
0.39228
0.42678
5.6692
5.5238
6.2508
0.63595
0.5996
0.56325
1.8826
95
25
25
25
25
70
70
70
16
16
16
25
25
25
25
25
25
25
2x2C 95 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
70 mmsq
70 mmsq
70 mmsq
16 mmsq
16 mmsq
16 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
25 mmsq
630
32
32
32
32
250
250
250
32
32
32
63
63
63
32
32
32
63
1800
350
400
305
360
350
300
310
0.153
0.268
0.268
0.193
0.193
1.15
1.15
1.15
0.2754
0.0938
0.1072
0.058865
0.06948
0.4025
0.345
0.3565
35
70
60
300
300
3
5
5
9.639
6.566
6.432
8.82975
10.422
1.2075
1.725
1.7825
70
70
70
95
95
16
16
16
70 mmsq
70 mmsq
70 mmsq
2x2C 70 mmsq
2x2C 70 mmsq
16 mmsq
16 mmsq
16 mmsq
200
200
200
400
400
32
32
32

Feeder Protection Panel-1
Busbar protection panel
Unit control Panel-1
320
340
300
360
215
220
225
330
340
350
360
340
150
320
340
360
1.15
1.15
1.15
1.15
0.268
0.268
0.268
1.15
1.15
1.15
1.15
1.15
0.727
1.15
1.15
1.15
0.368
0.391
0.345
0.414
0.05762
0.05896
0.0603
0.3795
0.391
0.4025
0.414
0.391
0.10905
0.368
0.391
0.414
5
5
5
5
175
175
175
10
10
10
10
10
15
5
5
5
1.84
1.955
1.725
2.07
5.04175
5.159
5.27625
3.795
3.91
4.025
4.14
3.91
1.63575
1.84
1.955
2.07
16
16
16
16
50
50
50
16
16
16
16
16
16
16
16
16
16 mmsq
16 mmsq
16 mmsq
16 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
32
32
32
32
400
400
400
32
32
32
32
32
32
32
32
32
Main DCDB Sec-2

Pothead yard sub DCDB-5 sec-1
GIS hall sub DCDB-3
GIS hall sub DCDB-4
Common auxiliary PLC board
1810
340
380
310
350
410
300
320
320
340
350
360
240
250
255
310
0.153
0.268
0.268
0.193
0.193
1.15
1.15
1.15
1.15
1.15
1.15
1.15
0.268
0.268
0.268
1.15
0.27693
0.09112
0.10184
0.05983
0.06755
0.4715
0.345
0.368
0.368
0.391
0.4025
0.414
0.06432
0.067
0.06834
0.3565
30
70
60
300
300
3
5
5
5
5
5
5
175
175
175
10
8.3079
6.3784
6.1104
8.9745
10.1325
1.4145
1.725
1.84
1.84
1.955
2.0125
2.07
5.628
5.8625
5.97975
3.565
120
70
70
70
70
16
16
16
16
16
16
16
50
50
50
16
120mmsq
70 mmsq
70 mmsq
2x2C 95mmsq
2x2C 95 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
2x2C 50 mmsq
16 mmsq
200
200
200
630
630
32
32
32
32
32
32
32
400
400
400
32

Busbar protection panel
330
340
390
70
360
340
390
1.15
1.15
1.15
1.15
1.15
1.15
1.15
0.3795
0.391
0.4485
0.0805
0.414
0.391
0.4485
10
10
10
15
5
5
5
3.795
3.91
4.485
1.2075
2.07
1.955
2.2425
16
16
16
16
16
16
16
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
16 mmsq
32
32
32
32
32
32
32

MCCB & Cable Size Calculations

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Cable size calculation

Max. DC resistance at 20 deg. C

Total Resistance (Battery + Cable) []

Size used for

Pothead Yard (EL. 897 m)

Pothead yard Sub DCDB- 5 sec-2

GIS Hall (EL. 857.50m)

GIS Hall DCDB -4

Cooler control panel

Transformer hall PLC board

Generator Floor (EL. 843 m)

Unit Protection Panel-3

Main DCDB Sec-2

Feeder Protection Panel-2

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