03-10-2011 110815 Photovoltaic-Application-Guide
03-10-2011 110815 Photovoltaic-Application-Guide
03-10-2011 110815 Photovoltaic-Application-Guide
ISSUE
2011
www.socomec.com
CONTENTS
Photovoltaic installations
General photovoltaic principles Photovoltaic architecture DC / AC galvanic separation
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4 5 7
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8 8 8
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9 9
Protecting photovoltaic generators against voltage surges Current surges on photovoltaic generators
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Protecting photovoltaic generators against current surges _______________________________ 13 Protecting photovoltaic installations from damage ________________________________ 17
Photovoltaic installations
General photovoltaic principles
The photovoltaic cell Converting solar energy In simple terms, energy from the sun is converted into electricity when the photons present in sunlight are absorbed by silicon-based semiconductors (or other appropriate materials) that form the solar panel, thus creating a dc current of a few amps with voltage in the range of a few hundred millivolts.
Photons
Doped zone N
300 m
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The photovoltaic "diode" A photovoltaic diode exposed to light acts as a DC current generator, as shown in quadrant Q4 of gure 1. In the dark, this cell behaves like a normal diode. If a fault were to occur in the installation or in the cell, this diode can act as a receiver as shown in quadrants Q1 and Q3. Q1 => U > Uoc: this situation arises when the direct voltage (U) applied to the PV cell is greater than the voltage in an open circuit (Uoc), as with a diode polarised "in direct voltage". Q3 => I > Isc: in this case, the direct current (I) sent to the module is greater than the Isc current that it can generate, in short circuit and according to the sunlight it is exposed to, as with a diode polarised "in inverted voltage". Generally, quadrant Q4 is used inverted to facilitate reading of the behaviour of the photovoltaic generators in "normal" operation.
Q2 Cell in darkness Cell in low light
Inverted current I
receiver
SCR
Q1
OC
Q3
receiver
generator
Q4
Direct current
Fig. 1.
The inuence of light and temperature The available power on a photovoltaic generator is linked to the increase in sunlight having a direct impact on the current that is generated. An increase in temperature will reduce the available power (MPP) by affecting the voltage of the cells.
Current 1000 Wm Current MPP
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Voltage
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200Wm
Voltage
Photovoltaic installations
Photovoltaic architecture
Module and PV Chain (or PV string) Placing the cells in series enables a modules available voltage to be increased, whereas placing the cells in parallel increases its available current.
1 3ISC 3 2ISC UC 2 ISC 1 UC
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3 3 x ISC UC
3 x UC
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ISC
ISC
ISC
V0C
2V0C
3V0C
Photovoltaic generator A chains voltage is created when the modules are placed in series. The coupling of chains of the same voltage in parallel will form groups making it possible to increase the current and therefore the power of the generator.
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Photovoltaic installations
Photovoltaic architecture (continued)
Inverters A photovoltaic installation generally constitutes the following functions: generating DC electricity via photovoltaic panels,
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Production
DC protection
DC protection with appropriate equipment for: - disconnection, - protection against current surges, - protection against voltage surges (atmospheric or from operation), - additional monitoring of insulation damage, DC / AC conversion with inverters,
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Conversion
AC protection
AC protection with appropriate equipment for: - disconnection, - protection against current surges, - protection against voltage surges (atmospheric or from operation), - insulation fault detection / checking, connection to the mains with appropriate equipment for: - metering, - and depending on the power: any external disconnection, transforming low voltage to high voltage, high voltage disconnection and protection.
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Central inverter installations These installations are prone to production stoppage when a fault occurs. This type of architecture is used in domestic applications with power limited to 3 kWc in France and 6 kWc in other countries. With one to three chains in parallel, this conguration can limit the DC protection function to disconnection upstream of the inverter. Multi-inverter installations In case of a fault or maintenance, the loss of production is limited to the machine concerned. Opting for this type of architecture is done for industrial installations where power can go from several hundred kWc for large roof areas, and several MWc for stations on the ground. Above 250 kWc, connection to the mains would be done via a LV-H step transformer. Multi-inverters with individual control The advantage of this type of architecture is its of simplicity, with the use of inverters that are smaller than those that would have been required with the generators in parallel. Multi-inverters with central control This type of architecture enables highly exible maintenance and management of machine operating time by using only the inverters needed. This method also ensures the inverters are used at their optimum power depending on the sunlight.
DC protection
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AC protection Network
Production
Conversion
Production
DC protection
Conversion
Photovoltaic installations
DC / AC galvanic separation
The choice of whether or not to implement galvanic separation will determine the selection of protection and monitoring devices on both the DC and AC circuits. The table hereafter shows all the possibilities: DC side: - the voltage class (VLV or LV), - the installation, "oating or insulated", - direct functional polarisation or through a resistor. AC side: - the selection of TT, TN or IT neutral systems
DC side Udc Protection principle against indirect contact
TBTS AC section
120 V
SELV
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TBTP
AC section
120 V
PELV
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Class II
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AC section
Class II
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>120 V
Class II
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Class II
AC section
Class II
AC section
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Emergency disconnection
The purpose of emergency disconnection is to ensure the safety of operators in case of electrical shock, burns or re on or in the equipment. The controls for these devices must be quickly and easily accessible, located near the inverter(s) for the DC and AC circuits. This disconnection must full the following four functions:
Function Guarantee on-load disconnection Characteristic Operating voltage (Ue) Operating current (Ie) This characteristic requires the manufacturer to respect the current values (low current, critical current of the device), as well as the data set out in standard IEC 60 947-3 Time constant (L/R) Simultaneous Galvanic isolation Directly, for domestic applications Directly or by remote control in all elds other than domestic Value 1.2 Uoc From 0 to 1.25 Isc (non -standard) 1 ms Air circuit breaking Direct manual action Direct manual action, or current emitting or undervoltage remote control
Protection against indirect contact The protection methods should integrate the provisions implemented on the DC and AC circuits as well as the presence or otherwise of galvanic separation by transformer between the DC and AC sections. The protection devices should also take into account the following four factors: - The technical-economic impossibility of monitoring and isolating each generator (PV module) individually in cases where it is required such as in a LV installation supplied by centralised sources (HV/LV station, running generator, UPS, etc.), - the level of short circuit current of the photovoltaic generators, when near to their nominal current, makes it difcult to detect faults, - exposure to adverse weather with the limitations imposed by the day/night cycles, - the presence of direct current which can damage insulation and ducting more rapidly over time than alternating current. Protection from indirect contact is provided by installing class II or strengthened insulation in the entire DC section of the installation. This provision is not necessary if the PV voltage is in SELV and PELV (< 120 V DC). In the case of the installation of DC enclosures in a technical room or electrical service location with access restricted to qualied personnel, this enclosure can be class I where the protection against indirect contact is supplemented by Supplementary Equipotential Bonding in the room.
Implementation of or exemption from DC lightning arresters. The decision whether to implement lightning arresters depends on the length of the installations exposed to danger and the keraunic level (Nk) of the area. (Nk: lightning strike density). This critical length varies depending on the types of installation. For an inverter the length of the installations to determine L is L = Lc1 + Lc2 + Lc3. For an installation with several individual inverters, the length to be taken into account is the length per inverter; for an installation with several inverters with central control, the length to consider is the sum of all the lengths.
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L C2
L C3
JB L C1 Path Inverter AC
Example Crit. L. in Strasbourg: domestic= 57.5 - ground installation = 100 - large roofs = 225.
Conditions for implementing lightning arresters on AC and DC circuits.. According to NT C15-100 and the UTE C 15-712-1 guide, the installation conditions for lightning arresters on DC and AC circuits depend on the following different criteria: On the DC circuit, a lightning arrester is compulsory for the inverter: - either when there is a lightning conductor, - or when the length L between the PV panels and the inverter is > crit. L. A second lightning arrester is recommended to protect the PV panels if L > 10 m. On the AC circuit a lightning arrester is compulsory for the LV master panel (or the general control and protection device): - either if there is a lightning conductor, L D - or when the keraunic level is > 25. A second lightning arrester is necessary to protect the PV panels DC - AC LVSB inverter if the distance between the LV master panel (or the general control and protection device) and the inverter D > 10 m.
DC PV panels - DC inverter L < 10 m L > 10 m - T1 T1 - T1 - T2 T2 - T2 - T2 T2 - T2
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Q2 Cell in darkness Cell in low light Cell in strong light Inverted voltage
Inverted current
receiver
Q1
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Q3
receiver
generator
Q4
site 524 a
Inverted voltage
Fig. 1.
The solution is to use a bypass diode that allows the current of the other elements in series to bypass the "shaded" cell. This will: - avoid inverter voltage surges as well as hot spots linked to the shading, - allow the other non-shaded cells of the chain to generate their normal current, instead of the current that is roughly the same as the reduced current supplied by the shaded cell.
ISC
ISC
ISC
+UC
-UC
-UC
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A Normal operation B Shading present: overheating of the cell C Protection by installing a Bypass diode
Direct voltage
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Q2 Cell in darkness Cell in low light Cell in strong light Inverted voltage
receiver
Q1 UC0 UC1
Direct voltage
IR
ISC
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Q3
receiver
generator
Q4
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Inverted voltage
Total short circuit of photovoltaic generators Unlike other energy sources, a short circuit of a complete PV generator with no storage facility does not generate dangerous current surges in the generator. The fault current will be limited to the generators total Isc. All the ducting and equipment must be sized accordingly for this eventuality, to avoid having to implement complex protection devices that do not serve any purpose. Partial short circuit of generators If an internal short circuit fault in the generator is established, it will reduce the output voltage of the chain at fault and will subject it to inverted current surges that are dangerous to modules, supplied by: - one or more of the chains in parallel, - external sources such as the storage cells, - or both of the above. Short circuits in the modules can arise in the junction boxes or the cables, following an earth fault in the generator network. Furthermore, it is essential to consider the "blowing" of one of the generator's or the inverter's lightning protectors, or of the inverter itself.
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UC1 fault
UC2
IR
ISC
12
Ifault
Ifault
ISC
ISC
IR
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IR
IRM ISC 7 6 5 4 3 2
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Fig.1. Note: generally, in an installation with no storage batteries, the IRM values of PV modules in crystalline silicon are presumed to be between 2 and 3 IscSTC.
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Information on the IRM given by manufacturers of photovoltaic modules Certain manufacturers specify a max inverted current more or less equal to the nominal short circuit current and a signicantly higher fuse rating. Apparently, this low inverted current is supposed to dene defrosting currents or currents to remove a ne layer of snow, the fuse value therefore providing protection in fault conditions. When the manufacturer denes a max fuse rating, this information must be taken into consideration. However, should there be any doubt over the exact fuse type, this should be claried with the manufacturers customer services department.
Protection against excessive sunlight exposure The use of a fuse over its nominal rating should be avoided. This critical zone is the zone between the nominal current and the non-fusing current (Inf). This is particularly important for fuses subjected to cyclic temperature uctuations, typical of PV systems. The nominal current In of the chains PV fuse should be higher than the maximum operating current of the chain, which varies between 1.25 and 1.6 IscSTC depending on the climatic conditions and the sunlight levels. The PV fuses should not operate, or damage the installation in normal operating conditions in order to avoid operating losses. In order to meet this requirement, a fuse with a nominal current that is 40% higher than the Isc of the PV chain is selected.
0 Modules Fuses
0.5 PV modules
1.5
2.5 IRM
3 I/IscSTC
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Inf: fusing current of the fuses If or I2: maximum fusing current of the fuses
In 1.4 IscSTC
Protection according to module resistance to inverted current (IRM) According to standard IEC 61730, the IRM current, corresponds to a 2 hour test at 1.35 IRM; therefore, protection is ensured if the selected fuse operates correctly with the value of 1.35 IRM. The conventional If (or I2) disconnection time of a fuse is 1 hour, so greater than the 2 hours of the module, which provides a safety margin by giving a max fuse current for a specic module. The different conventional fusing times and currents for the various types of fuses available should be checked against these coordination rules: In 0.85 IRM for gR, gS or gG fuses 16 A In 0.7 IRM for gG fuses < 16 A "gPV" fuses that are compliant with the forthcoming standard IEC 60 269-6, provide PV protection, If =1.45 In and can be selected at In IRM.
0.6 Iscr
0.8
1.20
1.35 de IRM
2h performance
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Inf: fusing current of the fuses If or I2: maximum fusing current of the fuses
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Ic
Iz
1.45 Iz
Cable
Inf
If
In
If = 1.45 In
Selection of the fuse for the ducting of the group of chains (N : no. of chains)
DC circuit
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In 1.4 IscSTC generator = N x 1.4 IscSTC group This generator protection is only necessary if there is a storage battery. Summary Permissible currents of PV chain cables and selection of the associated protection devices.
Nc Number of chains on the generator 1 2 Nc Ncmax Nc > Ncmax and Np =1 Nc > Ncmax and Np =1 Maximum inverted current of a chain 1.25 IscSTC (Nc -1) 1.25 IscSTC (Nc -1) 1.25 IscSTC (Nc -1) 1.25 IscSTC Obligation of Protection No In Assigned current of the chain protection devices Iz Permissible current of the PV chain cables Iz 1.25 IscSTC Iz 1.25 IscSTC Iz (Nc -1) 1.25 IscSTC Iz I2 Iz I2
Yes
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Thermal de-rating Although PV fuses dissipate relatively little heat, the internal temperatures of the junction boxes protecting the chains should be taken into account because of the exposure to high ambient temperatures and the large amount of equipment such as blocking diodes or other monitoring equipment. The rated diversity factors (RDF) specied by standard IEC 61 439 are not applicable, as it is necessary to take into account all the circuits at their maximum load and at the same time (diversity factor =1). The derating factors at temperatures recommended by the fuse manufacturer should be applied. Double-pole protection Regardless of the DC network, polarised or oating, protection against inverted currents should be provided for both "+" and "-" poles. With functional polarisation that can be disconnected, the faulty currents can be looped back by one or the other of the poles. Furthermore, it is strongly recommended to pair these fuses with adapted fuse breakers to ensure complete safety for the replacement of fuses (IPxxB). This operation should be carried out off-load and therefore it is essential to provide, in close proximity to these fuse protections, a disconnection switch to disconnect the load from the upstream PV and safety disconnection (isolation distance, guaranteed creepage distances, certain or visible disconnection, etc.). In an installation that is accessible to persons other than authorised or experienced personnel, access to the fuse breaker, lightning arrester and other devices that do not disconnect the installation should be connected to a switch that gives access to this equipment.
16
COFF 343 B
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PV modules
Preventing arcs in a non-polarised installation and inverter with galvanic separation In this case, the supplementary prevention devices to be installed are permanent insulation testers with audible and/or visual alarms; this equipment should to provide monitoring of faults in a DC installation for Uoc x 1.2 voltages. In the case of an extended generator (> 100 kWc), it is strongly recommended that provision be made for the locating of isolation faults when the system is live.
AC use
Preventing arcs in a non-polarised installation and inverter without galvanic separation In this case, the supplementary protection devices to be used consist of a detection device for direct components that control the automatic disconnection of the connection of the inverter to the network. It is necessary to add to this device equipment that provides for daily measurement of the isolation of the entire installation (generator and inverter). This measurement is taken when the inverter disconnection system on the AC circuit is in the open position.
AC network RCMU
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CPI
AC network
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CPI
DDR class B
Note: These provisions are provided in particular by the RCMU device of the inverters in compliance with prenorm VDE 0126-1.
Prevention of arcs in an installation polarised directly to earth This selection requires inverters with galvanic separation to be used. In this case, the supplementary prevention equipment consists of a fuse added in series with the functional earth to limit the fault current, or an automatic disconnection device controlled by a type B differential relay. In order to avoid the blinding of this detection principle by a fault on the connected polarity, monitoring of the isolation of the entire installation, generator and inverter should be carried out daily with the functional earth in open position. Opening of the protection against voltage surges in series, or the isolation threshold being reached, should trigger a visual and/or audible alarm to alert the operator.
CPI
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17
18
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CPI
Maximum Power Point (MPP or MPPT) This principle, as indicated by its name (Maximum Power Point Tracker), makes it possible to track the maximum power point of a non-linear electrical generator such as a photovoltaic generator. The MPPT or MPPTs also generally represent a component of the inverter allowing optimised use of solar radiation, by adapting its load to the characteristics of the PV generator according to the actual sunlight.
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