..

KHARG ETHYLENE PLANT

KHARG Olefin Complex

~
Pl'TROCIWM 1CAL INDUSTRIES
DEVF.I.OPM r~T

11(u1,11

WI

1300

000

I 0 I 1/13

--
INSTRUCTIONS FOR STRESS ANALYSIS
LOAD CASES

FOR INFORMATION ONLY

WI 1 l ANG . ,.... A.ICHAACUE...lOAOCASCS_O.dO(:

'.

MANAOIlMllNT co.

Tech n ip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

000

2113

CONTENT
l.

Load C",,,,, ....................................................... . .................... ...........................................................................

1.1

For Lines Carrying Heavy Fluid ( Hydro'arboll, Waler, ... .J ........................................................................

J.2

For Lines Carrying Gas, Steam or Vapnr ........................................................................................................

J,j

For Une.f Connected to Rotating

1.4

1.5
2.

to

2. 1

Unit System (7273F. FIL) ... .....

2.2

Setup File ( CAESAR.CFG)

I................ ,

... ....Error! B"ok.",a.,k l.ot d'JlUu,d.

ea.", .................................................... I .............. ,

S""" a;'''';o............. ................. .... .. ........................................................... ......... ............................... ....... -I ............. 8

Load Cases 10 be calculated

comply with ASME B3 1.3 Code

CONFIGURAnON FILES USING CAESAR

+.. . . . .... ,

Eq";p.m"".............................................................................................+.. ... . . . . . ,

FOR LOW TEMPERATURE CARBON STEEL (LTCS) . .............

IA. 1

+.... . .......

n.............................................................................................+.. . . . . . . 10

.................................................................................. ...... ...................1 ........ II

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

CONTRACTOR DOCUMENT N"

p '

Unil

Doc. T

Matetlal

coo.

OWNER OCX::UMENT N

Serial N Rev.

7273F

1.

Pa B

Unit

P I N'

Doc. T

Malerial Code Serial N Rev. Pa

3/ 13

3/ 13

LOAD CASES

Loads and stress types to be considered in the computer analysis are:

Loads:

Stress types:

-W

Deadweight

- (EXP) EXPANSION

-WNC

Weight (No Contents)

- (SUS) SUSTAINED

- WW

Weight full of water

- (OPE) OPERATING

- P'

Pressure Set 1

(OCC) OCCASIONAL

-P2

Pressure Set 2

- T1

Thennal Set 1

- T2

Thermal Set 2

- T3

Thermal Set 3

- 01 , D2. 03

Displacements (thermal effect)

- Fl, F2, F3

External Forces ( used for slug. surge,

-H

Spring hanger fqrces

- Ul. U2, U3

Uniform Loads

- WIN'

Wind

-WIN2

WinCl Load 2

~oad

p ~v

..

and rupture disk)

The following load cases description assume that all calculated cases are lineaf (Le. no n linear
restraints, gaps or friction).
I
Combination loads in the computer analysis can be the following , assumin the calibration toad 01 s rin
han er ha b en detin
in a revious run
13.7 and the value defined in the s readshee s rin
hanger

Technip
KHARG ETHYLENE PLANT

KHARG Olefin Complex

7273F

1.1

WI

For Lines Carrying Heavy Fluid (Hydrocarbon, Water, ...)

a - Example File: 2_00CA_O._A (Unit 20. Calculation Number 001, Load Case File A,IKev. 0)

..

exposed to wind

hydrostatic test

No

No

spring supports
Yes_

CASE I ,W+~I+'I:J+PI+H

(O~E)

Operating

CASE 2 W+PI+H

(SUS)

Deadweight + Pressure

CASE 3 U I

(OCC)

Seismic Load X

CASE 4 U2

(OCC)

Seismic Load Y

CASES U3

(OCC)

Seismic Load Z

CASE 6 L1 -L2

(EXP)

Expansion range ,Code Case

CASE 7 W +lA+L5

(OCC)

Resultant seismic load. SRSS combi nation

CASE8 L2+L7

(OCC)

Suslal ncd plus Seismic Combined

Case

b - Example File: 2_002_A_O._A (Unil 20, Calculation Number 002, Load Case File A,

..

exposed to wind

hydrostatic test

spring supports

y""

No

Ye.

CASE I W+D1+T1+Pl+H (OPE) Opera,;ng

CASE 2 W+Pl+H '

(SUS) Deadweight + Pressure

CASE 3 WIN I.

(SUS) Wind along X (Instead or oce 10 avoid Sn,bbe, ""ivo,io~. irany)

CASE4 WIN2

(SUS) Wind along Z Onslead oroce to avoid Snubber

CASES UI

(OCC) Sei smic Load X

CASE6 U2

(OCC) Se;sm;c Load Y.

CASE 7 U3

(OCC) Seismic Load Z

CASE 8 LI -L2

(EXP) Expansion range ,Code Case

CASE 9 L5+ L6+L7

(OCC) Resultant seismic load, SRSS combination

CASE 10 L2+L3

(OCC) Sustained plus Wind X combined absolutely,

Case

CASE II L2+lA

(OCC) Sustained plus Wind Z combined absolutely.

Case

CASE 12 L2+L9

(OCC) Sustained plus Seismic Combined absolutely,

Case

ifi(lY)

Technip

P "eel N"

KHARG ETHYLENE PLANT

KHARG Olefin Complex

ST1UES

OW NER DOCUMENT N

CONTRACTOR DOCUMENT N
Malel'lal Code Selia! N" Rev.

7273F

1.2

PETItOCHllMrCAL IN

DEVELOPM ENT MAN ....G MEN'T CO.

1300

000

Pa

...

Material Code Serial N Rev. Pa

5/13

5/13

For Lines Carrying Gas, Steam or Vapor

Examplel:r~~~~~+-_ex~po_S_ed~'0
_
~Wi~nd
__~_h~yd_~
__I~a~tic____
,es'1-_s~pn_'n~g~s~u~ppo~rts
__~
Line criteria
No
Yes
Yes

a - Example File: 2_003_A_O._A (Unit 20. Calculation Number 003, Operating Loa Cases,
File A. Rev.D)

CASE I: WNC+DI+TI+PI+H

(OPE) Operating

CASE 2: WNC+PI+H

(SUS) Deadweight (No contents) + Pressure PI

CASE3:UI

(OCC) Seismic Load X

CASE 4 : U2

(OCC) Se ismic Load Y

CASES: U3

(ccq

Seismic Load Z

CASE 6: LIL2

(EXP) Expansion range ,Code Case

CASE 7 : L3+L4+LS

(CCe) R~sultant seismic load, SRSS combination

CASE 8: L2+L7

(OCC) Sustalfled plus SeIsmic Combined absolutely, C

b . Example File : 2_003_B_O._A (Unot 20. Calculation Number 003. Hydrotest

Fi le B. Rev.D) lftested in place.

CASE I WW+PI

e Case

LcJ

Case.

(SUS) Deadweight Full of water + Hydrotest Pressure PI

4 -">

L1. -'-'1I.>",

\'0

fv
r

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

PETROCHEMICAL IN USTRJS
DEVEl.OPMENT MANA EMENT CO.

OWNER DOCUMENT N
Material Code Sertal N Rev. Pa

CONTRACTOR DOCUMENT N"

P "ec(N

n73F

N"

6/13

6/13

Example 2: r-~~~~~~~.XP~os:;ed~to~w~i~nd~~h~~=r~os;t~at=ic~t=.=st~~sp=n=' n~g~s;u=ppo==r=

t s~
line criteria

Yes

Yes

Yes

a . Example File : S_OOS_A_O.fi (Uuil50, Calculation Number 00) , Operating Load Case Fi e
A.rev.O)
J7LLA A._A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

(SUS) Deadweight (No contents) + Pressure

CASE 2 WNC+PI+H
CASE 3 WIN I

(SUS) Wind along X (1nstcad oroce

CASE. 4 WlN2

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion. ifany)

CASE 5 VI

(OCe) Seismic Load X

CASE 6 U2

(OCC) Seismic Load Y

CASE 7V3

(OCC) Seismic Load Z

CASE 8 Ll -L2

(EXP) Ex pansion range ,Code Case

10 avoid Snubber activatio , if any)

CASE 9 L5+L6+L7

(ocq Resultant seismic load. SRSS combination

CASE 10 L2+L3

(OCe) Sustained plus Wind X combined absolutely. C

CASE II L2+L4

(OCC) Sustained plus Wind Z combined absolutely, Codf Case

CASE 12 L2+L9

(aCe) Sustained plus Seismic Combined absolutely, Cod Case

>

I Case

b . Example File: S_OOSJl_O..A (Unit 5OCalculation Number 005,Hydrostatic Load case, fil B,
rev.O)

4-OlL ~ _A,_A

CASE 1 WW+PI

WI I AHa _ . A KHARG.JE..LOAOCASES..O.dDc

(SUS) Deadweight full of water + Hydrotest Pressure PI

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

PET1I.OCJiEM!CAL INOUSTIU.ES
DEVEl.Of'MENT MANA ' EMENT

co.

7273F

1-1

1300

000

Ut'IiI:

Doe. T

7/13

For L.ines Connected to Rotating Equipmenl..

Example File: 002_007 _A_O._A (Unit 002, Calculation Number 007, Load ea
Rev.O)
CASE I W+PI +TI+DI+H

(OPE)

File A,

Operating Pump A operating 380C

Pump B Standby 21C (Ambient)

CASE 2 W+PI+T2+DI+H

(OPE)

Operating Pump B operating 380C

Pump A Standby 21C (Ambient)

CASE 3 W+PI+T3+DI+H

(OPE)

Operating Pump A and B hot 380<><:

CASE 4 W+Pl+H

(SUS)

Deadweight + Pressure

CASE 5 WNC+H

(SUS)

Weight (No contents)

CASE6UI

(OCC)

Seismic X

CASE? U2

(OCC)

Seismic Y

CASE 8 U3

(OCC)

Seismic Z

CASE 9 L6+L?+L8

(ocq

Resultant seismic load. SRSS combination

CASE 10 LiL4

(EXP)

Thermal T 1 Pump A operating 380C

Pump B Standby 21C (Ambient)

CASE I I L2L4

(EXP)

ThennaJ 1'2 Pump B operating 380C

Pump A Standby 21C (Ambient)

CASE 12 L3L4

(EXP)

CASE 13 L4+L9

(OCC) Sustained plus Seismic Combined absolutely, C

Therma1 1'3 Pump A and B hot 380C

e Case

Note : Load Case 5 is used to calr.:ulate shop calibration of spring support instaJled above pump
nozzle.

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

CONTRACTOR OOCUIoENT N"

Doc. T
lMtecW eoo. Serial N' Rev.

OWNER DOCUMENT ,..

Doe. T

N'

IJnIt

7273F

000

1.3.1

Load Cases to be calculated to comply wjtb ASME 831 ,3 Code Cases:

~xample

WI

1300

000

"

unit

Material Code Serial

8/13

, Rev. P

8/ 13

:
CASE I W+DI+TI+P
I(OPE)Operaling
,
CASE 2 W+Pl(SUS) Deadweight + Pressure
CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range ,Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load. SRSS combination
ASE

~-

8 L2+L7(OCC) Sustained plus Seismic Combined absolutely,Code Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely, hOI restraint (Optional)

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)

1.4

FOR LOW TEMPERATURE CARBON STEEL (LTCS)

1.4.1

Stress criteria
The point (3) of the figure 323.2B imposes to take into account the following load cases:
Permanent static loads:

W : Weight (signed load)

P: Pressure (signed load)

T: low Temperature (signed load)

F: exlemal loads (signed load)

Occasional static and dynamic loads:

U: seismic accelerations. Corresponding to the SASS combination of the Ul (X dy,,,,'ion),
U2 (Y direction) and U3 (Z direction) components.

WIN : Wind (unsigned load)

Remarks:

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=i,bed

her-under.
2) In Caesar input. all stress intensification factors shal l be equal to 1.

TIle criteria is :

W + P +/T + F + U or WIN < O.3*Sh - 41.3 Mpa combined in ABS

(

~,

Technip
KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N"

p .

N"

Unit

Doc. T

Malerial Code Serial N Rw.

9113

9/13

1.4.2

Examples

Examplel:r-~__~~-+~e~x~po=s~e;d~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~
pr=ing~s~u~p~
~
po~rt~s-+
line criteria
Yes
Yes
Yes

Example File: 002_01O.-A_O._A (Unit 002, Calculation Number OlD, Load Case File A,

CASE 1: W+Tl+PI+H

(OPE) Operating cold condition

\""" CASE 2, W+T2+P2+H

(OPE) Operating hot conditions

CASE 3, W+PI +H

(SUS) Deadweight + Pressure

CASE 4, WINl

(SUS) Wind along X (Instead of OCC to avoid Snubber activation, if

I y)

CASES, WIN2

(SUS) Wind along Z (Instead of OCC to avoid Snubber activation, if

y)

CASE 6, Ul

(OCC) Seismic Lad X

CASE 7, U2

(OCe) Seismic Load Y

CASES, U3

(OCC) Seismic Load Z

CASE9,W+H

(SUS) Deadwe ight + Spring hanger

CASE 10, PI

(SUS) Pressure

CASE J 1: Tl

(EXP) Temperarure

CASE 12, LI -L2

(EXP) thermal stress range ,Code Case

CASE 13: Ll -L3

(EXP) thermal suess range ,Code Case

CASE 14: LlI+Ll2

(EXP) full thermal stress range checking, ABS combination

......CASE 15: L6+L7+LS

CASE 16: ~9+L10+L1I+L3
CASE 17: L9+LI0+L11+L4
CASE 18: L9+L10+Lll+L15

ev,D)

(OCC) Resultant seismic load, SRSS combination

Ease
(OCC) Sustained plu s Wind Z combined absolutely, Code tase
(OCC) Sustained plus Seismic Combined absolutely, Code ase
(OCC) Sustained plus Wind X combined absolutely, Code

..-

Technip

KHARG ETHYLENE PLANT

KHARG Olefin Complex

COHTAACTOR DOCUMENT N"

Unit

Doe. T

7273F

000

WI

8.

SNOW WAD (Ws)

,..

PEJ'ROCHEMICAI..
DBVELOPMENT MA.NAG

IES

co.

OWNER DOCUMENT N

1300

N'

813 1

006

813 1

Snow loads shall 00 applied only for cold outside lines for which design T" is below 0 C and

which are not protected by floor, equ ipment or others.

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a

separate Caesar input file. See 7273F_OOO_CN3_CN2_1370_SAMPLlC A.XLS

Design snow load: 25 kgll1l 2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec, a
reducljon factor of 0.72 may be applied.
Ws = ( lx 0.51>' In x h

0.22D ) 25

Ws = (Ix 0.72 x D ) 25

...

...

Ws = 18 x D Kf!lrsi'= 180 x D NIP"

Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist.( m)

70

9.120

I E\~",v. O

..-

Technip

IN I A~. I P.~

7273F

KHARG ETHYLENE PLANT

KHARG Olefin Complex

000

WI

1300

IA I

006

UNo

I"",.

115

APPENDIX IV
L

WIND PRESSURE I ELEVATION

1.1

Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering : 7273F-30-PP-206 "Bask Design Data"

Basic wind speed 160km / h (44 .5 m /s)

Exposure Category 0
According to UBC 97. the design wind loading shall be:
p= C,x C,xq,X / .
where,

= Design wind pressure allevel 10 III

C~ =1,56 at leve1 10 m (E:II:posure and gust factor-Table I6-G)

Cq :: I for DN<= 50 nun

= 0.8 for DN> 50 mm (Exposure and gust factor-Table I6-H)
qs= 1.226 kN/m 2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1. 15 (Importance factor - Table 16-K)

p = 2.20 xC, (kNl m,)

Height Above
Ground Level

Wind pressure

(m)

PI eq (kNlm 2 )

Oto 10

2.2

10 ( 0 20

2.47

20 to 30

2.64

30 10 40

2.76

40 to 50

2.86

50 to 60

2.89

60 to 70

2.93

70 1080

2.99

80 to 90

3.12

115

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

N"

UniI

CONTRACTOR OOCUI.ENT ,...

Doc. T
Milt..t.l CoOl s.r.I

WI

OWNER DOCUMENT N
N" Rev .

Pa

'

7273F

000

2.

CONFIGURATION FILES USING CAESAR II

2.1

Unit System (7273F.FIL)

1300

PETROCHl!MlCA.L IND ,
JES
DIiVElOPMENT MAN....GEMENT CO.

000

...

Doc. T

Malerial CoOa Serial N Rev.

10/13

!()J 13

CAE S A R liVERS 4.30

INPUT UNITS USED

UNITS; 7273F

NOMISCH INPUT; ON
25.400

mm.

4.448

N.

0.454

kg.

0.113

N.m.

0.113

N.m.

0.007

MPa

x
x

0.556

0.069

bars

x
x

0.007

MPa

27680.000

x
x
x
x

27680.000

inches

FORCE

MOMENTS(OUTPUT)

x
pounds
x
inch-pounds x
inch-pounds x

STRESS

Ibs.!sq.in.

TEMP. SCALE

degrees F.

PRESSURE

psig

ELASTIC MODULUS

Ibs.lsq.in.

PI PE DENSITY

Ibs.lcu.in.

INSULATION DENS.

Ibs.lcu.in.

FLUID DENSITY

Ibs.lcu.in.

TRANSL. STI F

Ibs.lin.

ROTATIONAL STiF

in.lb.ldeg.

UNIFORM LOAD

Jb.lin.

GLOAD

g's

WIND LOAD

IbsJsq.in.

ELEVATION

pounds

MASS(dynamics)
MOMENTS(INPUn

27680.000
0.175

kg.!Cr m
; kgJcu.m

;
;

kg.!ci m
N.!m .

0.113

x
x

175.127

1.000

6894.757

inches

x
x

0.025

m.

COMPOUND LENGTH

inches

25.400

mm.

DIAMETER

inches

1.000

inch

WALL THICKNESS

inches

25.400

mm.

LENGTH

'l
NJm

g's

NJ

.m.

..~

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

'"

i'ETltOCH.EMICt\l.

OEVEI..OPMENT MANAr C O.

CONTRACTOR DOCUMENT N"

Doe. Twal Mrolerial Code I Sen.! N" Re\I.

ProIecl N"

U..

7273F

000

2.2

Setup File ( CAESAR.CFG )

WI

1300

000

P_

I 0 I 11113

Proiect N"

UNt

OWNER DOCUMENT N
Doo. T~ I ~eriIII Code

........ ""'.

C A E SAR II VERS 4.50

SETUP FILE PARAMETERS

I
I
I
I

CONNECT GEOMETRY THRU CNODES

YES

MIN ALLOWED BEND ANGLE

5.00000

MAXj.LLOWED BEND ANGLE

135.000

BEND LENGTH ATIACHMENT PERCENT

1.00000

MINj.NGLE TO ADJACENT BEND PT

5.00000

LOOP CLOSURE TOLERANCE

25.4000mm

THERMAL BOWING HORZ TOLERANCE

1.00000E-04

AUTO NODE NUMBER INCREMENT

10.0000

Z.J\XIS UP

NO

USE PRESSURE STIFFENING

DEFAULT

ALPHA TOLERANCE

5.00000E-02

RESLDFORCE

NO

HGR_DEF RESWGT STIF

0.1751200E+12 N.lmm.

DECOMP SNG TOL

0.1OOOOOOE+ 11

BEND_AXIAL SHAPE

NO

FRICT STIF

8756.00 Ni mm.

FRICT NORM FORCE VAR

0.25000

FRICT ANGLE VAR

30.0000

FRICT SLIDE MULT

1.00000

ROD TOLERANCE

1.00000

ROD INC

2.00000

INCORE NUMERICAL CHECK

NO

OUTCORE NUMERICAL CHECK

NO

DEFAULT TRANS RESTRAINT STIFF

0.1751 20E+12 N.lmm.

DEFAULT ROT RESTRAINT STIFF

0.112980E+1 2 N.mi deaJ

IGNORE SPRING HANGER STIFFNESS

NO

WI I AiHG _ . " . KtV.RCUE LOo\O CAS ES_O.doc:

I
I
I

11113

Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY_THRU_CNODES

181 /281

WRC-'07 VERSION
WRC-, 07

YES

NO

NO
DEFAULT

DEFAULT

831.

WI I AI) . ..... A KHARG.JUOAD CASF.s.O.doc:

0.2206272E+OS

..~

Thchnip
KHARG ETHYLENE PLANT
KHARG Olefin Complex

PFffiOCHEMICAL INO

DEVELOPMENT MANAG

OWNER DOCUMENT N"

CONTRACTOR DOCU MENT N

Proioct N

7273F

Unit

Doc. TIIDEII Material Code Serial N Rev.

I 000 I

WI

1300

000

Paae

Proiect N"

I a I 13/ 13

Unit

Doc . Type Material Code Serial N"

FRP Ratio GmodlEmo(Uaxial)

O.2500000E+OO

FRP EalEh'Vhla

O.1527272E+OO

SetuD File (CAESAR.CFG Continuation)

FRP Lamina1e Type

THREE

FRP Alpha

O.2159827E+02

FRP Density

O.1660800E+04 ko./cu.m

EXCLUDE 12 FROM UKOOA BENDI NG

NO

OUTPUT REPORTS BY LOAD CASE

YES

DISPLACEMENT NODAL SORTING

YES

DYNAMIC INPUT EXAMPLE TEXT

MAX

TIME HIST ANIMATE

YES

ENABLE AUTOSAVE

YES

AUTOSAVE TIME INTERVAL

O.3000000E+02

PROMPTED AUTOSAVE

YES

DISABLE UNDO/REDO

NO

STRUCTURAL DATABASE

AISC89 .BIN

VALVE & FLANGE

GENERIC.VHD

EXPANSION JT DBASE

FLEXPATH.JHD

PI PING SIZE SPECIFICATION

ANSI

DEFAULT SPRING HANGER TABLE

O.5000000E+01

SYSTEM DIRECTORY NAME

SYSTEM

UNITS FILE NAME

7273F.FIL

ENABLE ODBC OUTPUT

NO

DEFAULT SPRING HANGER TABLE

WI 1 . ANG

"IV.'"

IlHAAG_IE..LOAD CAS ES_O,dOC

""""

~ ENTCO_

LlSEGA

A~.

"13/13

SRMPL6

? SV

C(155

LOf\])

REfK Ti O"-l FOeC e;- JlUE TO PSv oPttvlNG

, Sldlle A".'ym [CIDO(UMNTS AllD SETIINGSVhBACONI7173FMBACONICAESAR FILESICNj016_REV..

'"

Edt

+ .;.

;t

loadCose Edlcr LoadCoseOptiom """, Loads WlN'eLoads

01 Displcmnt Case ~'

T1 Thermal Case tn
T2 . Thermal Case #2
T3 . Thermal Case U3
PI Pr euUle Case #1
Hp Hydlo. Prenae
H Hanger l oads

UI Unf Load eMe 1*1

U2 -UriloodlAse 1*2
U3 . Uri l oad Case 1*3
F1 Cone FOIct! Case 11 1
""", . Vlll.et Fled
WNC 'W~ no corieris

W"

Stress Type

loed Casu

loads Oefned n IrtJIA

W -Wo<l<

L1
L2

w:;O-i..T2+P1 +H--

l3
l4

W~D1'_.,.,~T3~P1;
H" ~(]'S,,-oiit~~.
--,.,-----,-W+P1+H
.._._.,,"........

LS

-_._-

Wt-P1t-H-t-F1

L6

Ul

17

U2

La

U3
F1
L1-l4
L2-l4

L9

L10

Ll1
L12
L13
L1 4
L15
L1 6

Of'!'
Of'!'
Of'!'

W+D1 +T1 +P1 +H

... , ---

_-

----.

L3-lS
LS+l7+l8
L-4+l13
L1 <-l1 3.

LJ.l9

SUS
-"."---OCC
OCC
.....
_-----.'"
OCC
OCC
OCC
EXP
EXP
EXP
OCC

----l ~~
(fD\"

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STATIQUE LoR)) 'I- :Ill

FW FRANCE NDG

SHT.16F I

CALC.No: ISV 3310

CliENT:

EXXON

CALC . BY: BEP

PROJECT: 18KTA E5000 Expansion

CHKD. BY:

CP.No:

DATE : 13/01/2006

RELIEF VALVE LOADINGS vapour

RV. Nos:

ISV 3310

SIZE:

4"x3"

RATING: 150#xlSO#

ORIFICE:

DATA DESCRIPTION
RV SET PRESSURE

Ps

PERCENT OVERPRESSURE

Po

SYMBOl

Ps (l+Po/lOO) + 14.7

REliEF TEMPERATURE
11'9/5.492

T1

UNITS
BARG
PSIA
Deg.C
Oeg .R

RATIO OF SPECIFIC HEATS

SIZING FLOW
SElECTED ORIFICE AREA

WI
A

CALCULATED ORIFICE AREA

FACTORED SIZING flOW
MAX. No. OF WORKING VALVES
SIZING flOW PER VALVE

Ac
W2
N
W

1'1/3600
MOLECULAR WEIGHT
GAS CONSTANT 1544/M
GRAVITY

Kg/ h,
sq.in
sq.in
'Kg/h,

Ib/ h,
Ib/sec

IQ

ftlb/lb Oeg.
ft/S2

FI=

RI

VALUE

7
F2
10
126.35
--+
256
FI
952.8 Fl
~ FI
1.05
t5489 r....TABIJSm:n ,!.Ow COi'iOmON
2.853 NOn: , IIQRIZOl'lTAL I'OItCIS "Kt: MtA CEil
2.853

15489
F2

1
34153.2 +
9.48701
F3
88.5

.-

17.4463

32.2

t~

ltV AT POI'CONllIll0N
A&!UMI NG IM PA CT '''CTOII OYl

260.496 Ib

1159 N

128.894 Ib

573 N

520.993 Ib

2318 N

gPA

VAlVH

SARASIN-l<'J'. 'l7

Technical & Calculation Data Sheet

Safety Valve

e. CO'lTllOl S

ZI ...._____
8o<o R ~
62IKI
"" J40... 11ap\11M GnlCM'l
~

evlslon

lion ate

Customer Name TECHNIP FRANCE

890
a ely a

Cust. Item Numb 7U3F RFQ 1545-01

Project

Bomel lype

KHARG OLEfiN COMPLEX

Quote Ref
W de Commande

Ol$charoe Tom p :

"
. 1~

Mechanical Tomp ;

a ely alve

ea.1T

Opened

PSV 6 453A

Sales Engineer

Abdeljalill Baigar

Connect ons

78500,

Kglh

"

b"r eft

J7S
0

19
20
21
22

"C
bar eft

bar eft

47

InlelON :
ANSt600 RF (125-250 AARH)
Inlet Finish :
Outlet DN :
Outlet Finish :
ANSI 150 ftF 1125-250 AARH)
Accordinn 10 : ASME 616-5

,.

8111 of material

". Y<."

wee

flo<fv

16

40

SA216
SA2115WCC

2'

bar eft
bar eft

42.3
J7S

C-

Tag No.

Operating .... ondl tl ons

5, Variable bad! pressure

Cold (\If!. lest lXess. :
7 Overpressure 11 (%)
8 Operating Pressure :
Tight Closing pressUI'e (MAOP) .

~.A.

3A30880IOOO

1 fluid type . Superhea ted Stetlm

2 Capacity:
J, Set ptesSU"e :

20-juin-2005

pfll'lg

ype:

" "',
"'~

SA216 wee
St.llited AlSl410
17.4 PH Stainless Steel
Stalnl... St,.1

29. SPfinQ
30,
31 : Adusitina Rlna

Chromi um Allov Steel

AlSI431
SA351 CF3M
Al1lQrB7

26. NoWe
27

28

Gaskets

"""c
""'

32' Stud
JJ'

Alt4i:1r2H

Accessories

"

ReqUIred Area :

31 .927

om'
s q.

Il

Selected Area :

4.95
41 .2
8.39

"
''I;

15:

".
t"! :

18:

Onfice :
Reaction loroe :
Flow capacity :

",

Regular Lev.r

35 : 51etUted n ozzl,

",

In.

Test Gag

om'

sq. in.

'p '

101299

D.N

Kglh

Noise at 30 m acc. to APt521'

dB

120
apprO)fl!T'late noise level at 30 m according to API521

(mouth noiso) !)perl dlsc:t'large

II

J7

API 520

Standa rd :

Commercial code : S46P3530ADVMM

IA: 525'Pl'Kd~Kn'Kb 'Kshl

Mass Capaatv W :
P1 .
0
0

..
a"

"
.~

C Gase Constant .
now ooeIficient Kd :
Ksn :
Napier equation correction Kn .
Ba ck pressure correcUon Kb :

Dimensions

ABWWelghl(") :s

225.4
254.0
1180.0
152.3

AB-

Dati 01 calcul

Weight( ' )

mm
mm
mrn

Kg

8.9 Inch

10.0 Inch
411.5 Inc h

w-

18500 KgIh
55.53 bar abs
:143.843
0.915
0 .865

335.7 Pound

(") Indica tive Values

~
I

r~

Remarks

2 valves are necessary 10 reach the required capacity .

BUlHup back pressure "O 1 berg.
Same calculallO\'1 .heet l or th e 1st va lve and the spare one

1 T Nu~
2 Service
3 Line NUrMer

GENERAl

4 P&

22-ISV 3310
Equipment

to Numbef

5
6 Conform

l -Q2S{)(l2

to 961231EC

y"
Fluid Groo

7 Fluid T

PEO

8 NJ licable rED Table

9 PED Cal

5 cltle Gl1Ivl

".5

Set Pressure

0,2

15

ReHov'

.tlll TIm ,. tUri

Constant

,.

17

CONDIT!ONS

Bad<. Prl!$IIure

GasIVapo

""
,,,

",

256.4

'C

0. 1

Total

19 % AJlovtabie Ova
sure

20 Ov
esslI10 FactOI'

21 Com esslbU"

22 Latenl Heal 01 V
lion

,,,
"C

\0

0.9
1.05

24 Relief Densi

25 Relief Viscosity
26 Barometric Pressure

,p

27
28
29
30
31
32

DATA

Note 10

15489

Varia!1je

23 , Specific Hnt RItIo lC

DESIGN

HC+H20

Temperatle 212

ox ic/Flammable

Col

Fluid S~I.

Group 1

Gaseous

\0
11 Fluid
Fluid Servlc,
12 Required Capaci!
13 Moltcull/We hI
14
ratln PrtSi ur.
16

PROC ESS

0 331fD332
S",HC.OO2.015.0A1A 1

".

Nozzle Flit, Semi

Design Sa!ely, Reflef, Sale -Relief
Safety:
Type
Conventional. BelloIN, Plot Opefatad Corrventlonal
BonnetT
hI Solted
. n Code
ASME

33 Sizing Basis

Delaut eau de refroldissement

34 Calcula ted Area

35 Selected Area
36 Orifice De . nation

18.12

37 Size! Ra ting -I nlel

38 Size! Rat"

.'
em'

3" 150# RF
4"'50# RF

- Outlet

39
40

41

MATERIALS

42
43 St.t
44 Fla es
45 Resilient Seat Seal

Bonn.t

! Disc

46 Guid e

471 Spfing

Ri s

Bellows

46 W.tted Material

A21 6WCB

SS 316 Mini

A2 16 WCB
NOlet
A216WCB
NOle 1
Note 1
NOIot
NOIel

Note 1

49
50

OPT IONS

51 Cap: Screwed or Bolted

52 Lever: Plain or Packed
53 TestGag

(Note 1
No
No

54
55

,.
INSTRUMENT SPECIFICATION

EJf<.0nMobil

Chemic f

Valve. Safety Pressure Relief

o
No.

Tl
8

1012812005
Date

Pour Commenta ires

Revision

Code: 2831

. No.:

Sheet 51.1
C3 1052 A163 1.tVOl

of 46

Rev.: 0

i
!,

II!!!

SARASIN-A>

Technical & C.alculation Data Sheet

Safety Valve

Zlll.oa-R~

BiOPUIle Gt1wtI
2110 \1..-.....\1_
Nt .....

IN

Customer Name TECHN IP FRANCE

891

Cusl.llem Numb 7273F RFQ 1545-01

Project

KHARG OLEFIN COMPLEX

Quote Ref

"

~e

: Superheated Steam

capaci ty :

78500
49.35
375

3, Set presMKC :
DiSCharge Temp :
5, Variable back presslJe
Cold dilf. lesc press. :

"

""
a,

I
I

!,

Abdeljalill Baigar

I uperatIng \,;onalt,ons

,. Fluid

s.,,~

PSV
;

Sales

I Opened
I1

Tag No.

N"de

49.35
10

OverptesslKe B (%)
Operating P rosslKe :

Tlglt
,.MhBnIcaI
Temp :

Closing presSlKe (MAOP) ;

Kg/n
bar eM

C
bar eft
bar eft
bar elf

"

44 .415
J15

ba r eff

"C

19 tnle, ON :

20 Inlet Finish :

ANSI 600 RF ( 125-250 AARH)

,.

21 Outlet ON :
ANSI 150 RF (125-250 AARH)
22 Ot.Itlet Finish :
.
, ASME B16-5

I Bill 01

".

Bod,

SAl16

24: Yoke
25. ca

SA216
SA216

26

Nozzle

wee
wee

wee

S'ellited AlSI410
17.4 PH Stilinless Steel
Stainless $t.. 1
Chromium Alloy Steel
AlSI431
SAl51 CF3M

21: Disc

,.

28' Gaskets

SDOM
30: Golde

31 ' AcluslthQRinP
32: Stud

A.183flr81

Al94gr2H

33. Nul

,
;

".

>0 , Revul.r Lever

Reqllif~

Afea .

12;

1" .

I:;

I'"
I"
I"

Sell!cl(l(l AIel .

Orirooe
ReactIon loree .

32.023

om'

4.96

sq. in .

41 .2
8.39
p

sq. in.

om'

3016
100996

Flow capacity .

,.,

35 SlelUted noule
TU I Gag

D,.

KgIh
Noise ill 30 m ace. to AP152 1:
126
dB
approxmate noise level at 30 m aCCOfding to AP l521
(mtluth noise) open discharge

II 37.

II
I,

API52.

j ,

Commercial code : S46P3530A-D-VMM

IA= 525 'Pl'Kd~Kn 'Kb"KshI

I~-:
lA

I~ -

Dab 01 COI lcul

Ma55 Capaoty W :
PI ;
0
0
N

..
<

"

iii

C C-.ase Constant
coeffiCIent Kd
Ksh
Napier equation coffeclion Kn
Back Pfessure correcllon Kb

now

:
:
'

18500 KgIh
55.3 barabs
341.143
0.915
0.866

,
,

IH-'

225.4
254.0
1180.0
152.3
8.9
10.0
46.5
335.1

I(") Indicative Values

mm
mm
mm
Kg
InCh
Inch
Inch
Pound

-j

! ?!-I;

2 valves afe necessary to reach the required cap acity.

BUIItup back pressurecO 1 barg
2nd I/alve set at '05% of set pranure with 10% ol/elpreSSure
in accordill1Ce With API 520

1.1

Load cases !Ioad case combinations

The following load cases f load case combinations shall be analyzed 1.) always or 2.) on a case

to-case basis.

Static load cases for operating. design and pressure test conditions:

L6

L7

jill:
I

I
--'

--'

Ll 9
L20

~-Load types (iC a pplicable; load types should be added) :

W
Dead weight (pipe weight + fluid weight + insulation weight)
D#
Displacement
T#
Design temperature
P#
Design internal pressure
U#
Uniform loads (e.g. snow load, seismic load)
F#
External forces (forces and/or moments)
HP
Hydro test pressure
H
Hanger loads
WIN#
Wind loads (for the main wind directions)
WNC
Dead weight without contents (pipe weight + insulation weight)
WW
Water-filled weight for pressure test

~:-