Slurry Abrasion Test ("Miller Test" ASTM G75) : Coating Technology

COATING TECHNOLOGY
Nova Werke AG
Vogelsangstrasse 24
CH-8307 Effretikon
Tel: +41 52 354 16 07
Fax: +41 52 354 16 91
www.novaswiss.com
Slurry Abrasion Test (Miller Test; ASTM G75)

The international acceptance of this standard ASTM G75 test, ensures that this test is comparable
worldwide. The test can be run in two ways, either with a standard specimen or with standard slurry.
Standard specimens determine the abrasiveness of the slurry (Miller Number), whereas the standard
slurry determines the abrasive resistance of the bulk or coating materials (SAR Number: Slurry Abrasion
Response). The wide variety of the solid-fluid-mixture (slurry) according to the application, such as; fluid
and mud handling, water pumping and tunnel drilling, etc. provides a big advantage to simulate a
particular abrasive cases. The test sample can be subjected to the slurry abrasion process under an
oscillating movement to determine the abrasion material resistance. The four simultaneous test samples
are clamped into the holders fitted to the four levers and placed in the slurry. The motor-driven rotor
produces the oscillating stroke of the sample by the connecting rod driving the four levers (Fig 1). The
modification of sample geometry and other parameters is possible. The suspension liquid, as well as, the
abrasive quantity, size, quality and materials can be determined upon customer request and based on the
real application. The set-up parameters are:
Standard sample geometry:
25.4 x 12.7 x 4.6 - 7.0 mm (2 frontal chamfers 1x15 )
Load:
22.24 N
Frequency:
0.8 Hz
Suspension medium:
Distilled water (standard test), lubricant or additives
Abrasive particles:
F 220 (0.045 - 0.075 mm) Alumina powder (standard test), other

abrasives can be also used according to the application.
Test evolution:
The cumulative mass loss can be evaluated after each test interval.
Figure 1: Slurry abrasion test built-up with the testing sample geometry
Contact:
Dr. Mousab Hadad, Head of Tribology Laboratory:
Dr. Stephan Siegmann, Head of Coating Technology:
Mail: mousab.hadad@novaswiss.com
Tel: +41 52 354 51 41
Mail: stephan.siegmann@novaswiss.com Tel: +41 52 354 16 07
Nova Werke AG
page 1 / 3
April 2012
COATING TECHNOLOGY
Nova Werke AG
Vogelsangstrasse 24
CH-8307 Effretikon
Tel: +41 52 354 16 07
Fax: +41 52 354 16 91
www.novaswiss.com
Typical Standard Method

ASTM G75: Standard Test Method for Determination of Slurry Abrasivity (Miller Number) and Slurry
Abrasion Response of Materials (SAR Number).
This test method covers a procedure to determine, either the relative abrasivity of any slurry (Miller
Number) or the response of different materials to the abrasivity of different slurries (SAR Number).
Example of slurry abrasion test:

Cr3C2-NiCr thermally sprayed coatings are routinely applied for wear resistance at high temperature up to
830C. The high wear resistance of this coating is imparted by the hard carbide particles and the high
temperature oxidation resistant nature of the matrix (NiCr) and the formation of an oxide scale (Cr2O3).
Two kinds of powder based coatings, characterized by a different microhardness, porosity content and
phase content were HVOF sprayed at NOVA. The standard abrasive Miller tests were performed for 6
hours with an interval of two hours revealing the mean wear rate in term of mass loss per hour (Fig 2).
Avarage wear rate (mass loss per hour) of slurry abrasion test according to the ASTM G75
Wear rate g/hour
3.0E-02
2.0E-02
1.0E-02
0.0E+00
Powder A
Powder B
Cr3C2-NiCr thermally sprayed coatings
Figure 2: Wear rate of test samples subjected to slurry abrasion ASTM G75, for 6 hours with two hours of intervals.
The morphology of the worn surface and wear mechanisms were investigated by different analytical tools.
The topography of the worn surface was scanned using a profilometer based white-light (AltiSurf 500
Cotec) (Fig 3-a), and SEM micrographs were taken to analyse the wear mechanism (Fig 3-b).
Contact:
Tel: +41 52 354 51 41
Nova Werke AG
page 2 / 3
April 2012
COATING TECHNOLOGY
Nova Werke AG
Vogelsangstrasse 24
CH-8307 Effretikon
Tel: +41 52 354 16 07
Fax: +41 52 354 16 91
www.novaswiss.com
Sliding direction
a)
Indentation trace
Micro-cutting
b)
20 mm
c)
Figure 3: a) Worn surface morphology of thermally sprayed Cr3C2-NiCr coating caused by slurry abrasive measured
by white-light profilometer (Altisurf 500-Cotec), b) SEM micrograph of the worn surface, c) macrograph of the worn
testing sample.
Contact:
Tel: +41 52 354 51 41
Nova Werke AG
page 3 / 3
April 2012

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COATING TECHNOLOGY

Slurry Abrasion Test (Miller Test; ASTM G75)

Standard sample geometry:

25.4 x 12.7 x 4.6 - 7.0 mm (2 frontal chamfers 1x15 )

Distilled water (standard test), lubricant or additives

F 220 (0.045 - 0.075 mm) Alumina powder (standard test), other

Typical Standard Method

Example of slurry abrasion test:

Wear rate g/hour

Cr3C2-NiCr thermally sprayed coatings

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