2014 09 05 Cqi 19 Webinar
2014 09 05 Cqi 19 Webinar
2014 09 05 Cqi 19 Webinar
DRIVING WORLDWIDE
BUSINESS EXCELLENCE
This publication is protected by Federal Copyright Law, with all rights reserved. No part of this publication may be
reproduced, stored in a retrieval system, translated, transcribed, or transmitted, in any form, or by any means
manual, electronic, electro-magnetic, mechanical, chemical, optical, or otherwise, without prior explicit written
permission from Omnex, Inc..
2
Email: info@omnex.com
Web: www.omnex.com
Omnex Introduction
International consulting, training and software development
organization founded in 1985.
Specialties:
Integrated management system solutions.
Elevating the performance of client organizations.
Consulting and training services in:
Quality Management Systems, e.g. ISO 9001, ISO/TS 16949, AS9100, QOS
Environmental Management Systems, e.g. ISO 14001
Health and Safety Management Systems, e.g. OHSAS 18001
About Omnex
Headquartered in Ann Arbor, Michigan with offices in major global markets.
In 1995-97 provided global roll out supplier training and development for
Ford Motor Company.
Trained more than 100,000 individuals in over 30 countries.
Omnex is headquartered
and operates from the
United States through
offices in Michigan.
www.omnex.com
info@omnex.com
Thailand (Bangkok)
Mexico (Monterrey)
Canada (Mississauga)
Singapore
R. Dan Reid
Company Experience
Accomplishments
Awards include
2010 Quality Coaching Excellence for Primary Care Practices, Michigan Primary Care Consortium
2006 Automotive Industry Action Group (AIAG) Healthcare Focus Group Chairs Award
2007, 2005, 2004, 1993 Cecil C. Craig Awards, ASQ Automotive Division
2004 ASQ Automotive Division Quality Leader of the Year
2003 Leadership Award from the ISO9000 International Conference
2002 AIAG Outstanding Achievement Award
Webinar Agenda
Background
Sub-tier Supplier Requirements
Pre-selection Phase
Selection Phase
APQP-PPAP Phase
Performance Monitoring, Development and/or Escalation
Phase
Questions
10
http://en.wikipedia.org/wiki/Gross_world_product
, June 5, 2014
11
13
http://www.autoalliance.org/jobsreport
14
15
Supplier Management
Why do we need to do Supplier
Management?
16
ISO/TS 16949
Supplier Quality Management System Development
(clause 7.4.1.2)
The organization must perform supplier quality management
system development with the goal of supplier conformity with
this Technical Specification conformity with ISO 9001:2008 is
the first step in achieving this goal
NOTE: The prioritization of suppliers for development depends upon, for
example, the suppliers quality performance and the importance of the product
supplied
20
Why CQI-19?
Automakers and Tier 1 suppliers indicated that management of
Tier 2+ supply base is not sufficient
Resource issues
Leadership support:
Deming: No understanding of what must be done for quality
Insufficient headcount assigned
Why CQI-19?
Focus is on the base line requirements for what must be
done for supplier management
Based on benchmark Tier 1 supplier management processes,
e.g. best practices
Provides a common process for automotive sub-tier supplier
management
Addresses pass through characteristics (PTC) which are an
automaker concern and is not addressed in the automotive
APQP process
Copyright 2014 Omnex. All Rights Reserved.
Supplier Qualification
Supplier Evaluation
Supplier Selection
Supplier Development
Problem Solving
Supplier Prequalification
(1.2)
On-Site
Assessment?
YES
Pre-Selection
NO
Performance Monitoring,
Development and/or
Escalation
Escalation
NO
Results
Acceptable?
Review Technical
Capability (2.1)
Selection
Award Business
(2.2)
YES
Supplier
Development
(4.2)
Begin APQP
with Supplier
(3.1)
APQP/PPAP
YES
Exit or
Continue
Monitoring
NO
Complete PPAP
(3.2)
Develop
Supplier?
Verify Capacity
(3.2)
NO
Performance
Monitoring
(4.1)
Performance
Acceptable?
YES
Implement Production
Control Plan
(3.3)
Supplier
Assessment
(1.4)
27
Customer-Specific Requirements
Some customers may have more specific
requirements for Sub-tier Suppliers
E.g. Ford Sub-tier Supplier Requirements
1. Control Plans, including Work Instructions, Preventive Maintenance,
Product Identification and Traceability
2. Process Approach
3. Performance, including Customer Satisfaction, Purchased Product
Monitoring and Controls, Problem Solving
4. Internal Auditing, including system, process, product and auditor
qualification
5. Control of Non-conforming Product
6. Part Approval, including process monitoring, capability, MSA and
change control
7. Management Responsibility
30
Supplier Prequalification
(1.2)
On-Site
Assessment?
YES
Pre-Selection
NO
Performance Monitoring,
Development and/or
Escalation
Escalation
NO
Results
Acceptable?
Review Technical
Capability (2.1)
Selection
Award Business
(2.2)
YES
Supplier
Development
(4.2)
Begin APQP
with Supplier
(3.1)
APQP/PPAP
YES
Exit or
Continue
Monitoring
NO
Complete PPAP
(3.2)
Develop
Supplier?
Verify Capacity
(3.2)
NO
Performance
Monitoring
(4.1)
Performance
Acceptable?
YES
Implement Production
Control Plan
(3.3)
Supplier
Assessment
(1.4)
Volume - Annual
Timing Model Year, Program Milestones
Quality Special Characteristics, Poka-Yoke
Logistics Transportation Mode, Packaging
Technical / Technology
Design Record Information
New Technology
Performance Expectations
Volume of Business
Logistics
Commercial issues
Manufacturing
Technical competency
Technology
Customer Service
Part Complexity
disaster preparedness
Adequate Resources
people,
competency
finances
Quality History
performance on similar parts
pass-through problems
Change Management
Copyright 2014 Omnex. All Rights Reserved.
Supplier Prequalification
(1.2)
On-Site
Assessment?
YES
Pre-Selection
NO
Performance Monitoring,
Development and/or
Escalation
Escalation
NO
Results
Acceptable?
Review Technical
Capability (2.1)
Selection
Award Business
(2.2)
YES
Supplier
Development
(4.2)
Begin APQP
with Supplier
(3.1)
APQP/PPAP
YES
Exit or
Continue
Monitoring
NO
Complete PPAP
(3.2)
Develop
Supplier?
Verify Capacity
(3.2)
NO
Performance
Monitoring
(4.1)
Performance
Acceptable?
YES
Implement Production
Control Plan
(3.3)
Supplier
Assessment
(1.4)
2.2
Award Business
Laboratory
Supplier Prequalification
(1.2)
On-Site
Assessment?
YES
Pre-Selection
NO
Performance Monitoring,
Development and/or
Escalation
Escalation
NO
Results
Acceptable?
Review Technical
Capability (2.1)
Selection
Award Business
(2.2)
YES
Supplier
Development
(4.2)
Begin APQP
with Supplier
(3.1)
APQP/PPAP
YES
Exit or
Continue
Monitoring
NO
Complete PPAP
(3.2)
Develop
Supplier?
Verify Capacity
(3.2)
NO
Performance
Monitoring
(4.1)
Performance
Acceptable?
YES
Implement Production
Control Plan
(3.3)
Supplier
Assessment
(1.4)
3.2
3.3
54
DFMEA
Design Record
PFMEA
Prototype C.P.
Pre-launch C.P.
Production C. P.
Supplier Prequalification
(1.2)
On-Site
Assessment?
YES
Pre-Selection
NO
Performance Monitoring,
Development and/or
Escalation
Escalation
NO
Results
Acceptable?
Review Technical
Capability (2.1)
Selection
Award Business
(2.2)
YES
Supplier
Development
(4.2)
Begin APQP
with Supplier
(3.1)
APQP/PPAP
YES
Exit or
Continue
Monitoring
NO
Complete PPAP
(3.2)
Develop
Supplier?
Verify Capacity
(3.2)
NO
Performance
Monitoring
(4.1)
Performance
Acceptable?
YES
Implement Production
Control Plan
(3.3)
Supplier
Assessment
(1.4)
4.1
Performance Monitoring
4.2
Supplier Development
Chronic performance
Sporadic issues
Capability / Capacity
Competition
If the issue is not resolved after escalation, then desourcing should result
See AIAG Effective Problem Solving Leader Guide (CQI -21)
Copyright 2014 Omnex. All Rights Reserved.
Upcoming Webinars
Preparing for ISO 14001:2005 TBD, 4th quarter 2014
Customer-Specific Requirements of Select American and
European OEMs TBD, 4th quarter 2014
Upcoming Training
Understanding AIAG Sub-tier Supplier
Management (CQI-19)
October 13-14, 2014 Ann Arbor, MI
65
Thank You!
Questions?
info@omnex.com
734.761.4940
66