9631u G JSD 1300 0021 3
9631u G JSD 1300 0021 3
Page..
IKRA PROJECT
9631U- G
JSD
1300
0021
1/18
Pages modified under this revision: (All changes are identified in red colour)
Digitally signed by Stefan Pariente DN: cn=Stefan Pariente Date: 2011.08.30 16:48:57 +02'00'
3 2 1 0 E D C B A
Rev
Issue for Design Issue for Design Issue for Design Issue for Design Re-Issue for Review Re-Issue for Review Re-Issue for Review Re-Issue for Review Issue for Review
STATUS
DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin All information embodied in this document is proprietary to SOLVAY S.A. or TECHNIP and is subject to confidentiality, non disclosure and restricted use obligations
JSD 1 - ANG - rev. 2
Project n Unit
Page..
IKRA PROJECT
9631U- G
JSD
1300
0021
2/18
General Notes:
- This document is in accordance with fluid list 9631U-G-NM-0002-0001 Rev F dated 23-02-2011. - This document is based on piping class given by Licensor.
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
3/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
2020
2500 # RTJ
OCTAGONAL
320 320
GATE GLOBE
100 100
B8-Gr.8
2021
1500 # RTJ
OCTAGONAL
150 150
GATE GLOBE
100 100
B8-Gr.8
150 # RF
2720
15,9 14.5
B7 - 2H Hot Galvanized
2721
150 # RF
Corrugated /Graphite/int. Ring
-60 -41.5 / 38 80
ABOVE GROUND - STRIPPED PEBBLES SLUDGE - DRY GASEOUS CIH LOW TEMP. G VN0 SPS CLHG Ab-II Aa-I
GLOBE PLUG
200 200 50
B8-Gr.8
150 # RF
2723
15,9 13.3
-46/38 100
ABOVE GROUND - CHLORINATION LIQUID EDC LOW TEMP. - LUBE OIL FILTERED LOW PRESSURE V V/G ELCL OIFL Aa-I Ab-I
GATE GLOBE
B7 - 2H Hot Galvanized
150 # RF
LD Spiral wound Graphite/316/int. Ring
15,9 FV / 13.3
-41.5 / 38 100
ABOVE GROUND - ANTI-FOAM LP - EMULSIFIER LP - REAGENT 2 - REACTIVE MASTER BATCH LP - REAGENT 1 LP - INHIBITOR LP - LATEX LP - PEBBLES HP - Na2C03 10% (Carbonate de sodium) - EXHAUST AIR LATEX PVC-E/S PVC-E PVC-E PVC-E PVC-E PVC-E PVC-E PVC-E PVC-E PVC-E AFML EMLL RG2 RMBL RG1L INHL LXL PEBH SA1E AEXL Bv-III Ab-II Ab-II V-V V-V Ab-II Ab-II Aa-I Ab-II Aa-I
B8-Gr.8
2724
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
4/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
2725
150 # RF
Tanged Graphite
15,9 11.8
-41.5 / 38 160
GATE GLOBE
300 300
150 # RF
LD Spiral wound Graphite/316/int. Ring
ABOVE GROUND - LP INITIATOR - ALKALINE PURE CONDENSATE - LP ANTIOXIDANT - LP POTASSIUM IODIDE - LP PVC SLURRY - VCM GAS 10 BAR - MP PVC SLURRY - FLOCULENT AGENT SOLUTION - BIOCIDE PVC-S M PVC-S PVC-S PVC-S PVC-S PVC-S W PVC-U X17L CDAP AX4 KI4 SYLP VCG2 SYMP X9S BIOC Aa-I Aa-I Ab-II Ab-II Ab-I Aa-I Aa-I V-V Ab-II
BALL GLOBE PLUG Full Bore (on SYLP, VCG2 & SYMP)
2726
150 # RF
LD Spiral wound Graphite/316/int. Ring
15,9 11.8 FV
ABOVE GROUND - NaOH 23% COOLED (*) - NaOH 50% HOT (*) - NaOH 50% COOLED (*) - NaOH 20% (*) - ABSORBENT AGENT LG G M G M PVC-S SC3C SC5H SC5C SC2C AB1 Aa-I Aa-I Aa-I Aa-I Aa-I
2727
B7 - 2H Hot Galvanized
2728
150 # RF
LD Spiral wound PTFE/316/int. Ring
15,9 14.1/FV*
-41.5 / 38 80
GLOBE PLUG
200 200
15,9 12
-41.5 / 38 150
ABOVE GROUND - ANTI-FOAM - FLOCULENT AGENT - NaCl - CHLORINATION GASEOUS EDC HIGH TEMP. - CHLORINATION LIQUID EDC HIGH TEMP. - ETHYLENE-GLYCOL DRYING RETURN - ETHYLENE-GLYCOL DRYING SUPPLY W W PVC-S V V E E ATF X9 NACL EGCH ELCH GLDR GLDS Ab-II V-V Ab-II Aa-I Aa-I Ab-II Ab-II
B7 - 2H Hot Galvanized
2730
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
5/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
150 # RF
2731
15,9 12
-41.5 / 38 150
ABOVE GROUND - H2O2 30% - H2O2 ( as 35%) - LP POLYVINYLIC ALCOHOL - LP AMMONIUM HYDROXYDE G PVC-S PVC-S PVC-S HP30 HP35 PV4 AH4 Aa-I Aa-I Ab-II Bb-III
GATE GLOBE
B8-Gr.8
2732
150 # RF
Tanged Graphite
FV*/15.9 10.5
-41.5 / 38 250
ABOVE GROUND - STEAM LP FILTERED - LP STEAM CONDENSATE FILTERED PVC-S PVC-S STLF CDLF IV IV
GATE GLOBE
B8-Gr.8
150 # RF
White Neoprene
-0,5/6 6
-41.5/80 120
ABOVE GROUND
GATE BUTTERFLY GLOBE PVC-E PVC-E PVC-S PVC-E PEBL PVCP PVCS PVCG Aa-I Ab-I Ab-II Ab-ii
600
2733
B8-Gr.8 p transport (all fluids) except fluids AD & PTA Elbow R=5xD for pneumatic transport (PVCS & PVCE fluids) 150 # RF PTFE B7 - 2H Hot Galvanized STAINLESS STEEL (SS 316L) C.A. = 0,5 mm 15,9 14.9 10 -41.5 / 38 60 150
- PEBBLES LP - E-PVC PNEUMATIC TRANSPORT - PVCS PNEUMATIC TRANSPORT - E-PVC GRAVITARY MOTION
ABOVE GROUND
2734
G PVC-S G G
X2 STHS WD X2S
150 # RF
LD Spiral wound Graphite/316/int. Ring
15,9 FV*/12.8
-41.5 / 38 120
ABOVE GROUND - FILTERED MOTHER WATER - HOT MOTHER WATER - MOTHER WATER - DIOCTYL ADIPATE - ANTIFOULING 2 AGENT PVC-S PVC-S PVC-S PVC-S PVC-S WM WMH WM1 DOA AF4 V-I V-V V-V Bv-IV V-V BALL GATE GLOBE
2735
B8-Gr.8
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
6/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
150 # RF
LD Spiral wound Graphite/316/int. Ring
-41.5 / 38 60 100
150
B7 - 2H Hot Galvanized
2737
- ATMOSPHERIC AIR - FILTERED INSTRUMENT AIR - CHILLED DEMI WATER ISU SUPPLY - CHILLED DEMI WATER ISU RETURN - FILTERED NITROGEN 10 BAR - FILTERED PLANT AIR - LOW TEMPERATURE NITROGEN
2738
15,9 14.9
500 500
2739
-0,8/6 3.5
-41.5/80 220
ABOVE GROUND - DRYER AIR - PNEUMATIC TRANSPORT AIR PVC-S PVC-S AD PTA V-II V-V
GATE BUTTERFLY
300 # RF
Spiral wound Graphite/316/int. Ring
28 FV*
-46/100 100
ABOVE GROUND - ANTI-FOAM HP - EMULSIFIER HP - REAGENT 1 HP - REACTIVE MASTER BATCH HP - INHIBITOR HP - LATEX HP - LUBE OIL FILTERED HIGH PRESSURE PVC-E PVC-E PVC-E PVC-E PVC-E PVC-E V/G AFMH EMLH RG1H RMBH INHH LXH OIFH Bv-II Ab-II V-IV V-IV Ab-II Ab-I Ab-I
B8-Gr.8
2821
2822
300 # RF
Spiral wound Graphite/316/int. Ring
29 FV* / 16.1
-41.5/195 250
ABOVE GROUND - HOT WATER - FILTERED MP STEAM - MP STEAM CONDENSATE FILTERED PVC-S PVC-E/S PVC-S WH STMF CDMF III.2 IV IV
GATE GLOBE
B8-Gr.8
300 # RF
Spiral wound Graphite/316/int. Ring
30 FV*/16.1
-41.5/60 250
ABOVE GROUND - FILTERED LIQUID VCM - HP ANTIOXIDANT - HP POTASSIUM IODIDE - VCM GAS 17 BAR - MP INITIATOR - HP PVC SLURRY PVC-S PVC-S PVC-S PVC-S PVC-S PVC-S VCMF AX16 KI16 VCG3 X17M SYHP Aa-I Ab-I Ab-I Aa-I Aa-I Ab-II
2823
PLUG GLOBE (bellows sealed) BALL (don't use for VCMF and X17M)
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
7/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
300 # RF
2824
GLOBE
150 150
B7 - 2H Hot Galvanized
300 # RF
16 4
GATE
400
2825
400 400
300 # RF
2826
20 15 12,8
ABOVE GROUND
450
2827
300 # RF
Spiral wound Graphite/316/int. Ring
25 FV*/ 25
-41.5 / 38 80
150 150
2828
41,4 39
-41.5 / 38 60
ABOVE GROUND - AMMONIUM HYDROXYDE - MP DEMI WATER - CHILLED DEMI WATER ISU HUGH PRESSURE PVC-S PVC-S/G PVC-S AH20 WDMP WDIH Bb-II V-III V-III
B8-Gr.8
2829
41,4 39
-41.5 / 38 60
ABOVE GROUND - NITROGEN 20 BARS FILTERED - NITROGEN 14 BARS PVC-S PVC-E N20 N14 V-IV V-IV
2830
300 # RF
Spiral wound Graphite/316/int. Ring
ABOVE GROUND 16/FV* -41.5 / 190 - ABSORBENT AGENT PVC-S AB2 Bv-I
GATE GLOBE
150 150
B8-Gr.8
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
8/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
2831
41,4 39
-41.5 / 38 60
GLOBE PLUG
100 100
3720
150 # RF
LD Spiral wound Graphite/Inox/int. Ring
19.6 18.9
-85/38 60
L7-Gr.4 + S3
100 100
3721
19,6 17.7
-46/38 100
ABOVE GROUND - DRY GASEOUS ClH TO FLARE - DRY LIQUID EDC LOW TEMP. (E) - DRY GASEOUS CIH LOW TEMP. - LUBE OIL UNFILTERED LOW PRESSURE V V V V/G CLHF ELLD CLHG OIUL Aa-I Aa-I Aa-I Ab-I
GATE GLOBE
150 # RF
3723
ABOVE GROUND
(LOW EMISSION)
V V G
500
-41.5/38 60 100
ABOVE GROUND
3727
treated
- INSTRUMENT AIR - PLANT AIR - NITROGEN 3 BAR - NITROGEN 10 BAR - BLOWN AIR FOR SAND FILTER - WET PLANT AIR
G G V G U U
400
3728
19,6 -0,1/19.6
-41.5/38 80
ABOVE GROUND - SPRINKLERS SYSTEM - POTABLE WATER - EXHAUST AIR G G PVC-E WFS WP AEX V-IV V-V V-V
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
9/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
3729
150 # RF
LD Spiral wound PTFE/316/int. Ring
19,6 18.9
-41.5 / 38 60
200 200
3730
150 # RF
LD Spiral wound PTFE/316/int. Ring
9 FV*/9
-41.5 120
ABOVE GROUND - Cl2 GASEOUS DRY HIGH PRESSURE - CL2 GASEOUS DRY LOW PRESSURE M/V M CLDH CLDL Aa-I Aa-I
150 # RF
3731
19,6 FV/15.8
-41.5 / 38 150
ABOVE GROUND - PROCESS VACUUM - INITIAL VACUUM - CONTAMINATED WATER - NATURAL DEGASSING PVC-S PVC-S PVC-S PVC-S VACF VACI CVC VCG1 Aa-I Aa-I Aa-I Aa-I
3732
150 # RF
LD Spiral wound Graphite/316/int. Ring
ABOVE GROUND - VENT TO ATMOSPHERE PVC UNIT - ALKALINE HYDROGENATED CONDENSATE PVC-S M ATMP CDAH Aa-I Ba-II
500 500 80
3734
150 # RF
LD Spiral wound Graphite/316/int. Ring
19,6 12.1/FV*
-41.5/38 250
500 500
3735
19,6 14.6
-41.5/38 180
ABOVE GROUND - BOILER BLOW DOWN PURGE - PROCESS WATER (X) G V BBDP WX IV IV
GLOBE GATE
3737
19,6 19.2
-41.5/38 50 - AMMONIA
GATE GLOBE
80 80
3738
19,6 17.7
100 100
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
10/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
3739
19,6 17.7
-41.5/38 100
ABOVE GROUND - FIRE WATER - DIGESTER BLOWN AIR - SANITARY WATER G W U WF DBA WSY V-IV V-V V-V
150 # RF
LD Spiral wound Graphite/316/int. Ring
FV / 19.6 12.1
-41.5/38 250
ABOVE GROUND - STEAM LP 2,5barg - LOW PRESSURE STEAM CONDENSATE - RAW WATER HEATED - ATMOSPHERIC STEAM CONDENSATE - WASTE WATER PVC - HOT NITROGEN - WATER BUILDING HEATING SUPPLY - WATER BUILDING HEATING RETURN G G U V G V U U STLP CDLP WRH CDAT WWP NH WBHS WBHR IV IV IV IV V-I V-IV IV (*) IV (*)
3740
treated
3741
10 10 8
-41.5/38 60 80
UNDERGROUND
- COOLING WATER RETURN (UNDERGROUND) - COOLING WATER SUPPLY (UNDERGROUND) - RAW WATER UNDERGROUND - TREATED WATER - WASTE WATER UTILITY (Underground)
G G G U U
150 # RF
LD Spiral wound Graphite/316/ int. Ring
10 10 / FV
-41.5 / 38 100
ABOVE GROUND
3742
treated
- COOLING WATER RETURN - COOLING WATER SUPPLY - CHILLED WATER RETURN - CHILLED WATER SUPPLY - RAW WATER ABOVEGROUND - COOLING WATER PURGE - WASTE WATER UTILITY - TREATED WASTE WATER
G G M M G G G W
1700
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
11/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg)
19,6 FV/12.1 0.5
SERVICE Unit
T (C)
-46 / 38 155/210 530 (note 3)
BLOCK VALVE
Dia.max
Type
(DN)
150 # RF
LD Spiral wound Graphite/316/ int. Ring
ABOVE GROUND - NaOH 23% (or < 20%) (*) - ORGANIC VAPOUR (E) - DRY LIQUID EDC (C,X,E) - DRY GASEOUS EDC (E) - RECYCLED EDC - DRY ORGANIC LIQUID (E) - HOT VENT GAS TO FLARE OR INCINERATION - MOIST GASEOUS EDC (X) - MOIST LIQUID EDC (X) - FLARE CONDENSATE - CHEMICAL SEWER - DRY ORGANIC VENT GAS - MOIST ORGANIC VENT GAS (X) - FLARE VENT - DILUTED NaOH - DRAIN - COMMON WASTE WATER V V V V V V V V V V V V V G V V W SC2V VOE ELD EGED ELR LOE VGH EGX ELX LOF LOSW VGD VGX FL SC0C LOD WWC Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I V-V
900 200 800 800 800 600 200 900 400 300 100 100 250 250 400 150 150 400
See note 3
3743
3744
19,6 19.2
-41.5 / 38 50
ABOVE GROUND - SLUDGES SOLUTION - PCT PVCS - BIOTREATMENT SLUDGE W W SLSW SLB Ab-II V-V
3745
19,6 17.7
BALL
300 300
3746
19,6 18.9
-41.5 / 38 60
600 600
3747
150 # RF
LD Spiral wound PTFE/316/int. Ring
GATE BUTTERFLY
250 250
3748
19,6 18.9
-41.5 / 38 60
ABOVE GROUND - ETHYLENE-GLYCOL AQUEOUS SOL. SUPPLY - ETHYLENE-GLYCOL AQUEOUS SOL. RETURN PVC-S PVC-S GLYS GLYR Ab-II Ab-II
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
12/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
3749
19,6 17.7
300 300
3750
150 # RF
LD Spiral wound PTFE/316/int. Ring
19,6 18.9
200 200
3751
19,6 18.3
-30/38 80
GATE GLOBE
100 100
3752
ABOVE GROUND FV*/6 -41.5 / 160 - H2 ELECTROLYSIS 40C - HYDROGEN MEDIUM PRESSURE M M H240 H2MP Ba-II Ba-II
3753
8 8
-41.5 / 38 100
UNDERGROUND - POTENTIALLY CONTAMINATED WATER CIVIL NETWORK - COMMON WASTE WATER (Underground) - WASTE WATER PVC-S (Underground) G U S POC WWCU WWPU V-V V-V V-V
3820
300 # RF
Spiral wound Graphite/316/int. Ring
51.1 FV*/46.6
ABOVE GROUND V CLHL Aa-I GLOBE (bellows Hastelloy) Eurochlore Design GATE GLOBE BUTTERFLY
200
3821
300 # RF
Spiral wound PTFE/316/int. Ring
FV*/25
750 750
300 # RF
Spiral wound Graphite/316/int. Ring
FV*/51.1 38.5
-41.5 / 38 330
ABOVE GROUND - INTERNAL FEED WATER FOR V UNIT - STEAM HP 30barg - HP STEAM CONDENSATE FROM X - HIGH PRESSURE STEAM FROM X - HP STEAM CONDENSATE V G V V G WFEV STHP CDX STX CDHP III.2 III.1 III.1 III.2 (*) II.2 (*) GATE GLOBE
3824
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
13/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
300 # RF
3825
ABOVE GROUND 28 FV* -46 / 100 60 - HIGH PRESSURE VCM V VCMH Aa-I 150 GLOBE PLUG 150
36 30 14,1 FV*
ABOVE GROUND
PLUG GATE GLOBE V V V V V V V W W V V/G EGPD EGXH ELP GR LOP VOP CLHX SLS SLV VOX OIUH Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Ab-II Ab-II Aa-I Ab-I GATE GLOBE V FRH V-III
750
3826
- DRY GASEOUS EDC FURNACE INLET - HOT GASEOUS EDC FROM OXY REACTOR - LIQUID EDC TO CRACKING - RECYCLED GAS (X) - ORGANIC LIQUID EDC+VCM+HCL COND. (P) - ORGANIC VAP. DOWNS. CRACKING QUENCH - GASEOUS HOT ClH OXY - SLUDGES ex PVCS (PRESS FILTER FEED) - SLUDGES ex VCM (PRESS FILTER FEED) - ORGANIC VAPOUR RD OXY REACTOR - LUBE OIL UNFILTERED HIGH PRESSURE LOW TEMPERATURE CARBON STEEL C.A. = 1,5 mm 25 FV* -46/180 -46/50 - HOT FRIGO FLUID ABOVE GROUND
600 600 600 450 300 500 300 150 150 600 100 300 300
3827
300 # RF
Spiral wound PTFE/316/int. Ring
300 # RF
3828
ABOVE GROUND - STEAM MP 10 barg - MEDIUM PRESSURE STEAM CONDENSATE - HOT MP DEMIN WATER - STEAM MP SUPERHEATED G G G U STMP CDMP WDMH SSMP IV IV III.1 III.1
GATE GLOBE
300 # RF
3829
51,1 46.6 44
ABOVE GROUND
200
200 150
300 # RF
3830
ABOVE GROUND 19/FV -41.5 / 95 - VCM GAS 19 BAR PVC-S VCG4 Aa-I
PLUG GLOBE
300 300
(LOW EMISSION)
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
14/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
3831
300 # RF
Spiral wound Graphite/316/int. Ring
15 / FV* 15
150 150
3832
300 # RF
Spiral wound Graphite/316/int. Ring
51,1 FV*/46.2
GLOBE GATE
300 300
3833
300 # RF
Spiral wound Graphite/316/int. Ring
25 24
-41.5 / 80 120
300 300
300 # RF
3834
51,1 FV/47.3
300 300
(LOW EMISSION)
4743
150 # RF
Spiral wound Graphite/SS UNS 31803/int. Ring
FV* / 6
-41.5 / 180
ABOVE GROUND
800
EDC LIQUID
ELDE
Aa-I
GATE
800
150 # RF PTFE
5721
17.6 FV*/14.6
-30 / 38 100/180
ABOVE GROUND
- MOIST AND ACID GASEOUS EDC - MOIST AND ACID LIQUID EDC - ACID WATER FROM X QUENCH - ACID VENT FROM X QUENCH - WASTE WATER SOVOX (*)
V V V V M
PLUG BUTTERFLY (PTFE lined) BALL DIAPHRAGM (*) - protective shield on all flanges
450
5820
51.1 40 FV*/15
-41.5 60 -46/85
ABOVE GROUND
250
100 250
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
15/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
20 FV*/18.4
-41.5 / 38 80
ABOVE GROUND - ETHYL CHLOROFORMATE - H2O2 REACTOR (as 35%) - NaCl REACTOR - NaOH 20% REACTOR - INITIATOR REACTOR - NITROGEN REACTOR - ISU DEGASSING REACTOR PVC-S PVC-S PVC-S PVC-S PVC-S PVC-S PVC-S X16 HPR NAR SCR X17R N8R VTR Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I Aa-I
PLUG
6720
treated
6722
150 # RF
Spiral wound Graphite/Monel/int. Ring
15 15
150 150
7826
300 # RF
Spiral wound PTFE/Titanium/int. Ring
TITANIUM C.A. = 0 mm
ABOVE GROUND 14.1 275 HOT GASEOUS EDC FROM OXY REACTOR V EGXX Aa-I GLOBE 400 400
B8-Gr.8
10
90
ABOVE GROUND - BIOLOGICAL SLUDGES SOLUTION - SLUDGES SOLUTION - PCT CVM - SLUDGES ex UTILITIES - SULFATED BRINE PURGE - BRINE PURGE - CLARIFIED BRINE - SAND FILTRATED BRINE - RAW BRINE - BRINE FROM BACK WASHING - DEPLETED DECHLORINATED BRINE - DILUTED BRINE - ISU WASTE WATER - Na2CO3 6% (Carbonate de sodium) - DEPLETED LOW CHLORINATED BRINE OUTDOOR - BRINE SUPER EPURATED 1 OUTDOOR W W M/G M G M M M M M M PVC-S M M M SLBW SLVW SLG BRPS BRP B2 B3 B1 B12 B7 B11 WWI SA10 B6E BSP1 Vb-V (**) Ab-II (**) Ab-II Ab-II Ab-II Ab-II (**) Ab-II (**) Ab-II Ab-II (**) Ab-II (**) Ab-II (**) Ab-II (**) Ab-II Ab-II Vb-V (**)
500 150 150 100 80 100 300 300 500 200 350 150 100 100 250 300 600 600 100
8120
3 3
8121
-0,2 2
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
16/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
8122
6 9
-10.0 / 50 95
ABOVE GROUND - ALKALINE SOLUTION IN PP PIPE (D) - MOIST HYDROGEN CHLORIDE - PHOSPHORIC ACID - DEGASSING ISU V V W PVC-S ALKP HCLP SPA VT Ab-II (**) Aa-I Aa-I (**) Aa-I
8123
ABOVE GROUND 8,5 -40 / 90 - ALKALINE SOLUTION IN FRP (D) - ACID SOLUTION IN DERAKANE 470 PIPE - HCL VENT GAS - HCl 20% (*) V V V G ALKD HCLD HCLV HCL2 Ab-II (**) Aa-I (**) Aa-I Aa-I
150 # RF EPDM
-0,3 8
60 60
ABOVE GROUND - H2SO4 55% (48% to 75%) (*) - CL2 WET COOLED - VENT DISCHARGE TO ATMOSPHERE G&M M M SAL (*) CLWC VA Aa-I (**) Aa-I (**) Vb-V (**)
8124
BALL BUTTERFLY DIAPHRAGM (on CLWC) PLUG (*) - protective shield on all flanges
8125
95 60
ABOVE GROUND - CHLORINATED CONDENSATE - ANOLYTE (*) - HCl 20% at 90C (*) - CL2 DRY COOLED M M M M CDCL BAN HCLH CLDC Aa-I Aa-I (**) Aa-I (**) Aa-I
150 # RF EPDM
ABOVE GROUND FV* /10 -10/ 85 - FeCl3 SOLUTION - DEPLETED LOW CHLORINATED BRINE - BRINE SUPER EPURATED 1 - ANTHRACITE FILTRATED BRINE - H2SO4 96-98% (*) - BIODISPERSANT W M M M M PVC-U X8S B6 BSP1 B4 SAH (*) BIOD Ab-II (**) Ab-II Vb-V (**) Ab-II (**) Ab-II Ab-II
8126
8127
-0.1 / 8 10
95 85
ABOVE GROUND
- Ix REGENERATION FLUID - NaOH 32% HOT / CATHOLYTE (*) - NaOH (M) 20% (*)
M M M
RF SC3H SC4C
500
300 500 80
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
17/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg) T (C) SERVICE Unit
Piping cat. & group acc. to PB 03-585-03 / 10-57303 (5)(*) / SN 55082(5)(**)
BLOCK VALVE
Dia.max
Type
(DN)
8128
0,5 -0,3
700 700
8129
-0.1 0,5
5 95
600 600
8130
6,4 FV
95 95
ABOVE GROUND - CL2 VACUUM HOT - ANOLYTE VACUUM (*) M M CLVH BANV Aa-I (**) Aa-I (**)
BUTTERFLY PLUG BALL DIAPHRAGM (on CLWC) (*) - protective shield on all flanges
8131
200 200
150 # RF EPDM
ABOVE GROUND -0,3 / 10 60 - DEMINERALIZED WATER (FOR EMC002/SMC001) - PLANT AIR TO TMC010 & TMC011 - HYPOCHLORITE (*) - ANTISCALE & CORROSION INHIBITOR M M M G WDP APP HYPO CORR V-V V-V Vb-V (**) B-III (**)
8133
400 25 25 400 40
8134
200 200
8135
ABOVE GROUND FV/6 95 - WASTE WATER WITHOUT ORGANIC M WWWO Vb-V (**)
80 80
Project N - Unit
Doc. Type
Code
Serial N
Rev.
9631U-G
JSD
1300
0021
page
3
18/18
IKRA PROJECT NIJNI NOVGOROD INTEGRATED VINYLS PLANT PIPING CLASSES SUMMARY
Code fluid RATING / FACE CLASS GASKET BOLTING CORROSION ALLOWANCE MATERIAL DESIGN CONDITIONS P (barg)
3 10 0,5
SERVICE Unit
T (C)
60 50 70
BLOCK VALVE
Dia.max
Type
(DN)
9120
UNDERGROUND - CONTAMINATED RAIN WATER/CHEMICAL SEWER - POTABLE WATER UNDERGROUND - SLUDGES UNDERGROUND V G M CRD WPU SLGU Ab-II (**) Vb-V Ab-II (**)
BALL BUTTERFLY
9121
PP C.A. = 0 mm
GATE
300 300
9122
PVC-U CA = 0mm
300 150
Notes :
- Minimum design temperature due to site conditions is minus 41.5C unless more stringent conditions indicated in column Design Temperature. - * after FV means that Full Vacuum conditions appear occasionally (start-up, shut down, etc), not in permanent service conditions. - All ball valves are ball valve full bore type excepted when "reduce bore" is mentioned in column "BLOCK VALVE" . (1) - shall be confirmed later (2) - Electrical tracing on emergency power required for outdoor lines, maintained temperature = 5C, (3) - Design condition 0.5 barg/530C is exceptional condition for VGH fluid (decocking). Extremely rare situation, only if no liquid in Vessel (Maximum 2 times per year during 15 minuts and 10 hours over 20 years) - Protection by means of ESD. (4) - Ball Valves shall have Orifice in ball for depressurisation (5) - Piping class rules under PB 03-585-03 regulation are all metallic piping classes except 2732; 2822; 3735; 3740; 3824; 3828; under PB 10-573-03 regulation. Plastic; GRP & Composite piping classes are under civil norm SN 550-82. (6) - Upset conditions at BVP012 outlet = 12.8 bar g / 500C.