Simpro 100 Manual

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SIEMENS

SIMPR0-100
Motor Protection Relay
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SIMPR0-100
Motor Protection Relay
Page
Induction Motor
3 Protection
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Metering & Monitoring
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Fault Reporting
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11 Front-Panel Features
1n1nm1 M
Major Features and
Benefits
The SIMPR0-100 Relay
provides complete induction
motor protection combined with
innovative monitoring, reporting,
metering, and control
capabilities.
Optional internal or external
RTD modules, optional voltage
based protection and metering
functions, and standard
Modbus communications make
the SIMPR0-100 Relay the
ideal choice for monitoring and
protecting your induction
motors.
c: Load Profiling function tracks motor loading and use, storing
quantities every 15 minutes for up to 4 days.
l: Event Reports and Sequential Events Recorder reports
decrease down time after faults.
Ii Motor Start Reports and Motor Start Trend data support
maintenance by indicating load problems early.
Accura Motor Protection with
Innovative Motor-Starting Analysis
Z Siemens SIMPR0-100- 1999

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Induction Motor Protection
Motor Thermal Protection
The SIMPR0-100 Relay
provides locked rotor, running
overload, and negative
sequence current unbalance
protection using a patented
thermal model. The thermal
element accurately tracks the
heating effects of load current
and unbalance current while the
motor is accelerating and
running. You can choose from
three simple setting methods:
Motor Nameplate Ratings
45 Standard Thermal Limit
Curves
Custom Curve Fitting
For simple effective protection,
enter the motor nameplate
ratings for Full Load Current,
Locked Rotor Current, Hot Stall
Limit Time, and Motor Service
Factor. To have the relay
emulate existing motor
protection, select the
appropriate thermal limit curve
from 45 standard curves. If your
motor requires more complex
protection, build your own
customized thermal limit curve
by entering points to define the
curve.
Optional internal or external
RTD monitoring inputs extend
the thermal protection to include
direct temperature
measurement to protect motor
windings as well as motor and
load bearings. Stopped motors
can cool much more slowly due
to loss of coolant or airflow. The
relay learns the cooling time
constant of the stopped motor
when you connect the relay to
monitor stator winding RTD
temperatures. Enable this
feature to use the learned value
to accurately track cooling when
the motor is stopped.
Short Circuit Tripping
Phase, negative-sequence,
residual, and neutral/ground
overcurrent elements allow the
SIMPR0-100 Relay to detect
cable and motor shor circuit
faults. The relay includes:
Two phase overcurrent
elements
Two residual overcurrent
elements
Two neutral/ground
overcurrent elements
One negative-sequence
overcurrent element
Set the relay to trip
instantaneously or with a
definite time-delay for short
circuit conditions. You can
easily disable the phase
overcurrent elements for
applications that use fused
contactors.
Load-Loss, Load-Jam,
and Frequent Starting
Protection
The SIMPR0-1 00 Relay offers
tripping for load-jam and load
loss conditions. Load-loss
detection provides an alarm and
a trip when the condition is
detected. Load-jam protection
trips the motor quickly to
prevent overheating from stall
conditions. The relay provides
SIMPR0-100
Motor Protection Relay
SIMPR0-100
PN WR0BR
lBR0BR URClDD
46 Unbalance Current
41 Phase Reversal
49 Motor Thermal
50 Phase Overcurrent
SON Neutral and Ground
Overcurrent
500 Negative-Sequence
Overcurrent
66 Starts/Hour, Time
Between Starts Load
Jam, Load Loss
frequent starting protection
using sellable starts-per-hour
and minimum time between
starts protection functions. The
relay stores motor starting and
thermal data in nonvolatile
memory to prevent motor
damage due to overheating
caused by frequent starts, even
if relay power is removed.
Unbalance Current and
Phase Reversal
Protection
In addition to the thermal
element, the SIMPR0-100
Relay provides an unbalance
current element which trips in
the event of a motor single
phasing condition or for heavy
current unbalance. The relay
c0m0RlNBm0
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27 Undervoltage
37 Underpower
55 Power Factor
59 Overoltage
81 Over- and
Underfrequency
phase reversal protection
detects the motor phase
rotation and trips afer a time
delay, if the phase rotation is
incorrect. The SIMPR0-100
Relay provides this protection
even if phase voltages are not
available.
Voltage-Based Protection
Elements
The SIMPR0-100 Relay offers
optional voltage inputs that you
can configure in four different
ways, including:
One phase-to-phase voltage
One phase-to-neutral voltage
Open-delta voltages
Four-wire wye voltages
When one or more voltages are
connected to the relay, it
provides a number of added
motor protection and metering
functions, including:
Over/under voltage
Over/under frequency
Underpower
Reactive power
Power factor elements
Siemens SIMPR0-100- 1999
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SIMPR0-100
Motor Protection Relay
Functional Descri tion
Six Programmable
Contact Inputs
Optional
Voltage Input
Z1lO o1 OO b1
O 1
bl
Load Jam
Load Loss
Up to `` Internal or
||
1< Remote RTD
Event R
1otor
Load
Motor Start Reports and
Trends
When an induction motor starts,
its rotor and windings can store
heat at a rate over 100 times as
high as under balanced load
conditions. The SIMPR0-100
Relay provides an unmatched
view of the motor performance
during the critical starting cycle.
Every time the protected motor
starts, the relay stores a 60-
second report detailing:
Motor currents
Optional voltages
Thermal model results
In addition, the relay calculates
the accelerating time in seconds
and records the maximum
current magnitude and
minimum voltage magnitude
seen during the start. The relay
stores the five latest start
reports in nonvolatile memory.
The relay also helps you spot
trends in starting performance
by maintaining the 18 most
recent 30-day averages of start
report data.
Opto 12 HLnputs,
p|usonecontact(speedswtch, etc.)
Siemens SIMPR0-100- 1999

' Battery-Backed Clock_'*


; ________ _________________________________________________________________________
_
Load Profile
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/ Sequential
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Event
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Internal or External RTD
Module
The SIMPR0-100 Relay is
available with an optional
internal resistance temperature
device module that monitors up
to 11 RTDs. The relay offers
thermal trips and alarms,
thermal model biasing, RTD
open or short alarms, and
temperature measurement
when equipped with RTD inputs.
Configure each input to use any
of four sensor types (Pt1 00,
Ni100, Ni120, or Cu10).
Settings also define the sensor
locations: Motor Windings,
Motor or Load Bearings,
k 00m8I8|S
8 U8|
Ambient Air, and Other for
uncategorized applications.
As a separate option, you may
purchase an external RTD
module, the SIMPR0-100
External RTD Module, that
monitors up to 12 sensors and a
single contact at the motor. This
remote device sends data to the
relay through a tough, flexible,
optical fiber, that is routed back
to the Motor Control Center,
providing complete electrical
isolation between the RTDs and
the relay. The external module
improves measuring accuracy
by shortening lead runs,
reducing both lead resistance
and electrical noise.
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Meterin & Monitorin
Current- &Voltage-Based
Metering Functions
The SIMPR0-100 Relay
provides accurate RMS and
fundamental frequency metering
for input currents, optional
voltages, and temperature
measurement for optional
RTDs. View phase, neutral,
residual, negative-sequence,
and unbalance current
magnitudes using the bright
front-panel display. When
equipped with voltage inputs,
the relay provides additional
meter quantities, including:
Phase, residual, and
negative-sequence voltage
Real, reactive, and apparent
power (kW, kVAR, kVA)
Real, reactive, and apparent
energy (kWhr, kVARhr,
kVAhr)
Frequency, power factor, and
real power in horsepower
When you select internal or
external RTD inputs, the relay
reports temperatures of the
individual RTDs and their
locations. These values are also
available using the front-panel
menus or serial port
commands.
SIMPRO-PC Sofare
The SIMPR0-100 Relay is
supported by a PC-based
software package, SIMPRO-PC.
The software package provides
a convenient way to:
Create relay settings for a
new installation using the
software's setting entry
panels. Use the software to
create settings for the
protection elements, relay
serial ports, sequential events
recorder function, and
Modbus User Map. The
screen capture below shows
the setting entry screen.
Store settings in a file on your
PC. Create valid setting files
in the comfort of your office.
Analog Output
The SIMPR0-100 Relay ofers
an analog output to operate a
remote panel meter or as an
input to your plant's distributed
control system. Configure the
output to operate in the range
0-1 mA, 0-20 mA, or 4-20 mA.
The relay outputs a de current
signal proportional to your
choice of the following:
Percent of full load current
Percent of motor thermal
capacity used
Winding or bearing RTD
temperature
Average or maximum phase
current
Deploy setting files on
diskette. Load settings into
individual relays using
portable setting files.
Download relay settings with
complete accuracy. Quick,
secure settings transfer
saves time and improves the
accuracy of relay setting
entry. The software range
checks all the settings as
they are entered to ensure
that the relay will accept them
at download time. As you
download, the relay and
software apply CRC-16
validation to each block of
transmitted data to ensure
the integrity of the transferred
settings.
SJMPR0-100
Motor Protection Relay
Motor Monitoring &
Statistics
The SIMPR0-100 Relay records
a variety of data for your motor
maintenance program.
Information saved by the motor
statistics function includes:
Time running and stopped
Total MWhr
Number of starts
Average and peak starting
time and current
Average and peak running
current and power
Average and peak RTD
temperatures
Learned motor parameters
Protection element alarm and
trip counts
Leverage your engineering
investment. Quickly create
new settings files based on
existing schemes. Use
identical control and
Load Profiling
Every 15 minutes, the relay
automatically records a number
of measured quantities. Every
SIMPR0-100 Relay records the
following quantities:
Phase and neutral current
magnitudes
% Thermal Capacity
% Current Unbalance
System frequency
When RTD inputs are included,
the relay automatically adds the
temperatures of the hottest
winding, hottest bearing, and
ambient RTDs.
When the voltage option is
specified, the relay also
records:
Phase-to-phase voltage
magnitudes
Real power magnitude
Reactive power magnitude
Apparent power magnitude
Load profile information is
maintained in a nonvolatile
buffer sized to allow 34 or 48
days of data storage.
communication settings for
many relays, modifying only
those protection settings
necessary to tailor the relay
for the specific motor.
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SIMPR0-100
Motor Protection Relay
Functions
Front-Panel Targets &
Messages
Each time the SIMPR0-100
Relay trips, it lights one or more
of six front-panel target LEOs.
The relay automatically
determines the type of trip and
displays it on the front-panel
display. Trip type messages
include:
Thermal and Locked Rotor
Trips
Load-Loss and Load-Jam
Trips
Unbalance Current Trips
Phase and Ground Fault
Trips
RTO Trips
In addition to illuminating for
trips, Thermal Overload,
Unbalance, Load Loss, and
Voltage front-panel LEOs flash
when their respective alarm
conditions pick up.
Event Summaries
The SIMPR0-100 Relay
captures a 15-cycle event report
and creates an event summary
whenever the relay trips and in
response to user programmable
conditions. View the summary
using the front panel. Event
summaries contain:
Event number, date, and time
Trip type
System frequency
% Thermal Capacity used
% Unbalance Current
1
Magnitudes of the phase,
neutral, negative-sequence,
and residual currents
Temperatures of the hottest
winding, bearing, ambient,
and other RTOs
Magnitudes of the phase-to
phase voltages
Magnitudes of the real and
reactive powers and power
factor
The relay saves the 14 most
recent event reports and event
summaries in nonvolatile
memory so the information is
SIMPR0-1 Motor Protection Rela Guideform S ecification
Motor protection shall be
provided by a microprocessor
based relay equipped with the
following protection functions:
Motor thermal model
accounting for phase and
negative-sequence current
heating during starting and
running states; sellable
motor-stopped cooling time
constant shall be provided
Phase, neutral, and negative
sequence overcurrent
elements for short circuit fault
detection
Unbalance current, phase
reversal, load-loss, and load
jam detection
Starts-per-hour and minimum
time between starts limit
protection
the following protection
elements:
over/undervoltage
over/underfrequency
underpower
reactive power
power factor
The relay shall be available with
11 internal RTO inputs or with
12 RTD inputs in an external
module. When included, the
external module shall send RTD
temperatures and one contact
input status to the relay using
an optical fiber with a range not
less than 400 m. The RTO
types shall be individually field
selected from four supported
types. RTO inputs shall provide
the following:
When voltage inputs are
Thermal model biasing
specified, the relay shall provide
Temperature alarm and trip
RTD open or short indication
^^OOC.^GG |QQQ
The relay shall provide the
following monitoring and
reporting functions:
Fault summaries showing
faulted motor type and
conditions
Event reports containing 15
cycles of oscillographic data
with 16 samples/cycle
resolution
Sequential Events Recorder
report showing the last 512
input, output, and element
transitions
Motor start reports showing
the currents and thermal
estimate every 5 cycles
during the first 60 seconds of
the motor start
Motor start trending showing
acceleration time, maximum
current, and maximum
thermal estimate averages for
each of the past eighteen
30-day periods
retained even if relay power is
removed.
Full-length event reports contain
the event summary data, plus
15 cycles of detailed current,
voltage, protection element,
input and output data, shown on
a quarter-cycle or sixteenth
cycle basis. Review event data
as a text-based report or in
oscillographic format.
Sequential Events
Recorder (SER)
In addition to storing event
summaries and full-length
reports, the SIMPR0-100 Relay
tracks the pickup and dropout of
protection elements, contact
inputs, and contact outputs that
you select. The date and time of
each transition is available in a
Sequential Events Recorder
(SER) report that you can
download using your PC. This
chronological report helps you
determine the order and cause
of events and assists in
troubleshooting.
Load profiling that records up
to 17 values every 15 minutes
for 34 or 48 days
Motor Operating Statistics
report
These data shall be available
from front- and rear-panel serial
ports using a PC, terminal
emulation software, and a serial
cable. For integration purposes,
Modbus protocol shall be
supported at the relay rear
panel port.
The relay shall have an
operating temperature range of
-40C to +85C and a power
supply input operating voltage
range of 20-250 20% Vdc or
95-240 10% Vac. The relay
front panel shall meet the
requirements of NEMA12/IP54.
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SIMPR0-100
Motor Protection Relay
Wirin
Start Stop
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120/240

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SIMPR0-100
Motor Protection Relay
Selection and Orderin Data

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Detailed S ecifications continued
l9D09f0 el9y |09lUf0S UDClDDS [CDDlDU00j
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inputs.
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Current MetefiDg:
Demand Current Metering:
Optional Voltage Metering:
Optional Power Metering:
<1 %, Full Scale
<1 %, ul| Scale
<1%, Full Scale
<1 %, Full Scale
Optional Power Factor Metering: 4%, Full Scale
Optional Frequency Metering: 0.02 Hz
Optional kW, kVa, kVAR Demand:< 1%, Full Scale
PD9lDg LU|Ul
Single Analog Current Output
Settable Range:
Max Load:
Error:
Select From:
0-1 mA
0-20 mA
4-20 mA
8 k or 400 ohms
<1%, Full Scale
%FLA, %Thermal Cap, Hottest RTD,
Avg phase current, Max phase current
LlDD9l 09lUf0S UDCl|DDS
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Nominal Voltage: 0 -300 Vac
Four-Wire Wye or Open-Delta
Voltages Burden: <2 VAa|300
Measuring Error: <1 %, Full Scale
LV0f~UR00ODll9g0 cl0m0Rl8
Setting Range: 1-300 Vac
Two Phase Overvoltage Elements
Two Phase Undervoltage Elements
One Residual Overvoltage Element
DW0f 9ClDf cl0m0Rl
Alarm and Trip Levels
Setting Range:
Time Delays:
Measuring Error:
0BCl|V0 DW0f cl0m0Dl
Alarm and Trip Levels
Setting Range:
Time Delays:
Measuring Error:
UD00fDW0f cl0m0Dl
Alarm and Trip Levels
Setting Range:
Time Delays:
Measuring Error:
0.05-0.99 pf
0.00-400.00 s
4%
30-2000 VAR, 5 A tap
6-400 VAR, 1 A tap
0.00-400.00 s
1 %, Full Scale
30-2000 W, 5 A tap
6 -400 W, 1 A tap
0.00-400.00 s
1 %, Full Scale
SJMPR0-100
Motor Protection Relay
0lBCl
Sll-Wtt0 Contact Inputs, Programmable UDC|DD
LD0l9Cl Ull8
1 Trip Contact, 3 Programmable Contacts, Relay Self-Test Alarm
Form C CDD!aLts
Make/Carry/Interrupt Ratings
Make: 30 A
Carry:
6 A
Interrupt:
0f9l DflS
Front-Panel
EJA-232 Port:
ASCII text communication
Rear Panel
ASCII EIA-232 port:
Or Modbus EIA-485 port:
EIA-485 port isolation:
0 R|0R b000RlS
Three Setable Levels
8 A Resistive @ 250 Vac
0.75 A, UR 40 ms @ 24 Vdc
0.50 A, UR 40 ms @ 48 Vdc
0.30 A, UR 40 ms @125 Vdc
0.20 A, UR 40 ms @250 Vdc
300 -19200 baud
300 -19200 baud
300 -19200 baud
500 v
Setting Range: 20.00-70.00 H2
Time Delays: 0.00 -400.00 s
Error: <0.02 H2
Ll|D0B Dl0fR9 H1 RUl8
11 Interal RTD Inputs
Monitor Winding, Bearing, Ambient, or Other Temperatures
PT100, Ni100, Ni120, and Cu10 RTD-Types Supported, Field
SelectableS
f 9R0 Pl9fm 0m0lUf0S
Setting Range: U` 250C
Error: < 2C
Open and Short Circuit Detection
Trip Voting
Thermal Model Biasing
Motor Cooling Time Learning
LlDD9l cXl0fD9 H MD0Ul0
12 Remote RTD Inputs
Trip, Alarm, and Thermal features, as With Internal RTDs.
Up to 500 m Away Using Fiber-Optic Cable
Adds Remote Speed Switch Input
Siemens SIMPR0-100- 1999 9
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SIMPR0-100
Motor Protection Relay
Detailed S ecifications continued
0DfDg UDCDDS
rRe
4 asta1|es||R
O| 16 sa|s|
8
u1 uBl S bDuS Bsu
|eOlOD O B|t!\BDOD
0QU00\8 VBD8 S
7 LB\0S! HC-BgQO LV0D5
MDDf 8D 0DfS
LB\BS\ 1Bl1S
1BOJ1 1BDQ1D CyC!BS
LUBD\!\!BS S\OJBO BVBJy CyC!BS OUJ!DQ BDO !HUBO!B\B!y B\\BJ
BBCD S\BI1.
MDDf BR f0D0
\OJBS -OBy BVBJBQBSO\ S\BJ1!DQ OB\B \OJ BBCD O\ \DB BS\
B!QD\BBD -OBy BJ!OOS.
10 Siemens SIMPR0-100- 1999
BDgS, y0 0SS, L0HCBDDS
Rg
mr et@
MO! |

B|.
i|eoti.
LDVlODB'
LB0 MOB1 e
U|Se.
LBC\JOS\\C Ll5CDfgC'
1BO!O |BUBDC DRUDl1j`
BS\ IBDS!BDUJS\.
UIQB V!\DS\BDO.
KV UU!SB`
NBQDB\!C 1!B!O UHUD!\j.
V!DJB\!OD
1DOUJBDCB`
1BSODSB`
DOCK BDO UH.
UH.
DOCK V!\DS\BDO.
DOCK 1BSODSB.
B!SH!C.
L0fCBDDS
~
4
~
ba|b
bO
s2
Zb
Z 5 |
-2-J U9
|E6-2- U
|E0bd-Z- . U
|EZb ! .
|E0-Z 1U91, LBVB!
|E2b-ZZ-7 . 1Ud9, LOV 4
1L- . JA
tL Z-2Z- .
1L-~ , [BVB! 4
tL 7-77-4 . 7,1BVB! 4
!1L7-77-
111 L.
!1' 7- `
1T -4- ` , LBVB!
!1'7-7-
L!BSS
L!BSS 7
!1' 7-7-7
L!BSS
L!BSS
L!BSS 7
!1' 7-7 ., 1BVB! 7
\. 1B\By |S OBS!QDBO BDO UBDU\BC\UJBO \O BD \-
CBJ1!\!BO UB!!\y JOQJBU.
L1LP L1 JBCOQD!2BO \O \DB JBU!JBHBD\S O\ L1-,
'P L77.7, T.4 \OJ DOUS\J!B! LOD\JO! 1U!UBD\, BDO
L1-, LJOUDO-1BU\\ BDS!DQ BDO 1B!By 1U!HBD\
L1` L1 NBJK.
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Mechanical Dia rams
A

A-4.45 |n (113.0 mm)


B- 0.77 |n (19.4 mm)
A
A- 9.6 |n (243.8 mm)
B- 7.00 in (177.8 mm)
SIMPR0-100 Rela Front-Panel Features
NEMA12/IP54 Rated
Front Panel Resists
splashes and dust.
Enable LED Lite when
relay is in operation to
indicate relay health.
Target LEOs Flash to
indicate protection
alarms. Steady-on to
indicate cause of most
recent trip operation.
EIA-232 Serial Port
Allows easy connection to
a local |Cfor setting
upload and relay data
download. Weather cap
protects connector.
E
SIMPR0-100
Motor Protection Relay
c
A-5.88 |n(149.4 mm)
B-$0.188 in (4.78 mm)
D
C-8.40 in (213.4 mm)
D- 5.88 |n(149.4 mm)
E- 5.50 |n (139.7 mm)
F-1.26 |n(typ)(32.0 mm)
G- 0.19 |n(typ)(4.8 mm)
Vacuum Fluorescent
Display Shows automatic
messages and supports
setting entry.
Motor State LED Dark
when motor is stopped
F|aShe8 when motor is
staring, and steady-on
when mCIC|is running.
Six-Button Keypad
Navigate quickly through
the menu-driven front
panel interface to view
meter values, review
event summaries, view or
change settings, etc.
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Siemens Power Transmission Distribution, Inc.
7000 Siemens Road
Wendell, NC 27591
www.siemenstd.com
Printed in USA HP/1099
Toll Free: 800.347.6659
Fax: 919.365.2552
Document Number: PRBR-3200A
1999 Siemens Power Transmission Distribution, Inc.
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