Osha Bocket Book - Construction
Osha Bocket Book - Construction
Osha Bocket Book - Construction
Construction
Nearly 6.5 million people work at approximate-
ly 252,000 construction sites across the nation
on any given day. The fatal injury rate for the
construction industry is higher than the national
average in this category for all industries.
1 . Scaffolding
2. Fall protection (scope, application,
definitions)
3. Excavations (general requirements)
4. Ladders
5. Head protection
6. Excavations (requirements for
protective systems)
7 . Hazard communication
8. Fall protection (training require-
ments)
9. Construction (general safety and
health provisions)
10. Electrical (wiring methods, design
and protection)
Scaffolding
Hazard: When scaffolds are not erected or
used properly, fall hazards can occur. About
2.3 million construction workers frequently
work on scaffolds. Protecting these workers
from scaffold-related accidents would prevent
an estimated 4,500 injuries and 50 fatalities
each year.
Solutions:
• Scaffold must be sound, rigid and sufficient
to carry its own weight plus four times the
maximum intended load without settling or
displacement. It must be erected on solid
footing.
• Unstable objects, such as barrels, boxes,
loose bricks or concrete blocks must not be
used to support scaffolds or planks.
• Scaffold must not be erected, moved, dis-
mantled or altered except under the super-
vision of a competent person.
• Scaffold must be equipped with guardrails,
midrails and toeboards.
• Scaffold accessories such as braces, brack-
ets, trusses, screw legs or ladders that are
damaged or weakened from any cause
must be immediately repaired or replaced.
• Scaffold platforms must be tightly planked
with scaffold plank grade material or equiv-
alent.
• A “competent person” must inspect the
scaffolding and, at designated intervals,
reinspect it.
• Rigging on suspension scaffolds must be
inspected by a competent person before
each shift and after any occurrence that
could affect structural integrity to ensure
that all connections are tight and that no
Fall Protection
Hazard: Each year, falls consistently account
for the greatest number of fatalities in the
construction industry. A number of factors are
often involved in falls, including unstable
working surfaces, misuse or failure to use fall
protection equipment and human error.
Studies have shown that using guardrails, fall
arrest systems, safety nets, covers and
restraint systems can prevent many deaths
and injuries from falls.
Solutions:
• Consider using aerial lifts or elevated plat-
forms to provide safer elevated working
surfaces;
• Erect guardrail systems with toeboards and
warning lines or install control line systems
to protect workers near the edges of floors
and roofs;
• Cover floor holes; and/or
• Use safety net systems or personal fall
arrest systems (body harnesses).
Ladders
Hazard: Ladders and stairways are another
source of injuries and fatalities among con-
struction workers. OSHA estimates that there
are 24,882 injuries and as many as 36 fatali-
ties per year due to falls on stairways and lad-
ders used in construction. Nearly half of these
injuries were serious enough to require time
off the job.
Solutions:
• Use the correct ladder for the task.
• Have a competent person visually inspect a
ladder before use for any defects such as:
■ Structural damage, split/bent side rails,
broken or missing rungs/steps/cleats and
missing or damaged safety devices;
■ Grease, dirt or other contaminants that
could cause slips or falls;
■ Paint or stickers (except warning labels)
that could hide possible defects.
• Make sure that ladders are long enough to
safely reach the work area.
• Mark or tag (“Do Not Use”) damaged or
defective ladders for repair or replacement,
or destroy them immediately.
• Never load ladders beyond the maximum
intended load or beyond the manufacturer’s
rated capacity.
• Be sure the load rating can support the
weight of the user, including materials and
tools.
• Avoid using ladders with metallic compo-
nents near electrical work and overhead
power lines.
Stairways
Hazard: Slips, trips and falls on stairways are
a major source of injuries and fatalities
among construction workers.
Solutions:
• Stairway treads and walkways must be free
of dangerous objects, debris and materials.
• Slippery conditions on stairways and walk-
ways must be corrected immediately.
• Make sure that treads cover the entire step
and landing.
• Stairways having four or more risers or ris-
ing more than 30 inches must have at least
one handrail.
Trenching
Hazard: Trench collapses cause dozens of fatal-
ities and hundreds of injuries each year.
Trenching deaths rose in 2003.
Solutions:
• Never enter an unprotected trench.
• Always use a protective system for trenches 5
feet deep or greater.
• Employ a registered professional engineer to
design a protective system for trenches 20
feet deep or greater.
• Protective Systems:
■ Sloping to protect workers by cutting back
the trench wall at an angle inclined away
from the excavation not steeper than a
height/depth ratio of 112 :1, according to the
sloping requirements for the type of soil.
Cranes
Hazard: Significant and serious injuries may
occur if cranes are not inspected before use
and if they are not used properly. Often these
injuries occur when a worker is struck by an
overhead load or caught within the crane’s
swing radius. Many crane fatalities occur
when the boom of a crane or its load line
contact an overhead power line.
Solutions:
• Check all crane controls to insure proper
operation before use.
• Inspect wire rope, chains and hook for any
damage.
• Know the weight of the load that the crane
is to lift.
• Ensure that the load does not exceed the
crane’s rated capacity.
• Raise the load a few inches to verify balance
and the effectiveness of the brake system.
• Check all rigging prior to use; do not wrap
hoist ropes or chains around the load.
• Fully extend outriggers.
• Do not move a load over workers.
• Barricade accessible areas within the
crane’s swing radius.
• Watch for overhead electrical distribution
and transmission lines and maintain a safe
working clearance of at least 10 feet from
energized electrical lines.
Hazard Communication
Hazard: Failure to recognize the hazards
associated with chemicals can cause chemical
burns, respiratory problems, fires and explo-
sions.
Solutions:
• Maintain a Material Safety Data Sheet
(MSDS) for each chemical in the facility.
• Make this information accessible to employ-
ees at all times in a language or formats
that are clearly understood by all affected
personnel.
• Train employees on how to read and use
the MSDS.
• Follow manufacturer’s MSDS instructions
for handling hazardous chemicals.
• Train employees about the risks of each
hazardous chemical being used.
• Provide spill clean-up kits in areas where
chemicals are stored.
• Have a written spill control plan.
• Train employees to clean up spills, protect
themselves and properly dispose of used
materials.
• Provide proper personal protective equip-
ment and enforce its use.
• Store chemicals safely and securely.
Forklifts
Hazard: Approximately 100 employees are
fatally injured and approximately 95,000
employees are injured every year while oper-
ating powered industrial trucks. Forklift turn-
over accounts for a significant number of
these fatalities.
Solutions:
• Train and certify all operators to ensure that
they operate forklifts safely.
• Do not allow any employee under 18 years
old to operate a forklift.
• Properly maintain haulage equipment,
including tires.
• Do not modify or make attachments that
affect the capacity and safe operation of the
forklift without written approval from the
forklift’s manufacturer.
• Examine forklift truck for defects before
using.
• Follow safe operating procedures for pick-
ing up, moving, putting down and stacking
loads.
Head Protection
Hazard: Serious head injuries can result from
blows to the head.
Solution:
• Be sure that workers wear hard hats where
there is a potential for objects falling from
above, bumps to their heads from fixed
objects, or accidental head contact with
electrical hazards.
Safety Checklists
The following checklists may help
you take steps to avoid hazards that
cause injuries, illnesses and fatalities.
As always, be cautious and seek help
if you are concerned about a poten-
tial hazard.
Personal Protective
Equipment (PPE)
Eye and Face Protection
❏ Safety glasses or face shields are worn
anytime work operations can cause for-
eign objects getting into the eye such as
during welding, cutting, grinding, nailing
(or when working with concrete and/or
harmful chemicals or when exposed to
flying particles).
Foot Protection
❏ Construction workers should wear work
shoes or boots with slip-resistant and
puncture-resistant soles.
Hand Protection
❏ Gloves should fit snugly.
Head Protection
❏ Workers shall wear hard hats where there
is a potential for objects falling from
above, bumps to their heads from fixed
objects, or of accidental head contact
with electrical hazards.
Electrical Safety
❏ Work on new and existing energized
(hot) electrical circuits is prohibited until
all power is shut off and grounds are
attached.
Elevated Surfaces
❏ Signs are posted, when appropriate,
showing the elevated surface load
capacity.
Hazard Communication
❏ Athelistworkplace
of hazardous substances used in
is maintained and readily
available at the worksite.
Crane Safety
❏ Cranes and derricks are restricted from
operating within 10 feet of any electrical
power line.
❏ Overload
set.
limits are tested and correctly
Forklifts
❏ Forklift truck operators are competent to
operate these vehicles safely as demon-
strated by their successful completion of
training and evaluation.
❏ Smoking
areas.
is prohibited in battery charging
Publications
Publications can be downloaded or ordered at:
http://www.osha.gov/pls/publications/pubindex.list
Excavations
OSHA Publication 2226 (Revised 2002), 533 KB
PDF, 44 pages.
A detailed explanation of all aspects of excava-
tion and trenching.
http://www.osha.gov/Publications/osha2226.pdf
Lead in Construction
OSHA Publication 3142 (Revised 2003), 610 KB
PDF, 38 pages.
Describes hazards and safe work practices con-
cerning lead.
http://www.osha.gov/Publications/osha3142.pdf
Crane Safety
Safety and Health Topics: Crane, Derrick and
Hoist Safety -- Hazards and Possible Solutions
December 2003. One page.
OSHA website index provides references to aid
in identifying crane, derrick and hoist hazards in
the workplace.
http://www.osha.gov/SLTC/cranehoistsafety/rec
ognition.html
Electrical Hazards
Control of Hazardous Energy (Lockout/Tagout)
OSHA Publication 3120 (Revised 2002), 174 KB
PDF, 45 pages.
This booklet presents OSHA’s general require-
ments for controlling hazardous energy during
service or maintenance of machines or equipment.
http://www.osha.gov/Publications/osha3120.pdf
Hazard Communication
Hazard Communication: Foundation of
Workplace Chemical Safety Programs
OSHA website index for resources on hazard
communication.
http://www.osha.gov/SLTC/hazardcommunica-
tions/index.html
Material Handling
Materials Handling and Storage
OSHA Publication 2236 (Revised 2002), 559 KB
PDF, 40 pages.
A comprehensive guide to hazards and safe
work practices in handling materials.
http://www.osha.gov/Publications/osha2236.pdf
Electronic Construction
Resources
OSHA eTools and Expert Advisors can be found
on OSHA’s website: http://www.osha.gov
eTools
Construction: Preventing Fatalities. Construction
can be a safe occupation when workers are
aware of the hazards, and an effective safety
Construction Industry
Cooperative and State
Programs
OSHA Construction
OSHA has announced an OSHA Construction
program to address the unique needs of the
industry. The goal of this program is to make
VPP more accessible to construction employers,
especially small construction employers and to
maintain the high standards of VPP while ex-
panding participation to broad construction
industry categories such as short-term projects,
mobile workforces, general contractors and sub-
contractors. Pilot programs in these categories
have shown beneficial results for participants.
OSHA Challenge
OSHA has created the Challenge Pilot to pro-
vide greater opportunities to eligible employers
interested in working with OSHA to create safer
and healthier workplaces. The pilot is designed
to reach and guide employers and companies
in all major industry groups who are strongly
committed to improving their safety and health
management systems and interested in pursu-
ing recognition in VPP. OSHA Challenge pro-
vides participants a guide or roadmap to
Alliance Program
Alliances enable organizations committed to
workplace safety and health to collaborate with
OSHA to prevent injuries and illnesses in the
workplace.
OSHA Strategic
Partnership Program
Partnerships are voluntary, cooperative relation-
ships between OSHA and groups of employers,
employees and employee representatives
(sometimes including other stakeholders and
sometimes involving only one employer) that
encourage, assist and recognize efforts to elimi-
nate serious hazards and achieve a high level of
worker safety and health. National construction
partnerships include AMEC Construction,
Associated Builders and Contractors (ABC) and
the National Ready-Mixed Concrete Association.
In addition to the national partnerships, OSHA
State Programs
Twenty-six States and territories operate their
own occupational safety and health programs
under plans approved by Federal OSHA. Twenty-
two of these programs cover both private sector
and public (State and local government)
employees; four cover public employees only.
States may have somewhat different require-
ments and procedures for the construction
industry, but they are required to be at least as
effective as Federal OSHA. All State Plans offer
a VPP program and have additional cooperative
programs parallel to OSHA’s Alliance and
Strategic Partnership programs. A list of States
with approved plans may be found at
www.osha.gov
Consultation
Every state offers a free, on-site consultation
program to help small employers find and fix
hazards and establish effective safety and health
management systems. Funded primarily by
OSHA, consultation is provided at no cost to
small employers and is delivered by state
authorities through professional safety and
health consultants. More information on
OSHA’s Consultation Program appears on the
agency’s website at www.osha.gov
Success Stories
Partnership Reduced Injuries
during Art Museum
Renovation
In 2002, OSHA and AMEC Construction devel-
oped a partnership to prevent injuries at the
$425 million rebuilding/renovation construction
project for New York City’s renowned Museum
of Modern Art (MoMA).