Sequence Control - LC64

Logic Chart
Training Services Center - SVD Prepared by: Arsianto Priandana PT. Yokogawa Indonesia
Wisma Aldiron Dirgantara 2nd floor, suite 202-209 Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780 Phone : 021-799 0102, Fax : 021-799 0070
PT YOKOGAWA INDONESIA Training Center Technical Support Group
Page.1
TYPES OF SEQUENCE CONTROL BLOCKS
CS3KEG-Sequence Control (LC64)
The following function blocks are catagorized as sequence control blocks: 1.Sequence Table Blocks 2.Logic Chart Block 3.Sequential Function Chart Block 4.Switch Instrument Blocks 5.Sequence Element Blocks 6.Valve Monitoring Block
TYPES OF SEQUENCE CONTROL BLOCKS (2/2)
LOGIC CHART BLOCK

This function blocks performs interlock sequence control programmed in the expression of a logic chart diagram. The following is the function block catagorized as logic chart: Logic Chart LC64 Number of input elements: 32 Number of output elements: 32 Number of logic elements: 64 In a logic chart block, the conditions and operations are listed and the combination of conditions with the logic operatiors corresponding to the logic requirement may manipulate the operation signals. This block can be used as the description of an interlock sequence control or a logic chart.
LOGIC CHART BLOCK (LC64)
(Input Signal)
(Output Signal)
Logic chart function block can handle up to 32 input elements, 32 output elements and 64 logic elements/operators (however, logic element such as W.O, SR/Flip-Flop, or CMP is counted as 2 logic element operation.

General Outlook Of A Logic Chart
There ara two processing timings: Start/Execution Timing It refers to the timing at which control algorithms are executed when receiving input signals. Select one of the following type - Periodic Execution (T) - One-Shot Processing (O) - Startup at Initial Cold Start/Restart of FCS (I) - Restricted Initial Execution (B) Output Timing It indicates the condition or behaviour of action signals in conjunction with the condition signal status change. For logic chart, the output timing is fixed to - Output Each Time Conditions Are Satisfied (E) Sequence table with periodic execution type (T) is activated at defined scan period. There are three types of scan periods: - Basic Scan (1 second fixed) - Medium Speed Scan ( 200 & 500 milliseconds) 50, 100, 250 milliseconds are also applicable. - High Speed Scan (200 & 500 milliseconds) 50, 100, 250 milliseconds are also applicable.
Processing Timing
Scan Period

Start / Execution Timing
Periodic Execution (T)

The periodic execution means that the sequence control block is repeatedly executed in a preset cycle.
One-Shot Execution (O)

When execution timing of a function block is defined as one-shot type, the block is executed only when it is invoked by other function block. A one-shot function block can invoke another one-shot function block. However, such succession is limited to seven blocks. Invocation can only be initiated from the same FCS. Invocation signal ACT.ON ACT.OFF Sequence process execution Executing One-shot type function block
One-Shot Processing Conceptual Diagram
Invoking function block
Idle

Start / Execution Timing
Initial Execution/Restart Execution (I)

In this execution type, the sequence block executes its process when the FCS performs a cold start or a restart.
Restricted Initial Execution (B)

In restricted initial execution, the sequence control block executes only when the FCS performs a cold start, not include restart.

Output Timing
Output Each Time Conditions Are Satisfied (E)

The sequence table blocks output its operation/action signal every scan period as long as the judged conditions are satisfied. Condition detection (false or true state) True Condition/input change False Action change/interuption is not possible as long as the condition remains satisfied. True Action/output change False
Output Each Time Conditions Are Satisfied Conceptual Figure

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements

Logic Elements
CASE

Condition Signal Description (Function Blocks and I/O Data)
Function blocks that can be processed in a sequence table are shown below.
Switch Instrument Block Timer Block (TM) Software Counter Block (CTS)
Pulse Train Input Counter Block (CTP)
Valve Monitoring Block (VLVM) Regulatory Control Blocks Calculation Blocks Faceplate Blocks SFC Blocks Unit Instrument Blocks Sequence Table Blocks Logic Chart Block
Code Input Block (CI) Code Output Block (CO) Relational Expression Block (RL) Resource Scheduler Block (RS)
I/O data that can be processed in a sequence table are shown below.
Processing I/O (Digital Input/Output) Software I/O (Internal Switch, Annunciator, Global Switch) Communication I/O
LABORATORY WORKS
Create a logic sequence from this control narrative: Case 1
In a cascade loop, if the process variable of the master controller is High-High alarm then the slave controller mode will have to switch to MANUAL mode and the master controller mode will have to switch to AUTO mode. The control mode of the slave controller cannot be changed until the alarm vanishes (process variable is in normal state).
Condition : Alarm High-High Action : Mode changes to Auto
TIC 101
Condition : Master controller alarm high-high Action : Mode changes to Manual Prohibit mode change if alarm is still
PIC 101
Master Controller
TT-101
Slave Controller
PT-101 PT YOKOGAWA INDONESIA Training Center Technical Support Group
PV-101
LABORATORY WORKS
In a cascade loop, if the process variable of the master controller is High-High alarm then the slave controller mode will have to switch to MANUAL mode with its output drops to 2.5% MV and the master controller mode will have to switch to AUTO mode. However, the operator is allowed to change the mode of slave controller to CASCADE or AUTO mode even tough the process variable is still in High-High alarm state.
TIC 101
Condition : Master controller alarm high-high Action : Mode changes to Manual Output (MV) drops to 2.5% Mode change is possible in spite of alarm
PIC 101
Master Controller
TT-101
Slave Controller
PV-101
LABORATORY WORKS
A tank level is monitored by LI102. It is also equipped with level switches LSL102 and LSH102. If LSL102 is activated, SV102 will open that the tank will be refilled. Refilling process will stop when LSH102 is activated (SV102 closes).
Fuel Oil Make-Up
SV102
LSH102
T-102
I
LSL102
SV103 P-102
Furnace/Burner
LABORATORY WORKS
If a tank level monitored by LI102 is in High alarm state for 10 seconds or longer, then the SV101 will open, and it remains open until LI102 Low level alarm is activated. (Note that the High alarm setting of LI102 is set above LSH102 setting & Low alarm setting is above LSL102). During normal operation, the Low alarm detection of LI102 is deactivated. If the alarm last for less than 10 seconds, there is no change in SV101 action.
Fuel Oil Make-Up
SV102
LI102
I
T-102
LSH102
I
Recirculation
LSL102
SV101 P-101
Recirculation
Furnace/Burner
SV103 P-102
LABORATORY WORKS
Provide push buttons (operated from DCS, momentary action) so that the operator can open or close the SV102 at anytime, regardless the status of the level limit switches.
OPEN Command HS 102-A
CLOSE HS 102-B Command
Fuel Oil Make-Up
SV102
LI102
I
T-102
LSH102
I
Recirculation
LSL102
SV101 P-101 P-102
Recirculation
Furnace/Burner
SV103
LABORATORY WORKS
Case 1
Buatlah sequence logic berdasarkan naratif kontrol berikut: Pada sebuah rangkaian cascade, apabila variabel proses (PV) kontroler master dalam keadaan alarm High-High maka mode dari kontroler slave akan berubah menjadi MANUAL dan mode dari kontroler master menjadi AUTO. Mode kontroler slave tidak dapat dirubah selama variable proses masih dalam keadaan alarm High-High.
TIC 101
Condition : Master controller alarm high-high Action : Mode changes to Manual Prohibit mode change if alarm is still
PIC 101
Master Controller
TT-101
Slave Controller
PV-101
LABORATORY WORKS
Case 2
Buatlah sequence logic berdasarkan naratif kontrol berikut: Pada suatu rangkaian cascade, apabila variabel proses dari kontroler (PV) master dalam keadaan alarm High-High maka mode kontroler slave harus menjadi MANUAL dan outputnya (MV) turun menjadi 2.5% dan mode kontroler master berubah menjadi AUTO. Namun demikian, operator diijinkan untuk merubah mode dari kontroler slave menjadi CASCADE atau AUTO meskipun variabel prosesnya masih dalam keadaan High-High Level.
TIC 101
Condition : Master controller alarm high-high Action : Mode changes to Manual Output (MV) drops to 2.5% Mode change is possible in spite of alarm
PIC 101
Master Controller
TT-101
Slave Controller
PV-101
LABORATORY WORKS
Buatlah sequence logic berdasarkan naratif kontrol berikut: Case 3 Level suatu tanki dimonitor oleh LI102. Tanki tersebut juga dilengkapi dengan limit switch LSL102 dan LSH102. Bila LSL102 teraktifkan, SV102 akan membuka untuk mengisi tanki. Pengisian akan berhenti bila LSH102 teraktifkan (SV102 menutup).
Fuel Oil Make-Up
SV102
LSH102
T-102
I
LSL102
SV103 P-102
Furnace/Burner
LABORATORY WORKS
Case 4
Buatlah sequence logic berdasarkan naratif kontrol berikut:

Apabila level tanki yang dimonitor oleh LI102 dalam keadaan alarm High selama 10 detik atau lebih, maka SV101 akan membuka dan tetap membuka sampai alarm Low level (LI102) teraktifkan (Catatan: setting untuk alarm High LI102 dibuat di atas LSH102 dan seting alarm Low dibuat di atas LSL102). Selama operasi normal, fasilitas alarm Low untuk LI102 tidak diaktifkan. Apabila alarm High berlangsung kurang dari 10 detik, tidak ada perubahan operasi SV101.
Fuel Oil Make-Up
SV102
LI102
I
T-102
LSH102
I
Recirculation
LSL102
SV101 P-101
Recirculation
Furnace/Burner
SV103 P-102
LABORATORY WORKS
Buatlah sequence logic berdasarkan naratif kontrol berikut: Case 5 Berikan tombol operasi (dioperasikan dari DCS, bekerja sebagai pulse) sehingga operator dapat membuka atau menutup SV102 kapanpun, tanpa dipengaruhi oleh status limit switch pada saat itu.
OPEN Command HS 102-A
CLOSE HS 102-B Command
Fuel Oil Make-Up
SV102
LI102
I
T-102
LSH102
I
Recirculation
LSL102
SV101 P-101 P-102
Recirculation
Furnace/Burner
SV103
LABORATORY WORKS
PT. Yokogawa Indonesia

Wisma Aldiron Dirgantara 2nd floor, suite 202-209 Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780 Phone : 021-799 0102, Fax : 021-799 0070

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Logic Chart

PT YOKOGAWA INDONESIA Training Center Technical Support Group

TYPES OF SEQUENCE CONTROL BLOCKS

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

TYPES OF SEQUENCE CONTROL BLOCKS (2/2)

CS3KEG-Sequence Control (LC64)

LOGIC CHART BLOCK

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

Periodic Execution (T)

One-Shot Execution (O)

Invoking function block

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

Initial Execution/Restart Execution (I)

Restricted Initial Execution (B)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

Output Each Time Conditions Are Satisfied (E)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)

CS3KEG-Sequence Control (LC64)

PT YOKOGAWA INDONESIA Training Center Technical Support Group

LOGIC CHART BLOCK (LC64)