This document provides procedures for commissioning, decommissioning, and recommissioning of equipment for UK Electricity Transmission. It outlines responsibilities, health and safety requirements, documentation, and certification processes. Commissioning objectives include meeting statutory and reliability standards for the transmission system through defined organizational tasks, testing regimes, and contractual requirements. The document establishes a framework to ensure the National Grid system is commissioned to a level that achieves these objectives. Appendix A provides the format for commissioning panel meetings, which are key to implementing the requirements in the procedure.
This document provides procedures for commissioning, decommissioning, and recommissioning of equipment for UK Electricity Transmission. It outlines responsibilities, health and safety requirements, documentation, and certification processes. Commissioning objectives include meeting statutory and reliability standards for the transmission system through defined organizational tasks, testing regimes, and contractual requirements. The document establishes a framework to ensure the National Grid system is commissioned to a level that achieves these objectives. Appendix A provides the format for commissioning panel meetings, which are key to implementing the requirements in the procedure.
This document provides procedures for commissioning, decommissioning, and recommissioning of equipment for UK Electricity Transmission. It outlines responsibilities, health and safety requirements, documentation, and certification processes. Commissioning objectives include meeting statutory and reliability standards for the transmission system through defined organizational tasks, testing regimes, and contractual requirements. The document establishes a framework to ensure the National Grid system is commissioned to a level that achieves these objectives. Appendix A provides the format for commissioning panel meetings, which are key to implementing the requirements in the procedure.
This document provides procedures for commissioning, decommissioning, and recommissioning of equipment for UK Electricity Transmission. It outlines responsibilities, health and safety requirements, documentation, and certification processes. Commissioning objectives include meeting statutory and reliability standards for the transmission system through defined organizational tasks, testing regimes, and contractual requirements. The document establishes a framework to ensure the National Grid system is commissioned to a level that achieves these objectives. Appendix A provides the format for commissioning panel meetings, which are key to implementing the requirements in the procedure.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online from Scribd
Download as pdf or txt
You are on page 1of 109
National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning
UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 1 of 109 EQUIPMENT COMMISSIONING & DECOMMISSIONING TABLE OF CONTENTS
PURPOSE AND SCOPE............................................................................................................................2 PART 1 - PROCEDURAL 3 1 RESPONSIBILITIES ........................................................................................................................3 2 HEALTH, SAFETY, ENVIRONMENTAL AND SECURITY (SHES).................................................8 3 COMMISSIONING CERTIFICATES ................................................................................................11 4 OPERATIONAL DATA.....................................................................................................................12 5 DOCUMENTATION..........................................................................................................................13 6 PROCEDURE FOR COMMISSIONING...........................................................................................15 7 PROCEDURE FOR DECOMMISSIONING .....................................................................................16 8 CONNECTION OF USER'S EQUIPMENT TO THE NATIONAL GRID SYSTEM...........................16 9 UNLICENSED WORK ON USER'S EQUIPMENT...........................................................................17 10 UNLICENSED WORK ON EQUIPMENT NOT DIRECTLY CONNECTED TO THE NATIONAL GRID SYSTEM.................................................................................................................................18 11 SELF BUILD.....................................................................................................................................18 12 CIVIL, STRUCTURAL AND BUILDING ENGINEERING.................................................................18 13 FORMS AND RECORDS.................................................................................................................19 PART 2 - DEFINITIONS AND DOCUMENT HISTORY 20 14 DEFINITIONS...................................................................................................................................20 15 AMENDMENTS RECORD...............................................................................................................24 16 IMPLEMENTATION.........................................................................................................................25 PART 3 GUIDANCE NOTES AND APPENDICES 26 17 REFERENCES.................................................................................................................................26 APPENDIX A - COMMISSIONING PANEL MEETING MODEL FORMAT AND DOCUMENTATION......27 APPENDIX B - MODEL PRE-COMMISSIONING INSPECTION SCHEDULE ..........................................74 APPENDIX C (1) - MODEL PRE-ENERGISATION INSPECTION SCHEDULE (SUBSTATIONS) ..........75 APPENDIX C (2) - MODEL PRE-ENERGISATION INSPECTION SCHEDULE (OHL).............................77 APPENDIX C (3) - MODEL OHL CONFIRMATION OF NO INFRINGEMENT OF SAFETY CLEARENCE...............................................................................................................78 APPENDIX D - MODEL POST-COMMISSIONING INSPECTION SCHEDULE........................................79 APPENDIX E - COMMISSIONING SWITCHING PROGRAMME..............................................................80 APPENDIX F - COMMISSIONING SWITCHING PROGRAMME FORMAT..............................................81 APPENDIX G - COMMISSIONING REPORT FRONT SHEET..................................................................84 APPENDIX H - HV SYSTEM CHANGE CERTIFICATE (HVSCC) ............................................................85 APPENDIX I - EQUIPMENT ACCEPTANCE CERTIFICATE ....................................................................89 APPENDIX J - COMMISSIONING CONTROL CONFIRMATION CERTIFICATE.....................................91 APPENDIX K - DEFECT REPORT ............................................................................................................93 APPENDIX L - DECOMMISSIONING REPORT........................................................................................94 APPENDIX M - NOTIFICATION OF CHANGE CERTIFICATE (NCC)......................................................96 APPENDIX N - PROVISION / MODIFICATION OF REMOTE OPERATION FACILITIES CERTIFICATE ..................................................................................................................97 APPENDIX O - COMMISSIONING & DECOMMISSIONING CERTIFICATES REQUIREMENTS ...........99 APPENDIX P - OPERATIONAL DATA REQUIREMENTS ........................................................................100 APPENDIX Q - COMMISSIONING CERTIFICATE CIRCULATION AT 30 J UNE 2010.........................101 APPENDIX R - OVERVIEW OF COMMISSIONING PROCESS ...............................................................102 APPENDIX S - COMMISSIONING FAMILIARISATION CONFIRMATION ...............................................105 APPENDIX T - MODEL COMMISSIONING DOCUMENTATION FILING ARRANGMENTS....................107
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 2 of 109 PURPOSE AND SCOPE Application a) This procedure defines National Grid requirements for the commissioning, decommissioning and recommissioning of all Equipment covered by the Electricity Transmission Licence including both overhead lines and cables, and auxiliary equipment. It also defines the commissioning / decommissioning / recommissioning requirements of unlicensed Equipment when undertaken by National Grid. Appendix R provides an overview of the licensed process. b) The procedure is formatted on the basis that the Equipment to be commissioned / decommissioned / recommissioned forms part of a capital investment delivered by Construction Delivery Unit. The procedure therefore defines both the National Grid, and Construction Delivery Unit side, tasks and responsibilities. When commissioning / decommissioning / recommissioning takes place under other circumstances (eg. following equipment fault and replacement), then the responsible managers must adhere to the principles of this document. c) TP106 defines a framework of requirement which will apply to the majority of investments. Where it is evident that TP106 does not provide a fully satisfactory framework (eg for stand alone projects or equipment not directly connected to the main stream power system such as Oil Containment, Fire Protection, Compressors, LVAC Supplies, Cable Cooling System, Batteries etc) then formally defined alternative arrangements specified by the Commissioning Panel (which may include alternative commissioning authorisation arrangements) may be defined and utilised. d) Where there is more than one project being carried out at a single substation the following criteria shall be used to determine whether separate or combined Commissioning Panel(s) shall be held. 1. If the projects are completely separate and there are no commissioning interfaces, separate Commissioning Panels should be held, a combined TP153 Coordination meeting should be held. 2. If the projects overlap, i.e. use of circuits/schemes one Commissioning Panel held with one being nominated as the lead project and providing the Chairman. The project manager/engineer of the other projects (not the lead) will retain responsibility for those aspect usually covered by the Chairman (i.e. signing part 1 of CCCC and the Commissioning Report for his own project). Each project will have its own appointed Commissioning Officer, each one shall attend the Commissioning Panel (in some instances these may be one of the same individual). A combined TP153 meeting to be held. 3. In the event that there is more than one project at a substation with the design for these projects carried out by one party, a single Commissioning Panel shall be held with a Chairman and Commissioning Officer, having full responsibility for these projects. A combined TP153 meeting will also be held. e) Appendix A (Commissioning Panel Meeting Model Format) forms the executive part of this procedure. This appendix is the cornerstone of TP106 and links to all other requirements defined in the document. f) For simple or repetitive projects the Commissioning Panel may define an abridged version of Appendix A. NB: In this procedure the term commissioning will usually be taken to include the requirements of commissioning, decommissioning and recommissioning.
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 3 of 109 Commissioning Objectives To achieve satisfactory Equipment commissioning TP106 targets five prime objectives. a) Statutory (primarily Health & Safety, and Environmental) b) Transmission System reliability (i.e. maintaining reliability during commissioning) c) Organisation (definition of tasks, responsibilities and timescales) d) Performance tests (i.e. testing regime that ensures satisfactory equipment commissioning) e) Contractual requirements. Commissioning Philosophy To ensure that the National Grid System is commissioned to a standard which enables the objectives to be achieved, commissioning philosophy comprises: a) Process framework TP106 thereby ensuring that commissioning is carried out with a demonstrable level of governance and associated audit trail. b) Requisite skills, knowledge and competency TP141 thereby ensuring the quality and accuracy of the commissioning undertaken. PART 1 - PROCEDURAL 1 RESPONSIBILITIES 1.1 Commissioning Panel Chairman The Commissioning Panel Chairman is the Project Manager / Project Engineer who will be authorised in accordance with TP141. The Chairman has overall responsibility for ensuring that the Equipment is commissioned in accordance with the requirements of this procedure. Detailed terms of reference are given in Appendix A. Situations may arise whereby the Commissioning Panel Chairman simultaneously encompasses a number of contracts, e.g. Separate substations, cables and OHL. The Commissioning Panel Chairman must be satisfied that site installation is complete to the point where commissioning may commence through agreement with the Principal Contractor. Although many tasks will be discharged by Commissioning Officers and Commissioning Engineers, the Chairman is accountable (i.e. ultimate responsibility) for ensuring the existence of a full and completed audit trail of all commissioning activities. NB: Detailed responsibilities are defined in Appendix A. 1.2 Project Manager / Project Engineer The Project Manager / Project Engineer is the engineer nominated by an Construction Delivery Unit to manage a project from investment sanction to investment closure. The Project Manager / Project Engineer will usually be the Commissioning Panel Chairman. NB: Some Construction Delivery Units may use different terms for the role of Project Manager / Project Engineer. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 4 of 109 1.3 Commissioning Officer The Commissioning Officer is an engineer with project design experience, from (or acting on behalf of) National Grid Construction, who is authorised in accordance with TP141 to discharge this role. Prime responsibilities are as follows. a) To confirm that the Equipment to be commissioned accords with the design specification defined in the DIDIP3. b) To confirm the acceptability of design changes which occur during commissioning. c) To verify that multi-function relays have been subject to satisfactory Type Registration / Factory Acceptance Test and to approve Commissioning Handbook 21 documentation prior to the setting sheet being issued. d) To progress and ensure the availability of all Type Registration requirements to meet commissioning timescales (e.g. SCT sheets, application diagrams, settings guidance documents, Equipment technical data). NB: The Commissioning Officer is personally responsible on behalf of Asset Policy for confirming the acceptability of those requirements within the above brackets. e) To confirm that, when a SCT procedure does not exist for an item of equipment, alternative test documentation is to an acceptable standard. f) To confirm that the commissioning programme stipulates all requirements as defined in the model commissioning programme in Commissioning Handbook 1. g) To approve all commissioning switching programmes. h) To identify installations those are non-standard and confirm the acceptability of the test documentation. i) To progress and sense check of all operational data (e.g. Protection, DAR, rating schedules, asset technical sheets etc). j) To chair commissioning working parties when projects involving complex Equipment require special consideration outside the Commissioning Panel. k) To undertake an assurance role that confirms that the equipment conforms to National Grid policy and procedures and is fit to connect to the National Grid transmission system. NB: Detailed responsibilities are defined in Appendix A. 1.4 Commissioning Engineer (National Grid) The Commissioning Engineer (National Grid) is a Senior Authorised Person 2 for Basic & SAP1 for Advanced authorisations, nominated by Asset Management, and authorised in accordance with TP141 to undertake this role. Prime responsibilities are as follows. a) To define and implement the arrangements for achieving safety from the System b) To manage the implementation of NSI 33 (including Operations Diagrams) c) To confirm the adequacy of the health and safety file on completion. d) To provide the necessary access for commissioning. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 5 of 109 e) To review Appendix S Commissioning Familiarisation Confirmation with the Commissioning Engineer (Supplier). f) To endorse the Commissioning Officer's confirmation of the commissioning programme. g) To ensure that, prior to any commissioning commencing, appropriate isolation is obtained for purposes of system security. h) To confirm that the commissioning results are acceptable. i) To define the extent of witnessing and commissioning hold points during Stage 1 commissioning. j) To accept from the Commissioning Engineer (Supplier), or otherwise prepare, Stage 2 commissioning switching programmes and commissioning method statements. k) To direct the Commissioning Team in the execution of Stage 2 commissioning and accept the Equipment as commissioned. NB: Detailed responsibilities are defined in Appendix A. 1.5 Commissioning Engineer (Supplier) The Commissioning Engineer (Supplier) is an engineer, nominated by Construction Delivery Unit, with Transmission system commissioning experience, and authorised in accordance with TP141 to undertake this role. Prime responsibilities are as follows. a) To complete Appendix S Commissioning Familiarisation Confirmation with the Commissioning Engineer (National Grid). b) To ensure that the commissioning programme is to the required standard as defined in Commissioning Handbook N1 and updated as required. c) To manage and execute the commissioning programme, including completion of relevant certificates. NB: When Stage 2 commissioning (i.e. energisation and on load tests) takes place at both ends of a feeder, a Commissioning Engineer (Supplier) will be required to be located at each circuit end. d) To check that, prior to any commissioning commencing, appropriate isolation is obtained for purposes of system security. e) To ensure that all commissioning documentation is complete, acceptable and signed. f) To ensure that all commissioning accords with the requirement of this procedure. NB: Detailed responsibilities are defined in Appendix A. 1.6 Assistant Commissioning Engineer An Assistant Commissioning Engineer is either a National Grid or Construction Delivery Unit engineer under training, carrying out commissioning tasks under the local supervision of an Authorised Commissioning Engineer (National Grid or Supplier). Specific requirements are as follows. a) The Authorised Commissioning Engineer will fully define the work to be undertaken - and will remain accountable for the work - including signing of all documentation. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 6 of 109 b) An Authorised Commissioning Engineer may only supervise the work of one Assistant Commissioning Engineer. 1.7 Lead Commissioning Engineer (National Grid) Where the scale of the work at one site requires a number of Commissioning Engineers (National Grid), a Lead Commissioning Engineer (National Grid) shall be appointed to co- ordinate and direct the activities of all. 1.8 Lead Commissioning Engineer (Supplier) Where the scale of the work at one site requires a number of Commissioning Engineers (Supplier), a Lead Commissioning Engineer (Supplier) shall be appointed to co-ordinate and direct the work of all. 1.9 Commissioning Panel The prime purpose of the Commissioning Panel is to assist and advise the Chairman to ensure that the commissioning process accords with National Grid policy and procedural requirements. Whilst the Chairman is required to lead the process, progress should be achieved through mutual agreement. The composition of the Commissioning Panel is defined in Appendix A, (Form UKBP/TP106.01) Section 1. 1.10 Commissioning Team A team of suitably qualified and experienced engineers under the direction of the Commissioning Engineer (National Grid), with responsibility for carrying out Stage 2 commissioning requirements. 1.11 Asset Policy Manager The Asset Policy Manager is responsible for the content of the suite of site commissioning test procedures (SCT procedures) and ensuring that they are prepared as part of Type Registration. 1.12 Information Delivery Manager The Information Delivery Manager is responsible for content of the technical data workbooks and ensuring that they are prepared to capture the static technical data requirements for each asset category. 1.13 Alliance The Construction Delivery Unit with commissioning responsibilities for a specific site/route must discharge their responsibilities in accordance with this procedure. The Construction Delivery Unit shall produce a quality plan, which must include a Commissioning Programme to the requirements of Section 14.4 of this procedure. 1.14 Supplier The supplier appointed by National Grid with responsibility for commissioning and decommissioning in accordance with the contract specification which will reference the requirements of this procedure. The Supplier will usually be required to produce a quality plan, which will include a Commissioning Programme to the requirements of Section 14.4. Specific responsibilities are usually as follows to: a) Comply with the National Grid Safety Rules and other relevant safety legislation. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 7 of 109 b) Provide an appropriate number of suitably authorised Commissioning Engineer (Supplier). c) Deliver within four days of the completion of the Stage 2 commissioning tests, or to other agreed timescales, a complete set of all documentation associated with the tests and inspections for which the Supplier is responsible, duly signed, to the Commissioning Panel Chairman. d) Comply with the requirements of this procedure. 1.15 Decommissioning Engineer (National Grid) A Decommissioning Engineer (National Grid) shall be an authorised Commissioning Engineer (National Grid) in accordance with TP141. A Decommissioning Engineer (National Grid) will only be appointed when there are no associated commissioning requirements. When commissioning occurs all decommissioning activities shall be managed through the commissioning process. Terms of reference are as follows. a) To take responsibility for the decommissioning process in those instances where decommissioning does not form part of a capital project see section 7. b) To call for and approve the decommissioning programme. c) To ensure that decommissioning is only undertaken by Construction Delivery Units and National Grid authorised commissioning personnel, and that the number of such personnel are sufficient for the task in hand. d) To ensure that the decommissioned Equipment is not a hazard either to personnel or to the System and that clear notification is made of any residual dangers. e) To ensure that decommissioning activities are progressed in compliance with National Grid Safety Rules and other safety requirements as appropriate. f) To ensure that decommissioning is carried out in accordance with the appropriate certificates. g) To enlist the support of the Construction Manager, for the modification or withdrawal of Operational Data, static technical data and work management systems. h) To manage all documentation and test schedules. i) To ensure that drawings and records are appropriately modified and the Health, Safety and Environmental File updated accordingly. 1.16 Transmission Requirements Manager (Network Operations) a) The Transmission Requirements Manager or his nominated representative is Network Operations representative on the Commissioning Panel, with responsibility both for agreeing all those aspects of commissioning which are pertinent to the ongoing security and control of the Transmission System, and for acting as the point of co- ordination for all matters relating to commissioning within Network Operations. b) The Transmission Requirements Manager, or his nominated representative, together with the Commissioning Engineer (National Grid) and the Commissioning Engineer (Supplier), shall jointly approve the Commissioning Switching Programme. c) The Power System Manager, or his nominated representative, is responsible for implementing all approved Commissioning Switching Programmes in conjunction with the Commissioning Engineer (National Grid). Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 8 of 109 1.17 Asset Management Network Operations Centre (NOC) Planning The Planning Development Engineer (NOC) will nominate a Safety Controller to liaise with the HVSCC stages of commissioning for each investment. NOC will provide guidance to the Commissioning Panel with regards to implementation of NSI 33 for the HV system and general LOW VOLTAGE safety management. NB: The NOC Control Person Safety (CPS) does not manage LV site issues this is managed by the SAP through the Commissioning Panel. 1.18 Occupier As defined TP137. The Occupier, as controller of premises, has duties and responsibilities under both the Health and Safety at Work etc Act 1974, and the Occupiers Liability Acts. The Occupier has responsibility for the overall management of the premises. For operational sites the role of Occupier will be undertaken by Maintenance Delivery Electricity. Certain aspects on a construction site relating to general safety will be discharged on MDE's behalf by Construction. 1.19 User This is defined as any company or organisation which has an interface with National Grid. Typically this will include Generation Companies, Distribution Network Operators (DNO), Non-embedded Customers and any other organisation with a User System directly connected to the National Grid Transmission System. 1.20 Specialist Test Engineer (Supplier) An engineer with specialist knowledge tasked with testing a specialist item of equipment (e.g. multi-function relay) at a defined and limited location on the site. This engineer shall work under the local supervision of a Commissioning Engineer (Supplier), who shall also sign and assume responsibility for all test documentation. 1.21 Site Engineer (National Grid) The Site Engineer (National Grid) is responsible for undertaking both Client side power engineering, and civil, structural and building engineering tasks. See TP163, Site Installation for full definition of the role. Prime responsibilities include both acceptances of the commissioning programme and test results for the Site Engineer (National Grid) area of responsibility. 1.22 Site Engineer (Civil) (National Grid) The Site Engineer (Civil) (National Grid) is responsible for undertaking Client side civil, structural and building engineering tasks. See TP163, Site Installation for full definition of the role. Prime responsibilities include acceptance of the commissioning programme and test results for the Site Engineer (Civil) (National Grid) area of responsibility. 2 HEALTH, SAFETY, ENVIRONMENTAL AND SECURITY (SHES) 2.1 Statutory / National Grid Documentation Commissioning and decommissioning must be carried out with rigorous adherence to health, safety and environmental legislation. The Construction Delivery Unit will be responsible for providing all information for the Health, Safety, Environmental and Security Plans. Health and Safety management during commissioning /decommissioning is achieved in accordance with the following requirement. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 9 of 109 a) Health & Safety at Work Act - general safety b) National Grid Safety Rules - Safety from the system c) NSI 33 - The Addition/Removal of Equipment from the System d) Construction (Design and Management) Regulations 2007 - health and safety during construction as defined in TP137
2.2 National Grid Safety Rules (3 rd Edition) All commissioning work carried out on a National Grid operational site must be in accordance with the requirements of the National Grid Safety Rules and associated National Safety Instructions. The Commissioning Engineer (National Grid), as a SAP, will advise the Commissioning Panel on all matters relating to the Safety Rules. 2.3 CDM Regulations 2007 2.3.1 The CDM 2007 Regulations are enacted through adherence to TP137. These Regulations define commissioning/decommissioning as included activities. 2.3.2 For non-Alliance projects the Commissioning Panel shall be responsible for ensuring that all commissioning work satisfies the requirements of TP137. Key requirements as defined in Appendix A of this document, comprise a) the transfer of all relevant requirements for managing SHES into the Construction Phase Health, Safety, Environmental & Security (SHES) Plan b) being assured of the adequacy of the documentation for transfer into the CDM SHES File 2.4 Site (Weekly) SHESQ&P Meeting a) For Alliances projects the Site (Weekly) Safety, Health, Environment, Quality and Progress (SHESQ&P) meeting as defined in TP163A Site Installation is responsible for ensuring that SHESQ requirements are considered, planned and enacted throughout both the site installation and commissioning phases. b) During the commissioning phase both the Commissioning Engineer (National Grid) and Commissioning Engineer (Supplier) will represent the Commissioning Panel on the SHESQ&P meeting and will submit the commissioning programme (see model format in Commissioning Handbook N1) to evaluate and progress the SHES aspects of commissioning. 2.5 Documentation for Managing SHES Hazards and Risk Reduction a) With reference to Stage 2 commissioning, both commissioning switching programmes and commissioning method statements must specify the required measures for managing SHES hazards and risk reduction. b) With reference to Stage 1 commissioning all SCT procedures, or other test procedures prepared in the absence of a SCT procedure, must specify the required measures for managing SHES hazards and risk reduction. c) Where necessary method statements defining measures for hazard elimination and risk reduction shall be prepared in support of the above. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 10 of 109 d) In preparing any of the above documentation, risk assessments must be carried out. 2.6 Addition/Removal of Equipment to / from the System NSI 33 specifies the procedural requirements for the addition/ removal and renaming of Equipment to/from the System. A HV System Change Certificate (HVSCC) is issued for this purpose see Appendix H. Where existing Equipment is directly replaced an (HVSCC) is not required. Where a third party is required to sign on to a Site Responsibility Schedule, the third party shall also sign Part 4 of the HVSCC. 2.7 Earthing, LV and Mechanical Plant NSI 33 also defines the requirement for the addition/removal of Earthing, LV and Mechanical Plant. This includes the procedure for managing safety across a temporary connection to the System. This covers, for example, the situation of test supplies (eg. a feed from an a.c. distribution board or battery supply) in an operational site being extended to a CDM demarcation zone which is under the Construction Delivery Units safety management system. 2.8 Notification of Change Certificate This certificate is defined in, and reproduced from, Safety NSI 33. It shall be issued to notify both the Construction Delivery Unit and National Grid Units that the timescales for a HV System Change Certificate becoming effective have changed, to avoid re-issue of the HVSCC, see Appendix M (Form UKBP/TP106.12). 2.9 Site Security A non-operational site becomes an operational site under the safety control of Asset Management, with the issue of Part 6 of the HV System Change Certificate; this necessitates the implementation of substation security and access standards, see NSI 33. 2.10 Impressed Voltage Condition 2.10.1 The Commissioning Panel must ensure that all instances, encompassed by the Stage and Stage 2 commissioning process, of when impressed voltages may endanger personnel are identified and logged and must be assured that appropriate method statements and protective measures are defined prior to commissioning work commencing (eg. insulated working as defined in NSI5). NB: Commissioning responsibilities encompass the physical connection (or disconnection) of HV equipment which is under the National Grid Safety Rules via a Permit for Work (or a Commissioning Switching Programme) 2.10.2 The Commissioning Panel must specify the timing of when HV equipment, which is under the National Grid Safety Rules, is physically connected together. When this is to be achieved through a Permit for Work, the Principal Contractors Representative undertaking the work must be notified of the timing together with any safety requirements. 2.10.3 Accountability for the above will reside with the Chairman of the Commissioning Panel with responsibility for specialist advice residing with both the Commissioning Engineer (National Grid) and Commissioning Engineer (Supplier). Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 11 of 109 2.11 Decommissioning Requirements 2.11.1 Decommissioning results in the Equipment being physically disconnected from the System. In those instances where the Equipment remains within Safety Distance, it is deemed as remaining part of the System, and therefore subject to the Safety Rules applicable to HV Equipment; this will necessitate the Equipment being retained both on the Operations Diagram and the Substation Control Point diagrams. 2.11.2 The Decommissioning Report, see Appendix L (Form UKBP/TP106.11), provides notification that the Equipment is decommissioned, and confirms whether the Equipment either remains within Safety Distance, or is outside Safety Distance and declared as being removed from the System, through completion of a HV System Change Certificate. 3 COMMISSIONING CERTIFICATES 3.1 Equipment Acceptance Certificate The Equipment Acceptance Certificate as shown in Appendix I (Form UKBP/TP106.08) is a two-part certificate serving the following purpose. 3.1.1 Part 1 confirms both completion of the Stage 1 commissioning programme, and agreement to proceed to Stage 2, for the purpose of National Grid operating the Equipment to put into service. 3.1.2 Part 2 confirms both completion of the Stage 2 commissioning programme and that the Equipment is now commissioned and available for operational service. 3.2 Commissioning Control Confirmation Certificate (CCCC) The Chairman will ensure that the Commissioning Control Confirmation Certificate (Form UKBP/TP106.09) shall be completed. Its purpose is to provide documented confirmation that key tasks essential for safeguarding the security of the transmission systems have been discharged - see Appendix J . 3.3 Defect Report The Defect Report (Form UKBP/TP106.10), as shown in Appendix K, shall be initiated by Asset Management to notify the Project Manager / Project Engineer when Equipment defects occur during the warranty period. The Report shall be returned by the Project Manager / Project Engineer to Asset Management to notify the latter that the defect has been remedied. 3.4 Provision/Modification of Remote Operation Facilities Certificate 3.4.1 This certificate (Form UKBP/TP106.13), as shown in Appendix N, shall be utilised both to confirm compatibility between Remote Operation Facilities at both the substation and Electricity National Control Centre (ENCC), and to co-ordinate the time of implementation. It shall be completed both on the initial commissioning of a Substation Control System (SCS), and for subsequent changes to the application software or database. The Commissioning Panel shall determine the date for completing the form. Completion shall simultaneously take place at both the Substation and the ENCC, with names being exchanged by telephone or fax etc. 3.4.2 When a new SCS, which is to be controlled from the ENCC is being commissioned, both this certificate and the Equipment Acceptance Certificate must be issued. This certificate confirms compatibility between the SCS and the corresponding Equipment in the ENCC, whereas the Equipment Acceptance Certificate is solely concerned with the commissioning of a new/replacement SCS and its acceptance by the Commissioning Engineer (National Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 12 of 109 Grid) into operational service. This certificate will therefore usually be completed in advance of the Equipment Acceptance Certificate. 3.5 Pressure Systems Safety Regulations 2000 The Pressure Systems and Safety Regulations 2000 require that the Construction Delivery Unit which provides the container shall also provide all relevant information. The information requirement is defined in the standard Written Schedules of Examination (WSE) format, available on GridNet. Prior to Stage 2 commissioning the information shall be transferred to the WSE, the front sheet of which should be forwarded to both the Asset Management Delivery Manager (i.e. the Occupier) and the Insurance Company Competent Person for signature. See Asset Management procedures for further details. 3.6 Exceptions/Limitations Where certificates have an entry for Exceptions/Limitations and this entry is utilised, the Project Manager / Project Engineer will be responsible for removing the exceptions and limitations and confirming the removal with all relevant parties. 3.7 Certificate Register The following documentation will bear a unique number which shall be acquired by the Commissioning Panel Chairman and drawn from a register located on the intranet, managed by the Network Operation Centre. a) Commissioning Switching Programme Form UKBP/TP106.05 b) Commissioning Report Form UKBP/TP106.06 c) HV System Change Certificate (HVSCC) Form UKBP/TP106.07 d) Equipment Acceptance Certificate Form UKBP/TP106.08 e) Commissioning Control Confirmation Certificate Form UKBP/TP106.09 f) Defect Report Form UKBP/TP106.10 g) Decommissioning Report Form UKBP/TP106.11 h) Notification of Change Certificate (NCC) Form UKBP/TP106.12 i) Provision/Modification of Remote Operation Facilities Certificate Form UKBP/TP106.13 3.8 Commissioning Certificate Circulation A summary of the Commissioning Certificate Circulation list (Form UKBP/TP106.14) is shown in Appendix Q. This list will be considered to be a form, and therefore may be periodically updated without re-issue of this procedure. 4 OPERATIONAL DATA 4.1 An essential requirement of commissioning is the provision of operational data to relevant units within National Grid prior to the Equipment being commissioned. This requirement relates to: a) Relay Settings b) Thermal Rating Schedules Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 13 of 109 c) Protection and DAR Schedules d) Asset Register Technical Data e) Operations Diagrams f) 300 Sheets g) Facility Schedules (or equivalent documentation) h) Site Responsibility Schedule i) Grid Code Compliance Data j) Settlement Metering Registration 4.2 Appendix P summarises these requirements together with the required timescales for completion. A pro forma for planning and scheduling these activities is provided in Appendix A (Form UKBP/TP106.01). 4.3 When instances arise of commissioning being the sole responsibility of Asset Management, the latter shall ensure that the above requirements are discharged, in accordance with this procedure. This will necessitate enlisting the assistance of the Construction Manager. 5 DOCUMENTATION An essential commissioning requirement is the formal documentation of both the managerial process and the commissioning tests and inspections. This shall be achieved through the production of two distinct documents: the Commissioning Report and the Commissioning Technical Record. 5.1 Commissioning Report The Commissioning Report is a record of the management activities undertaken by the Commissioning Panel. It shall comprise of a copy of the Design Intent Document which includes the System Design Specification (SDS), Commissioning Panel minutes, the Commissioning Programme and any other documents or schedules utilised for managing the process. The contents shall be acquired as the work proceeds. The Commissioning Report shall be collated and retained by the Commissioning Panel Chairman or his nominated representative. On completion of the commissioning of each circuit/stage the Commissioning Panel Chairman must sign the Commissioning Report front sheet (Form UKBP/TP106.06), as required by Appendix G, which should then be inserted at the front of the Report. 5.2 Commissioning Technical Record The Commissioning Technical Record will usually be collated and retained by the Commissioning Engineer (Supplier) and shall comprise of a copy of the DID, the completed SCT schedules, inspection reports, Commissioning Switching Programmes and Commissioning Method Statements. A list of contents should be produced. The Commissioning Technical Record shall be periodically audited by the Commissioning Engineer (National Grid) and on completion incorporated into the CDM Health and Safety File. 5.3 Site Commissioning Test Procedures 5.3.1 Construction Delivery Units will be required to select SCT procedures from the model SCTs agreed by Asset Policy at the time of Type Registration. Where a test requirement is not covered by an SCT procedure, Construction Delivery Units or other specially prepared Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 14 of 109 document may be used. In such instances the Commissioning Officer shall confirm that the test document is to an acceptable standard. 5.3.2 On completion of the Stage 1 and 2 commissioning tests respectively, each test schedule shall be signed for as accepted by the Commissioning Engineer (National Grid). If the tests were unwitnessed, the Commissioning Engineer (National Grid) shall check that all entries are complete, and that the results, following a cursory examination, appear correct before signing. The Commissioning Panel Chairman must be satisfied that all agreed test procedures relating to Stage 1 commissioning tests are completed prior to Part 1 of the Equipment Acceptance Certificate being issued. 5.4 Commissioning Handbook The Commissioning Handbooks specify model requirements for the commissioning of Systems or investments (whereas SCTs are primarily concerned with the commissioning of individual items of Equipment). The person preparing the Commissioning Programme must produce documentation either in accordance with the Commissioning Handbooks or to similar standards. 5.5 Commissioning Switching Programme 5.5.1 The Commissioning Switching Programme (see Section 14.5) shall conform to a uniform format and content, as defined both in Appendix E and in Appendix F. A model Commissioning Switching Programme which defines the required style, format and abbreviations is contained within Commissioning Handbook N2. Timescales for preparing the Commissioning Switching Programme are specified in Appendix P. 5.5.2 Since Stage 2 tests are associated with the in-service System, both Commissioning Switching Programmes (and Commissioning Method Statements within it) within it must be prepared by appropriately experienced personnel. 5.5.3 Situations may arise whereby it is necessary to modify the content of an approved Commissioning Switching Programme either immediately prior to, or during, implementation. This situation shall be managed as follows: a) Prior to implementation, the Commissioning Panel Chairman shall obtain from the original signatories to the Commissioning Switching Programme the names, or titles, of those personnel nominated to make essential changes, and shall notify the Commissioning Engineer (National Grid) accordingly. b) Immediately prior to commencing the Commissioning Switching Programme the Commissioning Engineer shall declare to the Control Person (Operation), by telephone, the names, or positions, of those nominated to make such changes, and these shall be recorded on all copies of the Commissioning Switching Programme. c) Should subsequent changes be required, the agreement to such changes and modification to the Commissioning Switching Programme shall be co-ordinated by the Commissioning Engineer (National Grid). 5.6 Commissioning Method Statements 5.6.1 Commissioning Method statements shall generally adhere to the format and requirements of Commissioning Switching Programmes, excepting that the content and headings shall be at the discretion of the Commissioning Panel. The preparation and checking of Commissioning Method Statements shall accord with the requirements of Section 14.3. A separate Commissioning Method Statement should be prepared for each relevant stage of the work. 5.6.2 The front sheet must be similar to that of a Commissioning Switching Programme, excepting that Network Operations will not be a signatory. The comments in Section 14.5 on Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 15 of 109 Commissioning Switching Programmes shall also apply to Commissioning Method Statements and discussed with the relevant Control Person. 5.7 Commissioning Programme The Commissioning Programme (see Section 14.4) will be prepared by the Construction Delivery Unit and accepted by the Commissioning Panel. It shall comprise of both an indexed, comprehensive schedule of tests, inspections, and related test documents, and a plan which defines the timing and staging of such tests and inspections. The Commissioning Handbook provides a model of such requirements. 5.8 Inspections The Pre-commissioning, Pre-energisation, and Post-commissioning inspections will be prepared by the Construction Delivery Unit prior to the inspection taking place. These inspections must be jointly executed by the Commissioning Engineer (Supplier) and the Commissioning Engineer (National Grid). The pre-commissioning inspection should comprise of a list of plant or Equipment to be inspected, to ascertain whether the work is complete, such that Off-load commissioning tests can commence without any concerns for health & safety or possible damage to plant or Equipment. Appendices B, C and D illustrate model pre-commissioning, pre-energisation and post-commissioning inspections respectively. 5.9 On Site Filing of Commissioning Documentation Commissioning documentation shall be subject to a standard filing arrangement - this is defined in Appendix T. Management and stewardship of the documentation shall reside with the Commissioning Engineer (Supplier). 6 PROCEDURE FOR COMMISSIONING 6.1 Establishing the Commissioning Panel 6.1.1 For Alliances projects the inaugural meeting should be called just after completion of the Design Intent Document (DIDIP3) (note some projects may require a meeting prior to 'Authority to Proceed'). For non-Alliances projects this meeting should be called within three months of contract release (note some projects may require meeting prior to contract release), ideally after the Design Intent Document is completed. 6.1.2 At the first meeting, consideration must be given to the preparation of the Work Co-ordination Document. See TP153. 6.2 Model Format for Commissioning Panel Meeting Appendix A (Form UKBP/TP106.01) stipulates the Commissioning Panel Meeting Model format for directing the commissioning process. This shall be utilised at the first meeting of the Commissioning Panel, thereby forming the basis of subsequent meetings. Formal minutes of all Commissioning Panel meetings shall be prepared and circulated. It is to be noted that Appendix A addresses the minimum subject matter and is not intended to stifle wider debate, nor the recording of conclusions arising from that debate. The content of Appendix A generally reflects the recommendations of Panels of Inquiry. 6.3 Operational Notification Procedure In those instances where a User is being connected, requiring Operational Notification in compliance with the Supplemental Agreement, the Commissioning Panel Chairman shall liaise with National Grids representative from Asset Management (Electrical Network Investment) with responsibility for New Connections approval. Activities pertinent to the Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 16 of 109 Commissioning Panel relating to Operational Notification are identified in Section 20 of Appendix A (Form UKBP/TP106.01). 6.4 Final Meeting of Commissioning Panel The final meeting of the Commissioning Panel should ideally be held after the Equipment is commissioned. This meeting must ensure that any outstanding matters are addressed. The commissioning Technical Record, drawings and any other documentation required for CDM purposes shall be then reviewed prior to passing to the stewardship of Asset Management. The Commissioning Panel Chairman must then sign the Commissioning Report front sheet (Form UKBP/TP106.02) (see Appendix G), to formally signify that all commissioning requirements are complete, which shall then be placed at the beginning of the Commissioning Report. 7 PROCEDURE FOR DECOMMISSIONING 7.1 If, unusually, a investment requires Equipment decommissioning without any associated commissioning, then the precise organisational arrangements and responsibilities, although based on the principles within this procedure, shall be agreed between the Project Manager / Project Engineer and the Commissioning Panel and formally recorded. 7.2 Where the Equipment to be decommissioned does not form part of a capital project but is the sole responsibility of Asset Management, the Decommissioning Engineer will be responsible for the Decommissioning Process, i.e. there is no requirement to form a decommissioning panel - see Section 1.13. 7.3 Specific Requirements for Decommissioning 7.3.1 Decommissioning certificates as defined in Section 2.10 shall be issued. 7.3.2 When decommissioned Equipment is to be dismantled or demolished, all circuit identification must be removed including, in the case of overhead lines, circuit colour or symbol plates, danger plates, property and telephone plates and flag stick fittings. However, the tower number plates shall be left in situ and dismantled with the tower. 7.3.3 When decommissioned Equipment is to be left in situ, and remains subject to the National Grid Safety Rules for HV Equipment, it shall be identified by appropriate nomenclature. This nomenclature will be agreed with the Transmission Requirements Manager and shown on the Operation Diagram and operational data update. In addition, in the case of an overhead line, the Asset Management NOC shall allocate circuit colour or symbol plates and flagstick fittings, as appropriate, to a decommissioned circuit. 8 CONNECTION OF USER'S EQUIPMENT TO THE NATIONAL GRID SYSTEM 8.1 When Users Equipment is to be connected to the National Grid System a J oint Commissioning Panel should be convened which should be separate to that for the licensed work. The User or Users agent should preferably provide the Chairman of this Commissioning Panel. National Grid representation should comprise of the Commissioning Engineer (National Grid), Transmission Requirements Engineer, NOC Development Engineer, the Commissioning Panel Chairman and the Commissioning Officer, for the licensed work. 8.2 The requirements of safety document NSI 33 and the Grid Code (Operational Code and Connection Code Appendix 1) must be followed with regard to the management of the connection point between National Grids and the Users Equipment. 8.3 The responsibility of National Grid representatives on the J oint Commissioning Panel is primarily to endorse the J oint Commissioning Programme from the viewpoint of protecting the National Grid System. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 17 of 109 8.4 The J oint Commissioning Programme will consist of Stage 1 and Stage 2 commissioning requirements, and should comprise of the following: a) All required stage 1 interface testing including associated documentation. b) Commissioning Method Statements and/or Commissioning Switching Programmes associated with the connecting and testing of protection, control and ancillary Systems, i.e. busbar protection, circuit breaker fail, synchronising, interlocking etc. c) Commissioning test documentation associated with Operational Metering and Indications (local and remote), Control Telephony, System Monitoring and Ancillary Services. d) Pre-energisation inspection similar to that shown in Appendix C of this document. e) Commissioning Switching Programme for connecting the Users Equipment to the HV Transmission System. The format should, as far as is practicable, adhere to the principles of section 5.5 and the requirements of Appendix E of this document. In particular the section on Initial Conditions should confirm that all protection settings associated with the User/National Grid interface have been correctly applied. In addition the following shall apply. (i) When a Commissioning Switching Programme is being prepared to connect a Users Equipment to the National Grid System, it is recommended that the Front Sheet is approved by the User, the Commissioning Engineer (National Grid), Commissioning Officer and Transmission Requirements Manager. (ii) When executing a Commissioning Switching Programme (or Commissioning Method Statement), each party who has a defined task within the switching programme must record when that task has been completed, to ensure the existence of an audit trail. NB: Grid Code compliance requirements must be addressed prior to commencing the Commissioning Switching Programme. f) A Post-commissioning inspection, similar to that shown in Appendix D of this document should be undertaken. 9 UNLICENSED WORK ON USER'S EQUIPMENT 9.1 When National Grid undertake unlicensed work on User connected Equipment, a clear distinction must be made between the Commissioning responsibilities relating to the unlicensed work, and those relating to any associated licensed work, (such distinctions should include the correct allocation of costs). 9.2 The requirements of safety document NSI 33 and the Grid Code OC8 must be followed with regard to the management of the connection point between National Grids and the Users Equipment. 9.3 The Commissioning Panel for the Users Equipment should preferably be separate from the Commissioning Panel for any associated licensed work. Excepting where contractual conditions state otherwise, the User or Users agent should chair the Commissioning Panel. 9.4 If not already clearly defined in the contract specification the User or Users agent should be requested to clearly define the terms of reference and scope of work (i.e. Section 2 of Appendix A - Form UKBP/TP106.01), at the first Commissioning Panel meeting (or earlier) with reference to the responsibilities that National Grid are requested to discharge. In the absence of comparable documentation, Appendix A (Form UKBP/TP106.01) of this document may be offered as the basis for a Commissioning Panel agenda. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 18 of 109 10 UNLICENSED WORK ON EQUIPMENT NOT DIRECTLY CONNECTED TO THE NATIONAL GRID SYSTEM Section 9 shall apply with the term client replacing User or Users agent. Where National Grid provides the Commissioning Panel Chairman, this procedure, as far as practicable, shall be employed; in such instances the responsible managers will agree the required roles. 11 SELF BUILD The requirements for self build are defined in TP155A. 12 CIVIL, STRUCTURAL AND BUILDING ENGINEERING 12.1 Civil, structural and building engineering (CSBE) comprise the following. a) Access roads b) Footpaths c) Drainage * d) Oil containment works * e) Fencing f) Site security * g) Surfacing h) Ducts and trenches i) Buildings j) Site and building services (including electricity and telecommunications services) * k) Foundations l) Piling works m) Earthworks n) Ground improvement/stabilisation o) Plant support structures p) Holding down systems q) Fire protection and control * r) Acoustic enclosures * s) Site lighting * t) Landscaping u) Enabling infrastructure (operational and non-operational) - eg. retaining structures, bridges, culverts etc 12.2 Commissioning is concerned with confirmation of satisfactory performance by subjecting equipment to performance tests. With reference to CSBE, this usually involves those items in the above list against which a * is placed. 12.3 For Alliances the Site Manager will ensure that a commissioning programme is prepared solely for CSBE. Both the commissioning programme and subsequent results will be confirmed as acceptable by the Commissioning Engineer (National Grid). 12.4 For non Alliances the responsibility for confirming the satisfactory inspection and commissioning of the above shall reside with the Site Engineer (National Grid) and Site Engineer (Civil)(National Grid) respectively in accordance with their areas of responsibility. 12.5 The Objective of this issue of TP106 is to: Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 19 of 109 a) Ensure and confirm that civil, structural and building engineering equipment to be commissioned has been subject to a design compliance audit. b) Confirm that responsibility for overseeing the satisfactory commissioning of civil, structural and building engineering resides with the Commissioning Panel Chairman. 12.6 For non Alliances the Site Engineer (National Grid) and Site Engineer (Civil)(National Grid) shall be responsible for ensuring that there is a documented audit trail with reference to a commissioning programme and completed test documentation. 12.7 When the commissioning of civil, structural and building engineering does not include any associated power system equipment, then alternative requirements to those defined in this document may be used - but which must be based upon the concepts and principles enshrined in this document. 13 FORMS AND RECORDS All records of the commissioning and decommissioning processes, including the Commissioning Technical Record, should be transferred to the Site Occupier for entry into the Health, Safety and Environmental File by the Commissioning Panel Chairman, and appropriately indexed and filed. UKBP/TP106.01 Commissioning Panel Minutes and Log UKBP/TP106.02 Model Pre-Commissioning Inspection Schedule UKBP/TP106.03 (a) Model Pre-Energisation Inspection Schedule (Substations) UKBP/TP106.03 (b) Model Pre-Energisation Inspection Schedule (OHL) UKBP/TP106.03 (c) Model OHL Confirmation of No Infringement of Safety Clearance UKBP/TP106.04 Model Post Commissioning Inspection Schedule UKBP/TP106.05 Commissioning Switching Programme UKBP/TP106.06 Commissioning Report UKBP/TP106.07 HV System Change Certificate UKBP/TP106.08 Equipment Acceptance Certificate UKBP/TP106.09 Commissioning Control Confirmation Certificate UKBP/TP106.10 Defect Report UKBP/TP106.11 Decommissioning Report UKBP/TP106.12 Notification of Change Certificate UKBP/TP106.13 Provision/Mod of Remote Operation Facilities Certificate UKBP/TP106.14 Commissioning Certificate Circulation UKBP/TP106.15 Commissioning Familiarisation Confirmation UKBP/TP106.16 Model Commissioning Documentation Filing Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 20 of 109 PART 2 - DEFINITIONS AND DOCUMENT HISTORY 14 DEFINITIONS 14.1 Commissioned Commissioned Equipment is that which has satisfactorily completed PART 2 of the Equipment Acceptance Certificate. 14.2 Work Co-ordination Document The requirements of a Work Co-ordination Document are defined in TP153. The purpose of the document is to define the sequence of installation and commissioning work for projects with multi-site/multi-stage activities, or projects which interface with Asset Management maintenance work. Integral to specifying the sequence of work is the requirement to define the associated Safety Rule documentation and points of isolation. Where the work is predominantly project related (the usual situation) the Work Coordination document should be prepared by the Project Manager/Project Engineer supported by a team with representation from Asset Management, Network Operations and each commissioning panel. Where the work is predominantly maintenance related, the Work Coordination document shall be prepared by Asset Management Maintenance Delivery Electricity. 14.3 Commissioning Method Statement A Commissioning Method Statement is an approved step-by-step procedure defining Stage 2 commissioning requirement, which must be rigorously adhered to without deviation (unless jointly agreed by the Commissioning Engineer (Supplier) and Commissioning Engineer (National Grid). 14.4 Commissioning Programme The Commissioning Programme shall form part of the Site Quality Plan and accord with the model in Commissioning Handbook N1. It should consist of: 14.4.1 Commissioning Plan A plan which defines timing and staging of the commissioning activities. NB: The timing/staging plan must take account of the requirement of safety document UK NSI 33 (Addition/Removal of Equipment to/from the System). HV System change requirements must take place prior to completion of Stage 1 commissioning. 14.4.2 Commissioning Schedule An approved series of inspections, tests and switching operations which verify that the Equipment is suitable for operational service, comprising of: a) Stage 1 i) Pre-commissioning Inspection Schedule ii) Off-load Commissioning Tests Schedule iii) Pre-energisation Inspection Schedule b) Stage 2 iv) Commissioning Method Statements Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 21 of 109 v) Commissioning Switching Programmes vi) Post-Commissioning Inspection Schedule NB: Commissioning method statements and commissioning switching programmes will specify both the method of connecting the Equipment to be commissioned to the System, and the On-load commissioning tests to prove both the connections and the Equipment. Civil, structural and building engineering requirements should be contained in a separate commissioning programme. 14.5 Commissioning Switching Programme A Commissioning Switching Programme is an approved procedure which defines the strategy and methodology for Stage 2 energisation and commissioning of all new HV equipment, covered by TP106. All such programmes must be rigorously adhered to, without deviation, unless such deviations are jointly agreed by the Construction Delivery Unit commissioning engineer, National Grid commissioning engineer and Network Operations. The Commissioning Switching Programme specifies the step by step process of how new HV equipment is to be energised and placed on load, and identifies the operational switching necessary to allow the required commissioning tests to be carried out. A commissioning switching programme may make reference to a Commissioning Method Statement within it. For all works not covered by TP106, it is good practice to have a commissioning switching programme, or approved method statement when energising new equipment for the first time, however simple, as this will ensure safe and secure commissioning. However, if it is deemed by the MDE responsible for such work that the above are not required, then the following criteria as a minimum should be addressed: a) the commissioning methodology must be risk assessed b) the new equipment is adequately protected by a fast acting protection c) all personnel must be clear of the new equipment prior to energisation. d) all automatic switching equipment and automatic insulator washing equipment should be switched out of service ENCC may request confirmation from the responsible MDE prior to energisation of new equipment, that the above criteria have been addressed. 14.6 Decommissioned Equipment which has been removed from the Transmission System which is no longer available for operational service. This will entail physical disconnection from the System. The Site Responsibility Schedule will be amended where appropriate to place the Equipment under the control of Asset Management, together with updating of the asset and work management systems. 14.7 Joint Commissioning Programme A programme which specifies the commissioning requirements for the interface connections between National Grid and a User. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 22 of 109 14.8 National Grid Safety Rule (Definitions) The following terms, as used in this procedure, are shown in bold, and are defined in the National Grid Safety Rules. a) Equipment. b) System. c) High Voltage (HV). d) Low Voltage (LV). e) Live. f) Safety Distance. g) Control Person Safety (CPS). 14.9 Off-Load Commissioning Tests Commissioning tests which are performed on plant or Equipment disconnected from the in- service System, and which are carried out in accordance with a test programme agreed by the Commissioning Panel. NB: To enable these tests to be carried out it may be necessary to connect an item of Equipment to an ancillary in-service System, such as a site air System, hydraulic System, LV System, or d.c. System. Testing of the satisfactory working of the Equipment in conjunction with the ancillary System will be considered as part of the Off-load commissioning tests of the Equipment (i.e. not On-load commissioning test of the ancillary System). 14.10 On-Load Commissioning Tests Commissioning tests which are performed with the Equipment connected to the in-service System, and which are carried out in accordance with an approved Commissioning Switching Programme or Commissioning Method Statement. 14.11 Recommissioning The repeat commissioning of Equipment which has previously been commissioned, for the purpose of verifying its satisfactory performance when interfaced with new or replacement Equipment. The requirements for recommissioning are generally identical to those of commissioning, and within this document the term commissioning will be taken to include recommissioning. 14.12 Stage 1 Commissioning Stage 1 commissioning comprises those Off-load inspections and tests defined in Section 14.4 which are carried out on new or replacement Equipment to demonstrate that the Equipment is fit for connecting to the in-service System, and ready for Stage 2 commissioning. At the discretion of the Commissioning Panel these tests may be carried out by the Construction Delivery Unit without being witnessed by National Grid personnel (see Attachment I of Appendix A). Finalisation of Stage 1 commissioning is signified by completion of PART 1 of the Equipment Acceptance Certificate. See Appendix I. NB: Stage 1 commissioning does not include Factory Acceptance Tests. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 23 of 109 14.13 Stage 2 Commissioning Stage 2 commissioning comprises of, (a) the documented method for connecting new or replacement Equipment to the in-service System (i.e. Commissioning Switching Programme or Commissioning Method Statement) (b) the associated On-load commissioning tests which demonstrate that both the new/replacement Equipment and its interface with the in-service System is satisfactorily commissioned; and (c) the On-load inspection of the Equipment. The execution of all Stage 2 commissioning must be directed by a Commissioning Engineer (National Grid). Finalisation of Stage 2 commissioning is signified by completion of Part 2 of the Equipment Acceptance Certificate. NB: a) Examples of Stage 2 commissioning are the connecting of HV Equipment, LV supplies and d.c. supplies to the in-service System, or the connecting of new circuitry to busbar protection, interlocking investments, circuit breaker fail protection, SCS Systems etc, or on-load modifications or tests associated with protection/control hardware or software. b) When making connections, or applying test Equipment, during Stage 2 tests consideration should be given to avoidance of errors by requiring these actions to be witnessed and confirmed. The latter must always be carried out where trip circuitry is involved. 14.14 Impressed Voltage Conditions which could cause dangerous induced voltages or currents, differences in earth potential, or voltage differences across any break in conductive path see NSI5. 14.15 Operation Diagrams The series of National Grid issued diagrams, specified in TP119, which define the following information. Sheet 1 Substation Busbar Single Line Diagram Sheet 2 Technical Data Sheet Sheet 3 Gas Zones Sheet 4 Gas Zone Alarm Schedule Sheet 5 Oversailing Conductors Routes National Routes Diagram (Sheets 1 and 2) OHL Technical Data Schedule (OHL Colours Database) Routes Oversailing Conductors Schedule 14.16 Livelink External web based application for storing, sharing and distributing information. 14.17 Design Intent Document (DID) The DID summarises the project design and is defined in TP188. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 24 of 109 15 AMENDMENTS RECORD
Issue Date Summary of Changes / Reasons Author(s) Approved By (Inc. Job Title) 1 October 1998 New document Keith Harker Project Management Colin Buck General Manager 2 J anuary 1999 Inclusion of Off and On-load Commissioning Tests, Stage 1 and 2 Commissioning Keith Harker Project Management Colin Buck General Manager 3 J an 2001 Revised to reflect new organisational structure Keith Harker Project Management Paul J ohnson Network Engineering Manager 4 Oct 2002 Major revisions to reflect new organisational structure and reduction in commissioning certificates Keith Harker Network Strategy Construction Les Adams Substation Manager 5 March 2004 Additional safeguards added following London and West Midlands Incidents Keith Harker Network Strategy Construction Les Adams Substation Manager 6 April 2005 Revised to incorporate new National Grid organisational structures, the role of Commissioning Engineer (Supplier) and the inclusion of audit requirements Keith Harker Network Strategy Construction Paul J ohnson Construction Manager 7 August 2006 Reformatted to new TP format Commissioning Officer to confirm commissioning programme Assistant Commissioning Engineer defined CCCC defined as a certificate Site filing requirements defined Civil engineering requirements defined Commissioning programme divided into a Plan and Schedule Appendix A refined Model pre-commissioning inspection included Keith Harker Construction UK Dave Poulton Construction Manager 8 J une 2009 Updated to incorporate comments from 2008 Roll outs Updated to include the following :- Feedback from 2008 Rollouts Comments from Information Delivery Manager Recommendations from Indian Queens system incident PASS55/LRQA 2008 Audit Recommendations Audit criteria transferred to TP202 Clarification on Switching programme Further guidance on OHL section Keith Harker (CC) Bal Rehal (CC) Kevin Cunningham (CC) Mary-Ann Ferneley (N/O) Ian Bradley (OHLE) Dave Williams (NA) Peter Milne (CA) Peter Bateman (SWA) Kevin Rossington (MDE) Dave Humphreys (SEA) Tim Crocker (SWA) Martin Tait (MDE) Dave Mercer Major Projects Manager Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 25 of 109 Issue Date Summary of Changes / Reasons Author(s) Approved By (Inc. Job Title) 9 October 2010 TP106 and TP106A combined. Feedback from Commissioning Procedures Rollout incorporated. Bal Rehal (TA) Kevin Cunningham (TA) Indy Sokhey (TA) Mary-Ann Ferneley (NO) Ajaz Ahmad (EAW) Tim Inglehearn (EAW) Chris Vodden (EAN) Mark Skinner (EAN) Peter Milne (CA) Peter Bateman (SWA) Dave Humphreys(SEESA) Henry Smith (SEESA) Dave Mooney (SSP) Tim Crocker (SSP) Kevin Rossington (MDE) Martin Tait (MDE) Dave Warren (MDE) Dave Wright EEPIG Chairman
16 IMPLEMENTATION 16.1 Audience Awareness and Training Requirements Audience Purpose Compliance (C) / Awareness (A) Training Needs N/A / Informal / Workshop / Formal Course Training Target Date Notification Method Memo / letter / fax / email/ team brief / other (specify) Construction C Annual Rollout May 2011 Rollout Alliances C Annual Rollout May 2011 Rollout Contractors C Annual Rollout May 2011 Rollout Consultants C Annual Rollout May 2011 Rollout MDE C Annual Rollout May 2011 Rollout 16.2 Training Requirements Training Needs
N/A / Informal / Workshop / Formal Course Training Target date Implementation Manager Annual Rollout May 2011 Technical Assurance Manager 16.3 Compliance Compliance to this procedure will be assured by the Document Controller prior to procedure issue. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Internal and Contract Specific Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 26 of 109 16.4 Procedure Review Date Five years from publication date. PART 3 GUIDANCE NOTES AND APPENDICES 17 REFERENCES The National Grid Safety Rules NSI 33: The Addition/Removal of Equipment to/from the System The Construction (Design and Management) Regulations 2007 TP137: The Implementation of the Construction (Design and Management) Regulations Pressure System Safety Regulations 2000 Site Commissioning Tests (Document 099/500) Other documents listed in Appendices O and P (i.e. TP107, TP119, TP124, TP128, TP130, TP131, and TP136) TP135 Management of Drawings Grid Code OC8 Operating Code and Safety Co-ordination TP153 Work Coordination and Management TP141 Commissioning Settings and Design Authorisation TP199 - Operation & Management of the CPM Livelink System TP202 Auditing by Technical Assurance Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 27 of 109 APPENDIX A - COMMISSIONING PANEL MEETING MODEL FORMAT AND DOCUMENTATION
COMMISSIONING PANEL MEETING
Model Format and Documentation
UKBP/TP106.01 Page 1 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 28 of 109
Commissioning Panel Minutes and Log
Meeting No : Date:
Project Title : Project Number : Substation : Circuit(s) : Date of Meeting : Location of Meeting :
Commissioning Panel Membership Members Names Member Attendance (a) Chairman : (b) Lead Commissioning Engineer (National Grid): (c) Commissioning Engineers (National Grid) : (d) Commissioning Officer : (e) Project Manager / Project Engineer (Supplier) : (f) Lead Commissioning Engineer (Supplier) : (g) Commissioning Engineers (Supplier) : (h) Network Operations Representative : (i) SHE Directorate (NOC) Representative : (j) Site Manager (Supplier) : (k) CDM Coordinator * (l) Site Engineer (National Grid) (m) Site Engineer (Civil)(National Grid)
NB: (1) Attach the ATTACHMENTS A to E to the Log. (2) In the following sections add to or delete the (a), (b) list as appropriate. (3) All entries in the minutes and Log shall be made by the Chairman. (4) Lead Commissioning Engineer only required when two or more Commissioning Engineers are required on site. (5) Add others to the Commissioning Panel as appropriate. * Open invitation to attend the meeting.
UKBP/TP106.01 Page 2 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 29 of 109 National Grid Record of Commissioning Personnel and Qualifications
NAMES DATES CERTIFICATE Chairman Commissioning Officer Commissioning Engineer (National Grid) (1) Commissioning Engineer (Supplier) (1) Appointed Role Transferred Level of Authorisation Held
(1) Where a Lead Commissioning Engineer is appointed, state Lead under the name
UKBP/TP106.01 Page 3 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 30 of 109 AGENDA
A1 Terms of Reference A2 Scope of Work A3 Commissioning Personnel Qualifications A4 Commissioning Programme Content A5 Commissioning Programme Responsibilities A6 Commissioning Certificates A7 Power System Considerations A8 Drawing Control and Quality A9 Operational Data A10 Commissioning Documentation A11 Health, Safety, Environmental & Security A12 Training Requirements A13 Abnormal Running Arrangements A14 Safeguarding of Operational Equipment A15 Safeguarding of Commissioned Equipment A16 Non Standard Installations A17 Overlap Tests A18 De-commissioning A19 Temporary Equipment A20 Grid Code Compliance A21 Maintenance Requirements A22 Co-ordination and Interfacing Arrangements A23 Errors/Defects and Outstanding Work A24 Design Changes A25 Multi-function Relay Quality Management A26 Commissioning Working Parties A27 Civil, Structural and Building Engineering A28 Other Considerations A29 Future Meetings A30 Lessons Learned Attachment A Commissioning Programme Responsibilities Schedule Attachment B Commissioning & Decommissioning Certificates Progress Schedule Attachment C Operational Data Progress Schedule Attachment D Errors/Defect/Exception/Limitation Schedule Attachment E Design Change Record Attachment F Overhead Line Requirements Attachment G Cable Requirements Attachment H Responsibilities Summary Attachment I Witnessing Requirements
UKBP/TP106.01 Page 4 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 31 of 109 A1 Commissioning Panel Terms of Reference
(a) To ensure that the commissioning activities comply with all relevant statutory safety and environmental requirements with particular reference to the Construction (Design and Management) Regulations 2007 and National Grid (or customer's) Safety Rules. (b) To take all necessary steps to ensure that the commissioning activities do not jeopardise transmission system reliability. (c) To confirm that the Equipment to be commissioned accords with National Grids design specification and to ensure that the design change control arrangements are enacted. (d) To agree both the Construction Delivery Units proposed commissioning methodology and the inspections and tests which comprise the Construction Delivery Units proposed Commissioning Programme. (e) To ensure that the required commissioning tests are witnessed, and that all test documentation is completed and accepted by National Grid. (f) To ensure that the required commissioning and decommissioning certificates are completed. (g) To ensure that operational data is prepared and disseminated within National Grid to the required timescales. (h) To ensure the collation and control of drawings, test results and Equipment manuals for handing to the Occupier - Asset Management for entry into the Site Health, Safety and Environmental File. (i) To ensure the preparation of a Work Co-ordination Document for projects with interrelated or interfacing activities. (j) To ensure that, whenever there is a change of commissioning personnel, there is a formal record of both the engineers concerned and that an adequate transfer of tasks, information and responsibilities has taken place. (k) To ensure that when the commissioning of outstanding items of equipment take place (i.e. following at a later time than the commissioning of the major items of equipment) that the full and formal requirements of TP106 are applied. This will require re-signing of Appendix J in each and every instance.
UKBP/TP106.01 Page 5 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 32 of 109 Task Responsible Required Date Actual Date A2 Scope of Work 1. The scope of the work was defined with reference to the following documents: C/O Prior to Stage 1 starting
(a) (b) 2. Coordination of Installation During Project Delivery programme was defined with reference to the following documents: Chairman Prior to Stage 1 starting
(a) (b) 3. List outstanding Type Registration issues. Chairman Prior to Stage 1 starting
(a) (b) A3 Commissioning Personnel and Qualifications
1. Confirmation that the 'Record of Commissioning Personnel and Qualifications' is complete including signatures. Chairman Prior to Stage 1 starting
2. Confirm that the Commissioning Familiarisation Confirmation review is complete. Appendix S Chairman Prior to Stage 1 Starting
A4 Commissioning Programme Content 1. Appendix J , Commissioning Control Confirmation Certificate (CCCC) fully completed. Chairman After Stage 2 completion
2. Confirmation that test requirements for changes to CT ratios and metering indication at ENCC are included in the commissioning programme. C/O Prior to Stage 1 starting
A5 Commissioning Programme Responsibilities
1. Attachment A confirmed as complete. Chairman Prior to Stage 1 starting
UKBP/TP106.01 Page 6 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 33 of 109 Task Responsible Required Date Actual Date 2. Summary of witnessing as defined in Quality Plan. Chairman Prior to Stage 1 starting
(a) (b) 3. Confirmation that witnessing hold points are recorded in commissioning programme. C/E (National Grid) Prior to Stage 1 starting
A6 Commissioning Certificate 1. Attachment B confirmed as complete. Chairman Prior to Stage 1 A7 Power System Considerations 1. Power system outages/risk of trip comprise the following: Chairman N/A (a) (b) A8 Drawing Quality and Control 1. Confirmation that those nominated to mark up site drawings are as follows: Chairman Prior to Stage 1 starting
(a) (b) 2. Confirmation that stewardship of site control copy is allocated to the following: Chairman Prior to Stage 1 starting
(a) (b) 3. Confirmation that as-installed drawings have been received for the following circuit/stage: Chairman After Stage 2 completion
(a) (b) A9 Operational Data 1. Confirmation that Attachment C is complete. Chairman Prior to Stage 2 starting
UKBP/TP106.01 Page 7 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 34 of 109 Task Responsible Required Date Actual Date A10 Commissioning Documentation 1. Confirmation that responsibility for the commissioning report is allocated to the following: Chairman Prior to Stage 1 starting
(a) (b) 2. Confirmation that responsibility for the collation of the commissioning technical record is allocated to the following [usually the Commissioning Engineer (Supplier): Chairman Prior to Stage 1 starting
(a) (b) 3. Confirm that the filing of commissioning documentation accords with the requirements of Appendix T. C/E (Supplier) & C/E (National Grid) Immediately after commencement of Stage 1
A11 Health, Safety, Environmental & Security 1. Confirmation from the Principal Contractor that site installation is complete to the point where commissioning may commence.
Chairman Prior to pre- commissioning inspection commencing
2. The following risk assessments/method statements have been prepared and included in (or referenced for commissioning by) the Construction Phase Health, Safety, Environmental & Security Plan: Chairman PC Prior to implementation
(a) (b) 3 Confirmation that: (a) All instances (encompassed by stage 1 and 2 commissioning) of when impressed voltage may endanger personnel having been identified and attached to these minutes. Chairman, C/E (National Grid), C/E (Supplier) & C/O Prior to Stage 1 Starting
(b)
Appropriate Method Statement with Protective Measure for managing impressed voltages have been defined (with a particular focus on HV cables)
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 35 of 109 Task Responsible Required Date Actual Date (c) When the work is to be undertaken by the principal contractor/site manager that the letter has been suitably apprised of the requirements of the method statement Chairman Prior to Implementation
4. Written schedules of examination for the following have been prepared/implemented and returned to and filed on site: Chairman PC Prior to implementation
(a) (b) 5. Confirmation that the Health, Safety, Environmental & Security File contents are acceptable and forwarded to the occupier. C/E (National Grid) After Stage 2 completion
6. The documentation for extending LV, earthing and mechanical supplies is summarised as follows and confirmed as being included in the Health, Safety, Environmental & Security Plan. Chairman PC Prior to implementation
(a) (b) 7. Requirements relating to the SHESQ&P meeting are summarised as follows. C/E (National Grid) C/E (Supplier)
A12 Training 1. Confirmation that adequate training of Commissioning Engineers (National Grid) Commissioning Engineers (Supplier) Commissioning Officers has been undertaken/planned as follows:
Chairman Prior to Stage 1 starting
(a) (b) A13 Abnormal Running Arrangements 1. Confirmation that abnormal running arrangements have been agreed and comprise the following: C/E (National Grid) C/O Prior to implementation
(a) (b)
UKBP/TP106.01 Page 9 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 36 of 109 Task Responsible Required Date Actual Date A14 Safeguarding of Operational Equipment 1. Confirmation that the method of identifying/ safeguarding/screening operational equipment has been explained to all Construction Delivery Units and relevant National Grid personnel, and comprises the following, C/E (National Grid) PC Prior to Stage 1 starting
(a) (b) A15 Safeguarding of Commissioned Equipment 1. Confirmation that the method of identifying/ safeguarding/screening equipment which has completed Stage 1 commissioning has been explained to all Construction Delivery Units and relevant National Grid personnel, and comprises the following. C/E (National Grid) PC Prior to Stage 1 starting
(a) (b) A16 Non Standard Installation 1. Installations that do not accord with TSs / NGTSs comprise the following: C/O Prior to Stage 1 starting
(a) (b)
2. Commissioning arrangements for non- standard installations comprise the following: C/O Prior to Stage 1 starting
(a) (b) 3. Maintenance requirements for non-standard installations comprise the following: C/E (National Grid) C/O Prior to Stage 1 starting
(a) (b) A17 Overlap Tests 1. Overlap tests comprise the following: C/E (National Grid) Prior to Stage 1 starting
(a) (b) UKBP/TP106.01 Page 10 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 37 of 109 Task Responsible Required Date Actual Date A18 Decommissioning 1. Decommissioning requirements agreed and comprise the following: C/E (National Grid) Prior to decomm starting
(a) (b) A19 Temporary Equipment 1. Type, installation and commissioning programme requirements comprise the following: C/O Prior to Stage 1 starting
(a) (b) A20 Grid Code Compliance 1. Operational notification procedure arrangements are as follows: Chairman As programme (a) (b) A21 Maintenance Requirements 1. Equipment spares confirmed as obtained. Chairman Prior to Stage 2 starting
2. Following specialist tools have been obtained. Chairman Prior to Stage 2 starting
(a) (b) 3. Support contracts (PDSA) arrangements are as follows: Chairman Prior to Stage 2 starting
(a) (b) 4. Equipment warranty arrangements are as follows: Chairman Prior to Stage 2 starting
(a) (b) 5. Site routine inspection sheets confirmed as prepared / modified. Chairman Prior to Stage 2 starting
UKBP/TP106.01 Page 11 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 38 of 109 Task Responsible Required Date Actual Date 6. Work specifications for new equipment confirmed as prepared. Chairman Prior to Stage 2 starting
7. Transmission asset and work management system confirmed as updated. Chairman Prior to Stage 2 starting
8. O&M Manuals produced Chairman Prior to Stage 2 starting
A22 Co-ordination and Interfacing Arrangements
1. Arrangements are as follows: Chairman As required (a) (b) A23 Errors/Defects and Outstanding Work 1. Confirmation that Attachment D has been completed (including any Technical Limitations) and forwarded to Project Manager. Chairman After Stage 2 completion
2. Confirmation that all outstanding work has been entered on Commissioning Report front sheet and forwarded to Project Manager and Construction Business Systems Engineer. Chairman Final commissioning meeting
A24 Design Changes 1. Confirmation that all design changes have been recorded in Attachment E, operational data updated and forwarded to the Project Manager / Project Engineer on completion of commissioning. Chairman Final commissioning meeting
A25 Multi-function Relay Quality Management 1. Confirmation that all hardware/firmware/software changes are recorded in Attachment E (Site Design Change Record). C/O Prior to Stage 2 starting
A26 Commissioning Working Parties 1. The composition/terms of reference of commissioning working parties are as follows: Chairman As required (a) (b)
UKBP/TP106.01 Page 12 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 39 of 109 Task Responsible Required Date Actual Date A27 Civil, Structural and Building Engineering 1. Confirmation shall be obtained from the Civil Design Assurance Engineer that the drawings have been subject to a design compliance audit and that they were satisfactory for civil, structural and building engineering site installation/ commissioning to commence. Chairman Prior to site commissioning commencing
2. Confirmation shall be obtained from the Commissioning Engineer (National Grid) that a suitable commissioning programme has been prepared. Chairman Prior to CSBE commissioning commencing
3. Confirmation shall be obtained from the Commissioning Engineer (National Grid) that the CSBE commissioning programme has been satisfactorily completed. Chairman On completion of CSBE commissioning
A28 Other Considerations NB: Include any other tasks/actions in this section
A29 Future Meetings Chairman A30 Lessons Learned All lessons learned collated and forwarded to the Post Project Review. Chairman Prior to Post Project Review
UKBP/TP106.01 Page 13 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 40 of 109 ATTACHMENT A (of Appendix A) COMMISSIONING PROGRAMME RESPONSIBILITIES SCHEDULE
Commissioning Engineer (National Grid) Commissioning Engineer (Supplier) Commissioning Engineer (National Grid) N/A Commissioning Engineer (National Grid) NB: Enter the name of the responsible engineer(s) UKBP/TP106.01 Page 14 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 41 of 109 ATTACHMENT B (of Appendix A) COMMISSIONING & DECOMMISSIONING CERTIFICATES PROGRESS SCHEDULE
CERTIFICATE REQUIRED ISSUE DATE REQUIRED EFFECTIVE DATE CERT N EXECUTED BY EQUIPMENT COVERED ACTUAL ISSUE DATE HV System Change Certificate CE (NG) Equipment Acceptance Certificate N/A CPC Operations Diagram N/A CE (NG) Site Responsibility Schedule CE (NG) Decommissioning Report N/A CPC Provision/Modification of Remote Operation Facilities Certificate N/A CPC
Insurance Certificate for Pressure Systems N/A CPC
NB: Enter the name and role of the responsible engineer(s)
UKBP/TP106.01 Page 15 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 42 of 109 ATTACHMENT C (of Appendix A) OPERATIONAL DATA PROGRESS SCHEDULE Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 43 of 109 Prepared by: (Chairman) Date: Substation: Circuit: Stage: Planned Decommissioning Date: Planned Commissioning Date:
ACTIVITY REQUIRED DATE EXECUTED BY ISSUED TO EQUIPMENT ACTUAL DATE Relay Setting Calculations confirmed as correct SE (Assurance) SE (Verification) Relay Setting Information available in CEs Livelink assignment. SE (Assurance) CE (NG) Relay Setting Sheets returned to Settings Administrator C/E Const Protection C/O Asset Policy Thermal Rating Schedules to be forwarded to Asset Policy Equipment C/O Asset Policy Protection & DAR Schedule published on Gridnet C/O Const Phase 2 technical data workbook prepared / updated and returned to Asset Management and confirmed by CPC that work managements system have been updated prior to energisation. C/O Information Delivery Manager
300 Sheets Issued to IEMS C/O Net Ops Facility Schedules Finalised C/O Net Ops VOP Transfer Schedule (only required for SCS replacement using VOP method) C/O Net Ops Written Description: (a) Operational Tripping (b) Equipment Operation C/O Net Ops Grid Code Compliance Data finalised C/O & C/E (NG) CUSC Account Manager
Metering Registration Completed C/O Manuals & Handbooks Confirmed as Delivered C/E (NG) MDE Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 44 of 109 NB: Enter the name and role of the responsible engineer (s)
UKBP/TP106.01 Page 16 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 45 of 109 ATTACHMENT D (of Appendix A) ERRORS / DEFECTS / TECHNICAL LIMITATIONS SCHEDULE
COMMISSIONING ENGINEER (National Grid) CHAIRMAN (detail endorsed) N DETAILS TECHNICAL LIMITATION REQUIRED (YES/NO) Name Date Name Date
UKBP/TP106.01 Page 17 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 46 of 109 ATTACHMENT E (of Appendix A) SITE DESIGN CHANGE RECORD
COMMISSIONING OFFICER (change confirmed as acceptable) N DESIGN CHANGE DETAILS Name Date
UKBP/TP106.01 Page 18 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 47 of 109 SUPPORT DOCUMENTATION AND GUIDANCE NOTES ON APPENDIX A
The Commissioning Panel Minutes and Log (which includes Attachments A to E) should be completed as the Commissioning Panel Meetings progress. The Support Documentation and Guidance Notes (which includes Attachments F to J) should be used as supporting information to the Minutes and Log.
The Log may be compiled on either a whole commissioning basis or on a per circuit basis as the Chairman deems appropriate.
1. Inaugural Meeting (usually shortly after 'Authority to Proceed, i.e. IP3')
(a) This is essentially a planning and familiarisation meeting.
(b) Progress only the relevant sections of Appendix A.
(c) Consider requesting the attendance of the Construction Delivery Units Lead Designer to explain the design and the commissioning methodology.
2. Meeting Two (first site commissioning meeting)
(a) This will normally take place some weeks/months prior to commissioning commencing. The Minutes and Log act as the agenda.
(b) Appendix A should be progressed in its entirety.
(c) Both actions and narrative text should be recorded in the Log.
3. Meeting Three and Subsequent Meetings
(a) Continue to complete the Minutes and Log.
4. Support Documentation
The support documentation commencing on the following page and comprising sections A2 to A31 provides additional information to assist in completing the minutes and log.
NB: (1) Data entry into the Log should be of a standard to ensure the existence of an audit trail. As such it is perfectly acceptable to reference other documents, or attach document/appendices to the Log. (2) Commissioning Panel Chairman may incorporate Attachment A, B and C into a spreadsheet which must include all the requirements of the attachments and which must be suitable for audit purposes.
UKBP/TP106.01 Page 19 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 48 of 109 SUPPORT DOCUMENTATION
TASK INFORMATIVE A2 Scope of Work 1.
2.
3. The scope of work shall be defined by the Commissioning Officer. List of documents defining the scope shall be recorded in the Log.
Confirmation that Coordination of Installation During Project Delivery arrangements are required/in place shall be confirmed by the Chairman. Arrangements, relevant documentation and responsibilities shall be recorded in the Log.
List Outstanding Type Registration Issues. This is to ensure that all members of Commissioning Panel are conversant with extent of equipment to be commissioned. Copy of DID shall be appended to these minutes. Scope shall be recorded as being restated each time there is a change to either the scope or Commissioning Panel membership. Design change requirements are addressed in Section A25. Circuits may only enter service if all equipment is either Type Registered or a formal derogation (with timescales for obtaining Type Registration) has been received by the Commissioning Officer from the Asset Policy Manager. A3 Commissioning Personnel and Qualifications 1. Confirmation that commissioning authorisation requirements are satisfactory shall be confirmed by the Chairman, who shall both examine the authorisation certificate (which may be a photocopy) of each of the following, and complete the Record of Commissioning Personnel and Qualifications located at the front of the log.
(i) Commissioning Panel Chairman
(ii) Commissioning Officer
(iii) Commissioning Engineer (National Grid)
(iv) Commissioning Engineer (Supplier) When a change of personnel occurs the incoming engineer must record in writing in the log that an adequate transfer of tasks and information has taken place from the outgoing engineer, and that the incoming engineer understands the installation design and commissioning tasks to be undertaken. All changes of commissioning personnel must be recorded in the Record of Commissioning Personnel and Qualifications located at the front of the log. When the Chairman considers that personnel change causes an unacceptable risk, the Chairmans line manager must be notified and a record of notification stated in Section A3 the Log.
UKBP/TP106.01 Page 20 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 49 of 109 TASK INFORMATIVE A4 Commissioning Programme (Content) 1. (a)
(b)
(c)
(d)
(e)
The Commissioning Engineer (Supplier) shall table and fully present the contents of the Commissioning Programme.
The standard of proposed test documentation shall be confirmed by the Commissioning Officer through completion of CCCC Task 8 by completion of CCCC Task 15.
The Commissioning Officer shall (preferably before the meeting) fully examine the structure and content of the commissioning programme and confirm its acceptance at the meeting by signing CCCC Task 9. Endorsement of the commissioning programme shall be undertaken by both the Commissioning Engineer (National Grid) and the Commissioning Engineer (Supplier) who shall also sign the CCCC Task 9.
Confirmation that all requirements of the commissioning programme have been completed and duly 'signed off' shall be undertaken by both the Commissioning Engineer (National Grid) and Commissioning Engineer (Supplier) by signing CCCC Task 13.
Communication link provision (Cable & Wireless) must be included in the programme. Commissioning programme shall comprise the following.
2) Plan which defines timing and staging of the above
Where relevant, the Commissioning Programme must identify the Commissioning Handbook procedure on which the tests are based. Penultimate Stage 1 off-load commissioning test shall comprise one day only, to repeat as many trip and alarm functional tests as possible. Tripping shall be the priority. Content will be defined by Commissioning Engineers (National Grid) and documentation will be prepared by Construction Delivery Unit, both of whom will carry out the tests. This requirement to be recorded in Commissioning Programme as Trip and Alarm Audit.
If during above test deficiencies are found, more extensive tests will be agreed by the Commissioning Officer and Commissioning Engineer (National Grid). Final Stage 1 off-load commissioning test will be the Settings Load Acceptance test defined in Commissioning Handbook N20. One day shall be set aside for this test. Commissioning Switching Programmes/Method Statements all Stage 2 requirements (e.g. busbar protection, interlocking, synchronising, Confirmation of CT ratio, metering indications at ENCC etc) must be recorded.
UKBP/TP106.01 Page 21 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 50 of 109 TASK INFORMATIVE The following civil engineering commissioning requirements must be included (as appropriate) for the project. - Drains and oil containment - Site services (i) operational (ii) non operational - Fire protection/containment - Noise enclosure - Site lighting - Site security
NB: Guidance on the content of a SCT procedure for civils commissioning shall be obtained from Construction Services.
The commissioning plan must take account of: 1) dates for progressing the HVSCC (which must be finalised prior to completion of Stage 1) as detailed in NSI 33 2) SCS database changes 3) proving of communications circuits (requiring interfacing with Energis)
NB: All temporary commissioning instructions issued following the 2003 system incidents (e.g. 100% witnessing) are withdrawn. A5 Commissioning Programme Responsibilities 1.
2.
3.
4. Commissioning programme responsibilities shall be confirmed by the Chairman through completion of Attachment A and recorded in the Log.
The witnessing strategy shall be jointly determined by the Chairman and Commissioning Engineer (National Grid) and summarised in the Log.
Commissioning Engineer (National Grid) shall define hold points in the commissioning programme.
Summary for witnessing as defined in Quality Plan. All accepted by activities must be carried out by the Commissioning Engineer (National Grid). Attachment I defines the extent to which witnessing shall normally be undertaken. More extensive witnessing should only be undertaken if the Chairman and Commissioning Engineer (National Grid) consider that there are grounds for extra surveillance. A pre-commissioning inspection must be prepared for each circuit (see Appendix B). Pre-Energisation Inspection Schedules must be based on model in Appendix C. Post-Commissioning Inspection Schedule must be based on model in Appendix D.
UKBP/TP106.01 Page 22 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 51 of 109 TASK INFORMATIVE A6 Commissioning Certificate 1. Commissioning Certificate requirements shall be confirmed by the Chairman through completion of Attachment B and recorded in the Log. Appendix O defines timescales. A7 Power System Considerations 1.
The arrangements for and timing of power system outages/risk of trip shall be confirmed and either recorded in the Log or appended to the minutes by the Chairman. This covers
1) proximity outages 2) risk of trip 3) changes to high voltage nomenclature 4) changes to control/ operational boundaries 5) outages for (i) primary injections (ii) primary connections (iii) Commissioning Switching Programmes/Method Statements 6) Third party outages A8 Drawing Quality & Control 1.
2.
3.
4. Drawing mark-up shall be confirmed by the Commissioning Engineer (Supplier) through completion of CCCC Task 1.
Drawing availability shall be confirmed by the Commissioning Engineer (Supplier) through completion of CCCC Task 5.
Design/drawing familiarity shall be confirmed by the Commissioning Engineer (Supplier) and Commissioning Engineer (National Grid) through completion of CCCC Tasks 6 and 7 respectively.
Responsibilities for control of site drawings shall be confirmed by the Chairman (and usually allocated to the Commissioning Engineer (Supplier)) and recorded in the Log.
(i) Authority to mark up site drawings (ii) Stewardship of site control copy during commissioning (iii) Providing as-installed drawings for immediate handover when equipment is commissioned Final drawings must be available to Asset Management, to gain familiarity, at least four weeks prior to Stage 1 commissioning commencing. When a project comprises a number of stages, the commissioning of each stage must be accompanied by drawings that accurately reflect that stage. The need for extracted diagrams must be considered and implemented.
UKBP/TP106.01 Page 23 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 52 of 109 TASK INFORMATIVE A9 Operational Data 1. Operational data requirements shall be confirmed by the Chairman through completion of Attachment C, a record of which shall be included in the Log. Appendix P defines timescales. All operational data shall be progressed either by the Commissioning Officer, Commissioning Engineer (National Grid) or Network Operations. A10 Commissioning Documentation 1.
2.
3.
Commissioning documentation responsibilities shall be allocated and confirmed by the Chairman and recorded in the Log as follows.
Collation of the Commissioning Report (usually the Chairman)
Collation of the Commissioning Technical Record (usually Commissioning Engineer (Supplier))
Written descriptions of operational tripping, auto-close or other special investments should be prepared by the Commissioning Officer and recorded in Attachment C.
The suitability of commissioning documentation for commissioning stages 1 and 2 shall be confirmed by the Commissioning Engineer (National Grid) through completion of CCCC, Tasks 11 and 12 respectively.
Confirmation that filing of the commissioning documentation accords with the format in Appendix T will be jointly confirmed by the Commissioning Engineer (Supplier) and Commissioning Engineer (National Grid). Written descriptions must be agreed with Network Operations and should usually be appended to the Protection & DAR Schedule. In particular, the Commissioning Officer must ensure that Network Operations are apprised of the operational implications of multi-function relay busbar protection alarms especially those relating to protection lockout. The Construction Delivery Unit shall provide a complete and presentable set of all test documentation (which has been accepted by National Grid), to National Grid, within four days of the Stage 2 on-load commissioning tests being completed. A11 Health, Safety, Environmental & Security 1.
The Chairman and Principal Contractor shall progress the following:
Confirmation that site installation is completed to the point where commissioning may commence. Should site installation continue after commencement of commissioning then the confirmation should be sought at each stage.
HSE file requirements cover Drawings Commissioning Technical Record and FAT results Handbooks and manuals
UKBP/TP106.01 Page 24 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 53 of 109 TASK INFORMATIVE 2.
3.
4.
5. Risk assessment and method statements required for SHES purposes during Stage 1 commissioning. These shall both be listed in the Log and recorded in the Construction Phase Health, Safety, Environmental & Security Plan.
Pressure System Safety Regulations 2000. Requirements shall be copied into a Written Schedule of Examination and implemented. Completion of this task shall be recorded in the Log.
On completion the SHES file shall be confirmed and recorded in the Log as acceptable by the Commissioning Engineer (National Grid) and forwarded to the Occupier.
The need to manage the extension of LV, earthing and mechanical supplies from the system to a non-operational site shall be recorded in the Log. Detailed requirements shall be included in the Health, Safety and Environmental Plan. Rendering of de-commissioned equipment safe shall be included in Section A18. When working on earthing systems, consult NSI 24. The requirements of TP137 must be considered and discharged. A12 Training 1. Confirmation that adequate training of Commissioning Engineers (National Grid) Commissioning Engineers (Supplier) Commissioning Officers on the equipment to be commissioned has been undertaken / planned shall be confirmed by the Chairman and recorded in the Log. Where essential the project will fund training. However, it is not expected that projects will fund all training and therefore management units should make early provision for training external to the project. A13 Abnormal Running Arrangements Abnormal running arrangements must be agreed by the Commissioning Officer, Commissioning Engineer (National Grid) and Network Operations and recorded in the Log. Eg. protection depletions, or situations which may risk ferroresonance occurring.
UKBP/TP106.01 Page 25 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 54 of 109 TASK INFORMATIVE A14 Safeguarding of Operational Equipment 1.
Risk assessments for safeguarding operational equipment shall be carried out by the Commissioning Engineer (National Grid) and recorded in the Log.
This shall be via barriers, screens, notices etc (ref. NSI 6). Method Statements shall be included in the Construction Phase Health, Safety & Environmental Plan. Responsibility for the full isolation of all equipment to ensure operational equipment is safeguarded rests with the Commissioning Engineer (National Grid). [NB: and not with Construction Delivery Unit specialist test engineers] 2. The method of identifying and safeguarding operational equipment shall be agreed by the Principal Contractor and Commissioning Engineer (National Grid). Confirmation that this has been explained to all Construction Delivery Units and relevant National Grid personnel shall be recorded in the Log. This shall be via barriers, screens, notices etc (ref. NSI 6). Method Statements shall be included in the Construction Phase Health, Safety & Environmental Plan. Responsibility for the full isolation of all equipment to ensure operational equipment is safeguarded rests with the Commissioning Engineer (National Grid). [NB: and not with Construction Delivery Unit specialist test engineers] A15 Safeguarding of Commissioned Equipment 1. The method of identifying and safeguarding equipment which has completed the Stage 1 off-load commissioning tests shall be agreed by the Principal Contractor and Commissioning Engineer (National Grid). Confirmation that this has been explained to all Construction Delivery Units and relevant National Grid personnel shall be recorded in the Log by the Chairman. Method Statements shall be included in the Construction Phase Health & Safety Plan. A16 Non-Standard Installations 1.
2.
Installations that do not accord with NGSs shall be identified by the Commissioning Officer. These shall be recorded in the Log.
The safeguards and commissioning arrangements for non-standard installations shall be specified by the Commissioning Officer. These shall be recorded in the Log.
The need for risk assessments prior to commissioning shall be considered. Any SHES implications shall be recorded in the Construction Phase Health & Safety Plan. The Construction Delivery Unit must be requested to supply detailed O&M instructions for non-standard installations.
UKBP/TP106.01 Page 26 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 55 of 109 TASK INFORMATIVE 3. The maintenance requirements for non- standard installations shall be assessed, defined and incorporated into Asset Management maintenance procedures by the Commissioning Engineer (National Grid) after consultation with the Commissioning Officer. These shall be recorded in the Log. The need for risk assessments prior to commissioning shall be considered. Any SHES implications shall be recorded in the Construction Phase Health & Safety Plan. The Construction Delivery Unit must be requested to supply detailed O&M instructions for non-standard installations. A17 Overlap Tests 1. Overlap test requirements shall be agreed between the Commissioning Engineer (National Grid) and Commissioning Engineer (Supplier) and recorded in the Log. Applies to equipment which has been undisturbed or does not form part of the contract. The need for risk assessments shall be considered. Any safety implications shall be recorded in the Construction Phase Health & Safety Plan. A18 Decommissioning 1. A formal programme of decommissioning requirements shall be prepared by the Commissioning Engineer (Supplier) and agreed by the Commissioning Engineer (National Grid). This shall either be recorded in the Log or attached to these minutes. The following shall be considered.
(a) Timing of de-commissioning (b) Interfacing with Network Operations and NOC (c) Removal of power supplies, and associated identification labels, etc (d) Removal of telemetry Equipment connections (e) Formal notification to Energis to cease unwanted communication circuits (f) The requirements for colour plates, circuit identification plates, danger plates etc (g) Equipment left in situ to be appropriately identified (h) Equipment storage arrangements after de- commissioning (i) Recommissioning requirements (j) Environmental considerations (k) Health, safety and environmental hazards A19 Temporary Equipment 1. The type, installation and commissioning requirements for temporary equipment will be defined by the Commissioning Officer and recorded in the Log. Eg. applies to temporary equipment required for circuit energisation purposes subsequently removed. All temporary protection and trip relays must be connected to a fault recorder. UKBP/TP106.01 Page 27 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 56 of 109 TASK INFORMATIVE A20 Grid Code Compliance 1. The requirements of the Operational Notification Procedure timetable to satisfy Grid Code compliance of Users equipment shall be progressed through Network Design, with whom the Chairman shall make early contact. Requirements shall be recorded in the Log. The following will require action by members of the Commissioning Panel. (a) Site Specific Safety Information (b) Operation Diagram (c) Site Common Drawings (d) Site Responsibility Schedule (e) Special Automatic Facilities (f) Operational Broadcast System (g) Fault Clearance Times and Relay Settings (h) Operational Metering and Indications (i) Protection of Interconnecting Circuits and Circuit Breaker Fail (j) Control Telephony (k) System Monitoring (l) Ancillary Services Monitoring (m) Operational Notification Compliance list A21 Maintenance Requirements
1.
2.
3.
4.
5.
6.
7.
8. For each of the following maintenance requirements the Chairman will record both the actions and responsibilities in the Log.
Equipment spares.
Specialist test equipment, tools, access equipment and maintenance and diagnostic facilities (particularly relating to protection and control relays).
Support contracts (PDSAs).
Equipment warranty arrangements/periods details.
Site routine inspection sheets prepared/modified.
Work specifications for new equipment.
Asset Management work management system updated.
O&M Manuals prepared Consultation with National Stores may be required.
Policy relating to this requirement resides with Asset Management.
Establish which equipment requires the use of PDSA as specified in the contract.
As specified in contract document.
Updated in consultation with Asset Management Data Delivery Team. Technical data added to MIMS.
This should be produced by the appropriate Construction Delivery Unit.
UKBP/TP106.01 Page 28 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 57 of 109 TASK INFORMATIVE A22 Co-ordination Interfacing Arrangements 1. Interfacing arrangements with other parties shall be defined and recorded in the Log by the Chairman. Eg. Users Commissioning Panels Remote end Commissioning Panels Maintenance activities OHL and cable projects see attachments F and G A23 Errors/Defects and Outstanding Work
1.
2.
3.
The Chairman shall ensure that:
A list of all errors/defects found during both Stage 1 and Stage 2 commissioning shall be entered in Attachment D. A copy of the list shall be submitted to the Project Manager for forwarding to the Project Closure Meeting for incorporation of lessons learned/ recommendations into best practice.
The Commissioning Engineer (Supplier) is requested to table any Non-Conformance Reports (NCR) and report progress. Those with an operational impact must be recorded in these minutes and actioned.
On completion of commissioning all outstanding work shall be recorded on the commissioning report front sheet and a copy forwarded to the Project Manager for future resolution (and recorded in the schedule of outstanding work). The errors/defects do not include design changes The Chairman must ensure, once a potential Operational Limitation is identified, that a dialogue is commenced with Network Operations that continues up to the point of energisation All technical limitations must also be recorded in Attachment D A24 Design Changes All design changes arising on site during the period of commissioning shall be recorded by the Chairman in Attachment E, a final copy of which must be forwarded to the Project Manager on completion of commissioning. The Commissioning Officer shall agree all design changes. The Commissioning Officer shall also ensure that all design changes are referred to the appropriate Design Engineer and recorded in the Design Status Report.
UKBP/TP106.01 Page 29 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 58 of 109 TASK INFORMATIVE A25 Multi-function Relay Quality Management 1.
2. Completion of the multi-function relay management control schedule (see Commissioning Handbook 21) shall be confirmed by the Commissioning Officer (National Grid) through completion of CCCC Task 10.
All changes/corrections to multi-function relays hardware, firmware and software shall be recorded in Attachment E and confirmed by the Commissioning Officer. The confirmation shall include all changes following the initial FAT. Construction Delivery Units may agree variants to the Commissioning Handbook Procedure 21. These will be confirmed by Construction. A26 Commissioning Working Parties 1. The composition and terms of reference of any Commissioning Working Parties should be defined by the Chairman and recorded in the Log. Commissioning Working Parties chaired by the Commissioning Officer are required to develop detailed commissioning requirements, e.g. test documentation. A27 Civil, Structural and Building Engineering 1. The Chairman is required to confirm that a design compliance audit has been carried out prior to installation / commissioning commencing. This check is considered important for CSBE since much of the CSBE is not subject to performance tests. It is recognised that civil, structural and building engineering installation may, in some instances, overlap Stage 1 commissioning commencing. Should this be the case, Stage 1 commissioning must not commence unless the Chairman is assured that incomplete CSBE works will not have an adverse effect on SHES performance or system reliability. A28 Other Considerations 1. Progress/record other tasks/considerations as required and record in the Log. Other considerations as required should be minuted. A29 Future Meetings 1. Future meeting dates shall be planned and agreed and recorded in the Log by the Chairman.
A30 Lessons Learned 1. All lessons learned shall be collated and forwarded to the Post Project Review by the Chairman.
UKBP/TP106.01 Page 30 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 59 of 109 ATTACHMENT F (of Appendix A)
OVERHEAD LINE REQUIREMENTS 1. General
TP106 applies to overhead lines (OHL). OHL work divides into two categories as follows.
(a) OHL work WITH coincident work at, at least one of the infeeding substations. (b) OHL work WITHOUT coincident work at any of the infeeding substations. 2. OHL work WITH Coincident Work at, at Least One of the Infeeding Substations 2.1 Commissioning Panel (a) The Commissioning Panel at one of the infeeding substations will also be the Commissioning Panel for the OHL.
(b) The OHL commissioning work may be managed either by including in Appendix A (model format) for the substation, or by a separate abridged version of Appendix A for the OHL work. Within this context, consideration will need to be given to
the timing of HVSCCs for both substation and OHL whether the OHL is included in the Equipment Acceptance Certificate for the substation or provided separately
Consideration will also need to be given by the commissioning panel to all points raised in section 3 - OHL work WITHOUT Coincident Work at the Infeeding Substations.
(c) The Commissioning Panel Chairman will be responsible for determining and agreeing representation on the Commissioning Panel from both the OHL Construction Delivery Unit and National Grid Asset Management OHL personnel. The Chairman will also agree with National Grid Asset Management OHL Managers those National Grid OHL personnel who are nominated to accept OHL test results.
2.2 Commissioning Programme
(a) Stage 1
Pre- Commissioning Inspection
At the discretion of the Commissioning Panel this may be dispensed with
Off-load Commissioning Tests Programme
This will typically include joint resistances and tower earthing
Operational Data
The extent of this requirement will be determined by the Commissioning Panel. However the panel should ensure all technical Data Workbooks have been updated and submitted, (including submission of information/changes to Asset Engineering/ENI, which may impact on induced circulating currents), in order to ensure operational models are available prior to commissioning.
UKBP/TP106.01 Page 31 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 60 of 109 Pre-energisation Inspection
This will always be carried out and will include - Notices - colour plates - OHL Colour Technical Data Sheets - climbing guards - confirmation of earth removal (this may be covered by the DEC form) - confirmation that there are no infringements of safety distances (including scaffold, equipment removal and vegetation clearances) - confirmation that all tests are complete - confirmation that test results are acceptable
(b) Stage 2
Commissioning Switching Programme and On-load Tests This will be included in a single switching programme for the substations Post Commissioning Inspection At the discretion of the Commissioning Panel, this may be dispensed with
3. OHL work WITHOUT Coincident Work at the Infeeding Substations 3.1 Commissioning Panel
(a) An inaugural Commissioning Panel meeting solely for the OHL work should always be convened by the Construction Delivery Unit Project Manager/Project Engineer for all capital project work. For non-capital investment work (i.e. MDE minor investment work) a judgement will need to be taken on the commissioning management arrangements as allowed in the scope of this document.
(b) The inaugural meeting will be attended as a minimum by the Commissioning Panel Chairman, the Construction Delivery Unit Project Manager/Project Engineer, the OHL Delivery Engineer (or their representative). The initial meeting will establish the scope of works and the required extent to which TP106 will be applied and the involvement for each Panel Member. For example the TP106 process may be very limited for fittings only projects, however where an investment impacts on down leads, a change to the conductors or jumpers, a more rigorous process should be followed.
(i) Commissioning Officer and Settings Engineer National Grid involvement is likely to be required on OHL activities where the scope of work includes any of the following.
Changes to conductor type Down Lead removal / replacement Configuration changes Cross jumpering Any other changes which may impact on thermal ratings or protection settings
(ii) The Commissioning Engineer (National Grid) must be informed or be aware of any OHL work where coordination will be required on OHL activities where the scope of work includes any of the following:- Changes to conductor type Down Lead removal / replacement Configuration changes
UKBP/TP106.01 Page 32 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 61 of 109 Cross jumpering Any other changes which may impact on thermal ratings or protection setting The work necessitates an Equipment Acceptance certificate The work necessitates an HV System Change Certificate
3.2 Commissioning Programme
(a) Changes to scope of work
Following any changes to the scope of work, the Construction Delivery Unit Project Engineer should ensure the Commissioning Panel Chairman is notified and a commissioning panel meeting convened in order to re-evaluate the application of TP106 to the investment.
In addition, unlike Substation investments, the Commissioning Officer should seek confirmation that Design Changes have been verified and assured (as opposed to being involved with them).
(b) Stage 1
Pre- Commissioning Inspection
At the discretion of the Commissioning Panel this may be dispensed with
Standard Commissioning Tests
This may be replaced with a quality plan, containing method statements that include acceptance of satisfactory arcing horn gaps, insulator string lengths, bolt tightness and Ductor readings and phasing out.
Operational Data
The extent of this requirement will be determined by the Commissioning Panel. However the panel should ensure all technical Data Workbooks have been updated and submitted (including submission of information/changes to Asset Engineering/ENI, which may impact on induced circulating currents), in order to ensure operational models are available prior to commissioning. Pre-energisation Inspection
This will always be carried out and will include - notices - colour plates - climbing guards - OHL Colour Technical Data Sheets - confirmation of earth removal (this may be covered by the DEC form) - confirmation that there are no infringements of safety distances (including scaffold, equipment removal and vegetation clearances) - confirmation that all tests are complete - confirmation that test results are acceptable - (a full template is attached)
UKBP/TP106.01 Page 33 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 62 of 109 (c) Stage 2
Commissioning Switching Programme and On-load Tests Post Commissioning Inspection Following energisation, Asset Management will ensure a defect patrol is carried out. Any defects or issues identified will be sent to the Construction Delivery Unit Project Manager/Engineer using Appendix K of TP106.
3.3 Documentation
(a) The Equipment Acceptance Certificate will be signed by the OHL Construction Delivery Unit Project Engineer in place of the Commissioning Engineer (Supplier).
HV System Change Certificate will be completed by the Asset Management OHL Project Technician and signed by the Asset Management OHL Delivery engineer as the Occupiers representative. The Commissioning File should reside at the OHL Report Centres for inclusion in the OHL site Health and Safety file.
(b) For OHL only projects, the Commissioning File standard indexing can be reduced and must include:
Minutes of Commissioning Panel meetings, including confirmation of initial scope of works and changes to the scope. EAC HVSCCs Methodology Switching Programme Records of Pre-Commissioning Tests Pre-Energisation Schedule Thermal Rating submissions Confirmation of whether a settings change was required or not, including a copy of the settings transmittal where settings change was required.
4 For Complex Earth Investments see NSI 4
UKBP/TP106.01 Page 34 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 63 of 109
ATTACHMENT G (of Appendix A)
CABLE REQUIREMENTS 1. General
TP106 applies equally to Cables. Cable work divides into two categories as follows.
(a) Cable work WITH coincident work at at least one of the infeeding substations.
(b) Cable work WITHOUT coincident work at any of the infeeding substations.
2. Cable work WITH Coincident Work at at Least One of the Infeeding Substations
2.1 Commissioning Panel
(a) The Commissioning Panel at one of the infeeding substations will also be the Commissioning Panel for the Cable.
(b) The Cable commissioning work may be managed either by including in Appendix A (model format) for the substation, or by a separate abridged version Appendix A for the Cable work. Within this context, consideration will need to be given to
the timing of HVSCCs for both substation and Cable whether the Cable is included in the Equipment Acceptance Certificate for the substation or provided separately
(c) The Commissioning Panel Chairman will be responsible for determining and agreeing representation on the Commissioning Panel from both the Cable supplier from within the Construction Delivery Unit and National Grid Asset Management personnel. The Chairman will also agree those National Grid Cable personnel who are nominated to accept Cable test results.
2.2 Commissioning Programme
(a) Stage 1
Pre-Commissioning Inspection At the discretion of the Commissioning Panel this may be dispensed with
Off-load Commissioning Tests Programme This will typically include
- high voltage test - sheath insulation - proving of gauges and valves - cross-bonding tests - sequence impedance tests - SVL tests
Operational Data This requirement will be determined by the Commissioning Panel
Pre-energisation Inspection This will include
- all locks applied - all labels correct - no oil weeps - all gauge readings acceptable
UKBP/TP106.01 Page 35 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 64 of 109 (a) Stage 2
Commissioning Switching Programme and On-load Tests This will be included in the single switching programme for the substations
Post Commissioning Inspection At the discretion of the Commissioning Panel, this may be dispensed with
3. Cable work WITHOUT Coincident Work at the Infeeding Substations
3.1 Commissioning Panel
(a) A Commissioning Panel solely for the Cable work, at which the Commissioning Panel Chairman, Commissioning Engineer and Commissioning Officer must be authorised, should be convened by the Construction Delivery Unit Project Manager / Project Engineer for all capital investment work. For non-capital investment work a judgement will need to be taken on the commissioning management arrangements as allowed in the purpose / scope of this document.
(b) The Commissioning Panel Chairman will be responsible for determining and agreeing representation on the Commissioning Panel from both the Cable supplier from within the Construction Delivery Unit and National Grid Asset Management personnel. The Chairman will also agree those National Grid Cable personnel who are nominated to accept Cable test results.
(c) Commissioning Programme arrangements shall follow the requirements of section 2.2 above. The Stage 1 requirements will need to consider whether the following are required.
(i) Relay settings (ii) Thermal Rating Schedules (iii) Asset Register Technical Data
UKBP/TP106.01 Page 36 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 65 of 109 ATTACHMENT H (of Appendix A) RESPONSIBILITIES SUMMARY SCHEDULE [NB: These lists are not exhaustive] CHAIRMAN Task Timescales (1) Call meetings, prepare agenda / minutes N/A (2) Confirm Project Co-ordination Programme arrangements are in place Prior to Stage 1 commissioning commencing (3) Confirm commissioning personnel qualifications Prior to Stage 1 commissioning commencing (4) Complete Attachment A Commissioning Programme Responsibilities Prior to Stage 1 commissioning commencing Complete Attachment B Commissioning Certificates Prior to Stage 1 commissioning commencing a) HVSCC a) Draft =9 weeks in advance of Equipment subject to safety rules b) EAC b) Part 1 finalised on completion of Stage 1 c) Decommissioning Report c) Immediately following decommissioning d) Operations Diagram d) Draft =9 weeks in advance of energisation or issue of HVSCC (5) e) Remote Operation Facilities e) Part 1 =as agreed with NGCC (6) Confirm power system outages/risk of trip Prior to Stage 1 commissioning commencing (7) Confirm responsibilities for control of site drawings Prior to Stage 1 commissioning commencing (8) Confirm Attachment C completed Operational Data Requirements Prior to Stage 1 commissioning commencing (9) Confirm commissioning documentation responsibilities Prior to Stage 1 commissioning commencing (10) Ensure risk assessments/method statements prepared for reasons of SHE Prior to Stage 1 commissioning commencing (11) Ensure Pressure System Regulation requirements copied into WSE Prior to Stage 1 commissioning commencing (12) Confirm training requirements Prior to Stage 1 commissioning commencing (13) Confirm that method of identifying safeguarding operational equipment has been agreed/explained to all personnel Prior to Stage 1 commissioning commencing UKBP/TP106.01 Page 37 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 66 of 109 Task Timescales (14) Confirm that method of safeguarding commissioned equipment has been defined/explained to personnel Prior to Stage 1 commissioning commencing (15) Confirm that contact made with Network Design for Grid Code compliance Prior to Stage 1 commissioning commencing (16) Confirm that all Grid Code compliance task required by the Commissioning Panel are complete Prior to energisation (17) Confirm that all maintenance requirements are complete Prior to final CP meeting (18) Confirm Asset Management procedure requirements are complete Prior to final CP meeting (19) Confirm all entries in Attachment J are complete Following Stage 2 commissioning (20) Confirm that errors, defects etc are logged Attachment D Prior to final CP meeting (21) Ensure TP143 installation schedule complete Prior to Stage 1 commissioning (22) Confirm that all design changes are logged Prior to final CP meeting (23) Take responsibility for ensuring that all civil, structural and building engineering commissioning requirements are complete From first on-site commissioning panel meeting (24) Confirm that Commissioning Report front sheet is completed and copy forwarded to Project Manager / Engineer Final CP meeting (25) Ensure that commissioning of outstanding items of equipment (i.e. at a later time than main commissioning) are subject to the full requirements of TP106 Prior to Stage 1 commissioning of outstanding works (26) Ensure that all lessons learned are forwarded to Post Project Review Prior to Post Project Review
UKBP/TP106.01 Page 38 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 67 of 109 COMMISSIONING OFFICER Task Timescales (1) Confirm scope of work Inaugural/subsequent meeting (2) Confirm Appendix J , Task 2 design release for commissioning Prior to Stage 1 commissioning (3) Confirm Appendix J , Task 3 Type Registration and Task 4 FAT Prior to Stage 1 commissioning (4) Confirm Appendix J , Task 8 test document confirmation and Task 9 Commissioning Programme Acceptance Prior to Stage 1 commissioning (5) Confirm acceptability of commissioning programme Prior to Stage 1 commissioning (6) Confirm relay settings calculations are progressed in accordance with TP107 20 weeks in advance of energisation (7) Ensure relay settings forwarded to site by required date No later than 4 weeks in advance of energisation (8) Confirm thermal rating schedules data for protection forwarded to Asset Strategy 18 weeks in advance of energisation (9) Confirm thermal rating schedules for HV equipment forwarded to Asset Strategy 18 weeks in advance of energisation (10) Confirm protection and DAR schedules are progressed and published on Gridnet 8 weeks in advance of energisation (11) Confirm Phase 2 technical data workbooks complete and returned to Asset Management Data Delivery. No later than two weeks in advance of energisation (12) Confirm 300 sheets forwarded to N/O IEMS Change Management - ENCC
4 weeks in advance of data switch date (13) Approve commissioning switching programme Prior to commencement of switching programme (14) Confirm facility schedules finalised Prior to SCS Stage 1 commissioning tests commencing (15) Confirm written descriptions of operational tripping/equipment operation finalised Prior to Stage 2 commissioning tests commencing
UKBP/TP106.01 Page 39 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 68 of 109 Task Timescales (16) Confirm Grid Code compliance data finalised Operational broadcast system Fault clearance times and relay settings Protection of interconnecting circuit and circuit breaker fail Control telephony Timescales agreed with Network Design (17) Confirm metering registration finalised Various dates (18) Agree abnormal running arrangements Prior to Stage 2 commissioning commencing (19) Confirm the safeguards and commissioning arrangements for non- standard installations are specified Prior to Stage 1 commissioning commencing (20) Confirm Appendix J , Task 10 prior to Stage 1 commissioning multi-function relay quality management
(21) Confirm type, installation and commissioning arrangements of temporary equipment Prior to Stage 1 commissioning of this equipment commencing (22) Record design changes on the Design Status Report Immediately following design changes (23) Ensure that all design issues/problems that arise during commissioning are resolved Prior to Stage 2 commissioning
UKBP/TP106.01 Page 40 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 69 of 109 COMMISSIONING ENGINEER (National Grid) Task Timescales (1) Confirm Appendix J , Task 9 Commissioning Programme Acceptance Prior to Stage 1 commissioning commencing (2) Confirmation that sufficient familiarity has been obtained with both the drawings/design, and the site, to enable Stage 1 commissioning to commence (see Appendix J Task 7 and review Appendix S). Prior to Stage 1 commissioning commencing (3) Confirmation that all Stage 1 commissioning documentation listed in the commissioning programme has been completed, examined as acceptable and signed as accepted by National Grid (see Appendix J Task 11). Prior to Stage 2 commissioning commencing (4) Confirmation that all Stage 2 commissioning documentation has been completed, examined as acceptable and signed as accepted by National Grid and that all documents and as-installed drawings have been handed over (see Appendix J Task 12). Following completion of Stage 2 commissioning (5) Confirmation that all requirements defined in the Commissioning Programme are complete, together with all required 'sign off' signatures (see Appendix J Task 13). Following completion of Stage 2 commissioning (6) Confirm extent of witnessing to be undertaken Prior to Stage 1 commissioning commencing (7) Confirm the hold point on the commissioning programme Prior to Stage 1 commissioning commencing (8) Confirm relay settings sheets returned to Settings Administrator Prior to Stage 2 commissioning commencing (9) Confirm Grid Code compliance data finalised Local safety instructions Operations diagrams Site responsibility schedule Special automatic facilities System monitoring Ancillary services monitoring Timescales agreed with Asset Management (10) Confirm abnormal running arrangements agreed Prior to Stage 2 commissioning commencing
UKBP/TP106.01 Page 41 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 70 of 109 Task Timescales (11) Confirm that method of identifying/safeguarding/ screening operational equipment has been agreed/explained Prior to Stage 1 commissioning tests being finalised (12) Confirm method of identifying/safeguarding/ screening equipment that has satisfactorily completed Stage 1 commissioning tests has been agreed/explained Prior to Stage 1 commissioning tests being finalised (13) Confirm that maintenance requirements for non-standard installations have been assessed / defined and progressed Prior to final meeting of CP (14) Confirm overlap test requirements have been agreed Prior to Stage 1 commissioning commencing (15) Confirm decommissioning programme is accepted Prior to decommissioning commencing (16) Accept pre-commissioning inspection
Prior to inspection (17) Accept pre-energisation inspection
Prior to inspection (18) Accept post-commissioning inspection
Prior to inspection (19) Approve/prepare commissioning switching programme 8 days in advance of energisation (20) Approve/prepare commissioning method statements Prior to implementation (21) Sign the HV System Change Certificate Nine weeks in advance of being subject to Rules (22) Confirm issue of Equipment Acceptance Certificate After commissioning Stages 1 and 2 (23) Sign decommissioning report
Prior to issue of the report (24) Confirm provision/modification of remote operations facilities certificate Prior to issue of the report
UKBP/TP106.01 Page 42 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 71 of 109 COMMISSIONING ENGINEER (SUPPLIER) Task Timescales (1) Ensuring full familiarity with the project and all commissioning requirements
Complete Appendix S Commissioning Familiarisation Confirmation. Prior to first site based Commissioning Panel meeting
To be completed on site and reviewed by the Commissioning Engineer (National Grid).
(2) Ensuring that the Commissioning Programme is to the required standard, equivalent/better than that in the Commissioning Handbook. To be submitted to the Chairman four weeks before first site based Commissioning Panel meeting (3) To ensure that the Commissioning Programme is updated as commissioning proceeds As commissioning proceeds (4) Confirm Appendix J Task 1 drawing mark-up First site based Commissioning Panel meeting (5) Confirm Appendix J Task 5 drawing availability Prior to Stage 1 commencing (6) Confirm Appendix J Task 6 design familiarity Prior to Stage 1 commencing (7) Manage and execute the Commissioning Programme Stage 1 and 2 (8) Check that appropriate points of isolation for purposes of power system security are in place Prior to the item of equipment being subject to commissioning tests (9) Signing appropriate certificates (a) HVSCC (b) EAC (c) NCC (d) Decommissioning Report To defined timescales (10) Manage and update drawings During Stage 1 and 2 commissioning (11) Provide as-installed drawings for immediate handover when the equipment is commissioned On completion of Stage 2 commissioning (12) Manage and collate the Commissioning Technical Record During Stage 1 and 2 commissioning (13) Carry out risk assessments for reasons of both SHE and power system security prepare associated method statements During Stage 1 and 2 commissioning (14) Prepare Commissioning Switching Programme and Commissioning Method Statement as defined by the Chairman Prior to relevant Stage 2 test commencing UKBP/TP106.01 Page 43 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 72 of 109 Task Timescales (15) Agree overlap tests with Commissioning Engineer (National Grid) Prior to tests commencing (16) Complete the requirements of Commissioning Handbook 21 Multi- function Relays Prior to Stage 2 commissioning (17) Sign relay settings sheets Prior to Stage 2 commissioning (18) Provide a complete and presentable set of all test documentation (ie. the Technical Record) to National Grid Within 4 days of completing Stage 2 commissioning
UKBP/TP106.01 Page 44 of 45
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 73 of 109 ATTACHMENT I (of Appendix A) WITNESSING REQUIREMENT 1. FAT The authorised Commissioning Officer must witness all multi-function relay FATs (unless very familiar with the equipment). The Commissioning Officer must accept the FAT documentation. See Commissioning Handbook Procedure N21. The Commissioning Engineer (National Grid) should attend the FAT to ensure equipment familiarity and commissioning continuity between FAT and site. The following witnessing requirements shall be undertaken by the Commissioning Engineer (National Grid). Extra witnessing should only be undertaken if unacceptable levels of errors are experienced and following a risk assessment.
2. STAGE 1 Pre-commissioning and pre-energisation inspections All Stage 1 CT testing including - flick tests, magnetisation tests and Insulation resistance tests On multiple new CT installations this requirement can be relaxed at the Commissioning Engineers (National Grid) discretion once the standard has been agreed. All primary injections NB: - On multiple new CT installations this requirement to witness all injections may be relaxed at the Commissioning Engineers (National Grid) discretion once the standard has been agreed. - When primary injection involves interfacing with existing CTs 100% witnessing shall apply Multi-function relay SCT procedures specifically: Confirmation that all required functions have been selected (eg. DAR, HSOC, IDMT E/F etc) All power system settings defined on the SCT sheet NB: SCS input/output can be sample witnessed at the Commissioning Engineer (National Grid) discretion once the standard has been agreed.
Selected SCT procedure tests depending on: Construction Delivery Units experience equipment complexity equipment familiarity Trip and alarm functionality check both on interfaces with third parties and on equipment of unusual complexity All two winding transformer vector group tests All HV pressure tests/partial discharge tests End to end communication send/receive Operation of each item of primary equipment All circuit breaker tripping Selected wire, ferrule checks and terminal tightness Trip and alarm audit test (one day) Settings loading verification test
3. STAGE 2 All on-load tests Post commissioning inspection UKBP/TP106.01 Page 45 of 45 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 74 of 109 APPENDIX B - MODEL PRE-COMMISSIONING INSPECTION SCHEDULE NATIONAL GRID
Substation: Circuit: Stage:
LOCATION
(List all items of HV equipment, equipment cubicles, kiosks, wall boxes etc) CONFIRMATION (Tick)
(Check with reference to safety and operational considerations that: all equipment is accounted for all terminations are made all labels in position no obstruction/risks/hazards) no damaged equipment all equipment bolted down satisfactory access/egress
NAME SIGNATURE DATE Prepared by Commissioning Engineer (Supplier)
Accepted by Commissioning Engineer (National Grid)
Commissioning Engineer (Supplier)
Jointly carried out by Commissioning Engineer (National Grid)
UKBP/TP106.02 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 75 of 109 APPENDIX C (1) - MODEL PRE-ENERGISATION INSPECTION SCHEDULE (SUBSTATIONS) NATIONAL GRID
Substation: Circuit: Stage:
ACTIVITY (Visual Inspection) DATE CONFIRMED 1 Confirm correct circuit nomenclature (a) Each item of Equipment (b) Each relay panel/cubicle (c) Control board or SCP
2 Confirm against phasing diagrams (a) OHL circuit colours (b) OHL down droppers (c) Phase colours of transformers and quadrature boosters (d) Substation aerials and down droppers (e) Cable Sealing Ends
3 Confirm no obvious infringement of safety clearances 4 Carry out ground level inspection to confirm the satisfactory condition of flexible busbar connections
5 Confirm application of locks to plant/kiosks/panels 6 Confirm status of mechanical interlock keys and boxes 7 Confirm for each item that the mechanical position indicator is showing the appropriate position (including tap position indicator)
8 Confirm position of all valves (e.g. Transformer cooling Equipment)
9 Confirm satisfactory indication of all pressure gauges 10 Confirm no obvious Equipment damage (e.g. insulators, cables, paintwork)
11 Confirm adequacy of key cabinets 12 Confirm all Equipment is satisfactorily earthed 13 Confirm correct position of all LV supply switches 14 Confirm satisfactory condition of battery supplies (visually/on meters)
15 Confirm all fuses/links replaced 16 Check all test connections removed
UKBP/TP106.03 (a) Page 1 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 76 of 109 ACTIVITY (Visual Inspection) DATE CONFIRMED 17 Confirm tightness of all wiring terminations (if not already confirmed)
18 Check panel/cubicle wiring against diagram (if not already confirmed)
19 Check panel/cubicle layouts against layout diagram (if not already confirmed)
20 Confirm all current transformer test links normal 21 Confirm that (a) each relay is defined on a setting sheet (b) that all settings are selected as defined on the settings sheet (c) that all setting sheets have been signed and returned to the Construction Settings Administrator.
22 Confirm the satisfactory status of Safety and Commissioning Certificates
23 Confirmation from the Asset Management representative with responsibilities for the OHL or Cable work that, where an OHL or Cable will form part of the Commissioning Switching Programme, the necessary Stage 1 commissioning documentation and pre-energisation inspection is complete.
NAME SIGNATURE DATE Prepared by Commissioning Engineer (Supplier)
Accepted by Commissioning Engineer (National Grid)
Commissioning Engineer (Supplier)
Jointly carried out by Commissioning Engineer (National Grid)
UKBP/TP106.03 (a) Page 2 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 77 of 109
APPENDIX C (2) - MODEL PRE-ENERGISATION INSPECTION SCHEDULE (OHL)
ACTIVITY (Visual Inspection) CONFIRMED BY 1 Confirm correct circuit nomenclature (a) Each item of Equipment (Tower)
2 Confirm against phasing diagrams (a) OHL circuit colours (b) OHL down droppers
3 Confirm no infringement of safety clearances appendix C (3) 4 Confirm application of bolts/locks to plant/kiosks/panels/ACDS 5 Confirm no visible Equipment damage (e.g. insulators, cables, paintwork)
6 Confirm all equipment is satisfactorily earthed 7 Confirm tightness of all wiring terminations (if not already confirmed)
8 Review status of Safety and Commissioning Certificates, and test documentation
9 Confirm acceptance of test results 10 Confirmation that there are no infringements of safety distances including scaffold, equipment removal and vegetation clearance of a minimum 3 years growth (or a minimum clearance of 5.2m at maximum sag)
UKBP/TP106.03 (b) Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 78 of 109 APPENDIX C (3) - MODEL OHL CONFIRMATION OF NO INFRINGEMENT OF SAFETY CLEARENCE
Tower Tower Clear of Earths and Equipment Forward span safety distance maintained Comments Signed Time/Date
UKBP/TP106.03 (c) Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 79 of 109 APPENDIX D - MODEL POST-COMMISSIONING INSPECTION SCHEDULE
NATIONAL GRID
Substation: Circuit: Stage:
ACTIVITY (Visual Inspection) DATE CONFIRMED 1 Confirm that all temporary commissioning protection Systems have been removed/disabled and the corresponding setting sheet withdrawn
2 Confirm that all current transformer test links are normal 3 Confirm that the Commissioning Switching Programme has verified that all settings have been returned to normal
4 Confirm that all settings sheets have been appropriately filed 5 Confirm correct position of all Equipment IN/OUT switches and transformer tap positions
6 Confirm correct status of control facilities local/remote alarms, indications and analogues
7 General visual inspection to ensure that no item of Equipment appears to be either in a state of distress or an abnormal condition
8 Confirm satisfactory status of substation control point indications and alarms
NAME SIGNATURE DATE Prepared by Commissioning Engineer (Supplier)
Accepted by Commissioning Engineer (National Grid)
Commissioning Engineer (Supplier)
Jointly carried out by Commissioning Engineer (National Grid)
UKBP/TP106.04 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 80 of 109 APPENDIX E - COMMISSIONING SWITCHING PROGRAMME NATIONAL GRID
Programme N
Scheme Title : Scheme Number : TOPAM Number : Location : Equipment : Date of Tests : Prepared by :
Registered Office Registered in National Grid England and Wales 1 3 The Strand No. 2366977 London WC2N 5EH
UKBP/TP106.05 Page 1 of 1 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 81 of 109
APPENDIX F - COMMISSIONING SWITCHING PROGRAMME FORMAT
Commissioning switching programmes shall adhere to the following categories and format:
(NB: Some switching programmes may not require the full detail specified in each category).
F1 Purpose of the Switching Programme
(a) Briefly describe the purpose of the project.
(b) List the Equipment to be commissioned.
(c) Briefly list the key stages of the Commissioning Switching Programme.
(d) List any risk assessments carried out for addressing SHES hazards.
F2 Diagrams
List the Operations or other diagrams to be worked to whilst executing the Commissioning Switching Programme.
F3 Unproven Protection Equipment
(a) List the protection Equipment to be commissioned and which may be required to operate whilst executing the Commissioning Switching Programme, but as a result of being unproven, cannot be relied upon to perform in the intended manner - and briefly state the corresponding zone that each respective item of Equipment protects.
(b) Against each protection listed above, state the minimum load current to enable the on-load tests at the settings in use to be carried out. This should be provided by the Construction Delivery Unit at the first draft stage.
(a) List the temporary protection, and any automatic switching arrangements which will be in force during the Equipment energisation and On-load test period.
(b) State the temporary protection range of cover and fault clearance time(s). (To be obtained from the Commissioning Officer).
(c) Identify points in the programme where there is unavoidable depletion of protection. Identify the back-up protection which may operate and the estimated fault clearance time.
(d) Confirm that both Asset Management and Network Operations are in possession of any temporary protection setting sheets (including rating and protection schedules if, exceptionally, they are required). Confirm that settings have been applied, to the temporary protection: this may alternatively be carried out in Section 9 of the Switching programme.
F5 Personnel
List the names of personnel participating in the tests on the day with a brief statement of their respective roles and responsibilities including Users and Customers where applicable.
NB: Some names may be entered on the day.
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 82 of 109 F6 Communications
List pertinent telephone numbers NB: These may be entered on the day.
F7 Documentation
Confirm to Network Operations that all commissioning certificates, and safety and testing documentation is complete.
F8 Initial Conditions
(a) Confirm that the Stage 1 Settings Load Acceptance test has been satisfactorily completed.
(b) The responsibilities for .......... circuit has been handed over from Network Operation Centre (NOC) to Network Operations.
(c) Confirm the status of disconnectors on indications board or SCP.
(d) Confirm the status of all circuit breakers (check on indication board or SCP).
(e) Confirm the status of all alarms. (Check on indication board or SCP).
(f) Confirm the transformer tap position, and the position of any other Equipment which has a range selector. (Check on indication board or SCP).
(g) Confirm the state of protection Equipment. A circuit is usually energised with all protection normal and in service.
(h) Confirm that auto switching/reclose and Automatic Voltage Control (AVC) Equipment is switched out of service. A circuit is usually energised with these items out of service.
(i) Confirm that all settings sheets have been signed and returned to the Construction Settings Administrator.
(j) Confirm that all circuit Rating Schedules and protection and DAR schedules have been issued.
(k) Confirm that arrangement are in place to ensure that at point of energisation all personnel, including third parties are physically remote/shielded from the energised equipment for reasons of health and safety.
F9 Equipment Energisation and On-load Commissioning Test
The following should be stated in the Contents Sheet:
(a) The stated switching sequence.
(b) Clearly state when an item of Equipment is being energised for the first time.
(c) Clearly state the locations at which phasing - tests will take place.
(d) Clearly state the locations at which check synchronisation close of circuit breakers will take place.
(e) Itemise any checks to be carried out on High Voltage Equipment.
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 83 of 109 (f) Itemise On-load tests to be carried out.
(i) Verification of CT ratios and connection to appropriate Equipment; (ii) Verification of metering direction and magnitude; (iii) Verification of protection polarity/stability; (iv) Verification VT connections to appropriate Equipment;
(g) State sequence of events required to disable any temporary protection.
NB: (1) At the end of each On-load test it shall be confirmed that CT test links and relay settings are returned to normal.
(2) The final statement of the Commissioning Switching Programme shall be confirmation that all CT test links and relay settings are returned to normal.
F10 Restoration
(a) Reconfigure the Power System to Network Operationss requirements.
(b) Confirm the status of all Equipment at the end of the tests.
(i) All protection switched into service; (ii) Temporary protection Systems disabled; (iii) All relay settings normal.
F11 On-load Auto Switching/Reclose Tests
(a) These should be carried out in accordance with a schedule of such tests. The form should closely accord with that of the DAR schedule.
(b) The schedule should specify:
(i) The starting conditions; (ii) The type of test to be simulated; (iii) The protection to be operated; (iv) The circuit breakers which trip and reclose; any disconnectors that open; (v) Point at which trip relays reset; (vi) Protection and DAR schedule (specifying the sequence timing).
F12 AVC or Other Automatic Equipment Tests
(a) These should be carried out in accordance with a schedule of such tests.
Appendix F - Notes
(1) If, to facilitate the On-load tests, the Equipment is required to be temporarily altered or changed in any way whatsoever, both the change and associated restoration shall be recorded.
(2) Immediately prior to commencing the Commissioning Switching Programme the names or positions of those nominated to make essential modifications to the approved programme shall be entered on the front of the programme.
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 84 of 109 APPENDIX G - COMMISSIONING REPORT FRONT SHEET
NATIONAL GRID
Report N:
Scheme Title : Scheme Number : Contract number : Substation : Circuit(s) : Stage : Date of Inaugural Commissioning Panel Meeting :
Date of Final Commissioning Panel Meeting :
On behalf of the Commissioning Panel, I certify that all commissioning requirements and associated documentation for this circuit/stage have been completed, apart from the exceptions detailed below.
Registered Office Registered in National Grid England and Wales 1 3 The Strand No. 2366977 London WC2N 5EH
UKBP/TP106.06 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 85 of 109 APPENDIX H - HV SYSTEM CHANGE CERTIFICATE (HVSCC) NATIONAL GRID
From: Commissioning Engineer (National Grid)
To: Construction Delivery Unit/National Grid Unit Contract Number
PART 1: NOTICE
This H.V. System Change Certificate is planned to become effective from the following date. This date may be changed by issue of a Notification of Change Certificate.
Date Time
Tick below where applicable.
The Equipment scheduled in Part 3A will be removed from the HV System and defined as Plant. The Equipment scheduled in Part 3B is subject to a circuit name/nomenclature change.
The Plant scheduled in Part 3C will be declared as part of the National Grid HV System and defined as Equipment. Following which the Network Operations Centre + will be the Control Person (Safety) for the Equipment defined in Part 3C.
The Equipment scheduled in Part 3D will be declared/removed as part of the National Grid HV System. Following which the Network Operations Centre + will/will not be the Control Person (Safety) for the Equipment.
No further work shall be done on or near to the Equipment or Plant as defined in Part 3 after this time and date unless it is sanctioned by a Senior Authorised Person in accordance with the requirements of the National Grid Safety Rules.
Please sign Part 2 (Occupier), and (Network Operations Manager) + and/or Part 4 (all) and return to the Commissioning Engineer. Retain a copy of this document and any attached diagrams.
Signed:
Date:
Commissioning Engineer (National Grid)
UKBP/TP106.07 Page 1 of 4
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 86 of 109 PART 2: ACCEPTANCE (Occupier and Network Operations Manager) +
To be returned to the Commissioning Engineer (National Grid) by (date ):
I confirm my agreement to the issue to this draft HV System Change Certificate.
Signed:
Date:
Occupier
I confirm my agreement to the issue of this draft HV System Change Certificate and will inform the Control Person (Operation) of this planned change to the HV System.
Signed:
Date:
+ Network Operations Manager
UKBP/TP106.07 Page 2 of 4
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 87 of 109
HV System Change Certificate Part 3 Location Certificate No *For fields not required insert N/A
*Part A: Equipment being removed from the System (the described Equipment will become Plant) Operations Diagrams References Description of Plant (including colour and plates) New/Revised Drawings Sht No Location Circuit Number Issue/Sheet No 1 40/ 2 40/ 3 40/
Residual Dangers: Part B: Name and/or* Nomenclature Change 4 40/ Old Equipment Identification and Location: New Equipment Identification and Location 5 40/
National Route 40/ *Part C: Plant being added to the System (the described Plant will become Equipment) Description of Plant (including colour and plates) OHL Colours See OHL database reference for this HVSCC number Database N OHL Oversail 40/ Location(s) Rev Date Issue N
Part D: Equipment transfer Organisation transferred from: Organisation transferred to: Equipment Identification: Equipment Location (1):
Equipment Identification: Equipment Location (1): (SRS) Site Res Schedule
(1) applies if HVSCC covers Equipment at more than one location
UKBP/TP106.07 Page 3 of 4 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 88 of 109 Registered Office Registered in National Grid England and Wales 1 - 3 The Strand No. 2366977 London WC2N 5EH PART 4: ACKNOWLEDGEMENT Location Certificate No To be returned to the Commissioning Engineer (National Grid) by Time Date TOPAM Booking N
I acknowledge receipt of this final HV System Change Certificate. I confirm that all persons in my charge have been informed that the changes specified in Part 3 will become effective at the time and date specified in Part 1.
Any further work to be done on or near to the Equipment or Plant after this time and date will be sanctioned by a Senior Authorised Person in accordance with the requirements of the National Grid Safety Rules.
Construction Delivery Unit / National Grid Unit Signature Date Time
PART 5: CONFIRMATION OF ACKNOWLEDGEMENT I confirm that all Construction Delivery Units and National Grid Units are in receipt of this HV System Change Certificate and have signed the Acknowledgement.
Transmission Requirements Manager (NGCC) Customers Control Manager Information Delivery Manager UKBP/TP106.07 Page 4 of 4 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 89 of 109 APPENDIX I - EQUIPMENT ACCEPTANCE CERTIFICATE
NATIONAL GRID
LOCATION: Certificate N: Scheme N: PART 1: STAGE 1 COMPLETION CONSTRUCTION DELIVERY UNIT: PROJECT REF:
The Equipment scheduled below has satisfactorily completed the Stage 1 commissioning programme. The Equipment may now be operated by National Grid for the purpose of being put into service, in accordance with the Stage 2 commissioning programme. Exceptions / Limitations are specified below. This Certificate does not alter any responsibility for the safety of personnel or Equipment.
DESCRIPTION OF EQUIPMENT (Drawing ref if appropriate)
UKBP/TP106.08 Page 1 of 2 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 90 of 109
EQUIPMENT ACCEPTANCE CERTIFICATE
LOCATION: Certificate N: Scheme N: PART 2: STAGE 2 COMPLETION
The Equipment specified in PART 1 of this Certificate has satisfactorily completed the Stage 2 commissioning programme. All drawings and requirements necessary for safety/environmental and operational control of the Equipment have been transferred to National Grid Asset Management. This certificate does not alter the responsibility for safety of personnel or Equipment.
The Equipment was commissioned and available for operational service, with the following Exceptions / Limitations on.
UKBP/TP106.08 Page 2 of 2 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 91 of 109 APPENDIX J - COMMISSIONING CONTROL CONFIRMATION CERTIFICATE NATIONAL GRID
TO BE UNDERTAKEN BY TASK ROLE NAME & SIGNATURE CONFIRMATION DATE 1. DRAWING MARK-UP CONFIRMATION Confirmation that all drawings were marked up to reflect the existing site installation prior to commencing detail design. Commissioning Panel Chairman
2. RELEASE FOR COMMISSIONING TO COMMENCE Confirmation that drawings have been subject to design compliance audit in accordance with TP188A, that they are compliant with the requirements for this stage of the work and are released for Stage 1 commissioning to commence. Commissioning Officer
3. TYPE REGISTRATION Confirmation that all equipment is Type Registered or that a derogation to enter service prior to achievement of Type Registration has been provided by Asset Policy. Commissioning Officer
4. FACTORY ACCEPTANCE TEST (FAT) Confirmation that the FAT for each multi-function relay has been satisfactorily completed prior to Stage 1 commissioning of the relevant multi-function relay. Commissioning Officer
5. DRAWING AVAILABILITY CONFIRMATION (Construction Delivery Unit) Confirmation that the drawing list is complete and that all drawings are correct, and on site, to enable Stage 1 commissioning to commence. Commissioning Engineer (Supplier)
6. DESIGN FAMILIARITY CONFIRMATION (Construction Deli very Unit) Confirmation that sufficient familiarity has been obtained with both the drawings/design, and the site, to enable Stage 1 commissioning to commence. Commissioning Engineer (Supplier)
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 92 of 109 TO BE UNDERTAKEN BY TASK ROLE NAME & SIGNATURE CONFIRMATION DATE UKBP/TP106.09 Page 1 of 2 7. DESIGN FAMILIARITY CONFIRMATION (National Grid) Confirmation that sufficient familiarity has been obtained with both the drawings/design, and the site, to enable Stage 1 commissioning to commence. Commissioning Engineer (National Grid)
8. TEST DOCUMENT CONFIRMATION Confirmation that all test documents have been prepared and comprise either SCT procedures or other test documents (where a SCT does not exist) of an acceptable standard. Commissioning Officer
Commissioning Officer
Commissioning Engineer (National Grid)
9. COMMISSIONING PROGRAMME ACCEPTANCE Confirmation that the Commissioning Programme is to an equivalent standard to that defined in the model procedure in the Commissioning Handbook N1. Commissioning Engineer (Supplier)
10. MULTI-FUNCTION RELAY QUALITY MANAGEMENT Confirmation that all Management Control Schedules, as defined in Commissioning Handbook 21, have been completed and finalised. Commissioning Officer
11. TEST DOCUMENT COMPLETION (STAGE 1) Confirmation that all Stage 1 commissioning documentation listed in the commissioning programme has been completed, examined as acceptable and signed as accepted by National Grid. Commissioning Engineer (National Grid)
12. COMMISSIONING COMPLETION (STAGE 2) Confirmation that all Stage 2 commissioning documentation has been completed, examined as acceptable and signed as accepted by National Grid and that all documents and as- installed drawings have been handed over. Commissioning Engineer (National Grid)
Commissioning Engineer (National Grid)
13. COMMISSIONING PROGRAMME COMPLETION Confirmation that all requirements defined in the Commissioning Programme are complete, together with all required 'sign off' signatures. Commissioning Engineer (Supplier)
UKBP/TP106.09 Page 2 of 2 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 93 of 109 APPENDIX K - DEFECT REPORT
NATIONAL GRID
PART 1
To: Project Manager / Engineer Report N: LOCATION SCHEME N CONSTRUCTION DELIVERY UNIT PROJECT REF
The defect detailed below has been identified and is considered to be one arising from defective design, materials or workmanship.
NATURE OF DEFECT
Signed:
Date:
For Asset Management
PART 2
To: Asset Management The above defect was cleared by the Construction Delivery Unit on
REMEDIAL ACTION
Signed:
Date:
For (..) Construction Delivery Unit
Distribution (for both Parts 1 and 2): Asset Management Delivery Manager
UKBP/TP106.10 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 94 of 109 APPENDIX L - DECOMMISSIONING REPORT
NATIONAL GRID
LOCATION Report N:
I HEREBY GIVE NOTICE that the EQUIPMENT scheduled below was decommissioned on:
Time Date
*A The Equipment remains within Safety Distance and is therefore considered as remaining part of the System and subject to the National Grid Safety Rules for HV Equipment.
*B The Equipment is no longer part of the National Grid System. A completed HV System Change Certificate is attached. (In which case only Part 2(a), 2(c) and Part 4 of this Report require to be completed).
*Delete as appropriate.
PART 1 - DESCRIPTION AND LOCATION OF EQUIPMENT Drawing Reference
PART 2 (a) REASON FOR DECOMMISSIONING
(b) DISCONNECTION DETAILS
(c) ACTION TAKEN ON PLANT IDENTIFICATION
UKBP/TP106.11 Page 1 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 95 of 109 PART 3 - RESIDUAL DANGERS
I/We acknowledge receipt of the above notice and confirm that all persons in my/our charge have been duly advised to the above.
Signed National Grid Unit(s) Construction Delivery Unit(s)/Customer Date Time
Distribution: Transmission Requirements Manager (NGCC) Commissioning Panel Chairman Construction Delivery Units Network Operation Manager (NOC) Asset Management Delivery Manager Customer National Stores Manager Information Delivery Manager
Registered Office Registered in National Grid England and Wales 1 - 3 The Strand No. 2366977 London WC2N 5EH
UKBP/TP106.11 Page 2 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 96 of 109 APPENDIX M - NOTIFICATION OF CHANGE CERTIFICATE (NCC)
NATIONAL GRID
LOCATION ORIGINAL CERTIFICATE NUMBER (copy attached of amended certificate)
PART 1 The timescales contained in PART 1 of the Original Equipment HV System Change Certificate has been amended as follows.
From Time Date To Time Date Signed Date TOPAM Booking N
Commissioning Engineer (National Grid)
Construction Delivery Unit/National Grid Operating Units Project Number Acknowledged by Time Date
PART 2 CONFIRMATION OF ACKNOWLEDGEMENT
I confirm that all Construction Delivery Units and National Grid Units defined in Part 3 of the original certificate *HVSCC signed the Acknowledgement.
Signed Date Commissioning Engineer (National Grid)
Registered Office Registered in National Grid England and Wales 1 - 3 The Strand No. 2366977 London WC2N 5EH
UKBP/TP106.12 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 97 of 109
APPENDIX N - PROVISION / MODIFICATION OF REMOTE OPERATION FACILITIES CERTIFICATE NATIONAL GRID
National Grid Scheme No Certificate No Substation Equipment Reason for change
PART 1 SCS and IEMS databases have been provided / modified, the changes being defined against the following references:
Reference Control Centre (IEMS) Substation (SCS) Facility Schedule Issue No 300 Sheet Issue No Emulator Tape/Disk Issue No
The new/modified database is now confirmed as acceptable for use in both the IEMS and SCS
Confirmed for each respective end by: Date (For N/O IEMS Change Management - ENCC) Date (Commissioning Engineer National Grid)
PART 2 Both local tests and a scanning test of the communication link have been completed at the Substation and Control Centre, and the SCS is now acceptable for service subject to the attached exceptions/limitations.
Confirmed for each respective end by: Date (For N/O IEMS Change Management - ENCC) Date (Commissioning Engineer National Grid)
Copy to: Commissioning Panel Chairman Power System Manager (ENCC) Commissioning Engineer (Supplier)
UKBP/TP106.13 Page 1 of 2 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 98 of 109
Certificate No Substation Equipment Date
EXCEPTIONS/LIMITATIONS
EQUIPMENT FACILITY PROBLEM PLANNED CLEAR
Registered Office Registered in National Grid England and Wales 1 - 3 The Strand No. 2366977 London WC2N 5EH
UKBP/TP106.13 Page 2 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 99 of 109 APPENDIX O - COMMISSIONING & DECOMMISSIONING CERTIFICATES REQUIREMENTS
ITEM ACTIVITY SOURCE DOCUMENT TIMESCALES 1 HV System Change Certificate (HVSCC) NSI 33 (1) 9 WEEKS in advance of Equipment being subject to HV Safety Rules, draft HVSCC is circulated for comment, accompanied by draft operations Diagrams and preferably Site Responsibility Schedule, up to Part 3 of HVSCC.
(2) 4 WEEKS in advance of Equipment being subject to HV Safety Rules, final signed HVSCC is issued up to first line of Part 4 (time, date, TOGA N)
(3) 3 DAYS in advance of Equipment being subject to HV Safety Rules, all of Part 4 and Part 5 completed
(4) Date document becomes effective. Part 6 is completed 2 Equipment Acceptance Certificate (EAC) TP 106 (1) Part 1 of the EAC is finalised on completion of Stage 1
(2) Part 2 of the EAC is finalised on completion of Stage 2 3 Operation Diagrams TP119 (1) 9 WEEKS in advance of ENERGISATION date, or issue of HVSCC, Commissioning Engineer (National Grid) submits draft new/revised diagram/sheet (2) 4 weeks in advance of ENERGISATION/HVSCC final diagram/sheet authorised for issue. 4 Site Responsibility Schedule TP136 (1) 9 weeks in advance of either the issue of HVSCC, or energisation/ decommissioning of secondary Equipment, SRS prepared/updated by Delivery Manager (2) 6 weeks in advance of either issue of HVSCC or energisation/decommissioning of secondary Equipment, SRS circulated for comment.
(3) 2 weeks in advance of either issue of HVSCC or energisation / decommissioning of secondary Equipment, SRS issued
5 Decommissioning Report TP 106 (1) Immediately following decommissioning 6 Provision/ Modifications of Remote Operation Facilities Certificate TP 106 (1) Part 1 is completed when substation and ENCC are in possession of databases.
(2) Part 2 is completed when both local tests and the communication link are complete (3) Part 3 is completed at the earliest time after Part 2 7 Defect Report TP 106 (1) Part 1 is completed when required during the warranty period by Asset Management (2) Part 2 is completed on clearance of defect by Project Manager Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 100 of 109 APPENDIX P - OPERATIONAL DATA REQUIREMENTS
ITEM ACTIVITY SOURCE DOCUMENT TIMESCALES 1 Relay Settings TP107 (1) 20 WEEKS in advance of ENERGISATION date, calculation (to facilitate Ratings) to be confirmed as correct by Settings Engineer (National Grid) (2) Timescales for obtaining the setting sheet on site to facilitate commissioning tests to be defined via Commissioning Panel but must be no earlier than six weeks or no later than 14 DAYS in advance of ENERGISATION date. 2 Thermal Ratings Schedules TP128 (1) 18 WEEKS in advance of ENERGISATION date, High Voltage Equipment data and protection constraints to be conveyed to Asset Strategy (2) 16 WEEKS in advance of ENERGISATION date, Asset Strategy to produce master schedules and forward a copy to Construction (3) 12 WEEKS in advance of ENERGISATION date, Network Strategy and other recipients receive schedule from Asset Strategy 3 Protection and Delayed Auto- Reclose Schedules
TP124 (1) 16 WEEKS in advance of ENERGISATION date, Construction Delivery Unit to produce schedule (2) 12 WEEKS in advance of ENERGISATION date, recipients receive schedule from Construction Delivery Unit 4 Asset and Work Management System Technical Data Workbooks TP146 Phase 1 technical data workbook to be completed and returned within two weeks after Factory Testing. Phase 2 technical data workbook to be completed and entered into register prior to stage 1 commissioning. 5 300 Sheets TP127 (1) 4 WEEKS in advance of National Control Database Switch is the TARGET date for Network Operations receiving 300 Sheets. NB: Database Switch date may vary from days to weeks in advance of energisation, depending upon scale of the job 6 Facility Schedules TP127 Final Facility Schedule to be issued prior to SCS Equipment site tests commencing. 7 Metering Registration TP131 As specified in TP131 8 New Connections Operational Approval TP130 As specified in TP130 9 Commissioning Switching Programme TP106 (1) 6 WEEKS in advance of Equipment ENERGISATION draft issued. (2) 4 WEEKS in advance of ENERGISATION, comments returned. (3) 8 DAYS in advance of ENERGISATION, document received. (4) 3 Days in advance of ENERGISATION, signatures obtained. Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 101 of 109 APPENDIX Q - COMMISSIONING CERTIFICATE CIRCULATION AT 30 JUNE 2010
Function Name Location Commissioning Switching Programme Equipment Acceptance Cert Decommissioning Report HVSCC Transmission Requirements Manager J ohn Carnwath Wokingham Y Y Y Y Network Operation Centre Steve Cole National Grid House Y - - Y National Stores Manager David Henderson Didcot - - Y - Drawings & Documents Team Leader Vic Kubulus National Grid House - Y - - Information Delivery Manager (Asset Management) J acqueline Harrison National Grid House - Y Y Y Transformers & Condition Monitoring (Asset Management) Dave Woodcock National Grid House - Y - -
NB: Copies of all certificates are distributed to the Project Manager and Delivery Manager or Maintenance Manager for OHL
UKBP/TP106.14 Page 1 of 1
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 102 of 109 APPENDIX R - OVERVIEW OF COMMISSIONING PROCESS
Pre-installation
Appoint Principal Contractor
Inaugural meeting of the Commissioning Panel (Decide the need for a Work Co-ordination Document)
Site Installation
Stage 1 Commissioning
(Off load Commissioning Tests and Inspections)
Issue HV System Connection Certificate (HVSCC)
Deliver Operational Data / Stage 2 Tech Info Provision/Mod of Remote Op Fac Cert issued Settings Load Acceptance Test completed
Equipment Acceptance Cert Part 1 issued
Stage 2 commissioning
(Energisation & On-load Commissioning Tests and Inspections)
Warranty Period
Commissioned Equipment Acceptance Cert Part 2 Issued Final Meeting of Commissioning Panel (Commissioning Report Front Sheet Completed)
Issue Defect Report as required
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 103 of 109
1 Project Manager to assemble Commissioning Panel 1. Chairman 2. Commissioning Engineer 3. Commissioning Officer 4. Network Operations 5. Network Operations Centre 6. Construction Delivery Unit Partners 7. Principal Contractor 2 Hold first meeting of Commissioning Panel 1. Hold as soon as practicable after DIDIP3 completion 2. TP 106A Appendix A defines model format 3. Decide whether Work Co-ordination Document required 4. Agree a Commissioning Programme (see item 3 below) 5. Allocate Commissioning Programme responsibilities (Attachment A) 6. Plan Commissioning Certs (Attachment B) 7. Plan Operational Data/Tech Info (Attachment C) 8. Confirm outages 9. Plan Decommissioning requirements 10. Consider CDM requirements 11. Define Drawing Management requirements 12. Allocate responsibility for Commissioning documentation 3 Construction Delivery Unit to prepare Commissioning Programme To comprise of: a) Stage 1 I) Pre-commissioning Inspection Schedule ii) Off-load commissioning tests iii) Pre-energisation Inspection Schedule Stage 2 iv) Commissioning Switching Programme v)Commissioning Method Statements vi) Post Commissioning Inspection Schedule b) Plan defining timing and stages NB: See Commissioning Handbook for model requirements 4 Prepare and issue Commissioning Certificates 1. HVSCC: Used to identify and add/remove Equipment to/from the System 2. NCC: Notification of date change of HVSCC 3. Equipment Acceptance: Controls the Stage 1 and Stage 2 testing and energisation 4. Decommissioning Report: Confirmation that Decommissioning has occurred 5. Prov/Mod Remote Op Fac: Confirms that NGCC and S/S SCS databases are identical 6. Defect Report: Identification of Equipment Defects during warranty period 7. Operations Diagram 8. Site Responsibility Schedules Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 104 of 109 9. Commissioning Control Confirmation Certificates confirms completion of key tasks essential to the security of the system 5 Prepare and progress Operational Data and Technical Information 1. Relay Settings: Process starts 20 weeks in advance of energisation 2. Thermal Ratings: 18 weeks in advance of energisation 3. Prot & DAR Schedules: 16 weeks in advance of energisation 4. Asset Register Tech Data Workbook: Stage 1 at completion of FAT 5. Stage 2, 2 weeks in advance of energisation 6. 300 Sheets: 4 weeks in advance of energisation 7. Facility Schedules 8. Pool Boundary Metering 6 Arrange outages Plan and arrange/confirm booking of: 1. ROT 2. Proximity 3. Primary Injections 4. New Connections 5. Commissioning Switching Programme 7 Manage the drawings 1. Available to NS 6 weeks prior to energisation 2. Nominated authority to mark up drawing 3. Nominated Steward of Site Control Copy 4. Need for extracted 5. Provision as-installed drawings 8 Discharge CDM requirements 1. Under direction of Principal Contractor 2. Prepare method statements for reasons of H&S for entry into H&S Plan 3. Formal handover of drawings, results, manuals into H&S File 9 Discharge Grid Code Compliance Requirements To be accomplished in conjunction with New Connections Group 10 Manage the documentation 1. Allocate responsibility for Commissioning Technical Record 2. Allocate responsibility for Commissioning Report 11 Close the Commissioning Panel 1. Sign the front sheet of Commissioning Report on completion of commissioning.
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 105 of 109
APPENDIX S - COMMISSIONING FAMILIARISATION CONFIRMATION
Site: Circuit(s): Project No.
The following items must be completed at a meeting between Commissioning Engineer (National Grid) and the Commissioning Engineer (Supplier) preferably held on site.
1. I confirm that I have been fully briefed by [Name of the Commissioning Engineer (Supplier)] on the commissioning requirements for this circuit(s).
2. I confirm that I am in possession of and am familiar with:-
The Design Intent Document (The signed copy should already be in the Commissioning File)
The design and drawings. (Familiarity with the drawings and be in a position to discuss with confidence how the scheme will be implemented.)
The Contract Drawing List.
(Be in possession of a list of all new drawings and those containing significant changes and not just transmittal lists, minor changes such as those only containing updates to cross references may not be fully listed.)
The quality plan
(Be in possession of all required test documentation.)
The commissioning programme.
(Being familiar with the scope and sequencing of work to the extent that he / she is in a position to constructively discuss updates and modifications to the original programme regarding the staging and sequencing of work.)
The outage requirements and dates including ERTS as required.
(Be able to constructively discuss outage dates and method of implementing ERTS referring to required drawings and instructions.)
The documentation filing arrangements.
(Be in possession of the formatted commissioning files, already containing those items that are available prior to stage 1 testing commencing.)
UKBP/TP106.15 Page 1 of 2 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 106 of 109
Commissioning Method Statements.
(Pro-actively discuss those method statements that are likely to be required and their delivery timescale.)
3. The commissioning work to be undertaken comprises the following:-
(For a NICAP single circuit list the functions, for SCS replacement list the circuits, for larger projects list the items of Primary Plant for each circuit and the associated Main Protections.)
Signed by: Date: Print Name Commissioning Engineer (Supplier) Reviewed by: Date: Print Name Commissioning Engineer (National Grid)
Notes:
This form ensures the new Commissioning Engineer (Supplier) has been briefed in detail during the handover process and is in possession of items listed in the form. It must be completed either upon commencement of work on site by the Commissioning Engineer (Supplier) or during a change of Commissioning Engineer (Supplier).
The form is to be completed on site by the Commissioning Engineer (Supplier) and endorsed by the Commissioning Engineer (National Grid) for all projects and filed in the Commissioning File.
On complex projects, the form is completed by the Lead Commissioning Engineer (Supplier). It is the responsibility of the Lead Commissioning Engineer (Supplier) to ensure that engineers working under his/her supervision are sufficiently aware of the Commissioning requirements and implications of that project.
Where there is sufficient lead time and the Commissioning Engineer (Supplier) carrying out the Commissioning work is available on site in advance of the Stage 1 testing, the form should be used as an aide memoir to ensure that the listed requirements are in place.
UKBP/TP106.15 Page 2 of 2
Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 107 of 109 APPENDIX T - MODEL COMMISSIONING DOCUMENTATION FILING ARRANGMENTS Text in italics is for guidance Scheme Title : National Grid scheme title Scheme Number : National Grid scheme number Project/Contract number : Construction Delivery Unit Contract Number Section of Work : Description of circuits Equipment : Summary Location : Site Including remote ends Date of Commissioning Outages : Proposed first outage start & finish date, or for multiple stages list of commissioning outages Stage 1 Commissioning Dates Proposed first commissioning stage 1 start & finish date, or for multiple stages list of planned dates Stage 2 Commissioning Dates Proposed first commissioning stage 1 start & finish date, or for multiple stages list of planned dates
1. Commissioning Report Certificate (TP106.06) 2. Decommissioning Report Certificate (TP106.11) 3. Commissioning Team Details, TP141 Authorisation Certificates, Org Chart & Contact information Include sample signatures and Familiarisation Questionnaire. Alternatively, sample signatures may be included on page 2 of meeting minutes. 4. Commissioning Control Confirmation Schedules (TP106.09) 5. Commissioning Programme Responsibility Schedule (TP106.01 Attachment A) 6. Commissioning & Decommissioning Certificate Progress Schedule (TP106.01 Attachment B) 7. Operational Data Progress Schedule (TP106.01 Attachment C) 8. Multi-Function Relay Management Control Schedule (CH21) 9. Commissioning Panel Minutes & Action Log (TP106.01) 10. Notification of Database Changes Required (TP127.03) 11. Transfer of 300 Sheets (TP127.02) 12. Provision/Modification of Remote Operations Facilities Certificate (TP106.13) 13. System Connection Forms LV, Earthing & Mechanical (NSI 33 Appendix 2) 14. High Voltage System Change Certificates (TP106.07) 15. Notification of Change Certificate (TP106.12) 16. Equipment Acceptance Certificates (TP106.08) 17. Errors, defects & Technical Limitations (TP106.01 Attachment D & TP114.01) 18. Site Design Change Record (TP106.01 Attachment E) 19. Defect Reports (TP106.10) 20. Outstanding Works Register (as at Commissioning Stage 2)
UKBP/TP106.16 Page 1 of 3 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 108 of 109 Section B: Commissioning Programme
21. Commissioning Scope of Work 22. Commissioning Strategy (developed from DID) 23. Witnessing Strategy (TP106.01 Attachment I ) i.e. who does what, particularly for 3 rd parties. 24. Commissioning Requirements for System Access, Outage, Depletions and Risk of Trip 25. Commissioning Schedule (CH01) 26. Commissioning Plan (CH01) 27. Commissioning Contingency Plans (ERTS - Programme, HVSCC, EAC, RAMS etc)
Section C: Design Information
28. System Design Specification 29. Construction Design Specification 30. Design Intent Document 31. Asset Listing Schedules 32. Technical Data Workbooks 33. Proposed Single Line Diagrams (DH11) 34. Main connections & protection 'key line' diagram (DH11) 35. Proposed Operational Diagrams Changes
Section D: Technical Information
36. Static Wound Plant ie Transformer, Reactors, QB general information 37. Switchgear equipment general information 38. Protection & Control equipment general information 39. Metering equipment general information 40. Cable equipment general information 41. Secondary Systems LVAC, DC, Fire Control, PAC general information 42. Overhead System general information i.e. includes OHL, gantries, insulators etc. 43. List of Operations Installation Maintenance Service Manuals
Section E: Commissioning Technical Record
44. Pre-Commissioning Inspection Certificate (TP106.02) 45. Pre-Energisation Inspection Certificate (TP106.03) 46. Post Commissioning Inspection Certificate (TP106.04) 47. Commissioning Method Statements 48. Commissioning Switching Programmes (TP106.05) 49. Factory Acceptance Test documentation 50. Thermal Rating Schedules (TP175.01, 02, 03, 04 / TP128.01, form A, B & C) 51. New/Revised Protection & Automatic Switching Schedules (document & form TP124.01) 52. Substation Control Facility Schedule Changes 53. Relay Protection Calculation Reports 54. Relay Setting Schedules 55. Grid Code Compliance data 56. Customer Protection Setting Correspondence (TP107.05 & Construction Agreement App F, Schedule 1) 57. Trip and alarm tests 58. Settings Load Test Verification
UKBP/TP106.16 Page 2 of 3 Refer external companies to Transmission.DocumentControl@uk.ngrid.com National Grid Equipment Commissioning & Decommissioning UK Electricity Transmission Procedure UKBP/TP106 Issue 9 October 2010
Uncontrolled When Printed Page 109 of 109 Section F: Site Commissioning Test Schedules May wish to file by equipment or by circuit, using Commissioning Schedule reference 59. Switchgear 60. Static Wound Equipment 61. Primary Injection, CT Verification and Integrity 62. Protection & Control 63. Metering 64. Mechanical & Site Electrical Systems 65. Civil, structural and building engineering commissioning results Also includes Temporary Works
Section G: Commissioning Drawing Management 66. Contract Drawing List 67. Commissioning Handover Drawing Register 68. Highlighted Commissioning Control Diagrams
NB: For large commissioning projects the filing may be undertaken on a complete commissioning basis or a per contract section basis as determined by the Commissioning Panel.
UKBP/TP106.16 Page 3 of 3
Refer external companies to Transmission.DocumentControl@uk.ngrid.com