01 VPS-WP-01 - Written Practice - Rev 00
01 VPS-WP-01 - Written Practice - Rev 00
01 VPS-WP-01 - Written Practice - Rev 00
Procedure no.
Revision no.
Date
Page
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: 00
: 31 May, 2013
: 1 of 29
DOCUMENT
REVISION NO.
Prepared by
Name
: Eldi Misroza
: VPS - WP - 01
: 00
Reviewed by
Name
: Alamsyah
Date
Date
: 31 May, 2013
: 31 May, 2013
Name
: Adi Padmo
Procedure no.
Revision no.
Date
Page
: VPS WP - 01
: 00
: 31 May, 2013
: 2 of 29
This page is a record of all revisions of the written practice and the following revision (s) has (have) been
made to this written practice.
REV.
DATE
PAGE
00
31 May, 2013
All pages
BRIEF OF REVISION
First Issue
Procedure no.
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Daftar Isi
Par.
1
2
3
4
5
6
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
Uraian
Tujuan
Ruang Lingkup
Reference Documen
Definisi Definisi
Tingkat Kualifikasi dan Tanggung
Jawab
Persyaratan Pendidikan, Training
dan Pengalaman
Program Pelatihan
Pengujian
Administrasi dan penilaian
Pengujian Penglihatan
Rincian dari Pengujian
Ujian General Level I dan Level II
(tertulis)
Ujian Spesifik Examination Level I
dan Level II (Tertulis)
Ujian Praktek Level I dan Level II
8.3.4
8.4
9
10
11
12
13
14
Interupsi Pelaksanaan
Re-sertifikasi
Pemutusan
Pembaruan
Table 1A Initial Training and
Experinces
Table 1B Training Awal dan
Pengalaman untuk NDT Level II
Limited Certification
Table II - Jumlah Minimum
Pertanyaan Ujian
Exhibit - A - Eye Examination
Record
Exhibit B NDE Personnel
Certificate
Exhibit C Training Course
Syllabus
Shade Gray chart
Table of Content
Par.
1
2
3
4
5
Description
Purpose
Scope
Reference Documents
Definitions
Levels of Qualification and
Responsibility
Education, Training and
Experience Requirements
Training Program
Examinations
Administration and Grading
Vision Acuity Examination
Detail of Examinations
General Examination Level I and
II (written )
Specific Examination Level I and
Level II ( Written )
Practical Examination Level I &
Level II
Examination for Level III
Re-examination
Certification
Technical Performance
Evaluation
Interrupted Service
Re-certification
Termination
Reinstatement
Table 1A Initial Training and
Experinces
Table 1B - Initial Training and
Experience Level for NDT
Level II Limited Certification
Table II - Minimum Number of
Examination Questions
Exhibit - A - Eye Examination
Record
Exhibit B NDE Personnel
Certificate
Exhibit C Training Course
Syllabus
Shade Gray chart
6
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.4
9
10
11
12
13
14
Page
4
4
4
4
6
7
9
10
10
11
11
11
12
12
12
13
14
15
15
16
16
17
18
19
19
20
21
22 ~ 28
29
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Tujuan
1
a. Written practice ini menetapkan cara
mengontrol dan persyaratan administrasi
untuk kualifikasi dan sertifikasi personnel
NDE. Semua level personnel dalam NDE
harus dikualifikasi dengan written practice
ini.
b. Procedure ini terdiri dari versi Enggris dan
Indonesia, jika ada konflik antara keduanya
maka versi Enggris yang dipakai.
Purpose
a. This written practice establishes the
control and administrative requirements
for the qualification and certification of
NDE personnel. All levels of NDE
personnel shall be qualified in accordance
with this written practice.
b. This procedure consists of English and
Indonesian versions, shall there is conflict
between these versions the English
version shall govern.
Ruang Lingkup
2
Qualifikasi
dan
sertifikasi
ditujukan
untuk
a.
semua Personnel NDE yang bekerja untuk
PT. VERONIKA PRIMA SANITA.
b. Sertifikasi NDE Personnel untuk PT.
VERONIKA PRIMA SANITA berlaku
hanya jika personnel masih dipekerjakan
oleh PT. VERONIKA PRIMA SANITA
saja.
c. Metode yang termasuk dalam Written
practice adalah PT, MT , UT dan RT
Scope
a. Qualifications and certifications are
addressed to all NDE personnel working
for PT. VERONIKA PRIMA SANITA.
b. NDE Personnel certifications for the PT.
VERONIKA PRIMA SANITA are valid
only when the personnel being employed
by PT. VERONIKA PRIMA SANITA.
Reference Documen
3
The ASNT Recommended Practice No.
SNT-TC-1A, 2011 edition.
Reference Documents
The ASNT Recommended Practice No.
SNT-TC-1A, 2011 edition.
4
4.1
Definisi Definisi
ASNT:
American
Society
for
Nondestructive Testing
Certification:
Bukti
tertulis
dari
kualifikasi tersebut.
Certifying
Authority:
GENERAL
MANAGER dari PT. VERONIKA PRIMA
SANITA
Certifying Agency: The PT. VERONIKA
PRIMA SANITA.
Closed Book Examination: Ujian yang
dilaksanakan tanpa adanya materi referensi
kecuali materi tersebut memang disediakan
atau untuk ujian.
Comparable: Persamaan atau ekivalensi
level dari tanggung jawab dan tingkat
kesulitan NDE yang ditentukan oleh
Level III PT. VERONIKA PRIMA
SANITA.
Definition
ASNT:
American
Society
for
Nondestructive Testing
Certification: written testimony of
qualification.
Certifying Authority:
GENERAL
MANAGER of PT. VERONIKA PRIMA
SANITA
Certifying Agency: The PT. VERONIKA
PRIMA SANITA.
Closed Book Examination: an examination
administrated without access to reference
material except for material supplied with
or in the examination.
Comparable: being at an equivalent or
similar level of NDE responsibility and
difficulty as determined by PT.
VERONIKA PRIMA SANITA Level III
4.2
4.3
4.4
4.5
4.6
4
4.1
4.2
4.3
4.4
4.5
4.6
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4.8
4.8
4.13
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.9
4.10
4.11
4.12
4.14
4.15
4.16
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5.1
Levels
of
Qualification
and
Responsibility
Authorization for determining the
acceptability of materials or items tested
shall be performed by Level II or Level III
5.2
Trainee
5.2
Trainee
a. Seorang yang dalam proses awal di
a. An individual in the process of being
training, di qualifikasi, dan di sertifikasi.
initially trained, qualified, and certified.
b. Seorang trainee diijinkan bekerja dengan
b. An Trainee is allowed to work with or
atau membantu personnel yang telah
assist a certified individual but shall not
qualified
tetapi tidak diperkenankan
be allowed to independently conduct,
secara mandiri melakukan, interpret,
interpret, evaluate or report the result of
evaluasi atau membuat report dari NDT
any NDT Test.
5.3
NDE Level I
5.3
NDE Level I
a. Level I NDE harus dikualifikasi untuk bisa
a. An NDE Level I personnel shall be
dengan benar melakukan kalibrasi,
qualified to properly perform specific
examination khusus, dan evaluasi khusus
calibrations, specific test, and specific
sesuai dengan instruksi tertulis dan
evaluations
according
to
written
merecord hasilnya.
instructions and to record the results.
b. Dia harus menerima panduan atau
b. He shall receive the necessary guidance
supervisi dari personnel yang memiliki
or supervision from a certified NDE
sertifikat NDE Level II atau Level III.
Level II or III personnel.
5.4
NDE Level II
5.4
NDE Level II
Level NDE II harus dikualifikasi untuk
a. An NDE Level II personnel shall be
mensetup dan mengkalibrasi peralatan dan
qualified to set up and calibrate equipment
menginterpretasikan dan mengevaluasi
and to interpret and evaluate test result
hasil examination dengan mengacu Code,
with respect to applicable codes, standards
Standard dan Specifikasi yang berlaku.
and specifications.
Dia harus familiar dengan intrumentasi,
b. An NDE Level II shall be thoroughly
peralatan dan keterbatasan dari metodenya
familiar with the instruments, equipment
dan harus bertanggung jawab bila diminta
and limitations of the method and shall
membimbing saat on-the-job training
exercise assigned responsibility for on-thepersonnel yang sedang training dan
job training and guidance of trainees and
personnel NDE Level I.
NDE level I personnel.
Dia harus dapat menyiapkan instruksi
c. An NDE Level II shall be able to prepare
tertulis dan mengaturnya dan melaporkan
written instructions and to organize and
investigasi dari pelaksanaan uji tak
report
nondestructive
testing
merusak.
investigations.
Seorang personnel NDE Level II untuk
d. NDE Level II personnel for interpreter
Radiographic Interpreter harus qualified
shall be qualified to set up and calibrate
untuk mengeset dan mengkalibrasi
equipment and to interpret, evaluate the
peralatan dan menginterpret, mengevaluasi
quality of film radiographs and evaluate
qualitas film radiograpy dan evaluasi
indications or defects with respect to
indikasi atau cacat dengan pedoman Code
applicable
codes,
standards
and
a.
b.
c.
d.
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specifications.
e. NDE Level II personnel for thickness
gauging shall be thoroughly familiar with
the instruments, equipment and limitations
of the method and shall be qualified to set
up and calibrate equipment and to
interpret, evaluate test results with respect
to applicable Codes, Standards and
Specifications.
6.
6.
6.1
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7.2
7.3
7.4
Program Pelatihan
Personel yang terpilih (trainee) harus
diberikan pelatihan yang terorganisir untuk
meyakinkan trainee benar-benar terbiasa
dengan prinsip dan praktek dari NDE
tertentu sehubungan dengan level dari
sertifikasi yang diinginkan dan proses yang
digunakan dan produk yang di uji.
Training harus termasuk teori, praktek,
program pengembangan dan perlakuan
pada pengujian tak merusak dan untuk
memenuhi pengalaman yang cukup untuk
memenuhi waktu yang disyaratkan pada
spesifik
teknik,
trainee
kemudian
dikembalikan ke NDE Level III. Pada saat
ini, trainee akan diberikan kelas pelatihan
untuk
metode
dimana
dia
akan
dikualifikasikan (Kelas pelatihan dapat
bersamaan dengan trainee mendapatkan
pengalamannya). Semua program training
harus di aprove oleh NDE Level III yang
bertanggung jawab.
Procedur diatas diikuti dalam pemilihan,
training dan kualifikasi personel yang tidak
memiliki pengalaman pengujian tak
merusak
sebelumnya.
Setelah
menunjukkan bukti training sebelumnya
dan/atau kualifikasi, NDE level III dapat
melakukan penilaian terhaddap program
training untuk latar belakang dan
pengalaman personel. Tipe pengujian
specific yang didefinisikan untuk setiap
NDE teknik akan diikuti dalam semua
kasus.
Jika PT. VERONIKA PRIMA SANITA
memakai jasa training service dari luar,
GENERAL
MANAGER
harus
bertanggung jawab untuk memastikan
bahwa training dari luar tersebut
memenuhi persyaratan dari written practice
ini.
Program pelatihan harus sesuai dengan
Written Practice ini dan Program Pelatihan
7.2
7.3
7.4
Training Program
Personnel selected (trainee) are given
organized training for ensuring the trainee
is thoroughly familiar with the principles
and practices of specified NDE method
related to the level of certification desired
and applicable processes to be used and
product to be tested. The training shall
include
theory,
practical
training,
development
and
aptitude
in
nondestructive examination, and gain
experience for the appropriate time for
meeting the general time guide in the
specific technique; the trainees will be
referred back to the NDE Level III. At this
time, trainees will be given the classroom
training (classroom training may also be
given simultaneously as the trainee gains
practical experience) for the method in
which he will qualify.
All training programs shall be approved by
the responsible DNE Level III.
The above procedure will be followed in
selecting, training and qualifying personnel
with no previous experience in
nondestructive
examination.
Upon
presentation of proof of prior training and /
or qualification, the NDE Level III may
exercise judgement in tailoring the training
program to personnels background and
experience. The specific types of
qualification testing as defined for each
NDE technique will be followed in all
cases.
When PT. VERONIKA PRIMA SANITA
phurchase outside training services, the
GENERAL MANAGER shall be
responsible for ensuring that such services
meet the requirements of this written
practice
Training outline shall be as per this
Written Practice and NDE Training
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8.1.2
8.1.3
8.1.4
Pengujian
Administrasi dan penilaian
NDE Level III harus bertanggung jawab
melakukan pengujian dan pembobotan
NDE Level I, II atau personnel Level III
lainnya.
Semua ujian tertulis harus closed book,
kecuali data yang diperlukan seperti grafik,
table, spesifikasi, procedure, Code boleh
disediakan selama dalam waktu ujian.
Examinations
Administration and Grading
The NDE Level III shall be responsible for
administration and grading the NDE Level
I, II or other Level III personnel.
8.1.2
8.1.5
8.1.6
Examinations
administered
for
qualification shall result in a passing
composite grade of at least 80 %, with no
individual examination having a passing
grade less than 70 %.
When an examination is administrated and
graded for the by an outside agency and
issues grades of pass or fail only, on a
certified report, then PT. VERONIKA
PRIMA SANITA may accept the pass
grade as 80 %
for that particular
examination.
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8.2.2
8.2.3
8.2.4
8.2.5
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.3
8.3.1
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8.3.3
a. Ujian
praktek
harus
termasuk
pendemonstrasian kemampuan dalam
pelaksanaan metode uji tak merusak yang
digunakan dan evaluasi hasil yang didapat.
b. Satu atau lebih sampel cacat untuk ujian
RT, UT, MT dan PT harus di setujui oleh
NDE Level III. Hasil ujian praktek ini
harus didokumentasikan kedalam record
pengujian dengan harus dimasukkan
minimum 10 poin checklist tentang
pemahaman variabel dan persyaratan
persyaratan prosedur yang ada dalam PT.
VERONIKA PRIMA SANITA, harus
termasuk dalam ujian.
c. Untuk Radiographic Interpreter, minimum
10 (sepuluh) sample film harus digunakan
untuk ujian praktek dengan menjawab
minimum 10 checkpoints.
8.3.3
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Ujian - ulang
8.4
Re-examination
a. Batasan dibawah ini harus dipakai syarat
a. The following limitations shall be applied
ujian ulang dari personnel dalam
on re-examination of personnel for
qualification
in
non-destructive
kualifikasi uji nondestructive:
examination :
b. Personnel gagal memenuhi grade yang
b. Personnel failing to attain the required
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9
9.1
Sertifikasi
9
Setelah berhasil melewati ujian kualifikasi 9.1
, personnel tersebut harus disertifikasi
sesuai dengan metode dan level untuk
kualifikasinya.
Sertifikat qualifikasi untuk RT, UT, PT,
MT harus di tanda tangani
oleh
GENERAL MANAGER dan diverifikasi
oleh NDE Level III metode yang terkait.
Sertifikasi (Exhibit B atau form serupa)
harus
disimpan
kedalam
file
nondestructive
9.2
9.3
Certification
Upon
successful
completion
of
qualification examination, the personnel
shall be certified in the method and to the
level for which he is qualified.
The qualification certificate for RT, UT,
PT, MT shall be verified by the NDE
Level III in applicable method and shall be
certified by the GENERAL MANAGER.
The certification record (Exhibit B or
similar form) shall be maintained in the
nondestructive examination personnel
records file.
NDE Personnel Level I or II for PT, MT,
UT & RT joining the company who have
been qualified by Outside Agencies or
Government qualification (i.e. BATAN for
RT) and can provide authentic certificates
or License fulfils the qualification
requirements of PT. VERONIKA PRIMA
SANITAs written practice and shall be
certified after have passed general, specific
and practical examination at the discretion
of the NDE level III.
The NDE Level III shall maintain the
certification records. If NDE Level III
Services
are
subcontracted,
the
GENERAL MANAGER shall maintain
records of certification. Personnel records
of certified personnel will include the
followings :
1. Name of certified personnel.
2. Level of certification and test
method.
3. Education
background
and
experience of certified personnel.
4. Statement indicating satisfactory
completion of training.
5. Result of current eye examination
6. Current examination copy(ies) or
evidence of successful completion of
examinations.
7. Other
suitable
evidences
of
1.
2.
3.
4.
5.
6.
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Bukti lain
untuk kecukupan
qualifikasi bila kualifikasi digunakan
sebagai pengganti ujian specific sesuai
par. 8.3.5 (b).
8. Bobot persen rata rata atau bukti
bobot yang sesuai.
9. Tanda tangan Level III yang
memverifikasi qualifikasi dari calon
untuk sertifikasi. Untuk sertifikasi
level III, harus diverifikasi
oleh
GENERAL MANAGER.
10. Tanggal
sertifikasi
dan/atau
resertifikasi dan penunjukkan untuk
NDE.
11. Tanggal berlakunya sertifikat.
12. Tanda tangan employer berwenang
yang mensertifikasi sertifikasi (
GENERAL
MANAGER
PT.
VERONIKA PRIMA SANITA)
Interval sertifikasi tidak boleh melebihi
9.4
ketentuan ini :
Level I , II dan III = 5 tahun
Habis masa berlaku sertifikat pada tanggal
terakhir pada bulan jatuh tempo nya.
9.4
10
11
11.2
Interupsi Pelaksanaan
11
Demonstrasi yang tidak berlanjut terhadap 11.1
service, pengetahuan atau performance
keterlambatan
dalam
sertifikat
perpanjangan waktu kualifikasi (Table 1 A
dan 1 B). Dalam keadaan yang serupa atau
sama diatas terjadi, NDE level III akan
Interrupted Service
Lack of continued demonstration of
satisfactory service, knowledge or
performance and delays in certification due
to extended experience qualifying time
(Table IA and 1B). In the event that
circumstances similar to or the same as
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11.2
12
Re-sertifikasi
12
Re-certification
Semua level dari personnel NDE harus
All levels of NDE personnel shall be redisertifikasi ulang sesuai dengan salah satu
certified in accordance with one of the
dari kriteria-kriteria berikut ini:
following criteria :
a. Adanya bukti kontinyuitas evaluasi tehnik
a. Evidence of continuing satisfactory technical
performance of NDE personnel level I and II
kinerja yang memuaskan untuk level I dan
as described in paragraph 10. Unsatisfactory
II sesuai paragraph 10. Hasil yang tidak
results of technical performance, the NDE
memuaskan dari technical performance,
personnel shall be reviewed for further
personel NDE harus direview untuk
evaluation by the Level III and the
evaluasi lebih lanjut oleh level III dan
GENERAL MANAGER. The corrective
GENERAL
MANAGER.
Tindakan
action may be additional test, re-examination
koreksi bisa dengan ujian tambahan, ujian
or revoke of the NDE certificate.
ulang atau pencabutan sertikat NDE.
b. Bukti
kontinyuitas
kinerja
yang
b. Evidence of continued satisfactory
memuaskan dari NDE Level III seuai
performance of the NDE Level III duties,
tugasnya, seperti yang ditentukan oleh
as determined by the
GENERAL
GENERAL
MANAGER,
boleh
MANAGER, may be used as the basis for
digunakan sebagai dasar sertifikasi ulang
re-certification of the NDE Level III.
NDE Level III.
13
Pemutusan
13
Personnel yang disertifikasi dengan 13.1
prosedur ini, sertifikatnya tidak berlaku
lagi dengan berakhirnya hubungan kerja
mereka di PT. VERONIKA PRIMA
SANITA.
Personnel yang sertifikasinya berakhir, 13.2
boleh disertifikasi ulang sebagai level
NDE seperti yang lalu oleh PT.
VERONIKA
PRIMA
SANITA
berdasarkan pada ujian, sesuai paragraf 8,
asalkan semua persyaratan seperti berikut
bisa terpenuhi:
a. Personnel telah menyetujui sebelum
a.
Termination
Personnel certified under this procedure
shall have their certification revoked upon
termination of employment with PT.
VERONIKA PRIMA SANITA.
Personnel whose certification has been
terminated may be re-certified to the
former NDE level by PT. VERONIKA
PRIMA SANITA based on examination as
described in par. 8, provided all of the
following conditions are met :
The
personnel
has
proof
of
prior
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Pembaruan
14
Personnel yang sertifikasinya telah habis,
bisa diperbarui sesuai NDE level awalnya,
tanpa adanya ujian baru, asalkan semua
persyaratan berikut terpenuhi:
a. PT. VERONIKA PRIMA SANITA telah
menyimpan record sertifikat personnel
yang dibutuhkan di paragraph 9.3
b. Sertifikat dari personnel belum habis masa
berlakunya.
c. Pembaruan sertifikat dalam kurun waktu
enam (6) bulan sebelum habis masa
berlakunya.
certification
b. The personnel was working in the capacity
to which certified within six (6) months
of termination.
c. The personnel is being re-certified within
six ( 6 ) months of termination
d. Prior to being examined for certification,
personnel do not meet the above
requirements shall receive additional training
at the discretion of the NDE level III.
Reinstatement
Personnel whose certification has been
terminated may be reinstated to the former
NDE level, without new examination,
provided all the following conditions are
met:
a. PT. VERONIKA PRIMA SANITA has
maintained the personnel certification
records as required in par. 9.3
b. Personnel certification did not expire
during termination.
c. Personnel are being reinstated within six
(6) months of termination.
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Table I. A
Initial Training and Experience Level
Experience
Examination
Method
NDT
Level
Liquid
Penetrant
Magnetic
Particle
Radiological
Ultrasonics
Technique
Training
Hours
Minimum Hours
in Method
Total Hours
in NDT
70
130
II
140
270
12
70
130
II
210
400
40
210
400
II
40
630
1200
40
210
400
II
40
630
1200
Radiographic
II
Time of Flight
Diffraction
40
160
NA
II
Phased Array
80
160
NA
Remarks
Starting Point,
UT - II
Starting Point,
UT - II
Note:
1. For Level II certification, the experience shall consist of time at Level I or equivalent. If person is being qualified
directly to Level II with no time at Level I, the required experience shall consist of the sum of the times required
for Level I and Level II and the required training shall consist of the sum of the hours required for Level I and
Level II.
2. For Level III certification, the required experience shall consist of the sum of time required for Level I and Level
II, plus additional time in par. 6.2 as applicable. The required formal training shall consist of the Level I and
Level II training plus additional formal training of product knowledge training, auditor training or other suitable
training at the discretion by GENERAL MANAGER
3. While fulfiling total NDT experience requirement, experience may be gained in more than ( 1 ) method,
however, the minimum hours shall be met for each method.
Procedure no.
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Table I. B
Initial Training and Experience Level for
NDT Level II Limited Certification
Examination
Method
Radiographic
Ultrasonic
Limited Certification
Film Interpretation
Film Interpretation
Digital Thickness
Measurement ( numeric
output only )
A-Scan Thickness
Measuremen
Technicians
Starting Point
NonRadiographer
Level I
Formal
Training
40
2201
24
2201
Trainee
40
Trainee
24
175
Table II
Minimum Number of Examination Questions
Method
Magnetic Particle Testing
Liquid Penetrant Testing
Radiography Testing
Radiographic Interpreter Non
Radiographer
Radiographic Interpreter
Radiographer ( Certified RT - I )
Ultrasonic Testing :
- Time of Flight Diffraction
- Phased Array
- Digital Thickness Measurement
( numeric output only )
- A-Scan Thickness Measurement
General
Specific
Level I
Level II
20
20
20
20
20
20
Level I
40
40
40
Level II
40
40
40
NA
40
NA
20
NA
20
NA
15
40
NA
NA
40
NA
NA
20
NA
NA
20
30
30
NA
20
NA
10
NA
30
NA
15
Procedure no.
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EXHIBIT A
EYE EXAMINATION RECORD
Employee Name
Company
Near Vision
Natural
Corrected
Left
Right
Both
Left
Right
Both
______
_______
______
_______
______
_______
Results of
Near Vision Acuity
Shade of Gray
Examination administered by
Signature
Title
Exam. D a t e
Re-exam Date
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E XHIBI T B
NDE PERSONNEL CERTIFICATION RECORD
Name
Education
Experiences
Training
ID No. :
Training courses listed bellows were satisfactorily completed in accordance with VERONIKA
PRIMA SANITAs Written Practice
Training Course
Method &
Level
General
Date of Assignment
Technique
Sector
Material
Examination Results
Specific
Practical
Dates
Composite
Grade
Instructor
Training
Hours
Certification
Date
Expiration Date
:
:
:
:
Certified by,
GENERAL
MANAGER
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EXHIBIT C
C1.
TRAINING
HOURS
4
C2.
TRAINING
HOURS
8
8
TRAINING
HOURS
C3.
C4.
:
Direct Current
Rectified Direct Current
Alternating Current
Permanent Magnets
12
12
TRAINING
HOURS
8
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C5.
1.
2.
TRAINING
HOURS
20
15
40
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C6.
1.
2.
20
20
Radiographic Viewing
Application Techniques
Evaluation of Castings
Evaluation of Weldments
Standards, Codes and Procedures for Radiography
TOTAL HOURS
C7.
1.
2.
TRAINING
HOURS
20
Introduction
Basic Principles of Acoustics
Equipment
Basic Testing Methods
20
Testing Methods
Calibration ( Electronic and Functional )
Straight Beam Examination to Specific Procedures
Angle Beam Examination to Specific Procedures
TOTAL HOURS
C8.
40
TRAINING
HOURS
40
40
40
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C9.
C10.
TRAINING
HOURS
80
80
TRAINING
HOURS
40
40
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APPENDIX II
GRADING PRACTICAL EXAMINATION
RADIOGRAPHIC TESTING
1. All individual shall demonstrate his proficiency in producing radiographs in at least two different
techniques. At least one radiograph to be produced for each technique inclusive of processing.
2. This examination will be graded for the following items.
3. All radiographs will be interpreted and sensitivity calculated by the individual being qualified. The
individuals comment on the qualities of weldment and radiographs shall be considered. No major
indications shall be missed. ( For Level II only )
4. At least ten check points prepared and approved by the NDT Level III shall be used as a basis in grading
of practical examination.
5. With adequate experience and written proof of certification by an audited outside agency or national
certifying body, i.e. Indonesia Atomic Energy commission ( BATAN ), the NDT Level III may waive
examinations for radiographic testing personnel. This clause is applicable only for radiographic inspection
personnel operating radiation sources with a detailed operating procedure under the local statutory
requirements inside Indonesia
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APPENDIX III
GRADING PRACTICAL EXAMINATION
ULTRASONIC TESTING
1.
Categories of Qualification: Ultrasonic testing certification shall be categorized according to weld joint
configuration. If none is specified in the certificate, it shall mean the individual is qualified for all
configurations or materials.
CATEGORY
Constant Configuration
NO. OF SPECIMEN
1
Variable Configuration
1
Test specimens may or may not contain material discontinuities.
DESCRIPTION
One (1) in-line butt joint or one (1)
Tee/nozzle-type joint, full or partial
penetration joint.
One (1) node-type ( TKY ) joint
2.
The individual being examined shall submit a written report in a standard format, of ultrasonic test with a
sketch containing the nature, size (length and width), location along the weld and position within the weld
cross section, of all reportable indications.
3.
The individuals performance rating shall be calculated in accordance with the following formula :
Where :
5. At least ten check points prepared and approved by the NDT Level III shall be used as basis in grading of
practical examination.
6. Practical examination may be carried out on production welds counter checked by the NDT Level III or his
designee.
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APPENDIX IV
GRADING OF PRACTICAL EXAMINATION
MAGNETIC PARTICAL OR LIQUID PENETRANT TESTING
1. At least one ( 1 ) specimen shall be used for examination.
2. All indications, relevant or non-relevant shall be reported, on a standards report format including comments
on indications found.
3. Oral test shall be conducted to assess the individuals knowledge on the limitation of the test system,
techniques and procedures used, code / standard, and equipment sensitivity calibration.
4. In cases where test specimens containing known discontinuities are not available, specimens without
discontinuity may be used where the test technique will be assessed.
5. At least ten check point prepared and approved by the NDT Level III shall be used as a basis in grading of
practical examination.
6. Practical examination may be carried out on production welds witnessed by the NDT Level III or his
designed examiner.
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33
22
11
18
12
67
39
26
84
34
101
68
45
73
91
44
88