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    WPS - 024

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    MAT-LION
    This document provides the welding procedure specification (WPS) for welding procedure 024 using metal arc gas (MAG) welding. The WPS specifies the welding consumables, base metals, techniques, and positions qualified. It also includes the procedure qualification record (PQR) documenting test results that meet the ASME Section IX code, qualifying the WPS for 6mm fillet welds in all positions on ASTM A36 steel.

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    © All Rights Reserved
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    WPS - 024

    Uploaded by

    MAT-LION
    2K views4 pages
    This document provides the welding procedure specification (WPS) for welding procedure 024 using metal arc gas (MAG) welding. The WPS specifies the welding consumables, base metals, techniques, and positions qualified. It also includes the procedure qualification record (PQR) documenting test results that meet the ASME Section IX code, qualifying the WPS for 6mm fillet welds in all positions on ASTM A36 steel.

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    This document provides the welding procedure specification (WPS) for welding procedure 024 using metal arc gas (MAG) welding. The WPS specifies the welding consumables, base metals, techniques, and positions qualified. It also includes the procedure qualification record (PQR) documenting test results that meet the ASME Section IX code, qualifying the WPS for 6mm fillet welds in all positions on ASTM A36 steel.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    2K views4 pages

    WPS - 024

    Uploaded by

    MAT-LION
    This document provides the welding procedure specification (WPS) for welding procedure 024 using metal arc gas (MAG) welding. The WPS specifies the welding consumables, base metals, techniques, and positions qualified. It also includes the procedure qualification record (PQR) documenting test results that meet the ASME Section IX code, qualifying the WPS for 6mm fillet welds in all positions on ASTM A36 steel.

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    © All Rights Reserved
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    At a glance
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    The document discusses the welding procedure specification for flux cored arc welding of steel with an E71T-1/T-9/T-9M electrode.

    It provides details of the welding consumables, base metals, welding process parameters, joint configurations and positions qualified.

    Tests performed include macro examination, tensile testing and verification of weld metal analysis as per ASME Section IX standards.

    The

    ###- -Mechanical
    TheMadina
    MadinaGroup
    GroupW.L.L
    W.L.L
    MechanicalDivision
    Division

    ###

    WELDING PROCEDURE SPECIFICATION - No. 024


    WPS Details
    WPS No.
    Revision No
    Supporting PQR
    Welding Process
    Process Type
    Code/Testing Std.
    Others

    :
    :
    :
    :
    :
    :
    :

    Welding Consumables

    024 Rev. 0
    0
    024 Rev. 0
    MAG

    Semi Auotomatic
    Sec. IX
    MITS - 12

    Electrode Brand
    SFA / AWS No
    Classification
    Type of Flux
    Gas Type
    Gas Flow Rate
    Backing Gas

    Technique
    Weld Direction
    Max Bead Width
    Multi / Single Pass
    Manual /Automatic
    Technique
    Oscillation

    :
    :
    :
    :
    :
    :

    Rev. 00

    :
    :
    :
    :
    :
    :
    :

    Base Metals

    ESAB
    5.20
    E71T-1/T-9/T-9M
    Flux Core Wire
    CO2
    17-23LTR/Min
    N.A

    ASTM A36 or Equivalent


    P1 Group 1
    Thickness & Diameter Qualified
    Thickness : All thickness & Diameter
    Diameter : All thickness & Diameter
    Fillet
    : All thickness & Diameter

    Preheat Details Deg C


    Uphill
    3 x Core
    Single Pass
    Manual
    Stringe / Weave
    Manual

    PWHT Details

    Pipe to Pipe
    : N/A
    Pipe to Fittings : N/A
    Fitting to Fitting : N/A

    Interpass Temperature

    Joint Design

    Temperature
    Time
    Equipment
    Other
    :

    :
    :
    :
    :

    None
    None
    None
    None

    250C Maximum

    Qualified Weld Preparations - Qualified Joint Configuration


    t

    SIDE -A

    ### Angle
    Thickness
    Root Gap
    Root Face
    Backing
    Pipe diat
    Pass
    Number
    SIDE A1
    SIDE B1

    :
    :
    :
    :
    :
    :

    90
    6mm
    N/A
    N/A
    N/A
    All

    SIDE -B

    POSITION QUALIFIED: ALL


    Root Face:

    Root Gap: N/A

    Welding Process
    Electrode Classification
    MIG E71T-1/T-9
    MIG E71T-1/T-9

    Electrode
    Diameter
    1.2
    1.2

    Current Type
    & Polarity

    Amps
    (a)

    Volts
    (v)

    Travel Speed
    mm / min

    Direct +Ve
    Direct +Ve

    140 - 180
    140 - 180

    22 -27
    22 -27

    148 - 200
    148 - 200

    Other Information
    1.
    2.
    3.
    4.
    5

    PQR Base Matl. P.Nos. & Group Nos.


    PQR Filler Metal F. Nos.
    PQR Filler Metal A Nos.
    Interpass Cleaning Method
    Tungsten Type

    Additional Notes
    :
    :
    :
    :
    :

    P1 Group 1
    F6
    A1
    Griding & Brushing
    N/A

    PREPARED BY

    ESAB OK Turbo 15.14A

    REVIEWED BY

    APPROVED BY (T.P.I)

    Name
    Name

    : P. Shankar

    Name

    : R. Muthu Kumar

    Name

    : T.K. Selvan

    Sign

    Sign

    Sign

    Dept

    : QA/QC

    Dept

    : QA/QC

    Date

    Date

    FORM NO.: QAF/029/WPS Rev. (A)

    N/A

    Bureau Veritas
    Date

    The
    ###- -Mechanical
    TheMadina
    MadinaGroup
    GroupW.L.L
    W.L.L
    MechanicalDivision
    Division
    PROCEDURE QUALIFICATION RECORD
    PQR : 24
    Company Name

    REV : 00

    Sheet : 1 of 2

    : Madina Mechanical

    Original Procedure Qualification Record No

    : 24

    Date

    : 13-04-2001

    Original WPS No. : 24 Rev. 0

    Welder ID

    : MW 00171

    Welding Process

    Name

    : T. Srinu

    : MAG

    Type (Manual / Automatic / Semi-Automatic) : Semi Automatic Location

    : Madina Yard, Salwa, Doha, Qatar

    JOINTS (QW - 402)

    ###
    ###
    ###
    ### Angle
    Thickness
    Root Gap
    Root Face
    Backing

    SIDE-A
    :
    :
    :
    :
    :

    90
    6mm
    N/A
    N/A
    None

    6 mm
    Groove Design/Joint type: Fillet Weld
    BASE METAL

    Material Specification
    Type or Grade
    Heat Number
    Thickness of Test Coupon
    Diameter of Test Coupon

    :
    :
    :
    :
    :

    ASTM A36
    A36
    107008
    6mm
    Plate

    SFA Specification
    AWS Specification
    Filler Metal F No.
    Weld Metal Analysis A No.
    Size of Filler Metal
    Weld Metal Thickness
    Lot No
    Brand Name

    :
    :
    :
    :
    :
    :
    :
    :

    5.20
    E71T-1/T-9/T-9M
    6
    1
    1.2mm
    Leg 6mm, throat 5mm
    1359A
    OK TUBRAD 15.14A

    POSITION
    :
    :
    :

    Temperature
    Time
    Equipment Type
    Other

    :
    :
    :
    :

    FORM NO. QAF/029/PQR Sht. 1 Rev. (A)

    :
    :
    :
    :

    None
    None
    None
    None

    GAS
    Type
    Shielding
    ----

    Percent Composition
    Gas(es)
    Mixtures
    CO2
    --------

    ADDITIONAL NOTES
    3F
    Uphill
    Nil

    PRE - HEAT
    Pre-Heat Temperature
    Interpass Temperature
    Equipment Type
    Other

    TEST POSITION: 3F
    POSTWELD HEAT TREATMENT

    FILLER METAL

    Position of Groove
    Welding Progression
    Other

    SIDE -B

    AMBIENT
    Not exceed to 250
    N/A
    N/A

    Flow Rate
    20 LTR/Min
    ----

    The
    ###- -Mechanical
    TheMadina
    MadinaGroup
    GroupW.L.L
    W.L.L
    MechanicalDivision
    Division
    PROCEDURE QUALIFICATION RECORD
    PQR : 24

    REV : 00

    Sheet : 2 of 2

    TECHNIQUE
    String or Weave Bead
    Orifice / Cup Size
    Interpass Cleaning Method
    Method of Back Gouging
    Oscillation
    Multiple/Single Pass
    Pass
    Number
    SIDE A1
    SIDE B1

    :
    :
    :
    :
    :
    :

    String or Weave
    1.2
    Brushing / Grinding
    Not back gouged
    Not Required
    Single Pass

    Welding Electrode
    Welding Class
    MIG E71T-1/T-9/T-9M
    MIG E71T-1/T-9/T-9M

    TENSILE TEST
    Mark No.

    Type

    Electrode
    Diameter
    1.2
    1.2

    Single/Both Side
    Maximum Weave
    Joint Type
    Method of Preparation
    Code/Testing Standard
    Other Applicable Codes
    Current Type
    & Polarity
    Direct +Ve
    Direct +Ve

    Dimensions
    mm

    Amps
    (a)
    160
    161

    Area
    mm2

    Volts
    (v)

    :
    :
    :
    :
    :
    :

    Single Side
    3 X Core diameter
    Fillet Weld
    Flame Cut/Grinding/Machining
    ASME SEC. IX
    MITS - 12

    Heat Input Travel


    Interpass
    Kj / mm mm / min TempC

    24.4
    24.1

    1.30
    1.35

    173.9
    171.6

    Ambient
    Ambient

    TEST SPECIFICATION UTL


    UTS
    Fracture
    kN
    N/mm2
    Position

    ASME SEC. IX
    Comments/Location

    TEST SPECIFICATION Result

    ASME SEC. IX
    Comments/Location

    N.A
    N.A
    MACRO TEST
    Mark No.
    1
    2
    3
    4
    5

    Type

    Angle

    Fillet
    Fillet
    Fillet
    Fillet
    Fillet

    CHARPY IMPACT
    Mark No.
    Location Dimensions
    mm

    90
    90
    90
    90
    90
    Absorbed Energy
    Joules, J

    Satisfactory
    Satisfactory
    Satisfactory
    Satisfactory
    Satisfactory

    Performed in-house
    witnessed by B.V
    Doha, Qatar

    TEST SPECIFICATION Average


    Temperature C
    J

    Comments

    N.A
    TEST HOUSE LABORITORY : In-House, Madina Group, P.O Box: 20459, Doha, Qatar
    WITNESSED BY
    : Bureau Veritas, Doha, Qatar
    Visual Examination
    : Satisfactory
    Macro Examination
    : Satisfactory
    Surface NDT
    : Satisfactory
    Fillet Weld Fracture Test : Not Applicable
    Ultrasonic Test
    : Not Applicable
    Charpy Vee Notch Test : Not Applicable
    Tensile Test
    : Not Applicable
    Other Tests : Not Applicable
    Bend Test
    : Not Applicable
    OVERALL TEST RESULT : ACCEPTABLE
    We certify that the statements in this record are correct and that the test coupons were prepared welded
    and tested in accordance with the requirements of code indicated above.
    PREPARED BY

    REVIEWED BY

    APPROVED BY (T.P.I)

    Name

    : P. Shankar

    Name

    : R. Muthu Kumar

    Name : T.K. Selvan

    Sign

    Sign

    Sign

    Dept

    : QA/QC

    Dept

    : QA/QC

    Date

    Date

    FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

    Date :

    Qatar Inspection Services

    QIS

    Specialist Inspection & Associated Services

    TEL : 4603311
    FAX: 4603143

    MACRO - TEST REPORT


    JOB No.

    010

    DESCRIPTION

    REPORT No. :

    : WELD PROCEDURE QUALIFICATION

    IDENTIFICATION No. :
    CUSTOMER

    DATE OF TEST

    PQR 024

    LOCATION

    MADINA MECHANICAL

    WELDING PROCESS

    MM/010/MTR/001
    :
    :

    SALWA YARD

    TYPE OF ETCHANT :

    MAG

    26.04.2001

    NITRIC ACID

    MAGNIFICATION

    --

    ASME SEC. IX

    MATERIAL SPECIFICATION

    CARBON STEEL (A36)

    PROCEDURE REF.

    SIZE

    150 X 50 MM

    ACCEPTANCE STANDARD

    THICKNESS

    6 MM THK PLATE

    ASME SEC IX

    6 MM

    6MM

    150 MM
    S. NO

    SPECIMEN NO

    WELDER ID

    RESULT

    024/001

    00171

    ACCEPTABLE

    Visual inspection was carried

    024/002

    00171

    ACCEPTABLE

    out for the prepared specimen,

    024/003

    00171

    ACCEPTABLE

    No relevant defects observed

    024/004

    00171

    ACCEPTABLE

    and found acceptable

    024/005

    00171

    ACCEPTABLE

    INSPECTED BY

    WITNESSED BY (BUREAU VERITAS)

    NAME

    NAME

    SIGNATURE

    SIGNATURE

    DATE

    DATE

    REMARKS

    P.O Box: 20459, Doha, Qatar


    Ph: 0974 4603311, Fax: +974 4603143
    E-mail: madinagroup@qatar.net.qa

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