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    The document describes a 5-axis vertical machining center. It has a 320mm rotary table and can machine complex workpieces. It also details the machine's specifications and capabilities.

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    CNC

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    The document describes a 5-axis vertical machining center. It has a 320mm rotary table and can machine complex workpieces. It also details the machine's specifications and capabilities.

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    The document describes a 5-axis vertical machining center. It has a 320mm rotary table and can machine complex workpieces. It also details the machine's specifications and capabilities.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    112 views8 pages

    CNC

    Uploaded by

    bofshafique
    The document describes a 5-axis vertical machining center. It has a 320mm rotary table and can machine complex workpieces. It also details the machine's specifications and capabilities.

    Copyright:

    © All Rights Reserved
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    QP5X-400

    5-Axis Vertical Machining Center

    QP5X-400

    5-Axis Machining Center With 2-axis Rotary Table


    Engineered for Machining Complex-shaped Workpieces
    Chevaliers NEW QP5X-400 5-Axis, high-speed VMC
    features 5-axis simultaneous or 4+1 applications. The
    2-axis rotary table size 320mms (12.6").
    Better accuracy, more productivity, less manpower,
    higher profitability. The machine is designed for highspeed, high-precision and high-productivity machining
    that suitable for such industries as aerospace,
    automotive industries, mold making or job shops.

    QP5X-400

    Table Size: 320mm (12.6")


    Work Piece Dimension: 400 x H350mm
    (15.7" x H13.7")
    Table Load: 100kg (220 lbs.)
    Spindle Motor: 15kW (20HP)
    Feedrate: A-axis: 25 rpm, C-axis: 25 rpm
    Spindle Taper: #40
    Linear Rapid Speed: 36 / 36 / 30 m/min
    (1,417 / 1,417 / 1,181imp)
    Tool Capacity: 30 Tools

    Finite Element Method (FEM)

    Simulation uses FEM methods to calculate the


    displacements and stresses in a machines design due to
    operational loads such as: forces, pressures, to ensure
    superior stability and rigidity.

    Heavy-duty construction offers high rigidity with major


    parts of the machine constructed of high-quality
    Meehanite cast iron, which offers superior
    stability. The column design is an inverted Y shape
    construction for superior rigidity and stability. The
    pre-tensioned Class C3 ball screws are used in all
    three axes. All servo motors are directly coupled to
    ball screws, increasing movement sensitivity while
    dramatically reducing backlash.

    QP5X-400

    Machine Structure
    +Z

    30 Cam
    Type ATC

    +X

    Spindle Motor

    -Y

    A
    +Y

    Inverted Y,
    One-Piece
    Column
    Structure

    -120 +30

    320mm
    Trunnion Table

    -X

    -Z

    Spindle Seat

    Axis Rotation Angles

    Inverted Y-axis, one-piece column structure

    Table is supported by extra wide


    base and saddle which eliminates
    overhang problem.

    S P I N D L E

    Spindle design: Big-diameter Big Plus spindle


    design uses four-piece, P4 (Class 7), highprecision, angular-contact ball bearings to
    increase spindle rigidity and loading capacity
    and maintain high accuracy during high-speed
    machining.
    Optional direct drive spindle for low noise,
    vibration and thermal expansion.

    Spindle Spindle Taper

    #40
    Spindle Speed
    10K rpm (12K, 15K opt.)
    Transmission Type Direct drive
    Spindle dia.
    70mm

    12,000rpm FANUC 12/12000i


    Torque(N-m)
    120 117.8N-m

    Power(kW)
    20

    S3-25% (18.5kW)

    90

    95.5N-m
    30min, S3-60% (15kW)
    70N-m

    60
    30

    15

    continuous (11kW)
    S3-25%

    10
    30min, S3-60%

    continuous

    4,500rpm

    Spindle

    S Y S T E M

    CONTACT

    1,500rpm

    DUAL

    10K rpm
    12K and 15K rpm
    optional

    3,000

    6,000

    9,000

    Spindle Speed (rpm)

    5.5

    3.7
    4.38N-m
    2.94N-m

    12,000

    Linear Axis

    Large Y axis travel gives more room for machining


    wider parts.
    All linear axes are direct coupling with ballscrew and
    servo motor to reduce vibration and backlash.
    Standard linear roller guide ways in all three axes.

    QP5X-400

    Work Range

    Allowable
    Loading
    Capacity

    090
    Tilt
    Angle

    100kg

    100kg

    Allowable
    Work
    Movement

    Allowable
    Load (When
    Table
    Clamped)

    Part Dimension

    F
    L
    F

    X-axis

    A heavy-duty 3-piece cross roller bearing provides


    excellent part loading and machining capability.
    Axial bearing and radial bearing

    Table Load
    Through Hole
    Indexing Accuracy
    Repeatability Accuracy
    Min. Input Increment

    Clamping Torque
    Braking Pressure

    Positioning by worm and worm gear.

    Tool Magazine System

    Tool shank: #40


    Tool capacity: 30+1 tools
    Max. tool length: 300mm (11.8")
    Max. tool weight: 7kg (15.4 lbs)
    Max. tool diameter: with neighbor tool: 80mm (3.1"),
    without neighbor tool: 125mm (4.9")
    Driven type: Cam type

    Automatic Tool Changing System


    Tool change time: Tool to tool: 2.5 sec.
    Chip to chip: 4.3 sec.
    Tool changing: Arm type 30+1

    2.6Kg-m2

    A-axis Tilting C-axis Rotation

    Max. Table Rotation


    Speed

    Worm Gear

    16,000N
    700Nm

    2-axis Rotary Table

    100Nm

    100kg (220 lbs.)


    50mm
    20 secs.
    10 secs.
    0.001
    25 rpm

    140 kg-m

    5 kgf/cm

    70 kg-m

    QP5X-400

    Ecient Chip Disposal Design

    Automatic chip-flushing system brings cutting chips to center


    of the machine base. Screw-type chip conveyor (opt.) delivers
    cutting chips to the chip conveyor (opt.), which is located at the
    front of the machine base.

    Standard FANUC 0iMF Control


    For 4+1 Applications
    FAUNC 0iMF Standard Control Features
    1. 4-axes simultaneous controllable
    2. Linear interpolation
    3. Circular interpolation
    4. Helical interpolation
    5. Exact stop G09
    6. Automatic acceleration / deceleration
    7. Plane select G17, G18, G19
    8. Polar coordinate command G15/G16
    9. Workpiece coordinate system G52~G59
    10. Automatic override for inner corners G62
    11. Coordinate system rotation G68 / G69
    12. Rigid tapping M29
    13. Canned cycles for drilling
    14. Tool length compensation
    15. Tool offset memory 400 piece
    16. Art program storage length: 512Km
    17. Number of registerable program: 400
    18. Background editing
    19. Manual guide 0i
    20. Color 10.4" LCD
    21. Tilted working plane indexing G68.2

    Optional Control

    Note: Photo is for reference only.


    Standard FANUC 0iMF 10.4" screen available.

    SIEMENS 828D Control: 10.4" TFT LCD color monitor


    FANUC 31iB-5: 10.4" TFT LCD color monitor (5-Axis Simultaneous)
    HEIDENHAIN iTNC640 HSCI: 15" TFT LCD color monitor (5-Axis Simultaneous)

    QP5X-400

    Dimensional Drawing
    R6

    72

    F
    H
    E

    I
    J
    (Door opening)

    B
    O

    Inspection

    After assembling, all machines are measured and


    calibrated by laser calibration, Ball Bar testing and Non
    Bar Dynamic accuracy Measuring.

    Optical Type Non-Bar Five-axis Machine


    Tool Dynamic Accuracy Measurement and
    Compensation System

    This measurement technologies include measuring


    and compensating the static/ dynamic backlash of
    the transmission and the rotary axes. Especially static
    backlash calibration, the static backlash error of
    transmission axis can be compensated to 1 m, the
    rotary axis static backlash error can be compensated to
    0.001. Thus the machining accuracy of the machine can
    be increased.

    N
    L

    C (Belt drive)
    P

    D (Direct drive)

    Item
    A
    B
    C
    D
    E
    F
    G
    H
    I
    J
    K
    L
    M
    N
    O
    P

    QP5X-400

    2,400mm (94.4")
    2,225mm (87.6")
    2,860mm (112.6")
    2,910mm (114.6")
    700mm (27.5")
    608mm (23.9")
    1,634mm (64.3")
    61mm (2.4")
    820mm (32.2")
    580.5mm (22.8")
    92mm (3.62")
    2,248mm (88.5")
    1,648mm (64.9")
    508mm (20")
    1,100mm (43.3")
    1,485mm (58.5")

    QP5X-400

    Specications
    QP5X-400

    Capacity

    Linear Axis Travel


    X / Y / Z-axis
    Feed Rate
    Accuracy

    Rotary Axis

    Spindle

    Tool Magazine

    Other
    Control

    Description

    Working table size


    Workpiece dimensions
    Table load
    X-axis
    Y-axis
    Z-axis
    Rapid speed
    Cutting feed rate
    VDI3441 positioning
    VDI3441 repeatability
    A/C-axis positioning (with rotary encoder)
    A/C-axis repeatability (with rotary encoder)
    A-axis
    C-axis
    A/C axis rotation speed
    Spindle taper
    Spindle power
    Spindle speed
    Pull Stud
    Spindle center to column
    Spindle nose to table surface
    Tool storage capacity
    Max. tool diameter with abjacent tool
    Max. tool diameter without adjacent tool
    Maximum tool length
    Maximum tool weight
    Air source
    Water tank capacity

    Total Power
    Consumption
    (approx)

    Floor Space
    (W x L x H)
    Machine Weight

    Specications

    kVA

    25

    mm (")
    320 (12.6")
    mm (")
    400 x H350 (15.7"x H13.7")
    kg(Ibs)
    100 (220)
    mm (")
    750 (29.5")
    mm (")
    610 (24")
    mm (")
    550 (21.6")
    m/min.(ipm) 36/36/30 (1,417/1,417/1,181)
    m/min.(ipm)
    10/10/10 (394/394/394)
    mm (")
    0.010 (0.0004")
    mm (")
    0.007(0.0003")
    sec.
    20/20 (12/12)
    sec.
    10/10 (5/4)
    degree
    (+30 / -120)
    degree
    360
    rpm
    25
    #40 BIG PLUS
    kW(HP)
    15(20)
    rpm
    10K (Optional 12K, 15K)
    MAS-P40T-1
    mm (")
    685 (27")
    mm (")
    20-570 (0.785" ~ 22.4")
    pcs
    30 ATC
    mm (")
    80 (3.1")
    mm (")
    150 (5.9")
    mm (")
    300 (11.8")
    kg (lbs)
    7 (15.4)
    kg/cm2
    5.5
    L
    570
    FANUC 0iMF

    mm (")
    kg (lbs.)

    Standard Accessories
    1. 10K rpm belt drive
    spindle
    2. Spindle air seal
    3. Cutting blast
    4. Spindle oil chiller
    5. FANUC 0iMF control
    6. 10.4" TFT monitor
    7. User-friendly control
    panel
    8. Remote MPG
    9. RS232/USB interface/
    Ethernet
    10. Fully guard
    11. 3-Axes telescopic
    cover
    12. 30+1 arm-type cam
    ATC

    Unit

    13. Central lubrication


    system
    14. Pneumatic pressure
    unit
    15. Rear flushing system
    16. Electric cabinet power
    indication lamp
    17. Air gun
    18. LED work lamp
    19. 3 color warning lamp
    20. Coolant system
    21. Tool box
    22. Operation manual
    23. Leveling bolts and
    pads

    Optional Accessories

    1. Direct-drive spindle
    (12K, 15K rpm)
    2. CTS preparation
    3. Coolant through spindle
    device
    4. 40-station, chain type ATC
    5. 3-axes linear scales
    6. C axis angle encoder
    7. Workpiece measurement
    system
    8. Tool length measurement
    9. Crossfeed dual-screw chip
    auger

    2,450 x 2,200 x 2,800


    (96.5" x 87" x 110")
    7,050 (15,510 lbs.)
    10. Lift-up chip conveyor
    11. Oil skimmer
    12. Water gun
    13. Air conditioner for
    electric cabinet
    14. Transformer
    15. Controls (see page4)
    16. Siemens 828D control
    17. HEIDENHAIN TNC 640
    control

    Bridge Grinder

    SMART Grinder

    Vertical Lathe

    Bridge Mill

    U.S.A. Headquarters

    MACHINERY INC.

    9925 Tabor Place, Santa Fe Springs, CA 90670 U.S.A.


    Tel: (562) 903-1929 Fax: (562) 903-3959
    www.chevalierusa.com
    info@chevalierusa.com

    All content is for reference only and may be subject to change without notice or obligation.

    2916-00055C00 / 201507 /@ARDE#1040708

    MACHINE TOOLS CO., LTD.

    No. 34, Hsing Kong Road, Shang Kang, Chang Hua


    TAIWAN 509
    Tel: +886 4 799 1126 Fax: +886 4 798 0011
    www.chevalier.com.tw
    overseas@chevalier.com.tw
    TA-YA Factory Tel: +886 4 2567 3266

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