Hermle C22 Brochure
Hermle C22 Brochure
Hermle C22 Brochure
www.hermle.de
www.hermle.de/milling
02
03
Contents.
01
Industry sectors
02
The machine
10
03
Technical data
42
04
Automation
50
05
Precision
58
06
Energy efficiency
60
07
Services
62
04
05
01
Industry sectors
Hermle is at home in all sectors. For us, ensuring the highest precision and reliable machining
is always paramount. Our machines are made for daily operation, whether as linked linear
segments in production or as stand-alone workshop machinery.
www.hermle.de/sectors
Precision mechanics
Aerospace industry
Machine construction
Medical engineering
Optical industry
Tool technology
Subcontractor industry
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01.1
Applications
Dynamic, precise and reliable Hermles C 22 can provide highly dynamic processing of
workpieces up to 300 kg in weight simultaneously in 5 axes.
In particular, materials which are difficult to machine can be milled in record time and with
perfect precision. This is achieved fully automatically right up to entire flexible production
systems. Our systems are always extremely precise and ensure high machine availability.
www.hermle.de/applications
Maultasche
JU rump
Simultaneously in 5 axes
Simultaneously in 5 axes
Branch: automation
Material: ABS
Tool:
VHM ball and
end milling cutter
2/4 mm
Spindle: 18000 rpm
Main power/torque:
80 Nm/25 kW
Left
Shrouded impeller
Top left
Bottle form
Simultaneously in 5 axes
with focus on highly polished
surfaces
Branch: tool and mould
making
Material: AIMgSi1
Tool:
0.3 mm
finger milling cutter
Spindle: 30000 rpm
Main power/torque:
33 Nm/38 kW
Bottom left
Simultaneously in 5 axes
Branch: energy technology
Material: 1.4313
Tool:
ball milling cutter
6/8 mm and
end milling cutter
10 mm
Spindle: 18000 rpm
Main power/torque:
80 Nm/25 kW
Bottom
Dental part
Simultaneously in 5 axes
Branch: medical engineering
Material: chrome-cobalt
Tool: Torus/VHM
end milling cutter
Spindle: 42000 rpm
Main power/torque:
80 Nm/25 kW
Top
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02
The machine
The C 22: a highly dynamic machining centre designed consistently for 5-axis/5-side machining.
Features galore to ensure high-precision, economical parts production. Numerous automation
solutions extend the application range many times over.
www.hermle.de/c22/facts
TECHNICAL DATA
Traverse X-Y-Z:
8 (15) m/s2
Control unit:
600 x 630 mm
750 kg
Swivelling range:
A/C-axis speed:
Max. table load:
Table with torque:
Swivelling range:
A-axis speed:
C-axis speed:
Max. table load:
*with tandem drive
320
+/- 135
25/40 rpm
300 kg
320 mm
+/- 135
25/55*/80* rpm
80 rpm
150 kg
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02.1
A new dimension of dynamics
3 axes in a tool
dynamics independent from
workpiece with single acceleration
of up to 15 m/s2
Central drive
Centrally arranged
Y axis main drive
(directly driven ball
screw spindle)
Collision protection
with collision inquiry for
spindles up to 18000 rpm
Force characteristics:
4 guideways
with one guide
shoe for ideal
force balance
4-point installation
with calotte wedge shoes
Modified gantry
design with optimum
main axis support
Tandem drive
mechanical / Torque
Avoidance of torsion and
high accuracy
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02.2
The workpiece
Many important points must be observed in order to guarantee that every workpiece is
machined perfectly. For this reason, Hermle has been working on perfecting and optimising
the machining process for many years. This is the reason that the C 22 is now equipped with:
- The largest working area relative to the installation area
- The largest swivelling range of workpieces in the working area
- Utilisation of the entire traverse range
- A large collision circle between the table flanges
www.hermle.de/c22/workpiece
3-axis machining
5-axis machining
3-axis
450 x 600 x 330 mm
max. 750 kg
5-axis
450 x 370 mm
max. 300 kg
Collision circle: 620 mm
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02.3
Ergonomics
Built for daily use: the Hermle C 22 can be ergonomically adapted for every machine operator
for optimum ease of use, simple operation and uncomplicated maintenance.
www.hermle.de/c22/ergonomics
Door opening 754 mm
HIGHLIGHTS
- Ergonomic control panel:
- Adjustable height +/- 100 mm
- Tilting screen 0 - 30
- 19 screen
- Control panel pivotable
from the tool loading
point to the working area
- Optimum loading height
- Crane loading
- Minimum interval between table
and operator
- Large door opening
- Lockable fluid box
Practical,
slide-in storage
Control panel
+/-100 mm
height adjustable
02.4
Table variants
Hermles NC swivelling rotary table has revolutionised the concept of 5-axis machining.
Also with the C 22, five axis operation is a key attribute, this capability is enhanced through
the use of a worm gear driven table on the entry machine, and a torque drive on the highly
dynamic version. All tables are manufactured exclusively and entirely at our plant in Gosheim.
Uncompromised perfection: This drive design accesses the gear on the table housing directly
and so completely eliminates shaft torsion. This is the only way to achieve the highest precision for both one-sided and tandem drives.
www.hermle.de/c22/tables
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02.4
Table variants
Made in Germany made in Gosheim: the C 22 table variants stand for the highest quality
and optimum material usage from the cast housing to the installed gearbox and torque motors.
At our main plant in Gosheim, these tables are laying the foundations for the precision,
accuracy and quality of the machined surfaces.
Hermle tables are equipped with cutting edge drive technology for high dynamic performance
during 5 axis machining, as it is the slowest axis that determines the speed when milling in
5 axes. High-torque motors and the adapted gearbox can position loads of up to 300 kg rapidly
and, most importantly, with exceptional precision.
TECHNICAL DATA
DRIVE TECHNOLOGY
Worm table
- Generously dimensioned worm gear
- Low torsion attachment
- Direct, absolute measuring system
Torque table
-
-
-
-
-
One-sided drive
- Mechanical drive on left of
table housing
Tandem drive
- Mechanical tandem drive to left
and right of table housing
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The NC swivelling rotary table Worm equals the standards of the torque table, apart from the
dynamics. It is an ideal introduction to the world of 5-axis technology.
The Torque NC swivelling rotary table provides the ideal conditions for highly dynamic 5-axis
and 5-axis simultaneous machining.
www.hermle.de/c22/tables
SK 50
HSK 100
Clamping surface:
T-grooves:
Swivelling range:
Drive type of C axis:
Speed - rotary axis C:
Speed - swivelling axis A:
Maximum table load:
320 mm
star-shaped 4 units / 14H7
+/- 135
torque
80 rpm
mechanical one-sided 25 rpm
mechanical tandem 55 rpm
150 kg
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02.5
Spindles
The C 22 can be equipped with two-piece or compact spindles. All spindles can be replaced
quickly and easily in case of failure.
The spindles are available in four different speed ranges and a choice of tooling platforms
making them suitable for a wide variety of machining tasks. Like the tables, all spindles are
manufactured exclusively and entirely at our plant in Gosheim.
www.hermle.de/c22/spindles
TECHNICAL DATA
-
-
-
-
-
24
25
M [Nm]
P [kW]
25
80
17
40%
15000 rpm
25 kW
80 Nm
SK 40
Spindle: two-piece
54
100%
Collision protection:
M [Nm]
P [kW]
38
28
33
24,5
15
40%
30000 rpm
38 kW
33 Nm
HSK A 50
Spindle: compact
100%
collision sleeves
12
4.7
15.9
10.8
3000
5000
7800
12000
11000
15000 n [rpm]
54
23000
28000
30000 n [rpm]
M [Nm]
80
18000
17
40%
18000 rpm
25 kW
80 Nm
HSK A 63 / HSK A 50
Spindle: two-piece
100%
Collision protection:
collision sleeves
M [Nm]
15.4
13.4
9.2
P [kW]
30
24
22
20%
14
40%
42000 rpm
30 kW
16 Nm
HSK E 40
Spindle: compact
100%
5.8
5.1
4.1
15.9
10.8
3000
5000
7800
12000
15000
18000 n [rpm]
18700
22200
39700
42000 n [rpm]
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02.6
High-performance machining
The C 22 with the 18000 spindle is a machining miracle. 473 cm3/min in alloyed heat-treated steel shows what this machining
centre can do and still at the highest levels of precision.
Face milling
Material: 42CrMo4V
Main spindle
Speed:
Torque:
Main power:
Interface:
Collision protection:
Tool:
Spindle speed:
1515 rpm
Vc:
300 m/min
Feed:
2272 mm/min
Fz:
0.3 mm
Depth of cut:
4.0 mm
Width of cut:
50.0 mm
Material
42CrMo4V (1.7225)
Alloyed heat-treated steel for workpieces with higher
stress resistance and larger tempering diameter.
42CrMo4V is used for gear shafts, gearwheels, worms
Tensile strength: 1000 1200 N/mm2
(see CK 45: 650 800 N/mm2)
High-feed milling
Material: 42CrMo4V
Tool:
Spindle speed:
1900 rpm
Vc:
300 m/min
Feed:
9163 mm/min
Fz:
1.2 mm
Depth of cut:
1.2 mm
Width of cut:
42.5 mm
Solid drilling
Material: 42CrMo4V
Tool:
Spindle speed:
1877 rpm
Vc:
230 m/min
Feed:
282 mm/min
Vu:
0.15 mm
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02.7
The magazine
The C 22s tool magazine holds up to 65 tools in the standard version and is integrated into
the machine bed to save space. It can be filled form the side by swivelling the control panel to
the loading point.
www.hermle.de/c22/magazine
TECHNICAL DATA
Pick-up magazine
High number of tools with revolving ring
magazine
Excellent accessibility
Control panel pivotable to the loading point
Tool change positions with blowing nozzles
Additional magazines
Tool changer (pick-up)
Interface:
SK 40 /
HSK A 63
HSK A 50
HSK E 40
Magazine pockets:
55
65
65
8 kg
6 kg
2.5 kg
250 mm
250 mm
250 mm
220 kg
195 kg
162.5 kg
Chip-to-chip time*:
4.5 s
4.5 s
4.5 s
*(chip-to-chip times for 3-axis units calculated in keeping with German standard VDI 2852, page 1)
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43
Magazine pockets:
Max. tool weight:
SK 40 / HSK A 63
HSK A 50:
HSK E 40:
Max. tool diameter:
Max. tool length:
87
8 kg
6 kg
2.5 kg
80, with empty
adjacent pockets
125 mm
250 mm
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02.8
Control unit
The C 22 can be equipped with two types of control unit. All control units provide diverse
program functions. Hermle simplifies programming and operation still further with comprehensive
extra features.
www.hermle.de/control
Heidenhain
Siemens
Siemens S 840 D sl
For further advantages and detailed technical data, please see the Heidenhain brochures.
For further advantages and detailed technical data, please see the Siemens brochures.
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02.8
Control unit
Hermle control tools
Hermle tool management control
Hermle setups
Standard
High production
3D
3Dpath
pathsmoothing
smoothing
Standard
Production
3D path smoothing
- Standard setting.
- Switches back to the standard
setting after a different setup
has been used.
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02.9
The details
The C 22s details are packed with know-how. All attachments
and controls of the C 22 have been smartly optimised for users
and designed specifically for respective machining tasks.
www.hermle.de/details
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02.9
The details
The C 22 is built using an elegant cassette panel construction. This high-tech building block concept is used throughout from
the standard machine to the flexible manufacturing system.
The machining centre can be transported without any disassembly and set up without a foundation. Furthermore, all units are
arranged for easy maintenance and servicing.
www.hermle.de/details
Chip conveyor
with internal coolant supply, left
Chip conveyor
with internal coolant supply, right
Chip conveyor
with internal coolant supply, rear
HIGHLIGHTS
Comprehensive fluid technology
Optimised chip management
Diverse coolant equipment
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03
Technical data . C 22
www.hermle.de/c22
42
43
Table variants
03.1
Technical data . C 22
320
320
320 mm
320 mm
+/- 135
+/- 135
torque
worm
25 rpm
55 rpm
25 rpm
-
80 rpm
40 rpm
150 kg
300 kg
4 units / 14H7
star-shaped
4 units / 14H7
star-shaped
450 x 360 mm
SK 50
HSK 100
T grooves
System table
Zero-point system / pallet clamping system
Working area
Control unit
Traverse
X axis
450 mm
Traverse
Y axis
600 mm
Clamping surface
Traverse
Z axis
330 mm
X-Y-Z
30 (50) m/min.
X-Y-Z
8 (15) m/s2
X-Y-Z
4500 N
Speed
Main power/Torque
15000 rpm
40% c.d.f.
SK 40
25 kW / 80 Nm
Speed
Main power/Torque
18000 rpm
40% c.d.f.
HSK A 63 / HSK A 50
25 kW / 80 Nm
Speed
Main power/Torque
30000 rpm
40% c.d.f.
HSK A 50
38 kW / 33 Nm
Speed
Main power/Torque
42000 rpm
20% c.d.f.
HSK E 40
30 kW / 16 Nm
Heidenhain
Interface
Sinumerik 840 D sl
SK 40 /
HSK A 63
HSK A 50
55
65
65
Chip-to-chip time*
approx. 4.5 s
approx. 4.5 s
approx. 4.5 s
*(chip-to-chip times for 3-axis units were calculated in keeping with German standard
VDI 2852, page 1)
Max. tool diameter
with empty adjacent pockets
Max. magazine load
Extension of
tool storage capacity
250 mm
250 mm
250 mm
80 mm
125 mm
80 mm
125 mm
80 mm
125 mm
220 kg
195 kg
162.5 kg
Resolution
Positional tolerance
Chip chute
Chip conveyor
HSK E 40
Magazine pockets
750 kg
10 units / 14H7
parallel
0.0001 mm
0.008 mm
iTNC 530
Siemens
T grooves
600 x 630 mm
SK 40 / HSK A 63
HSK A 50
HSK E 40
250 mm
250 mm
250 mm
80 mm
125 mm
80 mm
125 mm
80 mm
125 mm
8 kg
6 kg
2.5 kg
300 l
280 l
210 l
1160 mm
450 l
88 l
650 l
max. 80 bar / 18 l/min
400 V / 50 Hz
17 kVA
Hydraulics
Operating pressure
120 bar
Central lubrication
Mains connection
Power consumption
Compressed air
Weight
400 V / 50 Hz
40 55 kVA
6 bar
Approx. 8.5 t
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03.2
Options
www.hermle.de/options
- Status lamp
- Precision packages
- Graphite machining packages
- Pallet changer
- Pallet storage
- Pallet clamping system
C22 dimensions
5
6
1
7
1090
2625
2075
2965
2625
2075
2965
C22 dimensions
Options
5
4
1100
40
R6
950
330
1100
270
7
5
48
R48
85
R4
R4
85
255
3850
135
1040
1620
1000
R800
68
120
R5
00
1050
280
68
120
R800
1250
735
735
1040
R5
1000
1100
40
135
R54
420
280
750
5
4
3850
1000
1040
40
R6
90
R6
700
980
90
950
1040
R6
870
R5
00
1630
2060
1735
265
1940
1940
120
1810
2220
250
400
1735
665
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The PW 150 pallet changer system has been specially designed for the C 22 U and can handle transport weights of up to
250 kg including the pallet. The system consists of an NC controlled traversing unit and a rotary unit with double gripper. The
generously dimensioned access doors (on the front and side) allow for ergonomic access to the working area and machining
centre setup station for the operator. The pallet changing system is shipped without being disassembled and is adapted to the
machining centre on-site.
Machining centres can be set up via pallet storage for production-oriented machine runs with minimum operator interference/
without operator interference or for customer-specific runs using a wide range of parts. Through a production line arrangement
linking several machining centres, the machining centres can be extended to give a complete manufacturing system.
www.hermle.de/options
Pallet dimensions
Pallet storage with 3x pallet storage
Pallet storage with 8x pallet storage
Max. transport weight (incl. pallet)
Pallet change time
Max. workpiece height
Max. workpiece diameter
3900
THE ADVANTAGES
- Completely free access to the machining centre
- Quick and easy installation
- No floor anchorage required
- Complete transport (no disassembly)
- Side-mounted setup station
- Setup station optionally rotatable
- Large pallet storage
- Additional pallet storage space
190
R6
4
90
1950
R6
3720
1380
1580
R78
249
R800
5
67
120
280
2060
R5
1040
1038
40
50
2370
1850
1190
R6
3850
0
R65
R
R65
0
880
2
5
48
R5
90
R8
00
1740
75
2360
1940
1860
1280
2220
48
Compact pallet changer PW 150 with free access to machining centre
49
04
Automation
www.hermle.de/automation
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04.1
Automation . C 22
Everybody is talking about automation, but its much more than just a trend. We ourselves
have developed from a machine manufacturer to a process provider because we believe that
the decisive criterion for automated efficiency is integration of the entire environment.
In keeping with this philosophy, what began with economical pallet changing and intelligent
handling systems, continues now with highly advanced robot solutions. Therefore, we have long
been capable of converting machines into flexible manufacturing cells.
www.hermle.de/automation
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04.1
Automation . C 22
Our pallet changer is setting new standards for parallel setup in our highly dynamic
machining centres. A further increase in productivity allows for more adaptable storage
systems. Machining centres can be set up via pallet storage for production-oriented machine
runs with minimum operator interference/without operator interference or for customerspecific runs using a wide range of parts.
Furthermore, multiple machining centres can be linked to form a complete manufacturing
system.
www.hermle.de/automation
RS 1 robot system
54
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IH systems
RS 1 robot system
56
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p r e c i si o
05
Precision
ig h
PRECISION IN EVERY DIMENSION: Hermle has a thorough understanding of the requirements for manufacturing high-precision
machining centres for processing smaller and larger workpieces of up to 2.5 t in weight. For this reason, The Original only uses
German machines for production and materials from European suppliers.
Furthermore, the entire machining facility is fully air conditioned and is serviced by a central chip disposal system that ensures
the highest levels of cleanliness.
Hermle machining centres are put through extensive endurance protocols and are also exposed to demanding production processes within our own manufacturing department. Our meticulous manufacturing requirements allow Hermle to achieve levels
of precision that are superior to those demanded by the DIN/ISO 10791 standard in every way.
At Hermle, we distinguish between positioning precision (accuracy with which a certain position within the working area can be
pinpointed on one axis) and geometric precision.
The latter relates to the precision of the entire machine it encompasses the following factors:
- Positioning of linear and rotary axes
- Straightness and angular deviation of the linear axes
- Rectangularity and parallel alignment of all axes, one to another
- Concentricity and axial run-out of the table
- Concentricity of the working spindle
The precision of Hermle machining centres originates during mechanical production and is not produced by subsequent electronic
compensation. This further improves the precision of the individual axes (precision package 1 and 2).
www.hermle.de/precision
PRECISION LEVELS
IMPROVED PRECISION
PACKAGES
Hermle standard:
Precision package 1
(linear axes X, Y, and Z)
X-Y-Z: Pos. tolerance 8
A: Pos. tolerance 16
C: Pos. tolerance 9
-
-
-
-
-
A: Pos. tolerance 10
C: Pos. tolerance 6
Straightness optimisation
Geometry adjustment and optimisation
Straightness measurement
X, Y, Z positioning accuracy Pos. tolerance 5
Laser measurement according to
VDI/DGQ 3441 or ISO 230-2
Precision package 2
(rotary axes A and C)
-
-
-
-
-
-
-
-
Table geometry
Axial run-out bearings
C-axis bearing
Adjustment of complete table
Position of A and C axes
relative to basic geometry
Indexing precision A10
Indexing precision C 6
Laser measurement according to
VDI/DGQ 3441 or ISO 230-2
+y
+x
Run 1
Run 2
5.0 m/scale div.
Ovality test of a standard machine
58
59
06
Energy efficiency
Both manufacturer and customer benefit from efficient production processes. Therefore, Hermle has focused on integrated
resource sustainability and energy efficiency for many years. We can rightly claim pioneer status in the Blue Competence
initiative founded by the VDW (German Machine Tool Builders Association).
From development to low-energy manufacturing (with a high level of in-house production) to the operation of CNC machining
centres Hermle has stood for a principle of sustainable environmental protection combined with economic considerations for
many years. Energy recovery is just one of the advantages enjoyed by our customers.
www.hermle.de/energy-efficiency
EFFICIENT
MANUFACTURING
EFFICIENT
AOPERATION
De-energize system:
Up to 80% less energy consumption
in stand-by mode
60
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07
Services
The perfection we insist on for the development and production of our machines is also mirrored by our service department. Our
service team provides more than just spare parts and rapid response support within hours. At Hermle, we see ourselves as a
comprehensive service provider which provides customers with numerous benefits.
Alongside standard services, these include:
- Our superior, cost-effective, practical and flexible training programmes carried out by sales representatives directly at the
customers premises.
- Our continual pursuit of optimisation and perfection. Our motto those who stop improving today will not make the grade
tomorrow.
- Intensive expert consultation on milling in general, programming and handling of our products.
- Our application technicians who are experts in machining processes and who are quick to assist and advise our customers.
www.hermle.de/services
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Maschinenfabrik
Berthold Hermle AG
Industriestrae 8-12
D-78559 Gosheim
Phone +49 (0)7426 95-0
Fax +49 (0)7426 95-1309
info@hermle.de
www.hermle.de
The machining examples used in this leaflet are published with the explicit and kind permission of our customers.
The information in this brochure only contains general descriptions and/or performance features that, in a
concrete application, may not always apply in the form described or represented here or may have changed due
to further development of the products. The performance features desired shall only be binding if they have been
expressly agreed upon in writing at the time of the contract. The machines illustrated may include some options,
accessories and control unit alternatives.