5-Axis Universal Machining Centers.: #High5
5-Axis Universal Machining Centers.: #High5
5-Axis Universal Machining Centers.: #High5
5-AXIS UNIVERSAL
MACHINING CENTERS.
#aboutus_2
RESEARCH &
DEVELOPMENT ASSEMBLY
With a high degree of creativity and technical From pre-assembly to machine assembly
intuition, as well as the best engineering expertise, to process commissioning – our employees
our developers have worked hard to earn the demonstrate their expertise with optimally
reputation of being a technology leader. coordinated workflows.
ENGINEERING COMMISSIONING
With method development and structured problem With simulation techniques and virtual
solving, our employees in Engineering develop commissioning, we achieve the highest
innovative concepts representing milestones for adherence to delivery dates and product quality.
precision, dynamics, and reliability.
TECHNICAL
PRODUCTION APPLICATION CENTERS
The high degree of vertical integration along Our production plants in Germany, Brazil,
the entire value creation chain, numerous the USA, China, Italy and India have technical
machining technologies and our employees' application centers for the machining and
distinctive specialist knowledge create the best electromobility sectors, where our customers
conditions for state-of-the-art production. can experience GROB technologies up close.
#ourexpertise #universalmachiningcenters_6
Machine components
Machine characteristics
Technical data
AUTOMATION SOLUTIONS.
DIGITALIZATION.
SERVICE.
Pure technology in the smallest space
UNIVERSAL MACHINING
CENTERS FOR
OUTSTANDING MILLING
PERFORMANCE.
The G150, G350, G550, and G750 5-axis universal machining centers
provide almost limitless possibilities for milling parts made of the
most diverse materials to all customers in the machining sector.
Excellent maintainability
OUR PORTFOLIO.
#G150 #G350 #G550 #G750
#machineconcept_10
Maximum flexibility
MACHINING IN
EVERY ANGULAR POSITION.
The machine's unique axis arrangement permits overhead machining. The large A-axis area offers you almost limitless
possibilities for part machining. Three linear and two rotary axes as the basis for horizontal AB kinematics enable 5-sided
machining as well as simultaneous 5-axis machining.
The drive concept is based on two symmetrically arranged ball screw drives and one weight compensation in the Y-axis.
Torque motors in the A- axis and B-axis ensure dynamic and wear-free parts machining.
Thanks to the unique axis arrangement with horizontal spindle bearing, chips fall directly into the chip shaft and the part
remains largely free of interfering chip accumulations.
Machine components
MOTORIZED SPINDLES BY GROB.
GROB SPINDLE DIAGNOSTICS (GSD) – OPTION
GROB Spindle Diagnostics is a system that automatically
monitors the condition of the motorized spindle. It also
monitors the vibrations that occur during machining.
GROB CHIP-IN-SPINDLE
DETECTION SYSTEM (SiS) – OPTION
The system is able to detect tool clamping faults at
an early stage caused by 10 µm or larger chips caught
between the contact surface of the HSK and the front
edge of the spindle (detailed information upon request).
Reject components and radial runout avoided STATOR WITH
RADIO RECEIVER
Damage caused by machining faults prevented
Better process stability ROTOR WITH
INTEGRATED SENSOR TECHNOLOGY
AND RADIO TRANSMITTER
MOTORIZED SPINDLE
WITH CROSS-FEED UNIT
GROB motorized spindles with cross-feed units allow complex internal
and external contours to be manufactured with controllable tools.
SPINDLE TYPE
MACHINE
Tool interface*
HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK-
for hollow taper tools
E40 A63 A63 A63 A63 A63 A100 A100 A100 A100 A100**
according to ISO 12164-1
Spindle bearing
50 70 80 70 70 65 100 110 100 100 100
Ø at front bearing [mm]
Speed nmax [rpm] 42,000 12,000 16,000 18,000 21,000 30,000 13,000 9,000 10,000 6,000 6,000
Oil / air lubrication • — — • • • — — — —
G150 • — — — — — —
G350 — • — — — — —
***
G550 — •
***
G750 — •
* ** ***
Optional tool interfaces on request Motorized spindle with cross-feed In combination with a SIEMENS machine control system
• Standard • Option — not available
#machinecomponents_16
80 50
35
45
70
15 30 40
60
35
25
50 30
10 20
40 25
15 20
30
15
5 10 20
10
5 10
5
0 0 0 0
rpm 7,000 12,000 17,000 22,000 27,000 32,000 37,000 42,000
rpm 2,000 4,000 6,000 8,000 10,000 12,000
60 15 15
10
40 10 10
5
20 5 5
0 0 0 0
rpm 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 rpm 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000
45 60 55
45
55 50
40 40
50
45
35 35 45
40
30 30 40
35
35
25 25 30
30
20 20 25
25
20
15 15 20
15
15
10 10
10 10
5 5 5 5
0 0 0 0
rpm 5,000 10,000 15,000 20,000
rpm 6,000 12,000 18,000 24,000 30,000
TYPE 29: TYPE 7:
HSK-A100Motorized spindle 265 Nm, 13,000 rpm HSK-A100Motorized spindle 575 Nm, 9,000 rpm
Nm kW Nm kW
80
250 75
500 60
225 70
65
200 50
60
400
175 55
50 40
150 45 300
125 40
30
35
100 30 200
25 20
75
20
50 15 100
10
10
25
5
0 0 0 0
rpm 2,000 4,000 6,000 8,000 10,000 12,000 rpm 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000
TYPE 3: TYPE 6:
HSK-A100Motorized spindle 340 Nm, 10,000 rpm HSK-A100Motorized spindle 340 Nm, 6,000 rpm
Nm kW Nm kW
28 28
350 26 350 26
24 24
300 22 300
22
20 20
250 250
18 18
16 16
200 200
14 14
12 12
150 150
10 10
8 8
100 100
6 6
50 4 50 4
2 2
0 0 0 0
rpm 2,000 4,000 6,000 8,000 10,000
rpm 1,000 2,000 3,000 4,000 5,000 6,000
TYPE 22:
HSK-A100Motorized spindle 344 Nm, 6,000 rpm
Nm kW
325 55
300 50
275 45
250
40
225
35
200
175 30
150 25
125 20
100
15
75
50 10
25 5
0 0 –– Power S1: 100 % duty cycle –– Power S6: 40 % duty cycle
rpm 1,000 2,000 3,000 4,000 5,000 6,000 –– Torque S1: 100 % duty cycle –– Torque S6: 40 % duty cycle
#machinecomponents_18
Table versions
TILTING ROTARY TABLE,
A- / B-AXIS ARRANGEMENT.
BASIC MODULE
Interference diameter [mm]: 300
Swiveling angle A-axis [°]: -185 / +45
Angle of rotation B-axis [°]: n x 360
Max. rotational speed B-axis [rpm]: 200
Maximum loading weight [kg]: 230
Table diameter [mm]: 200
Designed for the modular construction of
various steady rests and drives;
for machining long, thin components;
e. g. turbine blades or tools
Versatile combinations
TOOL MAGAZINES BY GROB.
GROB tool magazine technology is set apart by fast chip-to-chip times, a small space requirement, and optimized
accessibility. You will also profit from fast tool change thanks to a highly dynamic tool changer arm with a swiveling
double gripper, loading and unloading in parallel to machining operation, and permanent access to the tool magazine disk.
GROB4Pilot
YOUR POWERFUL MACHINE
CONTROL PANEL.
The innovative GROB4Pilot machine control panel offers the machine operator a convenient working environment on the
machine through a multi-functional user interface. The entire production process – from the CAD model to the NC
simulation – is now digitally mapped on the GROB4Pilot control system itself.
OPTIMIZED KEYBOARD
For easy input
3D-SPACEMOUSE® (option)
For controlling CAD applications
G150 • • •
G350 • • •
G550 • • •
G750 • • •
2x POWERRIDE
Convenient operation thanks to
multifunctional assignment
TRACKBALL
For alternative screen use in addition
to the multi-touch function
Example illustration
#machinecomponents_26
GSC CLASSIC
(SWIVEL AXIS CALIBRATION)
Complete package for calibrating machine geometry,
managing accuracy, and automating warm-up processes
Calibrates swivel axis errors and the
perpendicularity of the main axes
Fast determination of machine accuracy by
means of indicator measurement
Detection of sensing errors prevents miscalibration
(only with SIEMENS control system and high-precision touch probe, e. g. RMP600)
Measurement of space accuracy using 5X check
Application via user-guided dialogs
Hobbing
• • —
(G_GEAR_HOB)
Gear skiving
• • —
(G_GSK)
WAY
• • —
Coordinate measurement software
WAY Light
• • —
Coordinate measurement software
Cutting speed: vc [m / min] Spindle speed: n [rpm] Feed rate per revolution: fu [mm / rev] Feed rate per tooth: fz [mm / tooth]
Feed rate: vf [mm / min] Cutting depth: ap [mm] Cutting width: ae [mm] Cutting volume: Q [cm3 / min] Number of tool edges: z
Example illustrations
Motorized spindle 18,000 rpm (47 Nm) / HSK-A63
Machining on a G550
Machining type / tool Aluminum – F7050
Milling with end mill vc = 1,131 n = 18,000
Ø 20 mm
fz = 0.25 vf = 13,500
z=3
ap = 13 ae = 20
Q = 3,510
Milling with cutting head vc = 1,809 n = 17,994
Ø 32 mm
fz = 0.18 vf = 9,717
z=3
ap = 10 ae = 32
Q = 3,109
Ball
R335
127.6
Center of
480
A-axis
375
290
15
40
225
207
Top edge of
Ø 450 rotary table Ø 450
Ø 580 Ø 580
Basic machine with pallet clamping system (without pallet changer, incl. design for PSS-R)
Ø 450
Ball
87.5 x 30°
R335
440
335
250
167.7
185
Center of
A-axis
Top edge of
Ø 479 pallet Ø 479
Ø 580 Ø 580
Ball
R335
335
248
440
Center of
A-axis
Top edge of
Ø 450 pallet Ø 450
2,200
2,900
5,300
5,300
Dimension values [mm] not taking into account preventive maintenance and operating areas or Illustrations may contain options
emulsion and chip disposal
#5axisuniversalmachiningcenters #G350_34
Ø 535
Ball
R415
565
88.5
Center of
418.5
A-axis
38.5
326
°
233.5
45
3.5
210
Top edge of
Ø 620 rotary table Ø 620
Ø 720 Ø 720
Table diameter Ø 570
Basic machine with pallet clamping system (without pallet changer, incl. design for PSS-R)
Ø 535
Ball
R415
511.5
35 x 45°
Center of
365
272.5
A-axis
156.5
180
50
Ø 5
35
Ball
R415
Ø 600
Center of R710
365
A-axis
237
50
475
500
Top edge of
Ø 600 pallet 475
2,000
3,170
5,810
2,475
1,100
6,020
3,700
TM200
1,100
6,020
Dimension values [mm] not taking into account preventive maintenance and operating areas or Illustrations may contain options
emulsion and chip disposal
#5axisuniversalmachiningcenters #G550_36
Ø 850
Ball
R525
785
Center of
A-axis
610
530
85
355.4
Top edge of
Ø 900 rotary table Ø 900
Basic machine with pallet clamping system (without pallet changer, incl. design for PSS-R)
Ø 850
Ball
R525
725
Center of
530
A-axis
430
275.4
Top edge of
Ø 900 pallet Ø 900
Ø 8
50
R 9
52
Ball .5
R525
12°
Ø 900
Center of
530
A-axis
275.4
785
430
2,900
3,300
6,390
3,500
1,300
7,000
G550
TM200
4,880
1,300
7,000
Dimension values [mm] not taking into account preventive maintenance and operating areas or Illustrations may contain options
emulsion and chip disposal
#5axisuniversalmachiningcenters #G750_38
Ball
R725
1,005
Center of
835
A-axis
110
450.6
60
Top edge of 50
Ø 1,280 rotary table Ø 1,280
Basic machine with pallet clamping system (without pallet changer, incl. design for PSS-R)
Ball
R725
895
725
Center of
340.6
A-axis
Top edge of
Ø 1,280 pallet Ø 1,280
Ball
R675 R 1
,23
7.5
Ø 1,200
9°
Center of
675
A-axis
309.2
930
Top edge of
Ø 1,200 pallet 790
3,780
G750
3,750
7,070
1,500
7,660
1,500
7,660
Dimension values [mm] not taking into account preventive maintenance and operating areas or Illustrations may contain options
emulsion and chip disposal
#5axisuniversalmachiningcenters #specifications_40
Tool interface for short hollow HSK- HSK- HSK- HSK- HSK- HSK- HSK-
taper tools according to ISO 12164-1 E40 A63 A63 A63 A63 A63 A63
Diameter at front bearing of spindle bearing [mm] 50 70 65 80 70 80 65
Drive: Options
18,000 /
Speed nmax [rpm] 42,000 21,000 30,000 16,000 16,000 30,000
21,000
Max. drive power at 100 % / 40 % duty cycle [kW] 23 / 30 29 / 39 40 / 53 25 / 32 29 / 39 25 / 32 40 / 53
Max. spindle torque at 100 % / 40 % duty cycle [Nm] 13.3 / 17.4 34.6 / 46.6 48 / 63 159 / 206 34.6 / 46.6 159 / 206 48 / 63
Chip-to-chip time t1 according to VDI 2852 [s]
relative to speed [rpm] SIEMENS control system and 2.6 2.6 2.6 2.6 2.7 2.7 2.7
tool changer arm (dynamic package)
DISK-TYPE TOOL MAGAZINE Single-disk~ Double-disk~ Triple-disk~ Single-disk~ Double-disk~
TOOL INTERFACE HSK-E40 HSK-A63 HSK-E40 HSK-A63 HSK-E40 HSK-A63 HSK-A63 HSK-A63 HSK-A63
Number of tool pockets (8) 60 50 / 42 93 77 141 / 131 117 / 107 60 117 105
Max. tool length [mm]
Horizontal disk arrangement — — — — — — 365 365 / 180 365 / 180 / 550 (6)
(disk 1 / disk 2 / disk 3 / extra-long)
Vertical disk arrangement (front / rear) 175 / 265 / 180 / 265 / 175 / 175 / 180 / 180 /
265 265 — — —
(disk 1 / disk 2 / disk 3 / extra-long) 385 385 265 / 385 265 / 385
Max. tool diameter [mm]
60 72 / 86 60 72 60 72 70 70 70
No diameter restrictions for adjacent pockets
Diameter restrictions for adjacent pockets 135 135 135 135 135 135 170 170 170
Max. tool weight [kg] 3 8 3 8 3 8 8 8 8
Max. tilt moment around gripper groove [Nm] 3 12 3 12 3 12 12 12 12
PART
Table diameter [mm] 380 570
Max. table load [kg] (with / without pallet) 250 / 220 400 / 340
Interference diameter [mm] 580 720
CONNECTION RATINGS
Power requirements at 3 AC 400 V / 50 Hz [kVA] at least 42 at least 42
Compressed air [bar] 5 5
WEIGHT (approx.)
Total weight [kg] (without / with pallet changer) 13,400 / 15,400 15,300 / 17,500
PROCESS STAGES
Automatic pallet changer 2-fold 2-fold
Pallet size [mm] 320 x 320 400 x 400
Pallet change time according to VDI 2852 [s] (9) 12.0 12.0
Tool magazine expansion — TM200; TM308; TM373 (HSK-A63) TM200; TM308; TM373 (HSK-A63)
(1)
Depends on motorized spindle type (4)
Available only in combination with a SIEMENS machine control system
(2)
Can be achieved in combination with the dynamic package (5)
During a facing slide tool change, chip-to-chip time increases by 0.8 seconds
(3) Optional tool interfaces on request (6) With restrictions in the work area
G550 G750
800 / 1,020 / 970 1,000 / 1,100 / 1,175
65 / 50 / 80 (90 / 50 / 90) (2) 60 / 50 / 75
6 / 4.5 / 8 (8.5 / 4.5 / 14) (2) 4.5 / 3.0 / 7.5
8 / 8 / 8 8 / 8 / 8
0.006 0.006
< 0.0025 < 0.003
HSK- HSK-
A63 A63
70 70
12,000 12,000
40 / 52 40 / 52
63.7 / 82.8 63.7 / 82.8
2.8 3.3
HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK-
A63 A63 A63 A100 A100 A100 A100 (4) A63 A63 A63 A100 A100 A100 A100 (4)
70 80 65 100 100 110 100 70 80 65 100 100 110 100
18,000 / 6,000 / 18,000 / 6,000 /
16,000 30,000 13,000 9,000 6,000 16,000 30,000 13,000 9,000 6,000
21,000 10,000 21,000 10,000
29 / 39 25 / 32 40 / 53 64 / 75 20 / 26 54 / 65 31.5 / 36 29 / 39 25 / 32 40 / 53 64 / 75 20 / 26 54 / 65 31.5 / 36
34.6 / 46.6 159 / 206 48 / 63 226 / 265 262 / 340 470 / 575 301 / 344 34.6 / 46.6 159 / 206 48 / 63 226 / 265 262 / 340 470 / 575 301 / 344
2.8 2.8 2.8 3.6 3.6 3.7 4.8 (5) 3.3 3.3 3.3 3.8 3.8 3.8 3.8
170 260 170 170 260 260 170 170 260 170 170
8 22 8 8 22 22 12 12 35 12 12
12 40 12 12 40 40 12 12 40 12 12
770 950
800 / 700 1,500 (7) / 1,000
900 1,280
at least 42 at least 42
5 5
24,800 / 27,500 34,500 / 40,500
2-fold 2-fold
630 x 630 800 x 800
13.0 16.0
TM200; TM308; TM373 (HSK-A63) TM180; TM250 (HSK-A100) TM200; TM308; TM373 (HSK-A63) TM180; TM250 (HSK-A100)
(7)
Higher values of up to 2,000 kg without pallet and up to 1,500 kg with pallet on request G350, G550 and G750 also available as mill-turn machining centers
(8)
Number of tool pockets depends on machine configuration Subject to technical changes without prior notice
(9) Time value without seating check system * according to ISO230-2:2014
The ideal automation
solution for your project
AUTOMATION
MADE BY GROB.
Our customers in small, medium, and large-scale production have
been relying on GROB automation solutions for decades. The
experience gained is fed straight into our automation solutions,
making GROB a strong partner – for solutions with pallet or part
storage systems to highly flexible, turn-key manufacturing lines.
GROB automation technology allows you to flexibly adapt to
capacities and guarantees pallet and part handling perfectly in tune
with your needs.
Automation overview
THE IDEAL AUTOMATION
SOLUTION FOR YOUR MACHINE.
GROB offers components manufactured in-house for the entire product portfolio for semi- to fully-automatic
manufacturing with the highest quality standards.
ROTARY PALLET
STORAGE SYSTEM (PSS-R)
Optimum entry into automated
and highly efficient production
LINEAR PALLET
STORAGE SYSTEM (PSS-L)
Highly automated, flexible manufacturing line
for a wide variety of part machining processes
PALLET CHANGER SYSTEM
Allows retooling during
part machining
PALLET TOWER
STORAGE SYSTEM (PSS-T)
Expands the G-module to a
flexible manufacturing cell
Available 24 / 7 / 360
FOUNDED IN 1926
NORTH AMERICA
Bluffton, Ohio, USA
Detroit, Michigan, USA 6 PLANTS
Querétaro, Mexico
14 SALES
AND SERVICE BRANCHES WORLDWIDE
SOUTH AMERICA
São Paulo, Brazil
ASIA
Dalian, China
Bangalore, India
Beijing, China
Shanghai, China
Yokohama, Japan
Suwon, South Korea
Haiphong, Vietnam
Bangkok, Thailand
#machiningtechnology #universalmachiningcenters
#assemblyplants #electromobility
#automation #additivemanufacturing #digitalization
#usedmachines #service