Fabrication Guide PDF
Fabrication Guide PDF
Fabrication Guide PDF
28/10/05
12:29 pm
Page 1
sales@redmanfisher.co.uk
www.redmanfisher.co.uk
Head Office
Birmingham New Road
Tipton
West Midlands
DY4 9AQ
Tel: +44 (0)1902 880880
Fax: +44 (0)1902 880446
Telford Office
Halesfield 18
Telford
Shropshire
TF7 4JS
Tel: +44 (0)1952 685126
Fax: +44 (0)1952 588145
Scotland Office
Etna Road
Middlesfield Industrial Estate
Falkirk
Stirlingshire
FK2 9EG
Tel: +44 (0)1324 621000
Fax: +44 (0)1324 622381
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 3
Company Profile
Redman Fisher
Engineering Ltd, a wholly
own subsidiary of Hill &
Smith Holdings Plc, is
the leading manufacturer
of industrial open
grid flooring.
Redman Fisher offers
the total solution for
platforms, walkways,
handrailing, stairtreads,
metalwork and steelwork
in Mild Steel, Stainless Steel, Aluminium & GRP to suit existing or
new requirements.
Contents
Page 1
Company Profile
Page 3
Glossary
Flooring Products
Page 5
Flowforge Flooring
Page 6
Page 7
Page 7
Flowgrid / Flowgrate
Page 8
Page 9
Page 10
Flowgrip
Page 11
Page 12
Fast Fab
Page 13
Ladders
Page 14
Staircases / Stairtreads
Page 15
Page 17
Load Tables
I
I
I
I
www.redmanfisher.co.uk
Handrailing Products
Page 19
Page 20
Handrailing Sections
Page 21
Handrailing Connectors
Page 22
Page 23
Arco Redman
Page 25
GRP Products
Page 27
Accessories
Page 29
How to order
Page 30
Industrial / Applications
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 3
Glossary
1 Load-Bearing Bar
7 Width
A longitudinal load-carrying
member of uniform section
spanning between supports.
2 Transverse Bar
8 Pitch
12
10
3 Binding Bar
8
9 Serrations
8
9
11
4
3
10 Slip-Resistant Edging
A member attached to the
front edge of a stairtread
or to a flooring panel.
6
2
6 Length
12 End Plate
(Direction of Span).
The overall dimension of
a flooring panel parallel with
the load-bearing bars. (this
dimension is always referred
to as length even if it is
shorter than the width.
A plate welded to a
stairtread for fixing to
a stringer.
13
13 Curb Angle
A member fixed to concrete
of supporting steelwork
at the perimeter of a
flooring area.
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 5
Flooring Products
Flowforge Flooring
Applications
Standard Range
Pitch
41/100
Bearing Bars
Self Colour
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Flowdeck
Durbar Flooring
Flowdeck is half the weight of equal strength chequer plate.
This equates to less tonnage for handling, transportation and
erection than with the equivalent chequer plate, producing overall
cost and weight savings.
25 - 50 flat
3mm or 5mm
30/50
Galv
25 - 50 flat
3mm or 5mm
30/100
Plain
25 - 50 flat
3mm or 5mm
41/50
Serrated
25 - 50 flat
3mm or 5mm
Our full range of pitches available are: 41, 35, 33, 30 or 21 by 100,
50, 75 or 37.5mm see below.
* 20 & 60mm depth available on request.
Bar Arrangements
Standard Range
Transverse bar are 6mm twisted square bar, but others are available.
Flowforge is available is standard panel form, normally from stock,
in nominal 6m x 1m lengths. All fabrication is done from these
6m x 1m nominal mats to suit individual requirements.
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 7
Flowforge
Redman Fishers range of Heavy Duty
flooring combines all the advantages of
forge welded Flowforge with the extra
load carrying capabilities of a heavyduty floor.
Flowgrid
Flowgrid is available with load bearing bars at 50mm pitch with
12mm square bars securely welded to the load bearing bars at
100mm pitch. Other bar arrangements are available on request,
dependant of quantity.
Applications
Diamond Pattern flooring
is particularly suited for:
I
Flowgrate
Standard Range
Readily available with:
I
I
Bridge Decking
Trench Covers
All applications where extra heavy loadings need
to be sustained
Power Stations
Water, Petrochem and
Process Industries
Offshore Installations
I
I
I
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 9
10
Flowlok
Aluminium Flooring
Flowgrip
Flowgrip is an extruded
aluminium flooring with a ribbed
pattern giving a slip resistant top
surface. It gives maximum
structural performance under
corrosive conditions and can be
cut to any shape to suit
individual requirements.
Applications
I
I
I
I
Architectural Walkways
Sunshades
Window Cleaning Access
Roof Walkways
Benefits include
I
I
I
Maximum Structural
Performance
Lightweight, Long Lasting
& Highly visible
Spark & Corrosion Resistant
Applications
I
I
I
I
Benefits include
I
I
I
www.redmanfisher.co.uk
Architectural Walkways
Sunshades
Window Cleaning Access
Roof Walkways
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 11
11
12
Fast Fab
Standard
Flooring Panels
Fast-Fab offers
I
I
I
I
Guaranteed Despatch
Quick Fabrication
Bespoke Projects
Up to 200m2
25 x 3
30 x 3
40 x 3
I
I
25 x 5
30 x 5
40 x 5
Benefits include
I
I
I
I
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 13
13
14
Ladders
Staircases /
Stairtreads
Benefits include
I
I
I
I
I
I
User Confidence
Increased Safety
Variety
Installation
Self Assembly
Support
Cat Ladders
Stairtreads
Convenience
Self Assembly
Simplicity
Economy
Speed
41/100 pitch
25mm x 5mm load bearing bars
800mm or 1000mm length
242mm or 283mm width
Self Colour or Galvanised
Delivery next day*
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 15
15
16
Load Tables
Flooring Bar Arrangements
Use of Grating
UDL
Use of Grating
UDL
3.0 kN/m2
3.0 kN/m2
5.0 kN/m2
5.0 kN/m2
7.5 kN/m2
7.5 kN/m2
Load
Load
Bar Size
kN/m2
3 kN/m2
5kN/m2
7.5kN/m2
Bar Size
kN/m2
3 kN/m2
5kN/m2
7.5kN/m2
20 x 3
0.190
1040
1020
890
20 x 3
0.148
890
920
800
25 x 3
0.231
1450
1275
1110
20 x 5
0.228
0.228
1090
950
25 x 5
0.363
1690
1510
1320
25 x 3
0.178
1240
1150
1000
30 x 3
0.271
1700
1535
1340
25 x 5
0.275
1540
1360
1190
30 x 5
0.431
2000
1815
1580
30 x 3
0.208
1560
1385
1200
35 x 3
0.309
1970
1790
1560
30 x 5
0.325
1810
1640
1430
35 x 5
0.496
2260
2090
1850
35 x 3
0.235
1780
1615
1410
40 x 3
0.350
2190
2030
1780
35 x 5
0.373
2080
1915
1670
40 x 5
0.564
2520
2310
2080
40 x 3
0.265
2020
1845
1610
40 x 5
0.423
2310
2140
1910
45 x 5
0.473
2550
2335
2110
50 x 5
0.520
2790
2530
2280
55 x 5
0.570
3010
2715
2450
60 x 5
0.620
3260
2900
2620
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 17
17
18
Load Tables
Stairtread Load Tables
The tables below give all the necessary details for the most
popular stairtreads.
Handrailing
Handrailing
Stairtreads
Item
41/100
Size
Material Loading
Uniform Load
30 x 30 x 3 Nosing
5kN/M2
Maximum Span*
25 x 3
730
25 x 5
1000
30 x 3
1100
30 x 5
35 x 3
Loading
Grade
Tubular Std
S355
1040
520
Tubular Std
S355
1720
860
Tubular Std
S355
2000
1280
Tubular Std
S355
2000
1820
1260
Solid Std
32 dia solid
S275
1400
700
1280
Solid Std
38 dia solid
S275
1950
1150
35 x 5
1440
Solid Std
45 dia solid
S275
2000
1800
40 x 3
1440
40 x 5
1630
Flat Base
Handrailing
Handrailing
www.redmanfisher.co.uk
Item
Size
Grade
Tubular Std
S355
820
410
Tubular Std
S355
1500
800
Tubular Std
S355
1720
860
Tubular Std
S355
1840
1030
Tubular Std
S355
2000
1600
Solid Std
32 dia solid
S275
1180
600
Solid Std
38 dia solid
S275
1800
1050
Solid Std
45 dia solid
S275
2000
1800
Material Loading
Loading
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 19
19
20
Handrailing Products
Tubular / Solid
Handrail Standards
Products include
I
I
I
I
Handrailing Sections
Standard Handrailing Sections
D Bends
I
I
Raked D Bends
90 Bends
Stock 400mm x 400mm legs.
Ramp Bends
To suit staircase inclines (38deg and 42deg).
Stock 400mm x 400mm legs.
Tubing
25NB, 32NB in nominal 6.4m lengths.
* Other sizes and dimensions can be made to suit.
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 21
21
22
Handrailing Connectors
Steelwork, Metalwork
& Architectural
Steelwork & Metalwork
Handrailing Connectors
I
I
Crimp Connectors
Internal Grubscrew
Type Connectors
I
I
I
I
I
Architectural
Our products are used in a variety of applications to provide
functional architectural features on building and civil
engineering projects.
Products including industrial flooring, staircases, access platforms,
balconies, balustrading, fencing, handrailing and most types of
industrial metalwork are manufactured from our extensive facilities
at Telford, to service large or small projects.
In addition to our standard product range we are able to satisfy
most requests to aid design conceptions with tailor-made
fabricated flooring grids from a wide variety of materials.
Solid Handrailing
Type Connectors
I
I
Walkways
Gantries
Platforms
Ladders
Curbing
Buildings
Mezzanine floors
Portal frames
Beams & Trusses
www.redmanfisher.co.uk
I
I
I
I
Functional
Architectural
Versatile
Durable & Safe
Choice of Material
Installation Service
available
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 23
23
24
Arco Redman
ArcoRedman has been created by two of the leading global names
in innovative grating technology, Arco Grating (UK) Ltd and
Redman Fisher Engineering Ltd. Together they have developed
a pressed grating company to provide a Best in Class UK
manufacturing service facility, delivering an outstanding level
of customer service, skill and expertise.
Product Type RL
This louvred grating is ideal for solar
shading as well as screens, vents and
fencing. The bearing bar is offered at
a 45deg or 60deg pitch in various
mesh pattern options.
Product Type RO
Commonly used as fencing or
balustrade, type RO offers an
alternative look to type RR. It uses a
bearing bar from 25mm x 3mm to
70mm x 3mm with a 5mm round
cross bar. Various mesh alternatives
are available.
Mild Steel
Galvanised
Aluminium
Stainless Steel (Grade 304 & 316)
Product Type RR
Whether its traditional flooring,
balustrade infills, sunscreens and
fencing, type RR grating fulfils a
variety of uses.
Constructed with two flat bars,
the bearing bar is available from
20mm x 2mm to a 70mm x 3mm
flat bar. Cross bars normally come as
10mm x 2mm.
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 25
25
26
GRP Products
Redman Fisher have offered GRP Flooring for 25 years and through
continued development have become the leading manufacturer of
GRP access systems and standard products from design, through
to fabrication and installation.
Flowgrate Moulded
Flowgrate open mesh and
solid top grating is a cost
effective, lightweight solution
for walkways, platforms,
gullies, trenches and
Mezzanine, offering
good chemical resistance
together with excellent
anti-slip properties.
FlowGRiP
GRP FlowGRiP plank flooring is a
pultruded, one piece construction,
interlocking tongue and groove
flooring system for large spans
and specialist applications.
FlowGRiP provides excellent
impact and loading characteristics
and is fast and easy to install with
low maintenance.
Ladders
Flowtread
Flowtread is a pultruded
grating system manufactured
using I section load bearing
bars mechanically locked and
bonded to transverse bars for
maximum strength.
Flowtread grating is suitable for
wide spans whilst offering a large
open area for drainage.
Phenolic Grating
Phenolic Flowtread and Flowgrate
type PH provides ultimate
performance where Fire
Resistance, Low Smoke and
Toxicity emissions are critical.
Designed to withstand prolonged
fire exposure without sustaining
structural damage.
Tel 01902 880880
www.redmanfisher.co.uk
Structures
GRP Structures are fabricated with
profiles manufactured using the latest
pultrusion process, offering lightweight
and high strength GRP Sections,
providing a cost effective alternative
to steel.
Drawings and structural calculations
can be provided where required.
For more information on these or any
other GRP items please contact our
GRP Department direct on:
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 27
27
28
Accessories
Redman Fisher offers a variety of accessories to compliment the
flooring and handrailing products offered.
These include
I
I
KickKlamps
These new brackets are our new revolutionary system for fixing Kick
Flat and toe board to handrail standards. The basic principal involves
gripping the kick plate with steel forked fingers and fixing to the
tube upright with a single grub screw.
Benefits Include
Flooring Clips FD600
I
I
I
I
I
I
Our sales team will offer all the necessary components required to
complete your project.
www.redmanfisher.co.uk
www.redmanfisher.co.uk
5137_RF_pocket guide_02
28/10/05
12:29 pm
Page 29
29
30
How to Order
Industry /
Applications
Flooring
Balustrading
Structural
GRP
Architectural
Installation
Power Generation
Flooring
Balustrading
Structural
GRP
Architectural
Installation
Architectural
Flooring
Balustrading
Structural
GRP
Architectural
Installation
Leisure
Flooring
Balustrading
Structural
GRP
Architectural
Installation
www.redmanfisher.co.uk
www.redmanfisher.co.uk