SO238051 Test Report CMT0036

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The document outlines the terms and conditions for laboratory testing services provided by ACT Test Services including testing methods, sample preparation, reporting policies, and intellectual property.

ACT Test Services provides laboratory testing of coatings and materials including visual examination, film thickness measurement, and adhesion testing according to ASTM standards.

Samples were conditioned at room temperature and humidity before undergoing visual examination testing according to ASTM D714, film thickness measurement according to ASTM B487, and dry adhesion testing according to ASTM D3359.

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

Fax: (517) 439-1652

CORE COMPOSITES
1385 Cheers Street
Brownsville, TX 78521
ATTN: Moises Pedraza

PACCAR CMT0036 (02/07/12) Annual Verification Testing


ACT Quote Number: QC14878_42415
ACT Project Number: SO238051
Customer P.O. Number: 19783
Reference Number: PACCAR CMT0033 (02/23/10)
Substrate: Customer Supplied and Prepared Reichold X33224-60 Resin Plaques
Pretreatment: See Attached Paint Test Submission Form
Gelcoat: CCP 969BK221 HAP37 Conductive Black Gelcoat
Spray: Axalta 373P27680 Primer

Prepared By: AW
Date Prepared: 08/08/15
Logbook: AW-1, p. 94

APPROVED BY:

Kevin Wendt
Technical Manager
Signed for and on behalf of
ACT Test Services

Page 1 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

Sample Preconditioning:

Samples conditioned at 22 1C/50 5% RH for 72 hours prior to testing

Evaluation #1:

Visual Examination Rating Scales

Test Method:

ASTM D 714-09 Blister Ratings

Blister Size Scale:

10 No Blistering
8 Blisters Easily Seen by Unaided Eye
6,4,2 See Photographic Standards in ASTM D 714

Blister Frequency:

N=None, F=Few, M=Medium, MD=Medium Dense, D=Dense

Blister Pattern:

Uniform, Streaks, Scattered, Patches, Edges, Along Scribe, etc.

Degree of Change:

None: No change
Slight: Barely observable with normal examination
Moderate: Modest change, Readily noticeable
Pronounced: Distinct change, Easily observed with casual examination

Evaluation 9.2:

Film Thickness by Microscopical Examination of Cross Section

Material Received:
Test Date:

06/25/15
08/06/15

Test Method:

ASTM B 487-13

Number of Samples:

Three

Instruments:

Nikon Optiphot Microscope (LEQP 0086)

Procedure:

A portion of the sample is cut and cold mounted. The cross section mount is then
prepared by suitable techniques of grinding and polishing. The thickness of the
coating layer is measured at three areas of the cross section with an optical
microscope at 250X.

Number of Readings:

Two sections per sample; Average of six readings recorded per sample; Average of
three panels reported.

mil:

0.001 Inch

Page 2 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

Evaluation 9.5:

Dry Adhesion

Test Method:

ASTM D 3359-09 Method B

Scribing Tool:

Gardco Model P-A-T, 2.0 mm blade spacing

Tape:

Intertape 51596 (LEQP 0189)

Adhesion Rating Scale:

5B - The edges of the cuts are completely smooth; none of the squares of the lattice is
detached.
4B - Small flakes of the coating are detached at intersections.
3B - Small flakes of the coating are detached along edges and at intersections of cuts.
2B - The coating has flaked along the edges and on parts of the squares.
1B - The coating has flaked along the edges of cuts in large ribbons and whole
squares have detached.
0B - Flaking and detachment worse than Grade 1.

Evaluation 9.12:

Humidity Resistance Test

Material Received:
Test Start Date:
Test End Date:
Adhesion Date:

06/25/15
07/17/15
08/07/15
08/08/15

Test Method:

ASTM D 4585-13 Exposure Apparatus

Exposure:

500 hours at 38 1C

Humidity Chamber:

Q-Panel Model QCT-ADO Cleveland Condensing (LEQP 0010)

Test Procedure:

Inspect daily for blisters or surface defects. Remove from test if defects are evident.

Examinations:

Visual examination blisters or other surface defects per Evaluation #1.


Dry Adhesion per Evaluation 9.5 after 24 hour room temperature recovery.

Page 3 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

Humidity Resistance Test Data: 500 Hours


Blister Rating
ID

Film Thickness (mils)

1
2
3

1.3

Adhesion Rating

Size

Frequency

Pattern

Rating

Level of Failure

Visual

Few

None

5B

None

None

Few

None

5B

None

None

Few

None

5B

None

None

Photographs:

Initial

Page 4 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

Photographs (cont.):

IDs 1-3 (500 Hour Humidity Blisters)

Page 5 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

CORPORATE STANDARD
COATING PROCESS VERIFICATION PAINT TEST SUBMISSION FORM
Date issued: 2008-04-30
Supersedes: CMT0033 Coating Process Verification Paint Test Submission Form, 2007-10-16
INSTRUCTIONS: This form shall be used by suppliers when submitting paint specimens for testing to an approved outside laboratory. Suppliers shall make certain
that a copy of the completed form is included with paint test reports submitted to PACCAR from the supplier or from outside laboratories on behalf of the supplier.
Use one form for each combination of substrate family, pretreatment, and paint to be tested. Paint shall be from CMT0032 Approved Lists.

Core Composites de Mexico


Core composites de Mexico
Tier 1 supplier
Coater
Contact name:
Vilma Alvarez
Contact name:
Vilma Alvarez
Address:
1385 Cheers st.
Address:
1385 cheers st
Phone:
614-675-2121
Phone:
614-675-2121
E-mail:
valvarez@coremt.com
E-mail:
valvarez@coremt.com
Test laboratory has permission to send the test results report directly to PACCAR Technical Center
Signature:______________________________________ (Signature of test labs customer required) Date: __________
Purpose of Testing
Initial Process Verification
Touchup/Repair Verification
Annual Verification (attach Letter of Compliance and Daily Test Results
Other, explain:
example)
PACCAR implementing division:
Kenworth
Peterbilt
PACCAR implementing division part number(s), if applicable (attach list if necessary):
Is this approval for a PPAP? Yes
PPAP due date_______________________________________ No
Paint to be tested (include manufacturer/brand and product ID for each paint
Reichold X33224-60 Resin
layer) Check One: Single component
Two component
CCP 969BK221 HAP37 conductive black gelcoat
373P27680 primer in 1 panel less than 1 inch diameter
Spray
Powder
E-coat
IMC
Paint Type:
Paint submitted for testing to the following PACCAR standards:
CS0029, Prime Paint for Coil-coated Aluminum
CMT0030, Prime Paint for Aluminum and Ferrous Substrates
CS0031, Interior Paint for Aluminum and Ferrous Substrates that Do Not Receive a Topcoat
CMT0035, Prime Paint for Flexible Plastic
CMT0036, Prime Paint for Truck Body Components Made from Rigid Plastic
CS0046, Soft-touch Paint for Interior Applications
CMT0048, Exterior Paint for Aluminum and Ferrous Substrates
CMT0090, Paint System for Aluminized Tubing
CMT0092, Thermal Control Coatings for Corrosion-resistant Steel Parts: Exposure to 900 C (1650 F)
CMT0093, Bright Finish Ceramic Coatings for Tubing: Exposure to 538 C (1000 F)
CMT0183, Exterior Chrome Plating for High-temperature Applications Thermal Barrier Coatings
CMT0220, Decorative Paint for Plastic Interior Applications
CMT0221, Paint for Underhood Cooling Modules
Others (list):
Test samples description
Part type (check one):
Cab
Chassis
Number of samples submitted:
Sample size (or part number): 3
3

Date painted: 5/19/15


Sample substrate family:

Sample substrate provided by part


manufacturer: (Check Yes or No)

Yes
No

Samples cut from (check one): production part production stock material
Where were samples obtained?

Page 6 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

Substrate cleaning and preparation sequence (Describe all chemicals and equipment used to prepare substrate, including cleaners, abrasives, conversion coatings,
and so forth. Include the number of stages with product numbers and manufacturers name.) Use the following example format: Shot Blast, Stage 1 Quik Kleen
123, Stage 2 City water rinse, Stage 3 Quik Phos 456 iron phosphate, Stage 4 DI water rinse with Super Seal 789, Stage 5 DI water Halo rinse

220 grit degloss, 320 grit finish , 75/25 water/ alcohol wash to identify defects and air dry
Curing parameters: (include flash-off, oven temperature, cure time, and so forth):
45 min @ 250 F
Part storage prior to shipment to PACCAR (Describe typical production part storage duration, where stored, how parts are protected):

Page 7 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051


TERMS AND CONDITIONS OF SALE

1. ACCEPTANCE:
All orders and sales contracts are subject to acceptance or rejection by Seller and are not binding on Seller unless and until so accepted.
Acceptance of an order by Seller constitutes a complete and binding contract governed by the terms and conditions of sale appearing herein and
by the laws of the State of Michigan. Acceptance is at all times subject to availability for delivery of the goods or services covered by each order,
and to Seller prices for said goods and services in effect at the time of shipment, unless otherwise agreed in a separate Agreement signed by
Buyer and Seller. Prices on the face hereof are those in effect on the date this Acknowledgment or Invoice was prepared.

2. END USE:
Determination of the suitability of the goods and services described on the face hereof for the use contemplated by Buyer or Buyers customers for
such goods, services, test methods or test results is the sole responsibility of Buyer or Buyers customers, whichever the case maybe, and Seller
shall have no responsibility in connection herewith. Buyer assumes all risk and liability for loss, damage, or injury to property of Buyer or others,
arising out of the use of possession of the goods, services, test methods or test results furnished hereunder.

3. WARRANTY:
Seller warrants only that the goods or services supplied hereunder shall meet the description or specification stated herein. Seller makes no
warranty, either expressed or implied, as to its findings, recommendations, test results or professional services, except that the report will be
prepared in accordance with standard procedures as applicable to testing. Buyer or Buyers customers exclusive remedy and Sellers sole liability
hereunder shall be limited to refund of the purchase price of or replacement of all goods supplied by Seller or services performed by Seller shown
to be otherwise than as warranted and Seller shall in no case be liable otherwise or for any loss or damage, direct, incidental, or consequential,
arising out of the use or the inability to use the goods supplied or services as results. It is the sole responsibility of the Buyer or the Buyers
customer, whichever the case may be, to determine the suitability of the goods supplied or services for the Buyer or Buyers customers intended
use. Said refund or replacement is conditional on Buyer giving Seller notice within ninety (90) days from the date of delivery by Seller, that said
goods or services are otherwise than as warranted. Failure by Buyer to give said notice within said ninety (90) day period, shall constitute a waiver
by Buyer of all claims hereunder with respect to said goods or services. If requested by Seller, Buyer shall promptly return to Sellers plant all
unconsumed goods or results alleged by Buyer to be otherwise than as warranted and Buyer will pay freight thereon. THE ABOVE WARRANTY IS
IN LIEU OF ALL OTHER WRITTEN OR UNWRITTEN EXPRESSED OR IMPLIED WARRANTIES AND SELLER HEREBY EXPRESSLY
DISCLAIMS ANY EXPRESSED OR IMPLIED WARRANTY AGAINST INFRINGEMENT OF MERCHANTABILITY, OR FITNESS FOR PURPOSE
OF THE GOODS OR SERVICES SUPPLIED HEREUNDER, ALL SAID GOODS OR SERVICES BEING SUPPLIED BUYER AS IS.

4. PATENTS:
If any suit is instituted against Buyer for infringement of any United States Letters Patent alleging that the goods and services furnished hereunder
or Sellers method of manufacturing the same infringe any such United States Letters Patent, Seller shall at its own expense defend and control
such suit against such allegations only, and shall pay any award of damages assessed against Buyer in such suit to the extent only that the
damages are awarded in connection specifically with said alleged infringement provided Buyer gives Seller prompt notice in writing of institution of
any such suit and, to the full extent of Buyers power to do so. Buyer permits Seller to defend and control same against such allegations. The
foregoing fully expressed Buyers exclusive remedy and Sellers sole liability with respect to infringement of any patent by the goods and services
supplied hereunder and Seller HEREBY EXPRESSLY DISCLAIMS ANY WRITTEN OR UNWRITTEN EXPRESSED OR IMPLIED WARRANTY
AGAINST INFRINGEMENT with respect to such goods and services in no case will Seller be liable to defend, or pay any award of damages
assessed against Buyer in any suit or cause of action alleging that the use of the goods and services supplied hereunder infringes any patent.
Buyer shall hold Seller harmless against any claim, loss, or expense arising out of Sellers compliance with any specifications furnished by Buyer
with respect to the goods and services supplied hereunder.

5. TITLE AND RISK OF LOSS:


Title and risks of loss or delay of goods and services supplied hereunder shall pass to Buyer upon Sellers delivery thereof to carrier at shipping
point.
6. ORDERS FOR INDEFINITE DELIVERY:
Orders with indefinite delivery dates are accepted upon the understanding that Seller shall have the right to fill said order as it sees fit in the course
of its manufacturing schedules and to hold the goods and services for the Buyers account at Buyers expense and risk pending receipt of definite
shipping instructions and, where required, of government authorization.
7. CHANGE OR CANCELLATION OF ORDER:
Sellers will give due consideration to any request of Buyer for modification or cancellation of his order or release against an order but the same may
not be modified or cancelled without the written consent of Seller. The waiver of a breach by Buyer of any provision of the contract shall not
constitute a waiver of any other breach by Buyer or of a subsequent breach of said provision by Buyer for the same or any other cause.

Page 8 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

8. CONTINGENCIES:
In the event of war, fire, flood, strike, labor trouble, accident, riot, act of government authority, act of God, or other contingencies beyond the control
of the parties, interfering with the production, supply, transportation, or consumption of the goods and services covered by this order, or with the
supply of any raw material used in connection therewith, quantities so affected may be eliminated from the contract without liability or delay of
delivery, but the contract shall otherwise remain unaffected. Seller may during any period of shortage or delay of delivery due to any of said
causes, prorate its supply of such goods and services among its customers under this and other orders and contracts in such manner as Seller
may deem fair and practicable.

9. BUYERS PROPERTY
Buyer will provide the required materials or parts for the services being purchased from the seller, at Buyers expense to include the packaging,
insurance and transportation, to the Sellers site. In the performance of the services, the Buyer agrees that the materials or parts would be
consumed or would result in deterioration or destruction of materials or parts. Unless the Seller and Buyer have reached separate written
agreement, any of the Buyers materials or parts, after completion of the services, at the Sellers discretion, will be returned, within 30 days to the
Buyer at the Buyers expense to include handling, packaging, insurance, and transportation. Any hazardous materials that can not be legally
transported by a commercial carrier will be disposed by the Seller at the Buyers expense. Sellers liability for damage, loss or destruction of
materials or parts not related to the performance of the services, but while in the possession of the Seller, will be limited to a maximum amount
equal to the purchase price of services or the fair market value of the materials or parts which ever is less.

10. QUOTATIONS:
Unless otherwise specified, quotations are for information only and are not intended as an offer and are subject to change without notice in all
respects, including prices, delivery dates, terms, quantities, or specifications.
11. TERMS OF PAYMENT:
Terms of payment shall be in United States dollars as stated on individual invoice. If the Buyers credit is unsatisfactory to Seller the latter reserves
the right to require payment either by a) Cash with the order b) Cash payment of sight draft against bill of lading, or c) Cash-on-Delivery (Under b
and c above, Buyer, at Sellers option, may be charged all collection fees.) No future dating may be given on invoices. Invoices are payable in
United States Currency Only. If the services performed requires more than one (1) month for completion, the seller will make monthly billings of the
estimated percentage of the work completed each month.

12. TAXES:
Any tax or other government charge now or hereafter levied upon the production, sales, use or shipment of goods and services ordered or sold
may, at Sellers option, be added to the purchase price.

13. FREIGHT:
Shipments within the adjoining United States will be made with freight collect except as may otherwise be specified by Seller. The most
economical routing will be used at the discretion of Seller. Additional transportation costs incurred at Buyers direction or resulting from his request
will be at Buyers expense. Freight charges on shipments beyond the adjoining United States will be as specified on the face hereof or in the price
sheet for the goods and services. In the event of any general increase or any ruling or regulation affecting such rates resulting in increased freight
costs, Seller may, at its option, increase its price to reflect such additional freight costs without advance notice.
14. RETURN OF GOODS AND SERVICES:
Goods and services sold by Seller may be returned for credit within six (6) months from the date of shipment of the goods and services if
permission for such return is granted by Seller.

15. FAIR LABOR STANDARDS ACT:


Seller hereby certifies that the goods and services supplied hereunder to Buyer were produced in compliance with the requirements of the Fair
Labor Standards Act, as amended, and of regulation and orders of the United States Department of Labor issued thereunder.
16. COMMENCEMENT OF SUIT:
An action for breach of this contract must be commenced within two (2) years after the cause of action has occurred.

17. ENTIRE AGREEMENT:


All of the terms and conditions represent the entire agreement between Seller and Buyer with respect to the sale of goods and services supplied
hereunder and said agreement cannot be modified except by a new written contract signed by both Seller and Buyer covering the sale of said
goods and services.
18. REGISTERED TRADEMARK INFORMATION:
This name is a registered trademark as described below.
Bondrite is a registered trademark of Parker + Amchem Henkel Corporation.
Chemfos is a registered trademark of Chemfil Corporation.
Ultrasmooth is a registered trademark of Armco, Inc.
Granodine is a registered trademark of Amchem Products, Inc.
Uniprime is a registered trademark of PPG Industries, Inc.
Nizn-Cote is a registered trademark of Thomas Steel Strip Corporation.
Zincrometal is a registered trademark of Metal Coatings International Corporation.
Surf-Bond is a registered trademark of Widger Chemical Incorporated.
Gardobond is a registered trademark of Chemetall Corporation

Page 9 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

273 Industrial Dr.

Hillsdale, MI 49242

Phone: (517) 439-1485

LABORATORY TEST REPORT

Fax: (517) 439-1652

ACT PROJECT SO238051

19. CODES OF UNIT MEASURE (UM):


L = POUND
K = KILOGRAM

X = LOT
F = FOOT

G = GALLON
I = INCH

T = LITRE
M = METER

E = EACH
`
C = CENTIMETER

20. NO TEST STANDARDS ESTABLISHED:


When standards do not exist for an application, ACT Test Panels LLC will use the methods and procedures specified herein, and makes no
warranty except that the test results will be based upon full compliance with the specified methods and procedures agreed upon with your
company.
21. SCHEDULE MODIFICATIONS:
The providing of goods or services is based upon an established schedule of events. If the customer delays an event that is their responsibility,
and this results in additional time and materials expanded to complete the goods or services this could result in additional costs. It is agreed that
these costs would be the responsibility of the customer.
22. ENDORSEMENTS:
Test reports contain only findings and results based on the specific test procedures and standards listed. They are not intended to constitute a
recommendation, endorsement, or certification of the product or material tested.

23. REPRESENTATIVE SAMPLES:


The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

24. ADVERTISING RESTRICTION:


ACT reports are rendered upon the condition that they are not to be reproduced wholly, or in part, for advertising and/or endorsement. Our
signature or the use of our name without special permission, in writing, from an officer of the company is prohibited.

25. REPRODUCING RESTRICTION:


ACT Test Panels LLC reports may not be reproduced except in full, without written authorization from ACT Test Panels LLC

26. SCHEDULING:
Scheduling of goods and services will not be done until a purchase order and required materials are received from the customer. If materials do
not arrive by the schedule date, the goods and services schedule may be delayed. The delay could result in a new schedule for the goods and
services.
27. TERMS OF MATERIALS SHIPPED TO ACT:
All shipments of materials to ACT Test Panels LLC should be shipped prepaid and add. Freight charges for collect shipments will be billed to the
customer.

28. TITLES:
The paragraph titles are for convenience only.

Page 10 of 10
ACT reports are for the exclusive use of the client to whom they are addressed, and shall not be reproduced except in full, without written authorization from
ACT. The tests done on the requested and/or specified number of samples may or may not constitute a representative sampling.

www.acttestservices.com

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