Designation: D 1004 08

Standard Test Method for

Tear Resistance (Graves Tear) of Plastic Film and Sheeting1
This standard is issued under the fixed designation D 1004; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon () indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.

1. Scope* D 882 Test Method for Tensile Properties of Thin Plastic

1.1 This test method2 covers the determination of the tear Sheeting
resistance of flexible plastic film and sheeting at very low rates D 883 Terminology Relating to Plastics
of loading, 51 mm (2 in.)/min. and is designed to measure the D 4000 Classification System for Specifying Plastic Mate-
force to initiate tearing. The specimen geometry of this test rials
method produces a stress concentration in a small area of the D 5947 Test Methods for Physical Dimensions of Solid
specimen. The maximum stress, usually found near the onset of Plastics Specimens
tearing, is recorded as the tear resistance in newtons (or E 4 Practices for Force Verification of Testing Machines
pounds-force). The method is not applicable for film or E 691 Practice for Conducting an Interlaboratory Study to
sheeting material where brittle failures occur during testing or Determine the Precision of a Test Method
where maximum extension is greater than 101.6 mm (4 in.). 2.2 ASTM Adjuncts:
Die Drawings4
NOTE 1Film has been arbitrarily defined as sheeting having nominal
thickness not greater than 0.25 mm (0.010 in.). 3. Terminology
1.2 Constant-Rate-of-Grip Separation TestThis test 3.1 Definitions:
method employs a constant rate of separation of the grips Definitions of terms applying to this test method appear in
holding the test specimen. Terminology D 883.
1.2.1 Specimen extension may be measured in this test
method by grip separation. 4. Summary of Test Method
1.3 The values stated in SI units are to be regarded as the 4.1 The force to initiate tearing across a specific geometry
standard. The values given in parentheses are provided for of a film or sheeting specimen is measured using a constant-
information only. rate-of-grip separation machine. The force necessary to initiate
1.4 This standard does not purport to address all of the the tear is calculated from the load-time or load-displacement
safety concerns, if any, associated with its use. It is the data.
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica- 5. Significance and Use
bility of regulatory limitations prior to use. 5.1 Tear resistance of plastic film or sheeting is a complex
NOTE 2There is no similar or equivalent ISO standard.
function of its ultimate resistance to rupture. The specimen
geometry and speed of testing in this test method are controlled
2. Referenced Documents to produce tearing in a small area of stress concentration at
2.1 ASTM Standards:3 rates far below those usually encountered in service. Experi-
D 618 Practice for Conditioning Plastics for Testing ence has shown the test to have its best reliability for materials
which do not have brittle failure or do not elongate greater than
two hundred percent during testing.
1
This test method is under the jurisdiction of ASTM Committee D20 on Plastics 5.2 The data from this test method furnish comparative
and is the direct responsibility of Subcommittee D20.19 on Film and Sheeting.
Current edition approved Nov. 1, 2008. Published November 2008. Originally
information for ranking the tearing resistance of plastic speci-
approved in 1949. Last previous edition approved in 2007 as D 1004 07. mens of similar composition. Actual use performance in
2
The following reference may be of interest in connection with this test method: tearing of some plastics may not necessarily correlate with data
Graves, F. L., The Evaluation of Tear Resistance in Elastomers, India Rubber from this test method.
World, Vol 111, No. 3, December 1944, pp. 305308.
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
4
Standards volume information, refer to the standards Document Summary page on Available from ASTM International Headquarters. Order Adjunct No.
the ASTM website. ADJD1004.

*A Summary of Changes section appears at the end of this standard.

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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 D 1004 08
5.3 The resistance to tear of plastic film and sheeting, while
partly dependent upon thickness, has no simple correlation
with specimen thickness. Hence, tearing forces measured in
newtons (or pounds-force) cannot be normalized over a wide
range of specimen thickness without producing misleading
data as to the actual tearing resistance of the material. Data
from this test method are comparable only from specimens,
which vary by no more than 610 % from the nominal or
average thickness of all specimens tested. Therefore, the
tearing resistance is expressed in maximum newtons (or Tolerance 6 0.5
pounds-force) of force to tear the specimen. Table of Metric Equivalents

5.4 The tear resistance of plastic film may be a specification in. mm

that requires the use of this test method, but with some 4.0 101.60
procedural modifications that take precedence when adhering 0.750 19.05
1.061 26.95
to the specification. Therefore, it is advisable to refer to that 1.000 25.40
material specification before using this test method. Table 1 of 1.118 28.40
Classification System D 4000 lists the ASTM materials stan- 2.0 50.80
0.002 0.051
dards that currently exist. 0.500 12.70

FIG. 1 Die for Tear Test Specimen

6. Apparatus
6.1 Testing MachineA testing machine of the constant
essentially free from inertial lag at the specified rate of testing
rate-of crosshead-movement type and comprising essentially
and shall indicate the load with an accuracy of 61 %. The
the following:
accuracy of the testing machine shall be verified in accordance
6.1.1 Fixed MemberA fixed or essentially stationary
with Practices E 4.
member carrying one grip.
6.1.6 Crosshead Extension IndicatorA suitable extension-
6.1.2 Movable MemberA movable member carrying a
indicating mechanism capable of showing the amount of
second grip.
change in the separation of the grips (crosshead movement).
6.1.3 GripsPreferably, a set of self-aligning grips for
6.2 ThicknessA micrometer as prescribed in Test Methods
holding the test specimen between the fixed member and the
D 5947, or an equivalent measuring device, reading to 0.025
movable member of the testing machine. The grips should
mm (0.0001 in.) or less. The pressure exerted by the gage on
minimize both slippage and uneven stress distribution.
the specimen being measured shall not distort or deform the
6.1.3.1 Fixed grips are rigidly attached to the fixed and
specimen. For thin films, # 0.025 mm (0.001 in.), or films
movable members of the testing machine. Fixed grips may be
which exhibit visual deformation during measurement, a maxi-
used if extreme care is taken to ensure that the test specimen is
mum pressure of 70 kPa (10 psi) is recommended. For thicker
inserted and clamped so that the long axis of the test specimen
or stiffer films, the pressure shall be between 160 and 185 kPa
coincides with the direction of pull through the center line of
(23 and 27 psi).
the grip assembly.
6.3 Die4A die having the dimensions shown in Fig. 1
6.1.3.2 Self-aligning grips are attached to the fixed and
shall be used to cut all specimens. The 90 angle shall be honed
movable member of the testing machine in such a manner that
sharp with no radius or have a minimum practical radius. The
they will move freely into alignment as soon as any load is
cutting edge of the die shall have a 5 negative rake, and shall
applied so that the long axis of the test specimen will coincide
be kept sharp and free from nicks to avoid leaving ragged
with the direction of the applied pull through the center line of
edges on the specimen. Wetting the surface of the sample and
the grip assembly.
the cutting edges of the die with water may facilitate cutting.
NOTE 3The specimens should be aligned as perfectly as possible with The sample shall rest on the smooth, slightly yielding surface
the direction of pull so that no rotary motion that may induce slippage will that will not damage the die blade. Lightweight cardboard or a
occur in the grips; there is a limit to the amount of misalignment
piece of leather belting is suitable. Care should be taken that
self-aligning grips will accommodate.
NOTE 4Grips lined with thin rubber have been used successfully. the cut edges of the specimen are perpendicular to its other
Grips may be of the self-tightening type. In cases where specimens surfaces and that the edges have a minimum of concavity.
frequently fail at the edge of the grips, the radius of curvature of the edges
of the grips may be increased slightly at the point where they come in 7. Test Specimens
contact with the specimen. 7.1 The test specimens shall be cut out with a die conform-
6.1.4 Drive MechanismA drive mechanism capable of ing to the dimensions shown in Fig. 1 and shall not vary by
separating the movable member (grip) from the stationary more than 0.5 % from these dimensions. The cutting edges of
member (grip) at a controlled velocity of 51 mm (2 in.) 6 the die shall be kept sharp and free of all nicks to avoid leaving
5 %/min. ragged edges on the specimens.
6.1.5 Load IndicatorA suitable load-indicating mecha- NOTE 5Caution should be used to ensure all samples are the same
nism capable of showing the total tensile load carried by the dimension if multiple specimens are cut at one time by stacking (layering)
test specimen held by the grips. The testing machine shall be film.

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 D 1004 08
7.2 Machine direction specimens are cut perpendicular to TABLE 1 Initial Tear Resistance (Graves Tear) Machine Direction
the machine direction and transverse direction specimens are Values Expressed in Units of Grams-Force
Material
cut perpendicular to the transverse direction. Average SrA SRB rC RD
7.3 At least ten specimens shall be tested for each sample, in LDPELD 104 314.6 31.98 55.79 89.53 156.2
the case of isotropic materials. LLDPE 384.9 7.80 41.73 21.84 116.8
7.4 Test a minimum of ten specimens each in the machine Polystyrene 459.8 98.06 261.6 274.6 732.3
HDPE No. 2 474.0 19.82 55.42 55.51 155.2
direction and in the transverse direction for each anisotropic Polypropylene 503.9 29.87 77.45 83.64 216.9
test sample. HDPE No. 1 570.9 36.35 78.20 101.8 219.0
7.5 Data from specimens which break at some obvious flaw Polyester 2494.0 6407.9 599.2 1142.0 1678.0
A
or which break in or at the edges of the grips shall be discarded S r = within-laboratory standard deviation for the material stated. It is obtained
by pooling the standard deviations of the test results from each laboratory:
and additional specimens tested, unless such failures constitute 1
a variable whose effect is being studied. Sr 5 [@ (~S1!2 1 ~S 2!2 ... 1 ~Sn!2 #/n] 2
7.6 Data from specimens which deviate markedly from the B
S R = between-laboratories standard deviation for the material stated. It is a
mean value of all tests shall be rejected if the deviation of the pooling of the amounts by which the average of the test results for each laboratory
doubtful value is more than five times the standard deviation deviate from the overall average for that material.
C
r = within-laboratory repeatability limit = 2.8 3 Sr.
from the mean value obtained by excluding the doubtful D
R = between-laboratories reproducibility limit = 2.8 3 SR.
results.
NOTE 6For certain materials whose properties vary considerably
throughout the film or sheeting, as many as 50 specimens cut from random principal direction of orientation. Record maximum tear resis-
portions of the sheet must be tested if reliable tear resistance data are tance expressed in newtons (pounds-force) to three significant
desired. figures and maximum extension expressed in mm (in.) to two
8. Conditioning significant figures.
8.1 ConditioningCondition the test specimens at 23 6 NOTE 8Resistance to tear may be expressed in newtons per microns,
2C (73.4 6 3.6F) and 50 6 10 % relative humidity for not (pounds-force per mil) of specimen thickness where correlation for the
particular material being tested has been established. However, it should
less than 40 h prior to test in accordance with Procedure A of
be realized that comparison between films of dissimilar thickness may not
Practice D 618 unless otherwise specified by agreement or the be valid.
relevant ASTM material specification. In cases of disagree-
ment, the tolerances shall be 61C (61.8F) and 65 % 10.2 Calculate standard deviation.
relative humidity.
8.2 Test ConditionsConduct the tests at 23 6 2C (73.4 6 11. Report
3.6F) and 50 6 10 % relative humidity unless otherwise 11.1 Report the following information:
specified by agreement or the relevant ASTM material speci- 11.1.1 Complete identification of the material tested, includ-
fication. In cases of disagreement, the tolerances shall be 61C ing type, source, manufacturers code number, form, principal
(61.8F) and 65 % relative humidity. dimensions, previous history, and orientation of sample with
respect to anisotropy, if any.
9. Procedure 11.1.2 Average thickness of each test specimen and average
9.1 An initial jaw separation of 25.4 mm (1 in.) shall be thickness of all test specimens.
used. The rate of travel of the power activated grip shall be 11.1.3 Type of testing machine used.
51-mm (2-in.)/min. 11.1.4 Number of specimens tested in each principal direc-
tion.
NOTE 7In this test method, resistance to tear is calculated from the 11.1.5 Average value of tear resistance calculated in new-
maximum load recorded. In testing most plastics, this maximum load is tons (pounds-force) and the maximum extension in mm (in.).
generated at the onset of tearing across the 13-mm (0.5-in.) testing width
of the specimen.
11.1.6 Standard deviation from the averaged values ob-
tained for specimens tested in each principal direction.
9.2 Measure the thickness of the specimen at several points
in the notched area to the accuracy limits of the measuring 12. Precision and Bias 5
devices specified in 6.2. Record the average thickness in
microns (mil). 12.1 Table 1 and Table 2 are based on a round robin
9.3 Place the specimen in the grips of the testing machine so conducted between 1986 and 1990 in accordance with Practice
that the long axis of the enlarged ends of the specimen is in line E 691, involving seven materials tested by seven laboratories.
with the center line of the grip assembly. For each material, all the samples were prepared at one source,
9.4 After complete rupture of the specimen, the maximum and randomized sections of film were sent to each of the
tearing load in newtons (pounds-force), and the maximum laboratories which prepared the test specimens and tested
extension in mm (in.) shall be recorded. them. Each test result was the average of ten determinations.
Each laboratory obtained two test results for each material.
10. Calculation
10.1 Calculate the mean maximum resistance to tearing, and
the maximum extension for all specimens tested in each 5
Supporting data are available from ASTM Headquarters. Request RR:20-1177.

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 D 1004 08
TABLE 2 Initial Tear Resistance (Graves Tear) Transverse ries. Users of this test method should apply the principles
Direction outlined in Practice E 691 to generate data specific to their
Values Expressed in Units of GramsForce laboratory and materials, or between specific laboratories. The
Material
Average SrA SRB rC RD principles of 12.2-12.2.3 would then be valid for such data. If
LDPELD 104 325.1 15.24 34.63 42.67 96.96 Sr and SR have been calculated from a large enough body of
LLDPE 366.6 20.52 28.53 57.45 79.89 data and for test results that were the result of testing ten
HDPE No. 2 411.1 31.70 82.06 88.76 229.8
Polypropylene 468.0 33.94 86.73 95.02 242.8
specimens:
Polystyrene 481.4 101.7 263.7 284.7 738.2 12.2.1 Repeatability Limit, r(Comparing two test results
HDPE No. 1 523.9 46.02 97.75 128.9 273.7 for the same material, obtained by the same operator using the
Polyester 2341.0 317.2 443.2 888.1 1241.0
same equipment on the same day.) The two test results should
A
S r = within-laboratory standard deviation for the material stated. It is obtained
by pooling the standard deviations of the test results from each laboratory:
be judged not equivalent if they differ by more than the r
1 value for that material.
Sr 5 [@ (~S1!2 1 ~S 2!2 ... 1 ~Sn!2 #/n] 2
12.2.2 Reproducibility Limit, R(Comparing two test re-
B
S R = between-laboratories standard deviation for the material stated. It is a sults for the same material, obtained by different operators
pooling of the amounts by which the average of the test results for each laboratory using different equipment in different laboratories.) The two
deviate from the overall average for that material.
C
r = within-laboratory repeatability limit = 2.8 3 Sr.
test results should be judged not equivalent if they differ by
D
R = between-laboratories reproducibility limit = 2.8 3 SR. more than the R value for that material.
12.2.3 Any judgment in accordance with 12.2.1 or 12.2.2
12.2 Concept of r and RWarningThe following expla- would have an approximate 95 % (0.95) probability of being
nations of r and R (12.2-12.2.3) are only intended to present a correct.
meaningful way of considering the approximate precision of 12.3 There are no recognized standards to estimate bias of
this test method. The data in Table 1 and Table 2 should not be this test method.
rigorously applied to acceptance or rejection of material, as
those data are specific to the round robin and may not be 13. Keywords
representative of other lots, conditions, materials, or laborato- 13.1 Graves; plastic film; tear; tear initiation; thin sheeting

SUMMARY OF CHANGES

Committee D20 has identified the location of selected changes to this standard since the last issue
(D 1004 - 07) that may impact the use of this standard. (November 1, 2008)

(1) Revised Section 8.

Committee D20 has identified the location of selected changes to this standard since the last issue
(D 1004 - 03) that may impact the use of this standard. (April 1, 2007)

(1) Revised 7.4.

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