Automatic Washer: Study Course
Automatic Washer: Study Course
Automatic Washer: Study Course
STUDY COURSE
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UNDERSTANDING AUTOMATIC WASHER:
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• ELECTRICAL COMPONENTS and
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CHECKING PROCEDURES
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Module 1
LIT 787769 Rev. B
WHIRLPOOL CORPORATION does not assume any responsibility
or any liability in connection with the use of this manual.
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© 1989, 1993, 1998 WHIRLPOOL CORPORATION
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All rights reserved. No portion of this book may be reproduced in any form without
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Major appliances have become more sophisticated, taking them out of the screwdriver and pliers
category. Their electrical circuits include several different types of automatic controls, switches,
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heaters, valves, etc.. Semiconductors, solid-state controls, and other components usually
or
associated with radio and television electronic circuits are being engineered into automatic
washers, dryers, dishwashers, and refrigerators.
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The appliance technician is emerging into a professional status of his own. He must prepare
himself now to be able to perform his duties today as well as to retain his professionalism in the
future.
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No longer is on-the-job training sufficient to prepare technicians for the complicated procedures
required for todays sophisticated appliances. This training can best be obtained through organized
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classroom study and application. However, much of the knowledge necessary to service todays
appliances can be obtained through study courses. Completion of this and other courses will
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provide you with sufficient understanding of appliances and their operation to enable you to do
minor service. It will also serve as a valuable stepping stone to more advanced study and on-the-
job training to improve your servicing skills.
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1
TABLE of CONTENTS
PAGE
CHAPTER 1 ......................................................................................... 3
ELECTRICAL COMPONENTS
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*NOTE: We recommend taking the TEST for MODULE 1, right
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after studying it.
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2
CHAPTER 1
ELECTRICAL COMPONENTS
(for Belt Drive Automatic Washers)
WATER LEVEL TIMER
SWITCH MOTOR TIMER
TEMPERATURE
SWITCH
LID
SWITCH
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HOT and COLD
INLET MIXING
VALVE o lo
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DISPENSER
SOLENIODS
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TWO-WAY VALVE
(SUDS VALVE)
DRIVE
MOTOR
AGITATE and SPIN
SOLENOID
(CONTROL MAGNET)
TIMER
MOTOR
CAPACITOR
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LID SWITCH
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DRIVE
MOTOR
4
G
CONDITIONER DISPENSER BK W
(Bleach/Rinse or Fabric Conditioner CABINET GROUND
Solenoids) R
STARTER
S R
W W
These solenoids are used to electrically control the B
FLUORESCENT LAMP
BK W-G BALLAST
dispensing of liquid laundering additives at the 1
TM TM-W
proper time during the machine cycle.
TIMER MOTOR
BU-G
V 2 3 RINSE/BLEACH SOLENOID
The reservoir for holding the liquid laundering PULL-ON, 16
O-BK
additives is divided into two cavities, bleach and PUSH-OFF 4 FABRIC COND. SOLENOID
TIMER KNOB
fabric softener. Each dispenser is operated by an SWITCH
BU HI
independent solenoid which raises a plunger-type 5
plug, releasing additives into the water recirculat- OR LO
ing system. 6 DRIVE
MOTOR
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CHECKING PROCEDURE 7 AGITATE SOLENOID
J
INSULATED TERMINAL
FULL 8
J
Obtain an ohmmeter from your local store. We will
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V TWO-WAY VALVE
EMPTY
be doing RESISTANCE checks. This is the safest 9 LBU
or
WATER
way because the automatic washer is unplugged LEVEL P (IF USED)
SWITCH HOT VALVE
BR
from the power source and avoids the possibility of HW
.
HC TEMPERATURE
10 11 WW
receiving an electrical shock. SWITCH
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WC
HW (CLOSED IN
WW
WW
POSITIONS
Step 1 Remove one wire at a time, carefully label- G-BK
CC
WC
NOTED)
meter.
or FABRIC
Step4 Touch the other ohmmeter probe to the SOLENOIDS
other terminal on the same solenoid.
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HOSE
5
G
CONTROL MAGNET BK W
(Agitate and Spin Solenoids) CABINET GROUND
STARTER
R R
The agitate and extractor (spin) control solenoids are S
W W
identical and are mounted parallel in a vertical B
BK W-G FLUORESCENT LAMP
position on the same bracket. This bracket, with the 1
BALLAST
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V TWO-WAY VALVE
EMPTY
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The function of the agitate control solenoid is to raise LBU
or
WATER
LEVEL P (IF USED)
a plunger which moves the agitate cam bar in such a SWITCH
BR HW
HOT VALVE
manner as to engage the agitator and at the same
.
HC TEMPERATURE
10 11 WW
SWITCH
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WC
time change the direction of the flow of water through HW
WW
(CLOSED IN
POSITIONS
the pump. WW
CC NOTED)
G-BK WC
CHECKING PROCEDURE
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6
G
TWO-WAY VALVE BK W
(Suds-Valve) CABINET GROUND
STARTER
R R
All washers equipped with the suds-saving feature S
W W
require the use of a two-way valve solenoid. This B
BK W-G FLUORESCENT LAMP
solenoid is used to provide an automatic method for 1
BALLAST
closing the drain port and opening the suds port on TM TM-W
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and opens the drain port of the valve. When the V
EMPTY
TWO-WAY VALVE
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solenoid is energized, the suds port is opened and LBU
or
WATER
LEVEL P (IF USED)
the drain port is closed. SWITCH
BR HW
HOT VALVE
.
HC TEMPERATURE
10 11 WW
SWITCH
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WC
CHECKING PROCEDURE HW
WW
(CLOSED IN
WW
POSITIONS
CC NOTED)
Obtain an ohmmeter from your local store. We will G-BK WC
meter.
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WATER LEVEL SWITCH On machines using the infinite-type pressure switch,
set the selector knob to a LOW setting, water will
The pressure-type, water-level control is a single-pole, enter the tub to a low setting. When the switch is set
double-throw switch activated by a diaphragm. A at HIGH the tub will fill to the high setting. By
3/16-inch plastic pressure tube connects this switch setting the selector knob at any position between
to the fill control pressure dome mounted on the side LOW and HIGH, the amount of water entering the
of the tub. tub will vary, depending on the setting.
The main function of the water level switch is to Finally, the infinite-type water level switch also has
control the amount of water that enters the tub. a RESET position, so the user can add additional
During the FILL portion of the cycle, a circuit is water if the first setting did not supply the desired
completed through the switch contacts of the water water level. To do this the operator merely turns the
level switch and the timer to the water control selector knob to the position; then to any position
solenoids on the water inlet valve, permitting water higher than the original setting.
to enter the machine. As soon as the correct water
level is reached in the tub, this circuit opens. At the CHECKING PROCEDURE
same time the circuit to the timer motor, and through
Obtain an ohmmeter from your local store. We will
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the timer switch contacts to the drive motor and
agitate solenoid is completed. be doing RESISTANCE checks. This is the safest
or
way because the automatic washer is unplugged
Note: the water level switch in the figure below. As from the power source and avoids the possibility of
.
the tub fills with water, an air pocket is formed in receiving an electrical shock.
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the plastic tube. As the water rises in the tub, the air
Step1 Remove one wire at a time, carefully label-
pressure in the tube increase until it is sufficient to
cause the diaphragm to actuate the switch contacts;
thus, opening the circuit to the water control
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ing each wire according to the terminal marking on
the water level switch. This procedure should as-
sure that the right wire is reconnected to the right
solenoids and stopping the flow of water into the tub.
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diaphragm to reset the switch contacts. setting and ZERO the meter.
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8
TUB FULL OF WATER
terminal T. R
STARTER
R
S
W W
Step11 The ohmmeter should show ZERO resis- B
BK W-G BALLAST FLUORESCENT LAMP
tance (continuity). If not, the water level switch is 1
TM TM-W
bad and needs replacing.
TIMER MOTOR
BU-G
2 3
OR PULL-ON,
V
16
O-BK
RINSE/BLEACH SOLENOID
OR LO
Step13 Touch the other ohmmeter probe to the 6 DRIVE
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MOTOR
terminal P.
Y
or
7 AGITATE SOLENOID
Step14 The ohmmeter should show an open J
INSULATED TERMINAL
FULL 8
J
circuit. If not, the water level switch is bad and T
.
V TWO-WAY VALVE
EMPTY
needs replacing.
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WATER 9 LBU
LEVEL P (IF USED)
SWITCH HOT VALVE
Step15 Reconnect all of the wires to the proper BR HW
HC TEMPERATURE
terminals as previously marked.
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WC
HW
WW
WW
SWITCH
(CLOSED IN
POSITIONS
CC NOTED)
G-BK WC
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GY R W
14 LID SPIN SOLENOID
SWITCH
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WATER TEMPERATURE SWITCH
HOT VALVE
Automatic washers equipped with a water mixing
BR-R
valve will also incorporate a water temperature BR
HC
control switch. There are two types shown below. The WC TEMPERATURE
rotary-type is on the left, and the pushbutton-type is HW
SWITCH
(CLOSED IN
on the right. WW
POSITIONS
NOTED)
G-BK WW
CC
ROTARY PUSHBUTTON WC
COLD VALVE
Y-R
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contact, which provides more wash and rinse water
or
selections. Note that the letters next to the switch
contacts denote each switch function. The letters to
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the right of each contact denote the closing sequence
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Water Temperature Switches by temperature selection — H for hot, W for warm,
and C for cold. The first letter is the wash water
The water temperature selections available on those
washers equipped with rotary-type switches will vary
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temperature, and the second letter is the rinse
water temperature. For example, HC denotes hot
according to the particular model. Some models use water wash and cold water rinse. It should be pointed
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rotary switches which offer a combination of three out that the timer is also utilized to control the
selections of wash and rinse temperatures. Other water temperature at certain times during the cycle.
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models may use rotary switches which will offer The power to the temperature switch is supplied
a combination of five selections of wash and rinse through the timer switch. Thus, in our previous
temperatures.
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BR-R
BR CHECKING PROCEDURE
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HW
WW TEMPERATURE
SWITCH Obtain an ohmmeter from your local store. We will
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(CLOSED IN
POSITIONS be doing RESISTANCE checks. This is the safest
NOTED)
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Use the following chart. Your pushbutton switch Step16 The ohmmeter should show an open
may not have all the settings shown. circuit when checking the other terminals. If not,
the temperature switch is bad and needs replacing.
This is a typical diagram; refer to your own wiring
diagram for proper terminal markings. Step17 Reconnect all the wires to the proper
terminals as previously marked.
SWITCH TERMINAL MARKING
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SETTING ON SWITCH BK W
CABINET GROUND
Hot/Warm G-BK to BR-R
STARTER
Hot/Cold BR to BR-R R S R
Warm/Warm BR to BR-R and G-BK to Y-R, G-BK to BR-R W W
Warm/Cold BR to BR-R and G-BK to Y-R B
BK W-G BALLAST FLUORESCENT LAMP
Cold/Cold G-BK to Y-R
1
TM TM-W
Step4 EXAMPLE: Set the temperature switch BU-G
TIMER MOTOR
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Step5 Touch and hold one ohmmeter probe to the SWITCH
BU HI
terminal BR.
or
5
OR LO
6 DRIVE
Step6 Touch the other ohmmeter probe to the
.
MOTOR
terminal BR-R.
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Y
7 AGITATE SOLENOID
J
Step7 The ohmmeter should show ZERO resis- INSULATED TERMINAL
FULL 8
J
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tance (continuity). If not, the temperature switch is
bad and needs replacing.
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WATER
LEVEL P
EMPTY
9 LBU
(IF USED)
TWO-WAY VALVE
HC TEMPERATURE
10 11 WW
WC SWITCH
HW (CLOSED IN
Step8 Touch and hold one ohmmeter probe to the WW
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WW
POSITIONS
NOTED)
terminal BR. G-BK
CC
WC
3 12
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OR
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LID SWITCH A plunger is located in the center of the mounting
block. This plunger is actuated by a stop that snaps
The lid switch is mounted to the bottom of the washer into the washer lid. As the lid is closed, the stop de-
top on the right hand side, as shown below. presses the plunger, which closes the safety lid switch.
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The lid switch on these models is a microswitch. As
the lid is closed, a strike attached to the lid depresses
.
a lever which in turn actuates the safety lid switch.
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In other words, when the lid is closed, the basket
spins. When the lid is opened, it breaks the circuit in
the lid switch contacts and the basket stops spinning.
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SCREWS
On some (belt drive) models the assembly is mounted
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With the lid taped closed, loosen the two screws which
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CHECKING PROCEDURE BK W
CABINET GROUND
Obtain an ohmmeter from your local store. We will
STARTER
be doing RESISTANCE checks. This is the safest R S R
way because the automatic washer is unplugged W W
B
from the power source and avoids the possibility of BK W-G BALLAST FLUORESCENT LAMP
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the ohmmeter probes to one of the terminals. V TWO-WAY VALVE
EMPTY
9 LBU
or
WATER
Step4 Touch the other ohmmeter probe to the LEVEL P (IF USED)
SWITCH HOT VALVE
terminal. BR HW
.
HC TEMPERATURE
10 11 WW
SWITCH
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WC
HW (CLOSED IN
Step5 The ohmmeter should show an open WW
POSITIONS
WW
circuit when the button is up. If not, the lid switch G-BK
CC
WC
NOTED)
OR
GY R W
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14 LID
Step6 With the button pressed in, touch and hold SWITCH
SPIN SOLENOID
other terminal.
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G
INLET MIXING VALVE BK W
CABINET GROUND
On water inlet valves, a sealed-type solenoid, is
STARTER
secured to the nylon valve body by screws. This R S R
from the corrosive effects of water and detergents. BK W-G BALLAST FLUORESCENT LAMP
1
The spade terminals are mounted on the outer end TM TM-W
of the solenoid. BU-G
TIMER MOTOR
V 2 3 RINSE/BLEACH SOLENOID
PULL-ON, 16
O-BK
Double-port mixing valves, require the use of two PUSH-OFF 4 FABRIC COND. SOLENOID
solenoids. When the hot water solenoid is energized TIMER KNOB
SWITCH
only hot water is permitted to enter the machine. BU HI
5
Energizing the cold water solenoid permits only cold
OR LO
water to enter the machine. To obtain warm water, 6 DRIVE
both the hot and cold water solenoids are energized MOTOR
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CHECKING PROCEDURE V TWO-WAY VALVE
EMPTY
9 LBU
or
WATER
Obtain an ohmmeter from your local store. We will LEVEL P (IF USED)
SWITCH HOT VALVE
be doing RESISTANCE checks. This is the safest BR HW
.
HC TEMPERATURE
10 11 WW
way because the automatic washer is unplugged SWITCH
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WC
HW (CLOSED IN
from the power source and avoids the possibility of WW
WW
POSITIONS
NOTED)
receiving an electrical shock. G-BK
CC
WC
the inlet mixing valve. This procedure should as- 14 LID SPIN SOLENOID
sure that the right wire is reconnected to the right SWITCH
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DRIVE MOTOR These motors are equipped with an automatic reset
(Belt Drive) thermal overload. The overload may be built into the
motor or mounted externally on the motor housing.
Motors used on belt drive models may be one-, two-, If it opens, one side of the line to the motor is broken
or three-speed. The drive motor which is used on most and the motor will stop. Overloads normally will
automatic washers is a 1/2 H.P., 115-volt, 60-hertz, automatically reset in about 60 seconds.
split-phase, single-extension shaft motor.
Motors which provide alternate speed selections are
Most of these belt drive motors are attached to the built with multiple contacts in the centrifugal switch
baseplate in a vertical position with the shaft end and additional run windings designed to provide the
up. The wiring diagram below illustrates the start desired speeds. For example, two speed motors like
position of the centrifugal switch. the one diagramed below, are equipped with three
terminals.
CENTRIFUGAL SWITCH
CENTRIFUGAL
START SWITCH
GENTLE
OR B (1140 RPM)
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RUN OVERLOAD
or
BU W START CAP
A
.
Start Position
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Starting the motor is accomplished by applying
NORMAL OVERLOAD
voltage to the parallel circuit consisting of the start
and run windings. The purpose of the start winding
is to give maximum torque during the critical start-
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BU (1725 RPM) W
up period of the motor. The start winding draws high Two-Speed Motor
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reaches speed to keep the winding from burning up. sets of run windings, and a centrifugal switch.
This is accomplished by the centrifugal switch, which
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opens the start circuit. The motor then continues to When the normal cycle is selected, voltage is applied
operate at the designed motor speed on the run to terminals BU and W; the motor operates the same
winding only as shown below. as a single-speed motor. When the centrifugal switch
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START
When the gentle cycle is selected, voltage is applied
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Three-speed motors are designed just like two-speed Step2 If your motor has a capacitor, remove the
motors except for an additional run winding (extra- red or black wire from the capacitor to the motor.
low speed, 840 rpm). For example, the three-speed
motors like the one diagramed below, are equipped Step3 Remove the black jumper wire from the
with four terminals. capacitor to the start switch.
CENTRIFUGAL Step4 Refer to the instructions that came with
SWITCH
EXTRA SLOW your ohmmeter to find the proper scale to measure
GY-P C (840 RPM)
1-20 ohms. Set the ohms scale and ZERO the meter.
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Follow Steps Violet Violet
NORMAL OVERLOAD 5-10 Follow Steps Gray/Pink
or
BU (1725 RPM) W 5-13 Follow Steps
5-16
.
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Three-Speed Motor The following test must be made on one-,
two-, and three-speed motors:
When the extra-low speed is selected, voltage is
applied to both motor terminals GY-P and W. This
causes the motor to start just as for the other type
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Step5 Touch and hold one ohmmeter probe to the
terminal on the white wire from the motor.
motors; that is, current flows through both the start
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and normal speed windings. When the centrifugal Step6 Touch the other ohmmeter probe to the
switch is actuated, contact C closes the circuit to the terminal on the blue wire from the motor.
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failures a simple task. Step8 Touch and hold one ohmmeter probe to the
terminal on the white wire from the motor.
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Obtain an ohmmeter from your local store. We will terminal on the black wire from the motor.
be doing RESISTANCE checks. This is the safest Step10 The ohmmeter should show a reading of
way because the automatic washer is unplugged between 5-20 ohms on the ohms scale. If not, the
from the power source and avoids the possibility of drive motor is bad and needs replacing.
receiving an electrical shock.
Step1 Remove one wire at a time coming from NOTE: If you do get this reading, the start switch
the main wiring harness to the motor start switch, must be checked.
carefully labeling each wire according to the termi- The following test must be made on two- and
nal markings on the start switch. Then, one at a three-speed motors Ñ along with steps 5-10:
time, remove the wires coming from the motor;
carefully labeling each wire according to the termi- Step11 Touch and hold one ohmmeter probe to
nal marking on the start switch. This procedure the terminal on the white wire from the motor.
should assure that the right wire is reconnected to
the right terminal after checking or replacement. Step12 Touch the other ohmmeter probe to the
terminal on the violet wire from the motor.
16
Step13 The ohmmeter should show a reading of The following three checks must be made on
between 1-4 ohms on the ohms scale. If not, the all one-, two-, and three-speed motors to
drive motor is bad and needs replacing. check for an internal failure (short):
NOTE: If you do get this reading, the start switch Step17 Touch and hold one ohmmeter probe to
must be checked. the motor housing.
The following test must be made on three- Step18 One at a time, touch the other ohmmeter
speed motors Ñ along with steps 5-13: probe to each of the wires (terminals) coming out of
the motor.
Step14 Touch and hold one ohmmeter probe to
the terminal on the white wire from the motor. Step19 The ohmmeter should show an open
circuit when each of the wires (terminals) are
Step15 Touch the other ohmmeter probe to the checked. If not, the drive motor is bad and needs
terminal on the gray-with-pink-stripe wire from the replacing.
motor.
Step20 Reconnect all the wires to the proper
Step16 The ohmmeter should show a reading of terminals as previously marked.
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between 1-4 ohms on the ohms scale. If not, the
or
drive motor is bad and needs replacing. G
BK W
CABINET GROUND
.
NOTE: If you do get this reading, the start switch
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STARTER
must be checked. R S R
W W
B
BK FLUORESCENT LAMP
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W-G BALLAST
TM
TIMER MOTOR
TM-W
BU-G
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V 2 3 RINSE/BLEACH SOLENOID
PULL-ON, 16
O-BK
PUSH-OFF 4 FABRIC COND. SOLENOID
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TIMER KNOB
SWITCH
BU HI
5
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OR LO
6 DRIVE
MOTOR
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Y
7 AGITATE SOLENOID
J
INSULATED TERMINAL
FULL 8
J
T
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V TWO-WAY VALVE
EMPTY
WATER 9 LBU
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HC TEMPERATURE
10 11 WW
WC SWITCH
HW (CLOSED IN
WW
WW
POSITIONS
CC NOTED)
G-BK WC
GY R W
14 LID SPIN SOLENOID
SWITCH
17
DRIVE MOTOR ship between the direction of current flow through
(Direct Drive) the start and run windings. This direction of current
flow, controlled by the timer, will start the motor in
There are one-, two-, or three-speed motors used on the direction to put the machine into agitation.
direct drive automatic washers . These motors are
attached to the gearcase in a horizontal position. One As the drive motor comes up to speed, the centrifu-
end of the motor shaft fits into the gearcase while gal switch will open, breaking the circuit to the start
the other end of the motor shaft fits into the pump. windings.
Starting the motor is accomplished by applying volt- NOTE: High-speed motor operation is shown; in low-
age to the parallel circuit consisting of the start and speed, timer switch 6 is closed and timer switch 5 is
run windings. The purpose of the start winding is to open.
give maximum torque during the critical start-up
period of the motor. The start winding draws high
amperage and therefore, voltage must be removed DRIVE
from the starting circuit as quickly as the motor GEARCASE MOTOR
reaches speed to keep the winding from burning up.
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This is accomplished by the centrifugal switch, which
opens the start circuit. The motor continues to
or
operate at the designed motor speed on the run
winding.
.
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Some direct drive models used a capacitor - type
motor. This capacitor which is located in the console
assembly, increases the starting torque of the motor,
enabling it to operate at lower starting voltages and
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greater loads. When a start capacitor is used, it is
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ISOLATION
always wired in series with the start winding. TO COUPLING
GEARCASE
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G
BK W
BK
CABINET GROUND
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PULL-ON, TM TM-W
PUSH-OFF
TIMER KNOB TIMER MOTOR
TO MOTOR
SWITCH 32 2 DRIVE MOTOR
V
MOTOR
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GY 16 LOW
OR OR V
37 6
BU BU HIGH
COUPLINGS
BU W
38 5
J-BU
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GY V START
R BK
LID SWITCH T
R R W-BK
J-BU 14
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CAPACITOR CENTRIFUGAL
SWITCH
Y
The drive motor shaft (looking at the front) rotates
W-BK 7
in a counter-clockwise direction during agitation and
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W-BK 14 Y
a clockwise direction during spin and pump-out. The
7
J-BU
drive motor is connected to the gearcase through a
W-BK
V
T
FULL rubber isolation coupling as shown (above). This
WATER
LEVEL P
EMPTY
BR-R W
coupling compensates for any minor misalignment
SWITCH
P BR
BR-R
HOT VALVE between the motor and the gearcase. In addition, the
10 11 WC HC TEMPERATURE isolation coupling serves as a weak link between the
SWITCH
P2 G-BK
(CLOSED IN
POSITIONS NOTED)
gearcase and motor. Should the gearcase lock up the
13 CC WC
isolation coupling and motor couplings will shear,
Y-R Y-R
12
Y-R
COLD VALVE
W
preventing the motor from being damaged.
18
G
Step2 If your drive motor has a capacitor, remove
BK W
the wires from the capacitor to the motor, carefully
BK
CABINET GROUND labeling each wire.
PULL-ON, TM TM-W
PUSH-OFF
TIMER KNOB
SWITCH
TIMER MOTOR
DRIVE MOTOR
Step3 Refer to the instructions that came with
32 2
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V
16 LOW
your ohmmeter to find the proper scale to measure
OR OR V
37 6
BU BU BU HIGH W
1-10 ohms. Set the ohms scale and ZERO the meter.
38 5
J-BU
GY V START
R
LID SWITCH T
BK
NOTE: To tell what speed drive motor you have,
R R W-BK
J-BU 14
CAPACITOR CENTRIFUGAL Y look at the colored wires coming from the drive
SWITCH
W-BK 7 motor.
W-BK 14 Y
J-BU
7 ONE-SPEED TWO-SPEED THREE-SPEED
W-BK
V
T
FULL Black Black Black
WATER EMPTY
BR-R
Blue Blue Blue
LEVEL P W
SWITCH BR-R
HOT VALVE
White White White
P BR
White/Black White/Black White/Black
10 11 WC HC TEMPERATURE
SWITCH
Yellow Yellow Yellow
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P2 G-BK
(CLOSED IN
POSITIONS NOTED)
Follow Steps Violet White/Orange
13 CC WC 4-12 Follow Steps White/Violet
or
Y-R Y-R Y-R W 4-21 Follow Steps
12 COLD VALVE 4-42
.
Direction of Current Flow at
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Start of Spin/Pumpout The following test must be made on
one-, two-, and three-speed motors:
The wiring diagram (above) shows the circuit through
the timer and drive motor start and run windings at
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Step4 Touch and hold one ohmmeter probe to the
the instant of start, for spin/pumpout. Note the terminal on the white/black wire from the motor.
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of current flow, controlled by the timer will start the terminal on the white wire from the motor.
motor in the direction to put the machine into spin/
pumpout. Step6 The ohmmeter should show ZERO resis-
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19
Step12 The ohmmeter should show a reading of Step24 The ohmmeter should show a reading of
between 0-4 ohms on the ohms scale. If not, the between 1-5 ohms on the ohms scale. If not, the
drive motor is bad and needs replacing. drive motor is bad and needs replacing.
Step13 Touch and hold one ohmmeter probe to Step26 Touch the other ohmmeter probe to the
the terminal on the violet wire coming from the terminal on the white/violet wire from the motor.
motor.
Step27 The ohmmeter should show a reading of
Step14 Touch the other ohmmeter probe to the between 1-5 ohms on the ohms scale. If not, the
terminal on the white wire from the motor. drive motor is bad and needs replacing.
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drive motor is bad and needs replacing. Step28 Touch and hold one ohmmeter probe to
or
the terminal on the blue wire from the motor.
OR
.
Step29 Touch the other ohmmeter probe to the
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Step16 Touch and hold one ohmmeter probe to terminal on the white/orange wire from the motor.
the terminal on the violet wire from the motor.
Step30 The ohmmeter should show a reading of
Step17 Touch the other ohmmeter probe to the
terminal on the blue wire from the motor.
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between 1-5 ohms on the ohms scale. If not, the
drive motor is bad and needs replacing.
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drive motor is bad and needs replacing. Step31 Touch and hold one ohmmeter probe to
the terminal on the blue wire from the motor.
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OR
Step32 Touch the other ohmmeter probe to the
Step19 Touch and hold one ohmmeter probe to terminal on the white/violet wire from the motor.
.A
Step20 Touch the other ohmmeter probe to the between 1-5 ohms on the ohms scale. If not, the
terminal on the white/black wire from the motor. drive motor is bad and needs replacing.
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Step22 Touch and hold one ohmmeter probe to Step36 The ohmmeter should show a reading of
the terminal on the white wire from the motor. between 1-5 ohms on the ohms scale. If not, the
drive motor is bad and needs replacing.
Step23 Touch the other ohmmeter probe to the
terminal on the white/orange wire from the motor.
20
OR The following three checks must be made
on all one-, two-, and three-speed motors to
Step37 Touch and hold one ohmmeter probe to check for an internal failure (short):
the terminal on the white/black wire coming from
the motor. Step43 Touch and hold one ohmmeter probe to
the drive motor housing.
Step38 Touch the other ohmmeter probe to the
terminal on the white/violet wire from the motor. Step44 One at a time, touch the other ohmmeter
probe to each of the wires (terminals) coming out of
Step39 The ohmmeter should show a reading of the drive motor.
between 1-5 ohms on the ohms scale. If not, the
drive motor is bad and needs replacing. Step45 The ohmmeter should show an open
circuit when each of the wires (terminals) are
OR checked. If not, the drive motor is bad and needs
replacing.
Step40 Touch and hold one ohmmeter probe to
the terminal on the white/orange wire coming from Step46 Reconnect all the wires to the proper
the motor. terminals as previously marked.
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or
Step41 Touch the other ohmmeter probe to the
terminal on the white/violet wire from the motor.
.
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Step42 The ohmmeter should show a reading of G
BK
drive motor is bad and needs replacing. CABINET GROUND
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PUSH-OFF
SWITCH
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PULL-ON,
TIMER KNOB
32 2
TM
TIMER MOTOR
TM-W
DRIVE MOTOR
V
GY 16 LOW
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OR OR V
37 6
BU BU BU HIGH W
38 5
J-BU
V START
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GY R BK
LID SWITCH T
R R W-BK
J-BU 14
CAPACITOR CENTRIFUGAL Y
SWITCH
W-BK 7
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W-BK 14 Y
7
J-BU
.A
W-BK
T
V FULL
WATER EMPTY
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LEVEL BR-R W
P
SWITCH BR-R
HOT VALVE
P BR
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10 11 WC HC TEMPERATURE
SWITCH
(CLOSED IN
P2 G-BK POSITIONS NOTED)
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13 CC WC
Y-R Y-R Y-R W
12 COLD VALVE
21
TIMER Step6 The ohmmeter should show ZERO resis-
tance (continuity). If not, the timer is bad and needs
All timers used on automatic washers operate the replacing.
same, but are somewhat different in looks. Due to
different functions or features of different models, Step7 EXAMPLE: Move the timer dial to the
some timers have more terminals and internal start of any wash cycle. PROBLEM — Automatic
switches (contacts) than others. washer does not fill.
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be doing RESISTANCE checks. This is the safest
or
way because the automatic washer is unplugged Step11 Touch and hold one ohmmeter probe to
from the power source and avoids the possibility of the terminal P.
.
receiving an electrical shock.
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Step12 Touch the other ohmmeter probe to the
Step1 Set the ohmmeter scale to the lowest ohms terminal BR.
setting and ZERO the meter.
Step3 Remove both the white and black discon- Step14 Replace the colored blocks in the proper
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nect blocks. Some models only have the one (black) end marked BLACK or WHITE on the timer.
disconnect block. The blocks have tabs on each end G
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R R
frame timers, a chart of each wiring block is printed S
W W
on the back of the timer. The line through the chart B
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TIMER MOTOR
terminals. BU-G
2
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V 3 RINSE/BLEACH SOLENOID
PULL-ON, 16
O-BK
Step4 Touch and hold one ohmmeter probe to PUSH-OFF 4 FABRIC COND. SOLENOID
TIMER KNOB
the timer terminal specified for this function. SWITCH
BU HI
5
Step5 Touch the other ohmmeter probe to the
OR LO
other timer terminal specified for this function. 6 DRIVE
MOTOR
Y
7 AGITATE SOLENOID
J
INSULATED TERMINAL
FULL 8
J
T
V TWO-WAY VALVE
EMPTY
WATER 9 LBU
LEVEL P (IF USED)
SWITCH HOT VALVE
BR HW
HC TEMPERATURE
10 11 WW
WC SWITCH
HW (CLOSED IN
WW
WW
POSITIONS
CC NOTED)
G-BK WC
GY R W
14 LID
22 SWITCH
SPIN SOLENOID
G
TIMER MOTOR BK W
CABINET GROUND
Timer motors may vary slightly in appearance, but
STARTER
regardless of the differences each functions in the R S R
motor, similar to those used in electrical clocks, with BK W-G BALLAST FLUORESCENT LAMP
1
a small pinion which drives a gear. TM TM-W
TIMER MOTOR
BU-G
CHECKING PROCEDURE V 2 3 RINSE/BLEACH SOLENOID
PULL-ON, 16
O-BK
PUSH-OFF 4
Obtain an ohmmeter from your local store. We will TIMER KNOB
FABRIC COND. SOLENOID
SWITCH
be doing RESISTANCE checks. This is the safest BU HI
way because the automatic washer is unplugged 5
g
T
V TWO-WAY VALVE
the timer motor. This procedure should assure that EMPTY
9 LBU
or
WATER
the right wire is reconnected to the right terminal LEVEL P (IF USED)
HOT VALVE
after checking or replacement. SWITCH
BR HW
.
HC TEMPERATURE
10 11 WW
SWITCH
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WC
Step2 Refer to the instructions that came with HW
WW
(CLOSED IN
POSITIONS
your ohmmeter to find the proper scale to measure WW
CC NOTED)
G-BK
2,000-3,000 ohms. Set the ohms scale and ZERO the WC
meter.
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23
MOTOR CAPACITOR Step4 Touch the other ohmmeter probe to the
other terminal on the capacitor.
Starting capacitors increase the turning force of the
rotor in the drive motor during start. Capcitors are Step5 If the ohmmeter needle stays at or near
located either on the main drive motor or in the ZERO or does not move at all, the capacitor is bad
console area. and needs replacing.
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. or
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CHECKING PROCEDURE
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24
START SWITCH The following test must be made on one-,
(Drive Motor for Belt Drive) two-, and three-speed start switches:
This start switch is used in getting voltage to the Step3 Touch and hold one ohmmeter probe to the
motor start and run windings at the same time. As terminal BU.
the motor increases in speed, an actuating arm Step4 Touch the other ohmmeter probe to the
inside the motor opens the switch and removes the terminal BK (7).
voltage from the start windings. There are one-, two-
or three-speed start switches used on automatic Step5 With the start switch button out, the ohm-
washers. meter should show an open circuit. If not, the start
switch is bad and needs replacing.
Because of different drive motor brands used, it is
necessary when replacing the drive motor start Step6 With the ohmmeter probes still touching
switch that you use the same brand as your drive these terminals, push in on the button.
motor.
Step7 With the start switch button in, the ohm-
meter should show ZERO resistance (continuity). If
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not, the start switch is bad and needs replacing.
or
The following test must be made on
two- and three-speed start switches
.
Ñ along with steps 3-7:
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Step8 Touch and hold one ohmmeter probe to the
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terminal OR.
terminal BK (7).
from the power source and avoids the possibility of these terminals, push in on the button.
receiving an electrical shock. Step12 With the start switch button in, the ohm-
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Step1 Remove one wire at a time, carefully label- meter should show ZERO resistance (continuity). If
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ing each wire according to the terminal marking on not, the start switch is bad and needs replacing.
the start switch. This procedure should assure that
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OR
the right wire is reconnected to the right terminal
after checking or replacement. Step13 Touch and hold one ohmmeter probe to
the terminal OR.
Step2 Set the ohmmeter scale to the lowest ohms
setting and ZERO the meter. Step14 Touch the other ohmmeter probe to the
terminal V.
NOTE: To tell what speed start switch you have,
look at the colored wires coming from the drive Step15 With the start switch button out, the
motor. ohmmeter should show ZERO resistance (continu-
ity). If not, the start switch is bad and needs replac-
ONE-SPEED TWO-SPEED THREE-SPEED
ing.
White White White
Blue Blue Blue Step16 With the ohmmeter probes still touching
Black Black Black these terminals, push in on the button.
Follow Steps Violet Violet
3-7 Follow Steps Gray/Pink Step17 With the start switch button in, the ohm-
3-17 Follow Steps
3-27 meter should show an open circuit. If not, the start
switch is bad and needs replacing.
25
The following test must be made on three- START SWITCH
speed start switches Ñ along with steps 3-17: (Drive Motor for Direct Drive)
Step18 Touch and hold one ohmmeter probe to This start switch is used in getting voltage to the
the terminal GY-P. motor start and run windings at the same time. As
the motor increases in speed, an actuating arm
Step19 Touch the other ohmmeter probe to the inside the motor opens the switch and removes the
terminal BK (7). voltage from the start windings. There are one-, two-
Step20 With the start switch button out, the or three-speed start switches used on automatic
ohmmeter should show an open circuit. If not, the washers.
start switch is bad and needs replacing.
Because of different drive motor brands used, it is
Step21 With the ohmmeter probes still touching necessary when replacing the drive motor start
these terminals, push in on the button. switch that you use the same brand as your drive
motor.
Step22 With the start switch button in, the ohm-
meter should show ZERO resistance (continuity). If
g
not, the start switch is bad and needs replacing.
or
OR
.
Step23 Touch and hold one ohmmeter probe to
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the terminal GY-P.
ing.
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switch is bad and needs replacing. be doing RESISTANCE checks. This is the safest
way because the automatic washer is unplugged
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Step28 Reconnect all the wires to the proper from the power source and avoids the possibility of
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26
NOTE: To tell what speed start switch you have, RUN MODE
look at the colored wires coming from the drive
motor. Step12 Touch and hold one ohmmeter probe to
the terminal V.
ONE-SPEED TWO-SPEED THREE-SPEED
Step13 Touch the other ohmmeter probe to the
Black Black Black terminal OR.
Blue Blue Blue
White White White Step14 With the start lever out, the ohmmeter
White/Black White/Black White/Black
Yellow Yellow Yellow should show ZERO resistance (continuity). If not,
Violet White/Orange the start switch is bad and needs replacing.
White/Violet
Step15 Reconnect all the wires to the proper
The following test must be made on one-, terminals as previously marked.
two-, and three-speed start switches:
START MODE
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terminal R.
or
Step4 Touch the other ohmmeter probe to the
terminal BK.
.
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Step5 With the start lever pushed in, the ohm-
meter should show ZERO resistance (continuity). If
not, the start switch is bad and needs replacing.
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RUN MODE
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terminal R.
terminal BK.
START MODE
27
28
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NOTES
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BLANK
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. or
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BLANK
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. or
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