Dishwashing Systems

Field Service Training Program

Dishwashers

LS14

LS6

WT65

WT30

General Features
3 washing cycles for every kind of soil 120,180 & 240sec. Self cleaning cycle Possibility to adjust temperature for crystal glasses Soft start of wash pump for longer pump life and reduced energy consumption

General Features Electronics

ELECTRONIC CONTROL

More flexibility One board does it all regardless of the options (drain pump, automatic detergent dispenser...)
More reliable and faster measurement of the boiler and tank sensors

Switching ON
Push ON/OFF button; the display shows the user interface firmware release 3.00

When the customer switches on the machine and the boiler is empty, the tank filling starts. A flowing message FILL appears on the display.

Switching OFF
Push ON/OFF button; messages on the digital display disappear and the machine gives out an acoustic beep. Both microprocessor and all functions in progress are reset. ! Pay attention: even if switched off, the machine is still under voltage !

Stand-By
In stand-by mode the machine is ready but no wash cycle is selected (e.g. when customer switches the machine on in the morning and he starts operating in the afternoon); the energy consumption is reduced and the temperature in the area under the tank decreases.

Wash Cycles
Push any Wash cycle button or close the door/hood after wash cycle selection

Boiler Waiting Device

The Boiler waiting device allows the rinse cycle to start only if set boiler temperature btC has been reached. So:
if the set boiler temperature btC has been reached, the rinse starts; if the set boiler temperature btC has been not reached, the machine continue to wash, increasing the total cycle time.

Boiler Adjustment
During the rinse cycle the temperature is measured in the boiler (boiler temperature), while the digital display must show the rinse temperature.
Due to the difference between boiler temperature and rinse temperature, the shown rinse temperature is calculated by using the boiler temperature and an adjustment parameter bAJ.

Self-cleaning Drain
4 consecutive Rinse cycles clean all internal surfaces of the washing chamber, which have been in contact with dirty recycled water.

Start Video Under Counter

Start Video WT65

Soft Start System

Offers optimum protection of valuable glasses & plates by offering a gentle build up of wash water pressure

Components
Solenoid valve

Air Break

Rinse Booster
Pump

Waiting Device

12 liter / 3 gallon Atmospheric Boiler

Air Break Class A

New efficient non-return valve in water inlet circuit:
Conform to the requirements of international boards such as DVGW (Germany) and ATS (France)

Accessibility

Under Counter

Hood Type

Pressure Boiler Rinse System

PRESSURE BOILER
90C/195F present situation

82.5C/180F

Depending on external conditions (water temperature and pressure)

Cold

Hot

16 sec.

time

Atmospheric Boiler Rinse System

ATMOSPHERIC BOILER
84C/183F

82.5C/180F

A way to keep the water temperature constant during the rinsing cycle Not dependent on incoming water pressure
16 sec.
time

Atmospheric Boiler Rinse System

GRS

Start Video

Easy to Clean
1. Separate washing & rinsing circuits 2. Pressed wash tank means removal of all stagnation points of food remains & the origin of bacterial proliferation 3. No welded points in contact with water

Rinse Circuit Wash Circuit

Easy to Clean
1. Washing chamber without pipes and sharp edges
2. No screws or protrusions in the areas in contact with washing water 3. New stronger steel basket runners

4. Washing and rinsing arms are easily removable with incorporated fixing screw

HACCP Connections
Configured for ON-SITE HACCP connection without having to buy other accessories or special products: Basic: Add Printer
New electronic board for HACCP connection

Integrated: Add cable to link to a PC

Keyboards Hood Type

Detergent dispenser manual activation

Rinse Aid dispenser manual activation

Rinse Pump manual activation General Parameters Factory Parameters

Manual Activations

Mode Settings

Moving Around in Mode Settings

Next Parameter Family or Increase Parameter value

Decrease Parameter Value

Confirm value and go to next Parameter

Keyboards Under Counter Type

Detergent dispenser manual activation Rinse Aid dispenser manual activation Rinse Pump manual activation General Parameters Factory Parameters

Manual Activations

Mode Settings

Moving Around in Mode Settings

Next Parameter Family or Increase Parameter value

Decrease Parameter Value

Confirm value and go to next Parameter

General Parameters
There are two sets of parameters under General Parameters:
1. General GEn 2. Counters Cnt

General Parameters
Parameter list

External Dispensers
If dEt=181 the detergent dispenser works when the WASHING PUMP is being activated; at the same time voltage is supplied between connectors L1-7 & L1-9 (main terminal box); If dEt=182 the detergent dispenser works when the LOADING EV is being activated to re-fill boiler level; at the same time voltage is supplied between connectors L1-7 & L1-9 (main terminal box); If rAi= 61 the rinse aid dispenser works when the LOADING EV is being activated to re-fill boiler level; at the same time voltage is supplied between connectors L1-8 & L1-9 (main terminal box); If rAi= 62 the rinse aid dispenser works when the WASHING PUMP is being activated; at the same time voltage is

External Dispensers

Factory Parameters
There are ten sets of parameters under Factory Parameters:

1. 2. 3. 4. 5.

Factory FAC Cycle 1 CY1 Cycle 2 CY2 Cycle 3 CY3 Boiler Draining Cycles drn

6. Dishwashing dpa 7. Read Only ron 8. HACCP HCP 9. Configuration CFG 10. Automatic Hood dbG

Factory Parameters
Parameter list

Factory Setting

Cycle Setting

Start Video Under Counter

Start Video WT65

Start Video LS14

Cycle Diagram

dbG Parameters for Automatic Hood Type Dishwashers

Not Available in North America

Main Board Configuration

Before changing a main board make sure that the boiler has been completely emptied!

When installing a new main board it will be necessary to configure it for the correct model!

Ls12-ls14 / Wt60-65

Default Hood Values

Video for WT65

Video for LS14

Default Under Counter Values

Video for Under Counter

LS14AH/WT65H Connectors Layout

LS6A/WT30H Connectors Layout

Fault Diagnosis System

4 ALARM WARNING LEVELS
A: Alarms that will stop the machines operation B: Alarms to advise the operator which function is not working properly (without shutting down the machine) C: Alarms that will stop the machine and recommend the operator to call an authorized technician

E: Alarms recommending the operator to call an authorized technician to correct the function not working properly

A Alarms

A1
1. 2.

Want of water

Is the water tap on? Water solenoid operational?

3.
4. 5. 6. 7.

Water flow a min of 1.3gpm?

Is the water inlet filters clean? Is the overflow inserted? CN2 on main board inserted correctly? Pressure switches operating properly?

B Alarms
B1 Drain not efficient

1. Has the siphon spillway been extracted?

2. Drainpipe obstructed? 3. Drain pump rotor blocked? 4. Tank pressure switch operating properly? 5. Is the tank breather pipe clogged or constricted?

B2

Overflow alarm

1. Drain obstructed? 2. Tank pressure switch operating properly? 3. Water Solenoid valve blocked. (E1 - LOAD_EV)? 4. Water Solenoid valve relay welded. (RL8 - LOAD_EV)?

C Alarms
C1 Boiler temperature rise too fast
1. The boiler may be empty. 2. Boiler level sensor not operating properly. 3. Incorrect heating elements.

C2

Boiler temperature too high

1. Boiler temp changed (btC)

2. Boiler relay welded/melted (see RL2,RL3,RL4) 3. Boiler level sensor not efficient

C3

Tank temperature too high

1. Software alarm (bh) changed? 2. Water feed above 140 degrees. 3. Tank relay welded/melted (RL5 - Tank_HEAT) 4. Rinse water too hot

C Alarms
C4 Tank temperature sensor out of order
1. Sensor broken or disconnected (NT1 Tank Sensor)?
2. Temperature sensor connector correctly inserted?

C 5 Tank temperature sensor out of order

1. Sensor short-circuited (NT1 Tank Sensor)?

C 6 Boiler temperature sensor out of order

1. Sensor broken or disconnected (NT2 Boiler Sensor)?

2. Temperature sensor connector correctly inserted?

C 7 Boiler temperature sensor out of order

1. Sensor short-circuited (NT2 Boiler Sensor)?

C Alarms
C8 empty During rinse phase boiler doesn't

1. Rinse pump not working properly. 2. Rinse arms obstructed 3. Boiler level sensor out of order 4. Water/condensation in pressure sensor line

C9

Automatic hood out of order

NOT AVAILABLE IN NORTH AMERICA

E Alarms
E 1 Communication error
1. 2. Check connection between Main Bd and User Interface Bd Are connector contacts clean? Tank heater not operating efficiently

E 2 Tank temperature low

1.

2.
3. 4.

Connectors connected correctly?

Correct power being supplied to unit? Relay RL5 operating properly? Boiler heater/heaters not operating efficiently Connectors connected correctly? Remote Control Switch connected and operation properly? Does RL2 on the Main Board operate properly?

E 3 Boiler temperature low

1. 2. 3. 4.

Wiring Diagram LS6/WT30

Wiring Diagram LS14/WT65

Pt1000 Y = 0.25x - 250

100 90 80 70 60 50 40 30 1000 20 10 0
980 1010

1380

1080

1041

1071

1102

1133

1161

1192

1222

1253

1283

1314

1345

Ohm

1375

Installation & Start Up

Power Connections

Water Hardness

Water Pressure

Electrical Connections 3 Phase

Click to Start Video

Electrical Connections Single Phase

Click to Start Video

Prearranged Detergent Connection

Detergent & Rinse Aid Electrical Connections

Click to Start Video

Installation & Start Up

Dynamic Water Pressure (during filling) 0.83 bar/1244 PSI

Minimum water flow of 1.3gpm

Cold Water Temperature 10-15C/50-59F Hot Water Temperature 50C/122F Maximum

Earth Ground continuity between main ground terminal and panels <0.1 Ohm
Check supply voltage

Installation & Start Up

Check Water Quality
Conductivity 400uS/cm Max Total Hardness 14fH/8dH/140ppmMax

Chlorides 20 ppm Max

Water Treatment Installed Reverse Osmosys

Nanofilter
Softener None

Installation & Start Up

Appliance Level
Door Operates Properly Pumps/Motors/Fans Rotation

Rinse Aid/Detergent Adjustment

Working Temp of Boiler 84C/183F Working Temp of Wash Tank 68C/154F

Start & Check Complete Wash Programs

Check for Water Leakage End User Training

Maintenance
Check wash arms and rinse arms rotation Check control devices and warning displays Check and clean tank water level switch air chamber Check boiler and tank temperatures Check water softener and salt container Descale/delime tanks, boiler, wash and rinse arms Check inlet water pressure Clean inlet water filter Clean solenoid valve filter/flow reducer Check integrity of wiring and electrical parts Check rinse aid and detergent dispenser Check hood/doors motion (up-down) 3Mths 3Mths 3Mths 6Mths 6Mths 6Mths 6Mths 6Mths 6Mths Annually Annually 3Mths