Bevel Gear Pair: Changed On 15.01.2024, 11:09:40 Changed by Yusuf

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Bevel gear pair

162,75_3

Changed on 15.01.2024, 11:09:40


Changed by Yusuf

ForEveryOne (1113)
KISSsoft Release 2022 -SP3

1/13
Contents

1 Messages 3
2 Overview 3
3 Tooth geometry 3
4 Materials 4
4.1 Roughnesses 4
4.2 Lubrication 4
5 Tooth geometry 4
5.1 Reference profiles 4
5.2 Basic data 5
5.3 Angles and distances 6
5.4 Manufacturing 7
6 Equivalent spur gear 7
6.1 Equivalent spur gear in tooth center 7
6.2 Contact lines 8
7 General influence factors 8
7.1 Forces and circumferential speed 8
7.2 General 8
7.3 K factors 9
8 Calculation of tooth root strength (fracture) 9
9 Calculation of flank strength (pitting) 10
10 Scuffing load capacity according to ISO/TS 10300-20:2021 10
10.1 Flash temperature-criteria 10
11 Allowances for tooth thickness 11
11.1 Backlash 11
12 Toothing tolerances 11
13 Modifications and determination of the tooth form 11
13.1 Data for the tooth form calculation 12
14 Supplementary data 12
14.1 Input data for calculating the gear dimensions according to ISO 23509:2019 12
14.2 Gear power loss and coefficient of friction 12
14.3 Masses and moment of inertia 12
15 Service life, damage 12
15.1 Damage 13
16 Remarks 13
16.1 Conventions 13
16.2 Calculations and factors 13

2/13
1 Messages

No messages occurred during the calculation.

2 Overview

Calculation method Bevel gear ISO 10300:2014, Method B1


Drive side
Geometry calculation according to method
0, ISO 23509:2016
Standard, fig 1 (Tip, Pitch and Root apex in one point)
Determination of the addendum angle and root angle according to DIN 3971:1980-Fig.1, deviating from ISO 23509.

Drawing or article number:


Gear 1: 0.000.0
Gear 2: 0.000.0

------- Gear 1 ----------------- Gear 2 -------

Power (kW) [P] 8.796


Speed (1/min) [n] 1400.0 1400.0

Number of load cycles (in mio.) [NL] 672.000 672.000


Rotation direction, Gear 1, viewed on cone tip: right
Torque (Nm) [T] 60.0 60.0
Application factor [KA] 1.25
Distribution factor [Kγ] 1.00
Required service life [H] 8000.00
Gear driving (+) / driven (-) + -
Working flank Gear 1: Right flank

3 Tooth geometry

------- Gear 1 ----------------- Gear 2 -------


Hypoid offset (mm) [a] 0.000
Shaft angle (°) [Σ] 162.7500
Mean normal module (mm) [mmn] 3.0000
Cutter blade module (mm) [m0] 3.20
Normal pressure angle (°) [αn] 20.0000
Mean spiral angle (°) [βm] 0.0000
Hand of gear Spur gear
Number of teeth [z] 15 15
Facewidth (mm) [b] 12.00 12.00
Assumed and measured contact pattern width (mm) [be] 10.20 10.20
be/b =0.850, bveff =10.200 mm, bv =12.000 mm

Accuracy grade according ISO 17485 [Q] 6 6

Internal diameter gearbody (mm) [di] 0.000 0.000


Pitch apex to front of gear blank (mm) [yi] 7.700 7.700
Pitch apex to back of gear blank (mm) [yo] 16.000 16.000

Mounting distance (mm) [MD] 16.000 16.000

3/13
V misalignment (or E misalignment) (µm) [ΔV] 0.000
H misalignment (or P misalignment) (µm) [ΔH] 0.000
J misalignment (or G misalignment) (µm) [ΔJ] 0.000

4 Materials

Gear 1
18CrNiMo7-6, Case hardening steel, case-hardened, ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy J=12mm<HRC28

Gear 2
18CrNiMo7-6, Case hardening steel, case-hardened, ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy J=12mm<HRC28

------- Gear 1 ----------------- Gear 2 -------


Surface hardness HRC 61 HRC 61
Material treatment according to ISO 6336:2006: Normal, life factors ZNT and YNT ≥ 0.85
Infinite life strength for tooth root stress (N/mm²) [σFlim] 430.00 430.00
Fatigue strength for Hertzian pressure (N/mm²) [σHlim] 1500.00 1500.00
Young's modulus (N/mm²) [E] 206000 206000
Poisson's ratio [ν] 0.300 0.300
Tensile strength (N/mm²) [σB] 1200.00 1200.00
Yield point (N/mm²) [σS] 850.00 850.00

4.1 Roughnesses

------- Gear 1 ----------------- Gear 2 -------


Roughness average value DS, flank (µm) [RAH] 0.60 0.60
Roughness average value DS, root (µm) [RAF] 3.00 3.00
Mean roughness height, Rz, flank (µm) [RZH] 4.80 4.80
Mean roughness height, Rz, root (µm) [RZF] 20.00 20.00

4.2 Lubrication

Lubrication type Oil bath lubrication


Type of oil ISO-VG 220
Lubricant base Mineral-oil base
Oil nominal kinematic viscosity at 40°C (mm²/s) [ν40] 220.00
Oil nominal kinematic viscosity at 100°C (mm²/s) [ν100] 17.50
Specific density at 15°C (kg/dm³) [ρ] 0.895
Oil temperature (°C) [TS] 70.000

5 Tooth geometry

5.1 Reference profiles

Gear reference profile 1


Reference profile 1.25 / 0.30 / 1.0 ISO 53:1998 Profil B
Dedendum coefficient [hfP*] 1.250
Root radius factor [ρfP*] 0.300
[ρfPmax*] 0.472
Addendum coefficient [haP*] 1.000
Tip radius factor [ρaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [αKP] 0.000
not topping
Smallest radius of curvature, root rounding (mm) [ρmin.e/i] 0.954 / 0.955

4/13
Gear reference profile 2
Reference profile 1.25 / 0.30 / 1.0 ISO 53:1998 Profil B
Dedendum coefficient [hfP*] 1.250
Root radius factor [ρfP*] 0.300
[ρfPmax*] 0.472
Addendum coefficient [haP*] 1.000
Tip radius factor [ρaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [αKP] 0.000
not topping
Smallest radius of curvature, root rounding (mm) [ρmin.e/i] 0.954 / 0.955

5.1.1 Information on final machining


------- Gear 1 ----------------- Gear 2 -------
Dedendum reference profile [hfP*] 1.250 1.250
Tooth root radius Refer. profile [ρfP*] 0.300 0.300
Addendum Reference profile [haP*] 1.000 1.000
Protuberance height coefficient [hprP*] 0.000 0.000
Protuberance angle (°) [αprP] 0.000 0.000
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [αKP] 0.000 0.000

Type of profile modification: none (only running-in)


Tip relief by running in (µm) [Ca L/R] 2.0 / 2.0 2.0 / 2.0

5.2 Basic data

------- Gear 1 ----------------- Gear 2 -------


No modification at tip circle

Overall transmission ratio [itot] -1.000


Gear ratio [u] 1.000
Outer spiral angle (°) [βe] 0.0000 0.0000
Mean spiral angle (°) [βm] 0.0000 0.0000
Inner spiral angle (°) [βi] 0.0000 0.0000

Pinion offset angle in axial plane (°) [ζm] 0.0000


Pinion offset angle in pitch plane (°) [ζmp] 0.0000
Offset in pitch plane (mm) [ap] 0.000
Outer normal module (mm) [men] 3.7910
Transverse module, outside (mm) [met] 3.7910 3.7910
Mean normal module (mm) [mmn] 3.0000
Mean transverse module (mm) [mmt] 3.0000 3.0000
Inner normal module (mm) [min] 2.2090
Transverse module, inside (mm) [mit] 2.2090 2.2090

Sum of profile shift coefficients [xhm1+xhm2] 0.0000


Profile shift coefficient [xhm] 0.0000 0.0000
Undercut boundary [xhmmin] -3.1791 -3.0260
Tooth thickness modification coefficient [xsmn] 0.0000 -0.0000

Outer pitch diameter (mm) [de] 56.864 56.864


Outer tip diameter (mm) [dae] 58.001 58.001
Outer root diameter (mm) [dfe] 55.443 55.443
Mean pitch diameter (mm) [dm] 45.000 45.000
Mean tip diameter (mm) [dam] 45.900 45.900

5/13
Mean root diameter (mm) [dfm] 43.875 43.875
Inner pitch diameter (mm) [di] 33.136 33.136
Inner tip diameter (mm) [dai] 33.798 33.798
Inner root diameter (mm) [dfi] 32.307 32.307

Outer addendum (mm) [hae] 3.791 3.791


Mean addendum (mm) [ham] 3.000 3.000
Inner addendum (mm) [hai] 2.209 2.209

Outer dedendum (mm) [hfe] 4.739 4.739


Mean dedendum (mm) [hfm] 3.750 3.750
Inner dedendum (mm) [hfi] 2.761 2.761
Outer whole depth (mm) [he] 8.530 8.530
Mean whole depth (mm) [hm] 6.750 6.750
Inner whole depth (mm) [hi] 4.970 4.970
Outer working depth (mm) [hew] 7.582
Mean working depth (mm) [hmw] 6.000
Inner working depth (mm) [hiw] 4.418

Outer tip clearance (mm) [ce] 0.948 0.948


Mean tip clearance (mm) [cm] 0.750 0.750
Inner tip clearance (mm) [ci] 0.552 0.552

Theoretical tip clearance (mm) [c] 0.750 0.750


Effective tip clearance (mm) [c.e/i] 0.750 / 0.750 0.750 / 0.750

5.3 Angles and distances

------- Gear 1 ----------------- Gear 2 -------


Pitch angle (°) [δ] 81.3750 81.3750
Pitch angle [δ] 81°22'30" 81°22'30"
Face angle (°) [δa] 88.8847 88.8847
Face angle [δa] 88°53'5" 88°53'5"
Addendum angle (°) [θa=δa-δ] 7.5097 7.5097
Addendum angle [θa=δa-δ] 7°30'35" 7°30'35"
Root angle (°) [δf] 72.0178 72.0178
Root angle [δf] 72°1'4" 72°1'4"
Dedendum angle (°) [θf=δ-δf] 9.3572 9.3572
Dedendum angle [θf=δ-δf] 9°21'26" 9°21'26"

Outer cone distance (mm) [Re] 28.757 28.757


Mean cone distance (mm) [Rm] 22.757 22.757
Inner cone distance (mm) [Ri] 16.757 16.757
Characteristic values for sizing [Re2/b2] 2.396
[b2/mmn] 4.000

Crown to crossing point (mm) [txo] 0.565 0.565


Front crown to crossing point (mm) [txi] 0.329 0.329
Pitch apex beyond crossing point (mm) [tz] -0.000 0.000
Face apex beyond crossing point (mm) [tzF] -0.000 0.000
Root apex beyond crossing point (mm) [tzR] -0.000 0.000
Pitch cone outside to pitch apex (mm) [ye] 4.313 4.313
Face cone outside to pitch apex (mm) [yae] 0.565 0.565
Face cone inside to pitch apex (mm) [yai] 0.329 0.329

6/13
5.4 Manufacturing

Manufacture process: lapped


No spiral tooting
Note: The calculation of the inside and outside helix angle does not corresponds to the
ISO 23509.

6 Equivalent spur gear

6.1 Equivalent spur gear in tooth center

------- Gear 1 ----------------- Gear 2 -------


Normal module (mm) [mn] 3.0000
Transverse module (mm) [mtv] 3.0000
Normal pressure angle (°) [αe,αvn] 20.0000
Transverse pressure angle (°) [αvt] 20.0000
Helix angle at reference circle (°) [βv] 0.0000
Base helix angle (°) [βvb] 0.0000
Virtual center distance (mm) [av] 300.067
Working pressure angle (°) [αvwt] 20.0000
Number of teeth [zv] 100.022 100.022
Gear ratio [uv] 1.000

Profile shift coefficient [xv] 0.0000 0.0000


Profile shift (mm) [xv*mn] 0.0000 0.0000
Generating profile shift coefficient [xvE.e/i] -0.0064/-0.0156 -0.0064/-0.0156
Theoretical tip clearance (mm) [c] 0.750 0.750
Effective tip clearance (mm) [c.e/i] 0.750 / 0.750 0.750 / 0.750
Reference diameter (mm) [dv] 300.067 300.067
Base diameter (mm) [dvb] 281.970 281.970
Tip diameter (mm) [dva] 306.067 306.067
Tip form diameter (mm) [dvFa] 306.067 306.067
Active tip diameter (mm) [dvNa] 306.067 306.067
Operating pitch diameter (mm) [dvw] 300.067 300.067
Root diameter (mm) [dvf] 292.567 292.567
Root form diameter (mm) [dvFf] 294.263 294.263
Active root diameter (mm) [dvNf] 294.858 294.858
Reserve (dNf-dFf)/2 (mm) [cF] 0.298 0.298
Normal tooth thickness at tip circle (mm) [svan] 2.422 2.422
Normal tooth thickness at tip form circle (mm) [svFan] 2.422 2.422
Virtual gear no. of teeth [zvn] 100.022 100.022
Pitch on reference circle (mm) [pvt] 9.425
Base pitch (mm) [pvbt] 8.856
Transverse pitch on contact-path (mm) [pvet] 8.856

6.1.1 Contact ratios


Length of path of contact (mm) [gva] 16.407

Virtual cylindrical gear toothing (ISO 10300:2014, Annex A):


Referenced to facewidth [bveff] 10.200
Transverse contact ratio [εvα] 1.853
Contact ratio in normal section [εvαn] 1.853
Overlap ratio [εvβ] 0.000
Total contact ratio [εvγ] 1.853

7/13
6.2 Contact lines

Auxiliary values for the tooth flank:


Distance from center (mm) [ft,fm,fr] 8.203 -0.653 -8.203
Length of contact line (mm) [lbt,lbm,lbr] 10.200 9.406 10.200
Related tooth contact area (mm) [A*t,A*m,A*r] 0.000 7.222 0.000
Profile crowning (barreling): big [e] 1.500
Fractions of line load (%) [flct,flcm,flcr] 0.000 100.000 0.000
Auxiliary values for the tooth root:
Distance from center (mm) [ft,fm,fr] 9.509 0.653 -8.203
Length of contact line (mm) [lbt,lbm,lbr] 9.733 9.406 10.200
Angle of contact lines (°) [βB] 0.0000

7 General influence factors

7.1 Forces and circumferential speed

------- Gear 1 ----------------- Gear 2 -------


Nominal circum. force at pitch circle (N) [Fmt] 2666.7 2666.7
Nominal circumferential force of virtual cylindrical gear (N) [Fvmt] 2666.7
Drive side
Axial force (N) [Fa] 959.6 959.6
Radial force (N) [Fr] 145.6 145.6
Normal force (N) [Fnorm] 2837.8 2837.8
Axial force (%) [Fa/Ft] 35.985 35.985
Radial force (%) [Fr/Ft] 5.458 5.458

Remarks:
Forces if rotation goes in opposite direction (coast-sided):
Axial force (N) [Fa] 959.6 959.6
Radial force (N) [Fr] 145.6 145.6
Normal force (N) [Fnorm] 2837.8 2837.8
Axial force (%) [Fa/Ft] 35.985 35.985
Radial force (%) [Fr/Ft] 5.458 5.458

Normal circumferential force on reference circle per mm (N/mm)


[w] 222.22
w = Fvmt/bv
Circumferential speed reference circle (m/s) [v] 3.30 3.30
Compound velocity in direction of tooth height (m/s) [vΣvert] 2.26
Sliding velocity in direction of contact lines (m/s) [vgpar] 0.00
Compound velocity (m/s) [vΣ] 2.26
Sliding velocity (m/s) [vg] 0.00

7.2 General

------- Gear 1 ----------------- Gear 2 -------


Drive side
Singular tooth stiffness (N/mm/µm) [c'] 14.00
Meshing stiffness (N/mm/µm) [cg] 20.00
Single pitch deviation (µm) [fp] 12.00 12.00
Running-in value y α (µm) [yα] 0.90
Reduced mass (kg/mm) [mRed] 0.004
Resonance speed (min-1) [nE1] 47948
Resonance ratio (-) [N] 0.029
Subcritical range

8/13
7.3 K factors

Dynamic factor [Kv] 1.02

Cutter radius (mm) [rc0] 100.00


Coefficient [KF0] 1.00
Mounting factor [KHβbe] 1.25
Width factors
- Flank [KHβ] 1.88
- Tooth root [KFβ] 1.88
- Scuffing [KBβ] 1.88

Transverse load factors


- Flank [KHα] 1.00
- Tooth root [KFα] 1.00
- Scuffing [KBα] 1.00

Helical load factor for scuffing [KBγ] 1.00


Application factor [KA] 1.250

8 Calculation of tooth root strength (fracture)

------- Gear 1 ----------------- Gear 2 -------


Calculation of tooth form coefficients according to method: B1 (ISO 10300-3:2014)
Manufacture process: generated
Calculation with drive side
Calculated with profile shift coefficient [x] 0.00 0.00
Tooth form factor [YF] 2.21 2.21
Stress correction factor [YS] 1.88 1.88
Bending moment arm (mm) [hF] 5.79 5.79
Bending moment arm (-) [hF/mn] 1.93 1.93

Load application angle (°) [αh] 22.43 22.43


Tooth thickness at root (mm) [sFn] 6.82 6.82
Tooth thickness at root (-) [sFn/mn] 2.27 2.27
Tooth root radius (mm) [ρF] 1.21 1.21
Tooth root radius (-) [ρF/mn] 0.40 0.40

Contact ratio factor [Yε] 0.65


Load distribution coefficient [YLS] 1.00
Effective facewidth (mm) [bv] 12.00 12.00
Bevel gear factor, root [YBS (YK)] 1.002
Nominal stress at tooth root (N/mm²) [σF0] 201.33 201.33
Tooth root stress (N/mm²) [σF] 480.12 480.12

Permissible bending stress at root of Test-gear


Notch sensitivity factor [YdrelT] 1.003 1.003
Surface factor [YRrelT] 0.957 0.957
Size factor, tooth root [YX] 1.000 1.000
Life factor [YNT] 0.897 0.897
YdrelT*YRrelT*YX *YNT 0.861 0.861
Alternating bending factor, mean stress influence coefficient
[YM] 1.000 1.000
Stress correction factor [YST] 2.00
YST*σFlim (N/mm²) [σFE] 860.00 860.00
Permissible tooth root stress (N/mm²) [σFP] 740.45 740.45
Required safety [SFmin] 1.40 1.40

9/13
Safety for tooth root stress [SF=σFP/σF] 1.54 1.54

9 Calculation of flank strength (pitting)

------- Gear 1 ----------------- Gear 2 -------


Normal force (N) [Fn] 2837.81
Normal force calculated without coefficient of friction
Relative radius of curvature (mm) [ρ.rel] 25.657
Elasticity factor (√N/mm²) [ZE] 189.81
Load distribution coefficient [ZLS] 1.000
Bevel gear factor, flank [ZK] 0.850
Medium length of contact lines (mm) [lbm] 9.41
Projected m. length of contact lines (mm) [lbm'] 9.41
Effective facewidth (mm) [b=lbm] 9.41
Mid-zone factor [ZM-B] 1.000
Nominal contact stress (N/mm²) [σH0] 553.29
Effective contact stress (N/mm²) [σH] 854.42

Hypoid factor [Zhyp] 1.000 1.000


Lubricant coefficient for NL [ZL] 1.020 1.020
Speed factor at NL [ZV] 0.973 0.973
Roughness factor for NL [ZR] 0.988 0.988
Material hardening factor for NL [ZW] 1.000 1.000
Life factor [ZNT] 0.923 0.923
[ZL*ZV*ZR*ZNT] 0.905 0.905
Limited pitting is permissible: No
Size factor (flank) [ZX] 1.000 1.000

Permissible contact stress (N/mm²) [σHP] 1357.88 1357.88

Required safety [SHmin] 1.00 1.00


Safety factor for contact stress [SH=σHP/σH] 1.59 1.59

10 Scuffing load capacity according to ISO/TS 10300-20:2021

10.1 Flash temperature-criteria

------- Gear 1 ----------------- Gear 2 -------


Tooth mass temperature (°C) [θMB] 86.16
Lubrication coefficient for lubrication type [XS] 0.985
Depth of immersion from middle line, Gear 2 (mm) [h] 0.00
Depth of immersion as defined in ISO 10300, Gear 2 (mm) [ed] 28.43
Surface roughness structure factor [CRS ] 1.000 *
*ISO 10300-20: CRS =1+(0.3*Sin(βb))^ε, ε = 0.5 for lapped surfaces

Calculation at critical point gY =-6.55 mm


Local coefficient of friction [μY ] 0.077
Maximum flash temperature (°C) [θflamax] 12.01
Scuffing temperature (°C) [θS] 456.14
Required safety [SBmin] 2.000
Margin of safety for scuffing, flash temperature [SB] 13.706
(Intermediate results are listed under “Special reports”)

10/13
11 Allowances for tooth thickness

------- Gear 1 ----------------- Gear 2 -------


Tooth thickness tolerance DIN 3967 f24 DIN 3967 f24
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.014 /-0.034 -0.014 /-0.034

The following data apply on the middle of the facewidth (ISO 23509)
Tooth thickness, arc, middle (mm) [smn] 4.712 4.712
(mm) [smn.e/i] 4.698 / 4.678 4.698 / 4.678
Tooth thickness, arc, middle (mm) [smt] 4.712 4.712
(mm) [smt.e/i] 4.698 / 4.678 4.698 / 4.678
Tooth thickness in reference circle, chord (mm) [smnc] 4.712 4.712
(mm) [smnc.e/i] 4.698 / 4.678 4.698 / 4.678
Chordal height from dam (mm) [hamc] 3.019 3.019
Theoretical tooth thickness at tip, middle, AGMA 929 (mm) [tLNP/G] 2.422 2.422

The following indications are valid for the outer end of the facewidth:
Tooth thickness in reference circle, chord (mm) [senc] 5.955 5.955
(mm) [senc.e/i] 5.937 / 5.912 5.937 / 5.912
Chordal height from dae (mm) [haec] 3.814 3.814

11.1 Backlash

------- Gear 1 ----------------- Gear 2 -------


Circumferential backlash, middle (mm) [jmt] 0.068 / 0.028
Circumferential backlash, outside (mm) [jet] 0.086 / 0.035
Normal backlash, middle (mm) [jmn] 0.064 / 0.026
Normal backlash, outside (mm) [jen] 0.081 / 0.033

Axial displacement for the predefined backlash:


Required backlash due to axial displacement (mm) [Δj] 0.060
Additional backlash per gear (mm) [Δj1,2] 0.030 0.030
Required axial displacement per gear (mm) [α1,2] 0.042 0.042

Backlash for the predefined axial displacement:


Change of mounting distance (mm) [α1,2] 0.100 0.100
Additional backlash per gear (mm) [Δj1,2] 0.072 0.072

12 Toothing tolerances

------- Gear 1 ----------------- Gear 2 -------


According to ISO 17485:2006
Accuracy grade [Q-ISO17485] 6 6
Diameter (mm) [dT] 45.00 45.00
Single pitch deviation (µm) [fpT] 12.00 12.00
Total cumulative pitch deviation (µm) [FpT] 42.00 42.00
Runout (µm) [FrT] 34.00 34.00
Single flank composite, tooth-to-tooth (µm) [fisT.e/i] 20.00 / 0.00 20.00 / 0.00
fisTmax , fisTmin: ISO 17485:2006, Table B1, q=2
Single flank composite, total (µm) [FisT] 62.00 62.00

13 Modifications and determination of the tooth form

11/13
13.1 Data for the tooth form calculation

Data not available.


Please run the calculation in the "Tooth form" tab and open the main report again.

14 Supplementary data

14.1 Input data for calculating the gear dimensions according to ISO 23509:2019

Type 1 data, according to table 3, ISO 23509:


x hm1=0.0000, k hap=1.0000, k hfp=1.2500, x smn=0.0000

Type 2 data, according to table 3, ISO 23509:


c ham=0.5000, k d=2.0000, k c =0.1250, k t=0.0000

14.2 Gear power loss and coefficient of friction

Calculation according to Wech


Coefficient of friction [μm] 0.055
The coefficient of friction μm can vary depending on calculation method.
Compound velocity (m/s) [vΣ] 2.256
Loss factor [HV] 0.042
Gear power loss (kW) [PVZ] 0.021
Meshing efficiency (%) [ηz] 99.767

14.2.1 Interim Wech results


VR = 0.804, VS = 0.920, VZ = 0.931
XL = 1.000, Kγm = 0.000 (0.200)
ρnC = 25.66 mm ( 16.00 mm)
Fn*Cos(βb2)/b2 = 236.48 N/mm
ηOil = 41.87 mPa·s, VSigm = 2.26 m/s

14.3 Masses and moment of inertia

------- Gear 1 ----------------- Gear 2 -------


Weight - approximate calculation with pitch cone (kg) [m] 0.208 0.208

Moment of inertia
Approximate calculation with pitch cone (kg*m²) [J] 8.5026e-05 8.5026e-05

15 Service life, damage

Required safety for tooth root [SFmin] 1.40


Required safety for tooth flank [SHmin] 1.00
Required service life [H] 8000.00

Service life (calculated with required safeties):


System service life (h) [Hatt] > 1000000

------- Gear 1 ----------------- Gear 2 -------


Tooth root service life (h) [HFatt] 1e+06 1e+06
Tooth flank service life (h) [HHatt] 1e+06 1e+06
Note: The entry 1e+006 h means that the Service life > 1,000,000 h.

12/13
15.1 Damage

Damage relative to the required service life (H, 8000.0 h)

F1 (%) F2 (%) H1 (%) H2 (%)


0.0000 0.0000 0.0000 0.0000

16 Remarks

16.1 Conventions

- Specifications with .e/i mean: Maximum value .e and Minimum value .i, taking all tolerances into account.
- Specifications with .m mean: Mean value within tolerance.

- The positive sign set for the apexes (tzF, tzR) means: apex before the center line, according to ISO 23509.

16.2 Calculations and factors

Kv , KHα, KFα according to Method B


KHβ, KFβ according to Method C
Ydrel , YR according to Method B1
ZL, ZV , ZR according to Method B
The logarithmically interpolated value must be entered for factors ZL, ZV , ZR, ZW , ZX , YdrelT, YRrelT and YX . This value is calculated from
the infinite life strength and static strength values, based on the number of load cycles.

End of report (lines: 551)

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