Manual Ventiladores KVBF
Manual Ventiladores KVBF
Manual Ventiladores KVBF
Installation and Operating Instructions for belt driven radial, Smoke and heat Exhaust Fans
n Deutsche Originalversion
Smoke and heat exhaust fans
The data stated in these operating instructions are merely for the purpose of describing the product. Information about a certain pro-
perty or suitability for a certain purpose of use cannot be derived from our information. The information does not release the user from
his own assessments and examin-ations.
Please consider the fact that our products are subject to a natural wear and ageing process.
All rights are with Systemair HVAC Spain, S.L.U, also for the event of applications for protective rights.
Any powers of use, such as copying and forwarding rights, are with us.
An exemplary configuration has been shown on the title page. The product supplied can therefore deviate from the illustration. The
original operating instructions have been written in the English language.
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Smoke and heat exhaust fans
Table of contents
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The safety information has been designed according to ANSI (American National Standards Institute) and the
intensity of the risk. Classification according to intensity (degree) of the risk is done according to ANSI Z535
with the following warning levels.
The safety information has the following structure:
Possible consequences if the safety
Warning level Use for
information is ignored:
Personal damage
DANGER! (direct threat of a risk)
Death or very severe injuries!
• Pictogram according to ANSI Z535 with signal word and signal colour
• Description of the risk (kind of risk)
• Description of the consequences of the risk
• Measures (activities) to prevent the risk
2 Technical data
Ordering code
400/120 min
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Smoke and heat exhaust fans
Auftrags-Nr. xxxxxxxxxx
Technische Daten:
Motorfabrikat: xxxx
Spannung [U]: 400 V D
Frequenz [f]: 50 Hz
cos φ: 0,82
Nennstrom [In]: 15,20 A
Leistung [P2]: 7,50 kW
Nenndrehzahl [n]: 1445 1/min
Iso. Klasse: H
Schutzart: IP55
Fördermitteltemperatur: 400°C/2h
Gewicht: xx kg
Zertifikats-Nr.: 0036 CPD RG04 11
DiBT Zulassungs-Nr.: Z-78.11-190
Luftrichtung: S
Laufradtyp: AXC
Made in Germany
0036
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Motor protection
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Smoke and heat exhaust fans
3 Proper use
The fans of the series KVB/F are ready-to-use products and are used as components for ventilation applian-
ces, machines and systems. With these fans, air can be sucked out, inserted or also conveyed. As a standard,
the fans are supplied with a thermal motor protection (PTC).
The fans can be installed both in channel systems and also with free suction via an admission nozzle and a
suction-side contact protection grid. Free blow-out via a contact protection grid is also possible following prior
consideration during design.
The fans may not be used in areas in which an explosion-capable atmosphere can be found. The fans are not
suited for suction of dusty or aggressive media or media with such a content of dust that operation of the fan
could be impaired by accumulation on the blades and on the fan housing.
• The maximum admissible operating data on the name plate apply to an air density ρ =1.2 kg/m³
(See level)and a maximum air humidity of 80 %. The fans are suited for an ambient temperature of
no more than 55 °C (pay attention to information on name plate). The temperature of the material
conveyed may not exceed 55 °C or fall below –20 °C.
• The maximum admissible temperatures stated above can be increased to an ambient temperature of
60 °C, 80 °C or even up to 100 °C (pay attention to precise information on name plate) by use of ISO H
motors. The temperature of the material conveyed may then not exceed 100 °C or fall below –20 °C.
• With the use of specific motors (pay attention to precise information on name plate), the fans can also
be used up to a maximum air humidity of 95 %.
• The motors cannot be voltage-controlled. Speed regulation is only possible via a customary frequency
inverter, e.g. Systemair FRQ or FXDM.
4 Personnel
4.1 Qualification
The electrical connections of the fans may only be carried out by trained electricians.
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6 Safety devices
The motors have been provided with thermal protection via resistors (PTC) as a standard.
7 Constructional set-up
These fans are belt driven fans with a sturdy design. The motors are running outside the air stream.
As a default, the fans are provided with three phase motors (400 V, 50 Hz) with integrated resistor. The elec-
trical motor protection class is at least IP 54, ISO F.
The fans can be run in permanent operation from –20 °C to 55 °C ambient and conveying temperature.
The dynamic counterbalancing is done according to ISO 1940 T1, Class G 6.3.
The electrical connection is via a terminal box positioned direct at the motor.
The KVB/F fans have been developed as a standard for horizontal, mounting direct on the floor. For outdoor
installation a weather protection is needed.
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Smoke and heat exhaust fans
KVB/F fan with accessories
8 Mode of operation
The fans can be run in permanent operation at a maximum ambient temperature of 55 °C and also a maxi-
mum conveying temperature of 55 °C with ISO F motors.
For the operation of the motor, the embossed standard frequency is to be complied with.
9 Inspection
Before a fan is handed over to the customer, there is a trial run with the manufacturer as well as an operation
test necessary.
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Smoke and heat exhaust fans
10.1 Transport
The fans are supplied on wooden pallets they are packed in plastic foil. Transport the fan to the place of
assembly in its original packaging.
Do not transport the devices on the connection wire, the terminal box, the rotor, the protective grid or the
admission nozzle.
Load and unload the fan carefully, in order to avoid possible damage.
Use suitable lifting equipment. Use a four point suspension with straps in crane transport.
KVB/F
9/9
10/10
12/12
15/15
18/18
20/20
22/22
25/25
30/28
Upon receipt, carry out a visual check of the fan and examine the consignment for completeness.
10.2 Storage
NOTE Risk of damage to the fan!
If it is stored for more than 3 months, turn the rotor by hand at intervals of 14 weeks.
In the packaging is intact (PE foil with space under the base) and without formation of condensation, the fans
can be stored out in the open for up to a month.
Unpacked fans may not be stored out in the open.
In dry, aired rooms without the risk of formation of condensation, the fans can be stored for a maximum of up
to 6 months.
If the period of storage is longer than 3 months, the rotor must be turned by hand at intervals of 4 weeks.
Storage temperatures:
–20 °C up to max. 60 °C
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10.3 Assembly
Before delivery, each fan is examined in the factory.
After removing the packaging and before the start of assembly, you must:
• establish any possible transport damage,
• examine manually whether the fan wheel runs freely,
• examine the standard distance between the blade tip and the housing and
• check that no condensation has formed.
DANGER! Move the rotor of the fan by hand before you install it in order to check whether it
moves freely. Please pay attention that the fixing screws of the fan can stick
out of the casing.
Attention should be paid on this especially!
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Smoke and heat exhaust fans
• Provide the fan at least with an IP 20 protective grid with free intake and free blow-out.
• Prevent the possibility of foreign bodies being taken in!
• Guarantee uninhibited and even flowing into the appliance and free blowing out!
• Fit the fan in such a way that access to the fan for the purpose of maintenance work is always
guaranteed and the fan can be dismantled without disproportionate efforts being necessary.
• Ensure sufficient free space in the vicinity of the fan in order to be able to carry out any necessary
maintenance work.
• Fit the fan in the correct direction of air flow (in accordance with the arrow on the device).
To avoid vibration transmissions to the channel system, installation of compensators with the corresponding
registrations (if necessary) is recommended.
In order to avoid vibration transmissions to surrounding components, installation of vibration dampers and
canvas supports is recommended.
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The electrical connection is to be done according to valid directives and only by a qualified fitter with
matching safety devices for the protection of the motor (start and overload).
The nominal data on the name plate of the device must match up with the mains voltage and frequency.
Fans provided with resistors (PTC) must always be connected to an external motor protection.
The motors cannot be voltage controlled. Speed regulation is only possible via a customary frequency
inverter.
The wiring scheme and the manufacturer‘s declaration from the manufacturer of the motor have been enc-
losed with the documentation.
• Carry out the electrical connection directly on the connection box according to the wiring scheme in
the lid of the connection box and comply with local directives.
• Please find the electrical data on the name plate or the enclosed data sheet.
It is recommended that all motors are to be provided with a protective motor switch (not included in the
scope of delivery). Nothing may be fitted to the fan housing.
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Smoke and heat exhaust fans
The correct connection picture can be seen on the basis of the name plate for the motor on the fan.
W2 U2 V2 W2 U2 V2
U1 V1 W1 U1 V1 W1
L1 L2 L3 PE TK/KL L1 L2 L3 PE TK/KL
D Schaltung Y Schaltung
Delta connection Star connection
Branchement en triangle Branchement en étoile
70 x 55 mm
Dahlandermotor optional mit Thermokontakte oder Kaltleiter
Dahlander motor with optional thermo contacts or cold conductor
Moteur Dahlander avec comme option thermocontact branché
ou résistance PTC 2/4-pole / 4/8-pole / 6/12-pole
L1 L2 L3 PE TK/KL
W2 U2 V2
U1 V1 W1
W2 U2 V2
U1 V1 W1
L1 L2 L3 PE TK/KL
Y YY
Anschluß für niedere Drehzahl Anschluß für hohe Drehzahl
Connection for low speed Connection for high speed
Branchement pour vitesse à bas Branchement pour vitesse grande
70 x 55 mm
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Motor, 2 Wicklungen optional mit Thermokontakte oder Kaltleiter
Motor, seperate windings with optional thermal contacts or cold conductor
Moteur, deux bobine avec comme option thermocontact branché 4/6-pole / 6/8-pole
ou resistance PTC
L1 L2 L3 PE TK/KL
W2 U2 V2
U1 V1 W1
W2 U2 V2
U1 V1 W1
L1 L2 L3 PE TK/KL
303126
Y Y
Anschluß für niedere Drehzahl Anschluß für hohe Drehzahl
Connection for low speed Connection for high speed
Branchement pour vitesse á bas Branchement pour vitesse grande
70 x 55mm
11 Commissioning
DANGER! Risk of injury and risk of damage to the fan. Before commissioning, read the operating
instructions carefully and check the following:
• positioning of the device (fitting, possible deformations)
• assembly residue and foreign bodies removed from fan area and connected channel
• safety devices fitted
• leakage test carried out
• correct performance and correct connection to the electrical installation
• correspondence of the connection data with the information on the name plate
DANGER! Risk of injuries to the eyes by residue or dust being swirled out when checking the
direction of rotation. When checking the direction of rotation of the rotor, wear
protective goggles!
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Smoke and heat exhaust fans
• Do not operate the fan outside the characteristic stated. This can happen in the case of a bad flow
or excessively high resistance in the system. The fan must run on its prescribed operating point.
• Fill in the attached commissioning record sheet and present it in the event of a warranty claim.
12 Operation
When operating the fan, pay attention to the operating instructions from the motor manufacturer.
Regularly check the flawless functioning of the fan (free movement of the rotor, measurement of the current
consumption, check for possible vibrations and noises).
Take a close look on oscillation damages during fan inspection and maintenance. It is recommended to
change or increase the maintenance cycle to apply the operating conditions during normal operation speed.
In these cases, it is usual to start with short maintenance rates after commissioning. If no damages occur, the
rates can be changed stepwise to meet the specified maintenance rates from the operating instructions. This
decision has to be made by the installation owner.
The operation point of the fan as well as used external devices and accessories also influence the running
characteristics. Thus, an evaluation is only possible when the machine is installed for the proper operation.
This evaluation must be done by trained personnel!
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• The service life of fans can be extended by quick passing of the resonance frequencies.
• Speed changings should be at max. 16,7 U/sec (1,75 rad/sec) (exception: passing of the resonance fre-
quencies).
• The operating instructions of the control device manufacturer must be observed.
• Comply with EMC Directive 2004/108/EG (1st March 2005).
General information:
• The fan and the frequency inverter should be installed as near as possible to one another.
• Use shielded and coated cables.
• All components (fan, frequency inverter and motor) should be earthed.
• The use of all-pole sinusoidal filters is recommended.
NOTE Risk of damage to the fan by cleaning with high pressure devices.
Only clean the fan manually, with a vacuum cleaner or with compressed air!
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Smoke and heat exhaust fans
DANGER! Risk of injuries to the eyes by residue or dust being swirled out when checking the
direction of rotation. When checking the direction of rotation of the rotor, wear
protective goggles!
Fault Remedy
Compare the motor data. If in order, check energy supply and motor
Motor protection is triggered (short circuit, bearing damage, rotor blocked or grinding), contact after-
sales service.
Check working point and version of the system. If the actual total resis-
tance of the system is higher than planned, this may result in the fan
working in the breakdown area for some types.
Vibrations
Contact the manufacturer‘s after-sales service.
Damage or dust accumulations on the rotor.
Check welding seams on the housing.
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15 Stoppage, disposal
DANGER! Risk of injury if the fan falls down.
During dismantling, secure the assembly area against unauthorised access!
Use suitable lifting equipment and fitting devices.
Do not stand underneath the load.
• To take the fan out of operation, disconnect the electrical connections from the mains.
• Take the motor out of operation according to the operating instructions from the manufacturer and
dispose of it as stated there.
• After the fan has finally been stopped, dispose of all the materials according to valid directives and
laws!
16 Spare parts
Defective fans must be completely replaced.
Repairs may only be done on the manufacturer‘s premises and by the manufacturer.
17 After-sales service
Our after-sales service is at your disposal under the following contact data:
Mail: general@systemair.se
Homepage: www.systemair.es
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Smoke and heat exhaust fans
18 Commissioning certificat
Date:
Name:
Systemair Ordering Code:
Ventilator Type:
Characteristics actual unit remarks
Motor type
Motor No.
Power Consumption [V]
Power Supply [A]
Frequency [Hz]
Output Power [kW]
RPM [rpm]
Electr. Fuse (e.g. 3-pole, A,B,C)
Controlled (e.g. Frequency Convert.)
Motor Therm. Protection (e.g. PTC)
Connection (e.g. Star-Delta)
Measurement Data actual ideal value unit remarks
RPM [rpm]
Density [kg/m³]
Air Volume [m³/h]
Total Pressure losses [Pa]
Power Consumption [V]
Power Supply Mains L1 [A]
Power Supply Mains L2 [A]
Power Supply Mains L3 [A]
Temperature [°C]
Installation Figures yes / no remarks
Stand By
Daily Ventilation
Smoke Exhaust
Installation horizontal
vertical
Duct Mounted low pressure side
high pressure side
Flex Connectors low pressure side
high pressure side
Back Draft Damper
Notice: company date sign
Name
Owner
The electrical connections of the fans may only be carried out by trained electricians.
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19 Declaration of conformity
EG-Konformitätserklärung
EC Declaration of Conformity
Typenbezeichnung: KVB/F
type designation
Ab Baujahr: 2012
Since year of manufacture
Die Maschine entspricht weiterhin allen Bestimmungen der Richtlinien Elektrische Betriebsmittel (2006/95/EG),
Elektromagnetische Verträglichkeit (EMV) (2004/108/EG) und RoHS-Richtlinie 2011/65/EU.
The products ensure furthermore all regulations of directives electrical equipment (2006/95/EG), electromagnetic compatibility (EMC)
(2004/108/EG) and RoHs-Directive 2011/65/EU.
DIN EN 60204-1:2011 Sicherheit von Maschinen - Elektrische Ausrüstungen von Maschinen, Teil 1:
Allgemeine Anforderungen
Safety of machinery - Electrical equipment of machines - Part 1: General requirements
Boxberg,
30.12.2011
Datum/date ppa. Harald Rudelgass, Technischer Leiter
ppa. Harald Rudelgass, Technical director
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Systemair HVAC Spain S.L.U. • C\Montecarlo, 14 P.I. Uranga • ES-28942 Fuenlabrada
Tel.: +34 (0) 91 600 29 00 • Fax: +34 (0) 91 607 03 09
general@systemair.es • www.systemair.es
December 2012