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    100319-DB000P014-Hydro Oil Flushing procedure-Rev.A

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    aytepe
    This document provides procedures for flushing hydraulic oil pipes and systems on ships. It outlines steps such as using a suitable flushing oil, hammering pipes to loosen debris, monitoring filter clogging, taking oil samples, and stopping when cleanliness reaches ISO 4406 Class 18/13. Minimum flushing flows and times are specified based on pipe diameter and viscosity. Remote control systems should be bypassed and have suction and return filters during flushing to remove obstacles from piping. Flushing is important to clean pipes prior to filling systems with hydraulic oil.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    100319-DB000P014-Hydro Oil Flushing procedure-Rev.A

    Uploaded by

    aytepe
    44 views4 pages
    This document provides procedures for flushing hydraulic oil pipes and systems on ships. It outlines steps such as using a suitable flushing oil, hammering pipes to loosen debris, monitoring filter clogging, taking oil samples, and stopping when cleanliness reaches ISO 4406 Class 18/13. Minimum flushing flows and times are specified based on pipe diameter and viscosity. Remote control systems should be bypassed and have suction and return filters during flushing to remove obstacles from piping. Flushing is important to clean pipes prior to filling systems with hydraulic oil.

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    100319-DB000P014-Hydro oil flushing procedure-Rev.A

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    This document provides procedures for flushing hydraulic oil pipes and systems on ships. It outlines steps such as using a suitable flushing oil, hammering pipes to loosen debris, monitoring filter clogging, taking oil samples, and stopping when cleanliness reaches ISO 4406 Class 18/13. Minimum flushing flows and times are specified based on pipe diameter and viscosity. Remote control systems should be bypassed and have suction and return filters during flushing to remove obstacles from piping. Flushing is important to clean pipes prior to filling systems with hydraulic oil.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    44 views4 pages

    100319-DB000P014-Hydro Oil Flushing procedure-Rev.A

    Uploaded by

    aytepe
    This document provides procedures for flushing hydraulic oil pipes and systems on ships. It outlines steps such as using a suitable flushing oil, hammering pipes to loosen debris, monitoring filter clogging, taking oil samples, and stopping when cleanliness reaches ISO 4406 Class 18/13. Minimum flushing flows and times are specified based on pipe diameter and viscosity. Remote control systems should be bypassed and have suction and return filters during flushing to remove obstacles from piping. Flushing is important to clean pipes prior to filling systems with hydraulic oil.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Plan History

    Date Description Rev. No. Drawn Approved

    19 . Mar . 2010. Prepared for Approval A

    Total ( 4 ) Sheets with a Cover

    This drawing or document is the property of GeoSM and must not be partially or wholly copied and used
    for any other purpose without prior written permission of GeoSM
    Hull No. Ship Type.:
    85505/6/7/8 113,000 DWT Class Crude Oil Tanker
    Title.:
    Approved by

    Checked by Hydraulic Oil Flushing Procedure


    Checked by (Hull Piping)
    Drawing No.: Date.: Rev.:
    Drawn by T. G. Ha
    DB000P014 19 . Mar . 2010 A
    PETRÓLEOS DE VENEZUELA S.A. IRAN MARINE INDUSTRIAL Co. GeoShipbuilding & Marine Tech. Co., Ltd. Sheet:
    1/4
    PDVSA Scale:
    None
    TECHNICAL SPECIFICATION FOR PAGE. 2
    HULL NO. 85505/6/7/8
    Hydraulic Oil Flushing Procedure DWG NO. DB000P014

    A. Deck machinery flushing of hydraulic pipes.

    1. Flushing must always be carried out on the spot and only after all the pipes are assembled.

    2. The oil used for the flushing must be suitable for cleaning and antirusting.
    It must also be compatible with the hydraulic oil which will be used in the system.

    3. During flushing all the valve and actuators (hydraulic motors and cylinder) must be passed by a hose or a
    temporary pipe.

    4. Flushing is carried out in one pipe line at a time with a separate flushing aggregate.

    5. During flushing the oil flow must be approximately two times greater than oil flow in normal operation or
    not less than indicated in table 1.

    6. The flushing circuit must have a sufficiently big filter equipped with a pressure gauge for monitoring the
    dirtying of the filter.
    Filteration grade of the filter should be 10 µm (β 10 >75) or better.

    7. The piping or the flushing aggregate should contain an adjustable check valve or pressure regulating valve,
    by which the flushing oil temperature may be easily risen to the correct value 60…70 . ℃
    8. During flushing the piping must be hammered e.g. by a lead hammer to make all foreign pieces loosen from the
    piping.
    Special attention must be paid to welded seams. If the hammering is left undone the flushing effect will be
    greatly reduced.

    9. Flushing time depends on the length of the piping, the flushing flow, the oil temperature, the filter and most of
    all on the degree of precleaning of the piping.
    The flushing time depends on the length of the piping, the flushing flow, the oil temperature, the filter and most
    of all on the degree of precleaning of the piping.
    Poorly cleaned and rusty pipes may no be cleaned by flushing.

    10. Take oil samples from the piping and the oil reservoir. When the cleanliness of the piping is class 18/13 of
    ISO 4406, flushing may be stopped.
    ISO 4406, Class 18/13:
    Size of particle (µm) Max.number of Particles / 100 ml
    > 5 190,000
    > 10 32,000
    > 15 6,500
    > 25 950
    > 50 120
    > 100 32
    TECHNICAL SPECIFICATION FOR PAGE. 3
    HULL NO. 85505/6/7/8
    Hydraulic Oil Flushing Procedure DWG NO. DB000P014

    11. When the flushing has stopped, drain the piping and connect the actuators, valves and the aggregate to the
    piping.

    This working must be carried out with absolute cleanliness.

    Viscosity of flushing oil / cSt


    Inside Ø of
    15 20 25 30 35 40 45 50 55 60 65 70
    pipe
    Min. volume flow l/min (upper value)
    D mm
    Flow speed m/s (lower value)
    34 44 56 66 78 88 100 110 122 132 144 155
    12
    4.90 6.50 8.10 9.70 11.40 13.00 14.60 16.20 17.90 19.50 21.10 22.70
    41 56 70 83 97 110 125 139 152 166 179 194
    15
    3.10 5.20 6.50 7.80 9.10 10.40 11.70 13.00 14.30 15.60 16.90 18.20
    56 74 92 110 129 148 166 184 203 221 239 257
    20
    2.90 3.90 4.80 5.80 6.80 7.80 8.70 9.70 10.70 11.70 12.60 13.60
    70 92 115 138 161 184 208 230 253 276 299 322
    25
    2.30 3.10 3.90 4.70 5.40 6.20 7.00 7.80 8.60 9.30 10.10 10.90
    88 1118 148 176 296 235 265 295 323 353 383 412
    32
    1.80 2.40 3.00 3.60 4.20 4.80 5.50 6.00 6.70 7.30 7.90 8.50
    110 148 184 221 257 295 331 368 405 442 478 515
    40
    1.40 1.90 2.40 2.90 3.40 3.90 4.40 4.80 5.30 5.80 6.30 6.80
    139 184 230 277 322 368 414 460 505 552 598 643
    50
    1.17 1.56 1.95 2.30 2.70 3.10 3.50 3.90 4.30 4.70 5.00 5.40
    179 239 299 358 418 478 538 598 657 717 777 837
    65
    0.91 1.20 1.50 1.80 2.10 2.40 2.70 3.00 3.30 3.60 3.90 4.20
    221 295 368 442 515 589 661 736 810 883 957 1029
    80
    0.74 0.97 1.22 1.46 1.72 1.95 2.19 2.44 2.67 2.92 3.17 3.42
    277 368 460 552 643 735 828 919 1011 1103 1195 1287
    100
    0.58 0.78 0.97 1.17 1.36 1.56 1.75 1.95 2.14 2.34 2.53 2.73
    345 460 574 690 805 919 1035 1149 1263 1379 1494 1608
    125
    0.49 0.62 0.78 0.93 1.09 1.24 1.40 1.56 1.71 1.87 2.02 2.18
    414 552 690 828 966 1104 1241 1379 1517 1655 1793 1930
    150
    0.39 0.52 0.65 0.78 0.91 1.04 1.17 1.30 1.43 1.56 1.69 1.82

    B. Vavle remote control system


    Oil flushing procedure for hydraulic remote control system

    1. The oil hydraulic circulation circuit should be by-passed from Hydraulic Power Unit, Control Box and
    Hydraulic oil Cylinder. (Flushing works for above unit, and box were finished completely in maker factory)

    2. Hydraulic oil pump for flushing should be prepared filter for suction side(80 mesh) and return oil (300 mesh)
    to be prepared.

    3. System oil should be passed through into piping line, and made hammering to get rid of obstacle.
    And, check for the filter at a proper time and confirm to an effect of re-movement of obstacles.
    TECHNICAL SPECIFICATION FOR PAGE. 4
    HULL NO. 85505/6/7/8
    Hydraulic Oil Flushing Procedure DWG NO. DB000P014

    4. Judge the contamination grade according to the obstacles gathered by the filter, and stop the oil flow.
    (standard judgement of contamination grade NAS-Class 10)
    NAS-NATIONAL AEROSPACE STANDARD

    5. Re-assemble the by-pass piping with care, so as the obstacles does not enter into the system.

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