Series 47K Gas Detector: Operation Manual

Operation Manual
Series 47K Gas Detector
Order No.: 10052472//06

MSA AUER GmbH
D-12059 Berlin
Thiemannstrasse 1
Germany
© MSA AUER GmbH. All rights reserved

MSA EC DECLARATION OF CONFORMITY
EC Declaration of Conformity
The manufacturer
MSA AUER GmbH

Thiemannstr. 1
D-12059 Berlin
or his authorised representative in the community declares that the product:
MSA AUER Remote Head SERIE 47 K
based on the EC-Type Examination Certificate:
INERIS 03 ATEX 0208 INERIS 00 ATEX 0028 X

DMT 01 ATEX G 001 X DMT 03 ATEX G 003 X
BVS 03 ATEX G010 X
complies with the ATEX directive 94/9/EC, Annex III. Quality Assurance Notification
complying with Annex IV of the ATEX Directive 94/9/EC has been issued by DEKRA
in Bochum, Notified Body number: 0158.
We further declare that this product is in conformance with the EMC directive
89/336/EC, changed by directive 91/263/EC, 92/31/EC, 93/68/EC, with the following
harmonized norms or normative documentation , in connection with the authorized
MSA Control Units :
EN 50270 Type 2 EN 61000-6-3
Dr. Axel Schubert

R & D Instruments Berlin, October 2007
GB Series 47K Gasdetector 3

CONTENTS MSA
Contents
1. Safety Regulations .............................................................................................. 6
1.1. Correct Use ................................................................................................ 6
1.2. Liability Information .................................................................................... 6
1.3. Application, advice and restrictions ............................................................ 7
2. Description........................................................................................................... 8
2.1. General ...................................................................................................... 8
2.2. Principle of Operation................................................................................. 9
2.3. Technical Specification .............................................................................. 9
3. Installation ......................................................................................................... 11
3.1. Installation – Step by Step........................................................................ 11
3.2. Unpacking ................................................................................................ 11
3.3. General Installation Instructions for achieving EMC compliance.............. 11
3.4. Electrical Connection to the Control Unit.................................................. 12
3.5. Electrical connections .............................................................................. 13
4. Start-up............................................................................................................... 13
5. Maintenance and Service.................................................................................. 14

5.1. Calibration ................................................................................................ 14
5.2. Sensor replacement ................................................................................. 16
5.3. Series 47K-ST, Series 47K-HT, Series 47K-PRP: ................................... 17
6. Accessories ....................................................................................................... 20
6.1. Calibration Cap ........................................................................................ 20
6.2. Weather Protection Cap ........................................................................... 20
6.3. Flow Through Adapter / Pump Adapter .................................................... 21
6.4. Duct Mount Flange................................................................................... 22
4 Series 47K Gasdetector GB

MSA CONTENTS
7. Marking, Certificates and Approvals ............................................................... 23
8. Ordering Information......................................................................................... 25
8.1. Gas Detector (sensor + junction box) ....................................................... 25
8.2. Sensor...................................................................................................... 25
8.3. Accessories .............................................................................................. 25
9. Dimensions ........................................................................................................ 26
9.1. Gas Detector / Ex d .................................................................................. 26
9.2. Gas Detector / Ex e .................................................................................. 26
9.3. Mounting plate Ex e-junction box ............................................................. 27
9.4. Wall mounted bracket, Sensor 47K-HT .................................................... 27
9.5. Junction Box ATEX 100 °C; Sensor 47K-HT............................................ 27
10. Wiring Diagrams ................................................................................................ 28

10.1. MSA Control Unit SUPREMA ................................................................... 28
10.2. MSA Control Unit ED 098 SMD / E 292 ................................................... 29
10.3. MSA Control Unit 9010 / 9020 LCD.......................................................... 30
10.4. Wiring Diagram Sensor 47K-HT with Junction Box HT 11 ....................... 31

SAFETY REGULATIONS MSA MSA
1. Safety Regulations
1.1. Correct Use
The MSA Gas Detector Series 47K is designed to continuously monitor the
atmosphere for the presence of potentially explosive gas or vapour in air in the
range 0 to 100%LEL.
It is designed for use as an integral part of an MSA fixed gas detection system for
the protection of industrial plant and workers.
It is imperative that this operating manual be read and observed when using the
system. In particular, the safety instructions, as well as the information for the use
and operation of the apparatus, must be carefully read and observed.
Furthermore, the national regulations applicable in the user's country must be
taken into account for a safe use.
Danger!
This product is supporting life and health. Inappropriate use,
maintenance or servicing may affect the function of the device and
thereby seriously compromise the user’s life.
Before use, the product operability must be verified. The product must
not be used if the function test is unsuccessful, it is damaged, a
competent servicing/maintenance has not been made, genuine MSA
spare parts have not been used.
Alternative use, or use outside this specification will be considered as non-

compliance. This also applies especially to unauthorised alterations to the
apparatus and to commissioning work that has not been carried out by MSA or
authorised persons.
1.2. Liability Information

MSA accepts no liability in cases where the product has been used
inappropriately or not as intended. The selection and use of the product are the
exclusive responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with respect
to the product are voided, if it is not used, serviced or maintained in accordance
with the instructions in this manual.

MSA SAFETY REGULATIONS
1.3. Application, advice and restrictions

This Manual should be carefully read by those responsible for use and
maintenance of the gas detection and monitoring system.
• The series 47K catalytic sensor is suitable for the detection of gases or
vapours in air with a concentration below the Lower Explosive Limit [LEL].
• The series 47K catalytic sensor cannot measure concentrations of gases or
vapours in inert atmospheres or oxygen deficient atmospheres. The European
standard EN 50073 indicates an Oxygen concentration higher than 10 Vol. %
is necessary for correct operation of catalytic sensors.
Attention!
The certification does not permit use of the series 47K sensor in
oxygen enriched atmospheres.
• The series 47K catalytic sensors can be poisoned by high levels or long
exposure to certain substances present in the atmosphere being monitored.
When a catalytic sensor is installed in a place where those substances may
be present, to ensure the correct operation and measurement accuracy the
sensor should be calibrated more frequently.
• The sensitivity of the series 47K catalytic sensors is reduced by the presence
of silanes, silicates, silicones, tetraethyl lead, halogen compounds, sulphurous
compounds, organic-phosphorous compounds and compounds containing:
fluorine, chlorine, iodine or bromine, therefore the sensors must be re-
calibrated after exposure to these substances.
• The series 47K sensor opening [sintered disc] must be protected against
water, dust and mechanical damage. During painting operations in the area
where the sensor is installed, avoid traces of paint on the sensor opening. The
paint must not interfere with the diffusion process.
• Note that the sensor opening [sintered disc] must always face downwards.
• If the series 47K-PRP sensor is operated with a control module E 292 a non
standard linearization is necessary. Please contact your local MSA after sales
service.
• After having exceeded the full scale value an increased display of measured
values can appear temporarily. During this period no calibration must be
performed.
The only method of verifying the correct operation of the sensor is to carry out a
span check using a known concentration of calibration gas in air.
For response curves contact your national MSA office.

DESCRIPTION MSA MSA
2. Description
2.1. General
The MSA Gas Detector Series 47K is designed to continuously monitor the
atmosphere for the presence of potentially explosive gas or vapour in air in the
range 0 to 100% LEL.
It is designed for use as an integral part of an MSA fixed gas detection system for
the protection of industrial plant and workers.
• Typical areas where the MSA Series 47K Gas Detector can be used include:
• The chemical and petrochemical industry
• The paint and solvent-processing industry
• The gas-processing industry
• The steel-processing industry
• Municipal areas
• The Production, Warehousing, Distribution, Shipping and processing of gases
and vapours
The MSA Series 47K Gas Detector consists of the Series 47K catalytic sensor
and the junction box that contains the terminal board.
There are two versions of the junction box available:

• Flameproof [Ex d] with ¾” NPT cable gland thread.
• Increased safety [Ex e] with metric M25 cable gland thread
The following Sensor Versions are available:

• Series 47K-ST: STandard [100% LEL]
• Series 47K-PRP: Poison Resistant Pellistor [100% LEL]
• Series 47K-HT: High Temperature [100% LEL]
All versions are available in Stainless Steel 316 and the Standard version has a
Stainless Steel 304 option.
Four accessories are available to allow easy calibration and to adapt the gas
detector to various applications:
• Calibration cap
• Flow through adapter
• Duct mount flange
• Weather protection cap with remote calibration capability

MSA DESCRIPTION
2.2. Principle of Operation

The MSA 47K series of sensors operate on the principle of catalytic combustion.
The sensing element consists of a pair of filaments [“pellistors”] connected to a
pair of precision resistors to form a Wheatstone bridge.
One of the filaments, the detector, is coated with a catalyst, whilst the other, the
compensator is used as a reference to achieve the best stability.
The gas or vapour diffuses through a porous Stainless Steel sintered disc, which
acts as a flashback arrestor. When gas comes into contact with the surface of the
detector filament, it is oxidised. The heat generated by the reaction increases the
temperature of the detector, which results in a change of the detector electrical
resistance, and hence an unbalance of the Wheatstone bridge. The result is an
output signal directly proportional to the concentration of the flammable gas or
vapour. The signal is processed by an MSA controller designed to display the gas
concentration, actuate alarms and provide a suitable output signal to activate
subordinated external measurement data acquisition systems.
2.3. Technical Specification

The Series 47K combustible gas sensors are designed to meet the rigorous
requirements of ATEX Directive 94/9/CE for fixed gas detection installations.
Sensor
Power consumption 1 Watt, typically
Linear dynamic Range Standard & PRP & HT-Sensor: 0–100% LEL
Response Time t50 ≤10 sec for propane + methane
t90 ≤20 sec for propane + methane
For other gases or vapours the response time
may be longer.
Typical sensitivity Standard-sensor methane: 20 mV/vol.%;
propane: 28 mV/vol.%;
PRP- sensor methane: 12 mV/vol.%;
HT- sensor methane: 20 mV/vol.%;
Operating Configuration Wheatstone Bridge circuit

Operating Mode Constant current
Sensor current 310 mA for 47K-ST and -PRP,
280 mA for 47K-HT.
Vmax 10 V
Operating life time 3 Years, in clean air, typically
Storage life time 5 Years, in MSA container, typically
DESCRIPTION MSA MSA
Storage Temperature Range –20 °C to +40 °C

Operating Temperature Range Standard-sensor -25 °C to +55 °C
PRP- sensor -40 °C to +55 °C
Extended range *)
HT- sensor -40 °C to +160 °C
Operating Humidity Range 5% to 95% RH non-condensing
Operating Pressure Range 800–1200 hPa
Air velocity Air velocity 0–6 m/s
[with duct mount flange: 0.5–20 m/s]
Poison Resistance PRP-Sensor only: 10 ppm HMDS for 40 min.
[max. signal loss 5% of reading]
Dimension Ø 36 x 56 mm
Weight < 230 g
Material 47K-ST St. St. 304 or St. St. 316
47K-PRP & Series 47K-HT only in stainless
steel 316
Accessory thread M36 x 1.5 mm
Sensor to junction box ¾” NPT or M25 x 1.5 mm
*) Extended range: The sensor extended temperature range is greater than the maximum specified in
EN 61779 -1 -4. It is therefore strongly recommended that if used above +55°C or below –25°C the
sensor is calibrated at the operating temperature.

MSA INSTALLATION
3. Installation
3.1. Installation – Step by Step
(1) Unpack and inspect the device or its components.
(2) Check the suitability of the installation site and the cabling requirements.
(3) Install the sensors and connect the wiring to the MSA control unit.
(4) The installation of the sensor must be performed according to standard
EN 60079/14 or according to applicable national standards.
Warning!
Follow the installation instructions for hazardous areas!
(5) After installation is complete, perform the start-up procedure as instructed in

the relevant MSA controller manual.
3.2. Unpacking
Perform the following steps on receipt of the shipment:
(1) Carefully unpack the device or its components, observing all of the
instructions printed on or accompanying the packaging.
(2) Also inspect the contents of the delivery to determine if any transport
damage has occurred and verify that everything listed in the shipping papers
has been received.
3.3. General Installation Instructions for achieving EMC compliance

• For connection to the power supply system a fault-free ground or fault-free
equipotential bonding must be provided.
• An appropriate supply voltage free of feedback to the external source in
accordance with the EMC Directives must be used.
• If the devices are supplied from a direct voltage [dc] source, the supply cable
must be screened.
• Screened cable is to be used to connect the sensor signal.
• Screened cable must have at least 80% coverage by the screening.
• Sensor cables must be installed physically separate from power supply
cables.
• Screened cables must be installed in one piece. If it should prove necessary
to extend a cable by way of a terminal box, the terminal box must be
screened, and the connections in the box must be kept as short as possible.
• Unscreened cables and cables from which the insulation has been stripped
must be as short as possible and must be terminated without loops.
• If additional high-voltage surge protection measures are required an
appropriate high-voltage protection filter, approved by MSA, must be installed
in the sensor cable.

INSTALLATION MSA MSA
• Strict adherence to the specifications and regulations applicable to installation,

start-up, operation, and maintenance is required.
• Follow the installation instructions for hazardous areas.
• The specified environmental conditions must be adhered to.
• Position the height of the MSA Gas detector Series 47K according to the
density of gas or vapour to be measured.
• The proper installation location must be chosen to ensure that the sintered
disc of the MSA Gas detector Series 47K is kept dry and dust-free.
• The sintered disc must always face downwards.
• The MSA Gas detector Series 47K must never be covered with paint, grease
or similar.
• These substances prevent diffusion, of the atmosphere to be monitored, to the
sensing elements.
3.4. Electrical Connection to the Control Unit

3.4.1 Maximum cable length
The maximum cable length depends on the maximum permissible load, the cross
section of the conductor and the conductor material.
The maximum permissible load [loop resistance] is 36 ohms for the MSA Control
units SUPREMA, E 292 and ED 098 SMD [for MSA Control unit 9010/9020 refer
to the control unit manual].
RxkxA
Maximum cable length: L=
2
L = cable length in metres [loop]

R = maximum permissible load in ohms
A = cross sectional area of conductor in mm2
k = conductivity of copper at 20°C [1/Resistivity]
-1 -2
Example: R = 36 ohms, A = 0.75 mm², k = 56 m ohms mm
L = 36 x 56 x 0.75/2 = 756 m
Wire cross Maximum Load Maximum Remarks

section [max. cable resistance] Length
0.75 mm² 36 Ohm 750 m Screened cable

is required.
1.5 mm² 36 Ohm 1,500 m
For detailed information refer to the relevant MSA controller manual.

MSA START-UP
3.5. Electrical connections
Warning!
Installation should only be carried out by suitably qualified personnel.
• During installation all relevant codes of practice and National wiring

regulations should be complied with especially in places where there is a risk
of explosion and fire. [Classified areas]
• Refer to the MSA controller instruction manual for the sensor connection
details.
• Where an earth connection to the junction box/sensor is required use the
earth terminal provided on the outside of the junction box.
The sensor connections are shown in Section 10, Wiring diagrams.
4. Start-up
Warning!
Installation should only be carried out by suitably qualified personnel.
Before applying power ensure that all installation steps have been correctly
carried out and the cable connections and controller configuration are correct.
Caution!
Ensure that the sensor current is correctly set to 310 mA resp.
280 mA.
Allow a warm-up time of at least 30 minutes before calibrating the gas sensor.
Perform an initial calibration following the instructions in section 5.1 “Calibration”
and the manual for the relevant MSA controller.

MAINTENANCE AND SERVICE MSA MSA
5. Maintenance and Service

There are no serviceable or adjustable parts within the sensor assembly and any
attempt to dismantle the assembly or access it will invalidate the sensor
approvals and manufacturers guarantee.
Maintenance and service may only be performed by authorised and suitably
qualified personnel.
Caution!
To guarantee the nonambiguity of the series 47K catalytic sensor
operation ensure [e.g. by check with hand-held test instruments] each
time before turning on the sensors that the atmosphere to be
monitored by the sensors is free of combustible gases.
Maintenance must be performed according to standards EN 60079/17 and

EN 61241-14 or according to applicable national standards.
5.1. Calibration
According to EN 50073 the combustible gas detectors must be checked at regular
intervals to ensure that it is functioning properly in accordance with the applicable
international, national, industry-specific or company regulations.
The sensitivity and zero point of the sensor must be adjusted as necessary [every
6 months at the latest] in accordance with the operating instructions for the type
of sensor and controller it is connected to.
Sensors that are no longer able to generate the minimum signal must be replaced
[see relevant controller manual].
Allow a warm-up time of at least 30 minutes for the sensor to stabilise, before
calibration is performed.
Calibrating the Gas Detector 47K-HT

The series 47K-HT gas detector must be calibrated at its ambient working
temperature using the flow through adaptor [please refer to 5.1.3 Calibration with
accessories].
The specified temperature range of the 47K-HT gas detector is +55°C to +160°C
and the bridge operating current is 280 mA.

MSA MAINTENANCE AND SERVICE
5.1.1 Zero calibration
• Apply zero gas to the sensor using the appropriate calibration adapter.
• Wait for approximately 2 minutes or until the sensor reading has stabilised.
• Adjust the controller until the correct reading is obtained.
Gas flow rate : 1.0 l/min

Zero gas : synthetic air or component-free ambient air
5.1.2 Span calibration
See also Section 5.3.
• Apply span calibration gas to the sensor using the appropriate calibration
adapter.
• After the reading has stabilised adjust the controller until the correct reading is
obtained.
• Remove calibration adapter.
Caution!
Use span gas with a concentration of approximately 50% of the
measuring range. In no case should the span gas concentration be
less than 25% of the full scale value of the measuring range.
If possible, the span gas [the gas used to calibrate the sensor] and the
measurement gas [the gas to be monitored] should be identical. If this
is not the case and a reference gas is used, the response factor of the
gas used must be known.
5.1.3 Calibration with Accessories

Calibration of Gas detectors used with duct mount flange, flow through adapter or
weather protection cap should be carried out as described above using the
particular gas inlets of the accessories.
Gas flow rate : 1.0 l/m

5.2. Sensor replacement
Caution!
In a hazardous area, ensure all necessary precautions are taken
before opening the junction box. Replacement of the sensor or other
parts should only be carried out by suitably qualified personnel.
After checking if it is possible to carry out operation, according to the type of

danger in the area where the gas detector is installed, proceed as follows:
(1) Disconnect the power supply to the gas detector at the Control unit.
(2) Remove the sensor junction box cover.
(3) Note the wire colours and numbering of the terminal board and disconnect
the sensor wires.
(4) Unscrew the sensor from the junction box.
(5) Screw the new sensor into the junction box using the correct size of tool
across the hexagon flats.
(6) Connect the sensor wires to the terminal block and ensure they are
connected to the correct terminals.
Refer also to the wiring diagram in Section 10.
Replace the sensor junction box cover and ensure that the gas detector is in
compliance with all relevant safety regulations and directives.

5.3. Series 47K-ST, Series 47K-HT, Series 47K-PRP:

For the gases or vapours shown in the tables of Section 5.3.1, 5.3.2 and 5.3.3 the
response curves have been tested according to EN 61779. If the LEL of a
substance was not listed in EN 61779, the LEL has been taken from the
Chemsafe data base [Dechema, Frankfurt]. Due to legal requirements other
locally used LEL values might be mandatory.
It is highly recommended that the gas detector is exposed to clean air when
calibrating the zero and a mixture of the target gas in air with a concentration of
approximately 50% LEL.
If calibration with the target gas is not possible a reference calibration can be
performed with 0,85 Vol% Propane C3H8 in air and using the relative response
data given in the table of Section 5.3.1, 5.3.2 and 5.3.3. These values are only
valid for new sensors and, unless otherwise stated, they refer to an ambient
temperature of 20°C. If using a reference gas to calibrate the gas detector the
displayed values may vary by up to +/- 20% from the target gas concentration.
Reference calibration example for 50% Methanol:
(1) Relative response factor for Methanol from = 0.73
table in section 5.3.1.
(2) Propane calibration gas concentration being used = 0.89 Vol% C3H8
(3) Propane volume concentration for 100% LEL = 1.7 Vol%
(4) Propane calibration gas concentration in % LEL
100% LEL
= 0.89 Vol% C3H8 x
1.7 Vol% C3H8
= 52.4% LEL
(5) Gas detector span setting = 52.4% UEG x 0.73 = 38.3% LEL

5.3.1 47K-ST
Relative response factors of tested gases with reference to Propane.
These values are only valid for new sensors and, unless otherwise stated, they
refer to an ambient temperature of 20 °C. If using a reference gas to calibrate the
gas detector the displayed values may vary by up to ± 20% from the target gas
concentration.
Sample gas 100 % LEL Propane Response Response

in Vol% relative time time
response (secs) (secs)
factor t50 t90
Propane 1.7 Vol% 1.00 ≤ 11 ≤ 21
2-Butanon 1.8 Vol% 1.15 ≤ 11 ≤ 27
Acetone 2.5 Vol% 0.96 ≤ 11 ≤ 21
Acetylene 2.3 Vol% 0.86 ≤9 ≤ 15
Ammonia 15 Vol% 0.36 ≤ 12 ≤ 23
1,3-Butadiene 1.4 Vol% 1.11 ≤ 11 ≤ 19
Diethyl ether 1.7 Vol% 1.17 ≤ 10 ≤ 23
Acetic acid [50 °C] 4.0 Vol% 1.41 ≤ 11 ≤ 35
Acetic hydride [50 °C] 2.0 Vol% 1.44 ≤ 11 ≤ 35
Ethane 2.5 Vol% 0.79 ≤ 10 ≤ 18
Ethanol 3.1 Vol% 0.88 ≤ 16 ≤ 29
Ethene 2.3 Vol% 0.85 ≤9 ≤ 16
Ethyl acetate 2.2 Vol% 1.11 ≤ 11 ≤ 26
Ethylene oxide 2.6 Vol% 1.03 ≤ 11 ≤ 20
Gasoline 1.1 Vol% 1.25 ≤ 11 ≤ 27
[FAM-Benzine 65/95]
i-Butyl acetate 1.3 Vol% 1.46 ≤ 13 ≤ 34
n-Butyl acetate 1.3 Vol% 1.51 ≤ 13 ≤ 41
n-Butane 1.4 Vol% 1.09 ≤ 11 ≤ 22
n-Hexane 1.0 Vol% 1.44 ≤ 11 ≤ 28
n-Nonane 0.7 Vol% 2.03 ≤ 16 ≤ 42
n-Pentane 1.4 Vol% 1.09 ≤ 11 ≤ 24
2-Propanol 2.0 Vol% 1.11 ≤ 11 ≤ 25
Propene 2.0 Vol% 0.88 ≤ 10 ≤ 17
Propylene oxide 1.9 Vol% 1.15 ≤ 10 ≤ 21
Toluene 1.1 Vol% 1.34 ≤ 11 ≤ 26
Hydrogen 4.0 Vol% 0.5 ≤9 ≤ 13
Xylene [50 °C] 0.96 Vol% 1.57 ≤ 13 ≤ 33
Cyclo pentane 1.4 Vol% 1.11 ≤ 11 ≤ 23
Allyl alcohol [50 °C] 2.5 Vol% 0.92 ≤ 10 ≤ 21
i-Butylene 1.6 Vol% 1.03 ≤ 10 ≤ 19
i-Butane 1.5 Vol% 1.06 ≤ 11 ≤ 22
Methanol 5.5 Vol% 0.73 ≤ 10 ≤ 18
Cyclo hexane 1.2 Vol% 1.21 ≤ 18 ≤ 36

5.3.2 47K-HT
These values are only valid for new sensors and, unless otherwise stated, refer to
an ambient temperature of 110 °C.
Sample gas 100% LEL Propane relative Response Response

in Vol% response factor time [secs] time [secs]
t50 *) t90 *)]
Propane 1.7 Vol% 1.0 ≤6 ≤ 12
2-Butanon 1.8 Vol% 1.09 ≤5 ≤ 12
Acetone 2.5 Vol% 0.92 ≤4 ≤ 11
Ethanol 3.1 Vol% 0.82 ≤4 ≤ 10
Ethyl acetate 2.2 Vol% 1.11 ≤6 ≤ 12
Toluene 1.1 Vol% 1.32 ≤6 ≤ 12
*) Response times are with a flow through adapter and a gas flow of 1 l/min
5.3.3 47K-PRP
These values are only valid for new sensors and, unless otherwise stated, refer to
an ambient temperature of 20 °C.
Sample gas 100 % LEL Propane relative Response Response
in Vol% response factor time (secs) time (secs)
t50 *) t90 *)
Propane 1.7 Vol% 1.00 ≤ 14 ≤ 24
2-Butanon 1.8 Vol% 1.13 ≤ 12 ≤ 31
Acetone 2.5 Vol% 0.94 ≤9 ≤ 24
Ethanol 3.1 Vol% 0.89 ≤ 11 ≤ 31
Ethyl acetate 2.2 Vol% 1.12 ≤ 13 ≤ 46
Gasoline 1.1 Vol% 1.40 ≤ 10 ≤ 21
[FAM-Benzine 65/95]
1-Propanol [40°C] 2.2 Vol% 0.98 ≤ 10 ≤ 50
2-Propanol 2.0 Vol% 1.04 ≤ 11 ≤ 25
Propene 2.0 Vol% 0.85 ≤8 ≤ 19
Toluene 1.1 Vol% 1.22 ≤ 15 ≤ 46
Hydrogen 4.0 Vol% 0.53 ≤6 ≤ 16
1-Ethoxy-2-Propanol 1.3 Vol% 1.71 ≤ 14 ≤ 46
[40°C]
*) Response times are with a flow through adapter and a gas flow of 1 l/min
ACCESSORIES MSA MSA
6. Accessories
6.1. Calibration Cap
The calibration cap is pushed on to the front of the sensor and is sealed by an
“O” ring. The surface area S < 20cm2.
Warning!
The calibrating cap must be removed after completing the calibration!
The gas is supplied via either of the gas inlets by means of suitable
flexible tube.
Gas flow rate: 1.0 l/min
6.2. Weather Protection Cap
The weather protection cap, protecting the sintered disc of the sensor from
splash-water, is recommended for outdoor installations. It is available in Stainless
Steel 304 or Stainless Steel 316.

MSA ACCESSORIES
The stainless steel versions are available with hose or pipe connection for remote
calibration.
Pipe connection : 1/8” NPT
Air velocity : 0 ... 6 m/s
Calibration must only be carried out if wind speed is < 1.5 m/s.
Using the Weather Protection Cap will extend the response time to:
t90 < 80 sec for methane / t90 < 130 sec for propane
The signals will be reduced by up to 20% when using the weather protection cap.
This must be taken into consideration during calibration and when adjusting alarm
levels.
6.3. Flow Through Adapter / Pump Adapter
Flow Through Adapter

1 Inlet
The flow through adapter is for use with a pumped sampling system. It is
available in aluminium or stainless steel 316 and screws on to the front of the
Series 47K sensor. The lower of the two gas connection ports must be used for
the gas sample inlet.
Gas inlet/outlet thread : 1/8” NPT
Using the Flow Through Adapter will extend the response time, depending on the
gas flow rate.

ACCESSORIES MSA MSA
6.4. Duct Mount Flange

Gas monitoring in air ducts can be performed by means of this duct mount flange.
When installing it the direction of flow inside the duct must be towards the baffle
as shown in the photograph.
The sensor can be calibrated via the gas calibration port, provided the duct is free
of all gases to which the sensor will respond. If the duct cannot be gas freed, the
sensor has must be removed form the duct during calibration.
The calibration port must be sealed again with the locking cap after calibration
has been carried out.
Duct mount flange

1 Flow 2 Gas calibration port
In this Picture will be the flow from the bottom up.

You should calibrate with the calibration port only during air velocity < 5 m/s for
Series 47K-PRP or < 8 m/s for Series 47K-ST or Series 47K-HT in the air duct.
The response times given in Chapter 2.3 are for an air velocity of 20 m/s.
Doubling of the response time has to be expected for an air velocity of 0.5 m/s.
The picture shows the flow direction.
Gas flow rate : 1.0 l/min [gas calibration port]
Air velocity : 0.5 … 20 m/s

MSA MARKINGS, CERTIFICATES AND APPROVALS
7. Markings, Certificates and Approvals

according to the Directive 94/9/EC [ATEX]
Manufacturer : MSA AUER GmbH, Thiemannstrasse 1,
D-12059 Berlin
Product : SERIE 47K-ST, SERIE 47K-PRP, SERIE 47K-HT
Type of protection : EN 60079-0: 2006, EN 60079-1: 2004,
EN 61241-0: 2006, EN 61241-1: 2004
Performance : EN 61779-1: 2007, EN 61779-4: 2004,
BG 647 (47K-PRP)
Gas : Measure range: 0 – 100% LEL
47K-ST : Methane, Propane, 2-Butanone, Acetone, Acetylene,
Ammonia, 1,3-Butadiene, Diethyl ether, Acetic acid,
Acetic anhydride, Ethane, Ethanol, Ethylene, Ethyl
acetate, Ethylene oxide, [FAM-] Standard mineral
spirit 65/95, i-Butyl acetate,
n-Butyl acetate, n-Butane, n-Hexane, n-Nonane,
n-Pentane, 2-Propanol, Propene, Propylene oxide,
Toluene, Hydrogen, Xylene [mixed isomers, 1:1:1
p-m-o], Hydrogen, Cyclo pentane,
Allyl alcohol, i-Butene, i-Butane, Methanol,
Cyclohexane
47K-PRP : Methane, Propane, 2-Butanone, Acetone, Ethanol,
Ethyl acetate, [FAM-] Standard mineral spirit 65/95,
1-Propanol [40°C], 2-Propanol, Propene, Toluene,
Hydrogen, 1-Ethoxy-2-Propanol [40°C]
47K-HT : Methane, Propane, 2-Butanone, Acetone, Ethanol,
Ethyl acetate, Toluene
References : Follow special conditions for safe use according to
operation manual of controller.
EC-Type Examination : INERIS 03 ATEX 0208 Ex

Certificate INERIS 00 ATEX 0028 X 9010/9020
DMT 01 ATEX G 001 X ED090
BVS 03 ATEX G 010 X E292
DMT 03 ATEX G 003 X SUPREMA
Quality Assurance :
Notification 0158
Year of Manufacture : see label
Serial No. : see label
EMC Conformity : EN 50 270: 2007 Type 2, EN 61 000 – 6 – 3: 2002
(89/336/EC) (In connection with the authorized MSA Control
Units)
MARKINGS, CERTIFICATES AND APPROVALS MSA
Marking SERIE 47K-ST, 47K-PRP, 47K-HT

II 2GD Ex d IIC
T4 -40 °C ≤ Ta ≤ +90 °C (ST, PRP)
T6 -40 °C ≤ Ta ≤ +40 °C (ST, PRP)
T3 -40 °C ≤ Ta ≤ +160 °C (HT)
II 2D Ex tD A21 IP6X
T 135 °C -40 °C ≤ Ta ≤ +90 °C (ST, PRP)
T 85 °C -40 °C ≤ Ta ≤ +40 °C (ST, PRP)
T 200 °C -40 °C ≤ Ta ≤ +160 °C (HT)
Special Conditions
A: Assembly of 47K sensor on junction box

The sensors can be screwed directly onto the junction box protected by
an acknowledged protection mode suitable to the Zone of interest.
B: Installation of 47K sensor on mounting plate

The user must connect the cable end either outside the Zone of interest or inside
a junction box protected by an acknowledged protection mode suitable to the
Zone of interest.
C: Cleaning
The user shall perform a regular cleaning of material to limit dust layers on the
material sides.
The acceptable maximum thickness must be lower than 5mm.

MSA ORDERING INFORMATION
8. Ordering Information
8.1. Gas Detector (sensor + junction box)
Description Material Thread Part-No.

Detector Series 47K-ST St.St. 304 M25 x 1.5 10048830
Detector Series 47K-PRP St.St. 316 M25 x 1.5 10048853
Detector Series 47K-ST St.St. 304 ¾“ NPT 10048857
Detector Series 47K-PRP St.St. 316 ¾“ NPT 10048862
8.2. Sensor
Description Material Thread Part-No.

Detector Series 47K-PRP St.St. 316 M25 x 1.5 10048118
Detector Series 47K-HT St.St. 316 M25 x 1.5 10048199
Detector Series 47K-PRP St.St. 316 ¾“ NPT 10048272
Detector Series 47K-HT St.St. 316 ¾“ NPT 10048825
8.3. Accessories
Description Material Part-No.

Calibration cap Plastic 10049316
Weather protection cap/hose connection St.St. 316 10051623
Weather protection cap/ 1/8” pipe connection St.St. 316 10051731
Weather protection cap/hose connection St.St. 304 10063145
Weather protection cap/ 1/8” pipe connection St.St. 304 10063146
Flow through adapter St.St. 316 10051625
Flow through adapter Aluminium 10051626
Duct mount flange Aluminium 10051627
Wall mounted bracket, Sensor S47K-HT St.St. 316 10048829
S47K Mounting Strap Ex e-junction box St.St. 316 10054042

DIMENSIONS MSA MSA
9. Dimensions
9.1. Gas Detector / Ex d
9.2. Gas Detector / Ex e

MSA DIMENSIONS
9.3. Mounting plate Ex e-junction box
9.4. Wall mounted bracket, Sensor 47K-HT

82
O5
40
12
30 10
54
9.5. Junction Box ATEX 100 °C; Sensor 47K-HT

WIRING DIAGRAMS MSA MSA
10. Wiring Diagrams

10.1. MSA Control Unit SUPREMA
Attention!
The fault signals required in EN 50054 and EN 61779 for loss of
continuity or short circuit of one or more wires to the remote sensor
are not provided with a 3 wire connection. A 5 wire connection is
therefore recommended.
When using a 3-wire connection the maximum wire length is reduced. Refer to
the appropriate controller operation manual for details of the minimum conductor
size and wire length that can be used.
10.1.1 Series 47K-ST/-PRP/-HT [3-wire]
[HT: refer to point 10.4]
SUPREMA Sensor type:

MAT-TS-Module Series 47K-ST/-PRP/-HT
10.1.2 Series 47K-ST/- PRP/-HT [5-wire]
SUPREMA Sensor type:

MAT-TS-Module Series 47K-ST/-PRP/-HT

MSA WIRING DIAGRAMS
10.2. MSA Control Unit ED 098 SMD / E 292

10.2.1 Series 47K –ST/-PRP/-HT [3-wire]
ED 098 SMD / E292 Sensor type:

BGT Series 47K-ST/-PRP/-HT
10.2.2 Series 47K-ST-PRP/-HT [5-wire]
ED 098 SMD / E292 Sensor type:

BGT Series 47K-ST/-PRP/-HT

WIRING DIAGRAMS MSA MSA
10.3. MSA Control Unit 9010 / 9020 LCD

10.3.1 Series 47K-ST/-PRP/-HT [3-wire] Channel A
Terminal block Sensor type:

9010 / 9020 Series 47K-ST/-PRP/-HT
Channel
10.3.2 Series 47K-ST/-PRP/-HT [3-wire] Channel B

Terminal block Sensor type:

9020 Series 47K-ST/-PRP/-HT
Channel

MSA WIRING DIAGRAMS
10.4. Wiring Diagram Sensor 47K-HT with Junction Box HT 11
Terminal block Sensor type

Series 47K-HT
Brown
Grey
Black
White
on wall mounted bracket

MSA in Europe
Northern Europe Eastern Europe
Regional Head Office Regional Head Office
Netherlands Poland
MSA Nederland MSA Poland
Kernweg 20, NL-1627 LH Hoorn ul. Wschodnia 5A
Phone +31 [229] 25 03 03 PL-05-090 Raszyn
Fax +31 [229] 21 13 40 Phone +48 [22] 711-50 33
E-Mail info@msaned.nl Fax +48 [22] 711-50 19
Southern Europe E-Mail MEE@msa-europe.com Central Europe
Belgium
MSA Belgium Regional Head Office Czech Republic Regional Head Office
Duwijckstraat 17, B-2500 Lier
Italy MSA AUER Czech Germany
Phone +32 [3] 491 91 50
MSA Italiana Branicka 171/1878 MSA AUER
Via Po 13/17 CZ-140 00 Praha 4 Thiemannstrasse 1
Fax +32 [3] 491 91 51
I-20089 Rozzano [MI] Phone +420 [2] 41 440 537 D-12059 Berlin
E-Mail msabelgium@msa.be
Phone +39 [02] 89 217-1 Fax +420 [2] 41 440 537 Phone +49 [30] 68 86-0
Fax +39 [02] 8 25 92 28 Fax +49 [30] 68 86-15 17
Great Britain E-Mail infoPraha@msa-auer.cz
E-Mail info-italy@msa-europe.com E-Mail info@auer.de
MSA Britain
East Shawhead Germany
Coatbridge ML5 4TD
Spain MSA AUER Austria
Scotland
MSA Española Thiemannstrasse 1 MSA AUER Austria
Narcís Monturiol, 7 D-12059 Berlin Kaplanstrasse 8
Phone +44 [12 36] 42 49 66
Pol. Ind. del Sudoeste Phone +49 [30] 68 86-25 99 A-3430 Tulln
Fax +44 [12 36] 44 08 81
E-08960 Sant-Just Desvern Fax +49 [30] 68 86-15 77 Phone +43 [22 72] 63 360
E-Mail info@msabritain.co.uk
[Barcelona] E-Mail mee@auer.de Fax +43 [22 72] 63 360-20
Phone +34 [93] 372 51 62 E-Mail msa-austria@auer.de
Norway
Fax +34 [93] 372 66 57 Hungary
MSA NORDIC
Florasvingen 6
E-Mail info@msa.es MSA AUER Hungaria Switzerland
NO-1890 Rakkestad Francia út 10 MSA AUER Schweiz
H-1143 Budapest Unterdorfstrasse 21
Phone [+47] 47 85 47 43
Phone +36 [1] 251-34 88 CH-8602 Wangen
Fax [+47] 69 22 11 08
Fax +36 [1] 251-46 51 Phone + 41 [43] 255 89 00
E-Mail info@msanordic.se
E-Mail info@msa-auer.hu Fax + 41 [43] 255 99 90
E-Mail msa-schweiz@auer.de
Sweden
MSA NORDIC Russia
Kopparbergsgatan 29 MSA AUER Russia
SE-214 44 Malmö Leninsky Prospekt 2
Phone +46 [40] 699 07 70 9th floor, Office 14 European Head Office &
Fax +46 [40] 699 07 77 RUS-119 049 Moscow International Sales
E-Mail info@msanordic.se Phone +7 [495] 544 93 89 [Africa, Asia, Australia,
France Fax +7 [495] 544 93 90 Latin America, Middle East]
MSA SORDIN MSA GALLET E-Mail msa-moscow@auer.de MSA EUROPE
Rörläggarvägen 8 Zone Industrielle Sud Thiemannstrasse 1
SE-331 53 Värnamo F-01400 Châtillon sur Chalaronne D-12059 Berlin
Phone +46 [370] 69 35 50 Phone + 33 [474] 55 01 55 Phone +49 [30] 68 86-555
Fax +46 [370] 69 35 55 Fax + 33 [474] 55 47 99 Fax +49 [30] 68 86-15 17
E-Mail info@sordin.se E-Mail message@msa-gallet.fr E-Mail contact@msa-europe.com
www.msa-europe.com
www.msa-gasdetection.com

Series 47K Gas Detector: Operation Manual

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Series 47K Gas Detector: Operation Manual

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Operation Manual

Series 47K Gas Detector

Order No.: 10052472//06

© MSA AUER GmbH. All rights reserved

MSA AUER GmbH

MSA AUER Remote Head SERIE 47 K

based on the EC-Type Examination Certificate:

INERIS 03 ATEX 0208 INERIS 00 ATEX 0028 X

Dr. Axel Schubert

GB Series 47K Gasdetector 3

5. Maintenance and Service.................................................................................. 14

4 Series 47K Gasdetector GB

7. Marking, Certificates and Approvals ............................................................... 23

10. Wiring Diagrams ................................................................................................ 28

GB Series 47K Gasdetector 5

Alternative use, or use outside this specification will be considered as non-

1.2. Liability Information

6 Series 47K Gasdetector GB

1.3. Application, advice and restrictions

For response curves contact your national MSA office.

GB Series 47K Gasdetector 7

There are two versions of the junction box available:

The following Sensor Versions are available:

8 Series 47K Gasdetector GB

2.2. Principle of Operation

2.3. Technical Specification

Operating Configuration Wheatstone Bridge circuit

Storage Temperature Range –20 °C to +40 °C

10 Series 47K Gasdetector GB

(5) After installation is complete, perform the start-up procedure as instructed in

3.3. General Installation Instructions for achieving EMC compliance

GB Series 47K Gasdetector 11

• Strict adherence to the specifications and regulations applicable to installation,

3.4. Electrical Connection to the Control Unit

L = cable length in metres [loop]

Wire cross Maximum Load Maximum Remarks

0.75 mm² 36 Ohm 750 m Screened cable

For detailed information refer to the relevant MSA controller manual.

12 Series 47K Gasdetector GB

3.5. Electrical connections

• During installation all relevant codes of practice and National wiring

GB Series 47K Gasdetector 13

5. Maintenance and Service

Maintenance must be performed according to standards EN 60079/17 and

Calibrating the Gas Detector 47K-HT

14 Series 47K Gasdetector GB

5.1.1 Zero calibration

Gas flow rate : 1.0 l/min

See also Section 5.3.

Gas flow rate : 1.0 l/min

5.1.3 Calibration with Accessories

Gas flow rate : 1.0 l/m

GB Series 47K Gasdetector 15

5.2. Sensor replacement

After checking if it is possible to carry out operation, according to the type of

16 Series 47K Gasdetector GB

5.3. Series 47K-ST, Series 47K-HT, Series 47K-PRP:

GB Series 47K Gasdetector 17

Sample gas 100 % LEL Propane Response Response