The document provides a class schedule and lesson plan for a Shielded Metal Arc Welding course. The lesson plan covers welding joints, including fillet welds and their parts. Students will learn about different welding joint types like tee joints, lap joints, butt joints, corner joints, and edge joints. They will then perform a practical welding activity by making a tee joint weld in the 1F position. The lesson includes learning objectives, reference materials, teaching methods, and an evaluation to test student understanding of welding joints and the tee joint welding process.
The document provides a class schedule and lesson plan for a Shielded Metal Arc Welding course. The lesson plan covers welding joints, including fillet welds and their parts. Students will learn about different welding joint types like tee joints, lap joints, butt joints, corner joints, and edge joints. They will then perform a practical welding activity by making a tee joint weld in the 1F position. The lesson includes learning objectives, reference materials, teaching methods, and an evaluation to test student understanding of welding joints and the tee joint welding process.
The document provides a class schedule and lesson plan for a Shielded Metal Arc Welding course. The lesson plan covers welding joints, including fillet welds and their parts. Students will learn about different welding joint types like tee joints, lap joints, butt joints, corner joints, and edge joints. They will then perform a practical welding activity by making a tee joint weld in the 1F position. The lesson includes learning objectives, reference materials, teaching methods, and an evaluation to test student understanding of welding joints and the tee joint welding process.
The document provides a class schedule and lesson plan for a Shielded Metal Arc Welding course. The lesson plan covers welding joints, including fillet welds and their parts. Students will learn about different welding joint types like tee joints, lap joints, butt joints, corner joints, and edge joints. They will then perform a practical welding activity by making a tee joint weld in the 1F position. The lesson includes learning objectives, reference materials, teaching methods, and an evaluation to test student understanding of welding joints and the tee joint welding process.
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Republic of the Philippines
Rizal Experimental Station and Pilot
School of Cottage Industries Jenny's Avenue Ext., Pasig, Metro Manila 3rd Quarter, S.Y. 2017-2018
Shielded Metal Arc Welding NC I
CLASS SCHEDULE: Monday - Friday 7:00 am - 9:00 am Grade 9
January 3 and 4, 2017
I. Learning Objectives
At the end of the lesson, the students should be able to;
1. classify the different welding joints; 2. discuss the use of welding joints in different position; and 3. perform welding in tee joint 1F position.
II. Subject Matter
A. Welding Joints B. References: Internet http://blog.swantonweld.com/the-difference-between-defects-and-discontinuities- during-a-visual-welding-inspection Book Pipe Welding, Larry Jeffus, Section 2, pg 83-100
III. Materials A. Blackboard B. Chalk C. Visual Aids D. Hand outs
IV. Procedure
A. Routine Activity 1. Greetings 2. Prayer 3. Checking of Attendance 4. Review of the past lesson 4.1 What is crack? 4.2 What is distortion? 4.3 What is undercut? 4.4 What is arc blow? 5. Checking of Assignment Learning Content Teaching Teaching Aids Strategies and Devices Fillet welding refers to the process of joining two pieces of metal together whether they be perpendicular or at an angle. These welds are commonly referred to as Tee joints which are two pieces of metal perpendicular to each other or Lap joints which are two pieces of metal that overlap and are welded at the edges. The weld is aesthetically triangular in shape and may have a concave, flat or convex surface depending on the welder’s technique. Welders use fillet welds when connecting flanges to pipes, welding cross sections of infrastructure, and when fastening metal by bolts isn't strong enough and wear off easily. Parts of fillet joint There are 5 pieces to each Fillet weld known as the Root, Toe, Face, Leg and Throat.[2] The root of the weld is the part of deepest penetration which is the opposite angle of the Hypotenuse. The toes of the weld are essentially the edges or the points of the hypotenuse. The face of the weld is the outer visual or hypotenuse that you see when looking at a fillet Visual Aids, weld. The legs are the opposite and adjacent sides to the Discussion Hand outs triangular fillet weld. The leg length is usually designated as the size of the weld. The throat of the weld is the distance from the center of the face to the root of the weld. Typically the depth of the throat should be at least as thick as the thickness of metal you are welding. An intermittent fillet weld is one that is not continuous across a joint. These welds are portrayed as a set of two numbers to the right of the triangle instead of just one. The first number as mentioned earlier refers to the length of the weld. The second number, separated from the first by a “-”, refers to the pitch. The pitch is a measurement from midpoint to midpoint of the intermittent welds. Intermittent welding is used when either a continuous weld is not necessary, or when a continuous weld threatens the joint by warping. In some cases intermittent welds are staggered on both sides of the joint. In this case, the notation of the two triangles aren't directly on top of each other. Instead, the side of the joint to receive the first weld will have a triangle further to the left than the following side’s triangle notation. As an end result of alternating intermittent fillet welds at each side, the space between welds on one side of the joint will be the midpoint of the opposite side’s weld. Butt Joint A butt weld, or a square-groove, is the most common and easiest to use. Consisting of two flat pieces that are parallel to one another, it also is an economical option. It is the universally used method of joining a pipe to itself, as well as flanges, valves, fittings, or other equipment. However, it is limited by any thickness exceeding 3/16”. Corner Joint A corner weld is a type of joint that is between two metal parts and is located at right angles to one another in the form of a L. As the name indicates, it is used to connect two pieces together, forming a corner. This weld is most often used in the sheet metal industry and is performed on the outside edge of the piece.
Edge Joint Edge welding joints, a groove type of weld, are placed side by side and welded on the same edge. They are the most commonly replaced type of joints due to build up accumulating on the edges. They are often applied to parts of sheet metal that have edges flanging up or formed at a place where a weld must be made to join two adjacent pieces together. Lap Joint This is formed when two pieces are placed atop each other while also over lapping each other for a certain distance along the edge. Considered a fillet type of a welding joint, the weld can be made on one or both sides, depending upon the welding symbol or drawing requirements. It is most often used to join two pieces together with differing levels of thickness. Tee Joint Tee joints, considered a fillet type of weld, form when two members intersect at 90° resulting in the edges coming together in the middle of a component or plate. It may also be formed when a tube or pipe is placed on a baseplate. Ateliers B.G. only employ highly qualified machining experts with exceptional credentials and experience. You can be certain our welders have all of their required training and certifications. We guarantee top quality work completed safely and efficiently. With over 35 years in the welding business, we have completed too many jobs to count. Now, we are ready to work for you. Call us today to discuss all your needs.
V. Application With the guidance of the teacher, students will perform a welding activity. Tee joint 1F position. Materials: 2 pcs. 2mmx3mmx6in flat bar Electrode E6013 Chipping hammer Steel brush AC Welding machine PPE
VI. Evaluation
Test I. Identification Direction: Identify what type of joint stated described in the statement. Write your answer on the space provided.
__corner joint 1. It is a type of joint that is between two metal parts and is located at right angles to one another in the form of a L. _edge joint___2. This is formed when two pieces are placed atop each other while also over lapping each other for a certain distance along the edge. _Tee joint_____3. It is formed when two members intersect at 90° resulting in the edges coming together in the middle of a component or plate. Overlap joint_4. This is formed when two pieces are placed atop each other while also over lapping each other for a certain distance along the edge. _Butt joint____5. The most common and easiest to use. Consisting of two flat pieces that are parallel to one another.
Test II. Enumeration
Direction: Enumerate the parts of fillet weld. Write your answer on the space provided.
1. ________________________
2. ________________________
3. ________________________
4. ________________________
5. ________________________
VIII. Assignment
DIRECTION: Write in a one half sheet of yellow paper.
1. List the preparation and procedure of tee joint 1F position.
Reference: Pipe Welding, Larry Jeffus, Section 3, pg 118-134
Prepared by: Checked By:
Ryan V. Munar, BTTE IV-ST MR. MARVIN S. TIANGSON Student Teacher Cooperating Teacher
