Charging System: Section
Charging System: Section
Charging System: Section
CHG
A
B
SECTION
CHARGING SYSTEM C
E
CONTENTS
BASIC INSPECTION .................................... 2 S TERMINAL CIRCUIT ..................................... 16 F
Description ...............................................................16
DIAGNOSIS AND REPAIR WORKFLOW .......... 2 Diagnosis Procedure ...............................................16
Work Flow (With EXP-800 NI or GR8-1200 NI) ........ 2 G
Work Flow (Without EXP-800 NI or GR8-1200 NI)...... 5 WIRING DIAGRAM ...................................... 17
SYSTEM DESCRIPTION .............................. 8 CHARGING SYSTEM ....................................... 17
Wiring Diagram ........................................................17 H
CHARGING SYSTEM .......................................... 8
System Diagram ........................................................ 8 SYMPTOM DIAGNOSIS .............................. 22
System Description ................................................... 8 I
Component Description ............................................ 8 CHARGING SYSTEM ....................................... 22
Symptom Table .......................................................22
POWER GENERATION VOLTAGE VARI-
ABLE CONTROL SYSTEM ................................. 9 PRECAUTION .............................................. 23 J
System Diagram ........................................................ 9
PRECAUTIONS ................................................. 23
System Description ................................................... 9
Precaution for Supplemental Restraint System
Component Description ............................................. 9 K
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
DTC/CIRCUIT DIAGNOSIS ......................... 10 SIONER" .................................................................23
Precaution Necessary for Steering Wheel Rota-
CHARGING SYSTEM PRELIMINARY IN- tion After Battery Disconnect ...................................23 L
SPECTION ..........................................................10 Precaution for Power Generation Voltage Variable
Diagnosis Procedure ............................................... 10 Control System ........................................................24
CHG
POWER GENERATION VOLTAGE VARI- PREPARATION ........................................... 25
ABLE CONTROL SYSTEM OPERATION IN-
PREPARATION ................................................. 25
SPECTION ..........................................................11
Special Service Tool ................................................25 N
Diagnosis Procedure ............................................... 11
Commercial Service Tool ........................................25
B TERMINAL CIRCUIT ......................................12
Description .............................................................. 12
REMOVAL AND INSTALLATION ............... 26 O
Diagnosis Procedure ............................................... 12 GENERATOR .................................................... 26
L TERMINAL CIRCUIT (OPEN) .........................13 Removal and Installation .........................................26
Description .............................................................. 13 P
SERVICE DATA AND SPECIFICATIONS
Diagnosis Procedure ............................................... 13
(SDS) ............................................................ 29
L TERMINAL CIRCUIT (SHORT) .......................15
Description .............................................................. 15
SERVICE DATA AND SPECIFICATIONS
Diagnosis Procedure ............................................... 15 (SDS) ................................................................. 29
Generator ................................................................29
CHG
AWMIA1283GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, stater and generator test segments must be done
as a set from start to finish.
1.PRELIMINARY INSPECTION
Perform the preliminary inspection. Refer to CHG-10, "Diagnosis Procedure".
>> GO TO 2.
2.STOP POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Stop the operation of the power generation voltage variable control in either of the following procedures.
• After selecting “ENGINE” using CONSULT, set the DUTY value of “ALTERNATOR DUTY” to 0 % by select-
ing “ALTERNATOR DUTY” of “Active Test”. Continue “Active Test” until the end of inspection. (When the
DUTY value is 0 or 100 %, the normal power generation is performed according to the characteristic of the
IC regulator of the generator.)
• Turn the ignition switch OFF, and disconnect the battery current sensor connector. [However, DTC (P1550–
P1554) of the engine might remain. After finishing the inspection, connect the battery current sensor connec-
tor and erase the self diagnosis results history of the engine using CONSULT.]
>> GO TO 3.
3.DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
Perform the charging system test using Multitasking battery and electrical diagnostic station GR8-1200 NI or
Battery and electrical diagnostic analyzer EXP-800 NI. Refer to the applicable Instruction Manual for proper
testing procedures.
Test result
NO PROBLEMS>>Charging system is normal and will also show “DIODE RIPPLE” test result.
NO VOLTAGE>>GO TO 4.
LOW VOLTAGE>>GO TO 12.
HIGH VOLTAGE>>GO TO 14.
EXCESSIVE RIPPLE, OPEN PHASE, OPEN DIODE or SHORTED DIODE>>Replace the generator. Refer
to CHG-26, "Removal and Installation". Perform “DIODE RIPPLE” test again using Multitasking
battery and electrical diagnostic station GR8-1200 NI or Battery and electrical diagnostic analyzer
EXP-800 NI to confirm repair.
4.INSPECTION WITH CHARGE WARNING LAMP (IGNITION SWITCH IS ON)
Turn the ignition switch ON.
Does the charge warning lamp illuminate?
YES >> GO TO 6.
NO >> GO TO 5.
5.“L” TERMINAL CIRCUIT (OPEN) INSPECTION
Check “L” terminal circuit (open). Refer to CHG-13, "Diagnosis Procedure".
Is the “L” terminal circuit normal?
YES >> Replace generator. Refer to CHG-26, "Removal and Installation".
NO >> Repair as needed.
6.INSPECTION WITH CHARGE WARNING LAMP (IDLING)
Start the engine and run it at idle.
Does the charge warning lamp turn OFF?
YES >> GO TO 9.
NO >> GO TO 7.
7.“L” TERMINAL CIRCUIT (SHORT) INSPECTION
Check “L” terminal circuit (short). Refer to CHG-15, "Diagnosis Procedure".
Is the “L” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” TERMINAL CIRCUIT INSPECTION
Check “S” terminal circuit. Refer to CHG-16, "Diagnosis Procedure".
Is the “S” terminal circuit normal?
YES >> GO TO 10.
OVERALL SEQUENCE
Before performing a generator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit- N
able test probes are necessary for the test.
• Before starting, inspect the fusible link.
O
ALMIA0577GB
DETAILED FLOW
1.PRELIMINARY INSPECTION
Perform the preliminary inspection. Refer to CHG-10, "Diagnosis Procedure".
>> GO TO 2.
2.STOP POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Stop the operation of the power generation voltage variable control in either of the following procedures:
• After selecting “ENGINE” using CONSULT, set the DUTY value of “ALTERNATOR DUTY” to 0 % by select-
ing “ALTERNATOR DUTY” with “Active Test”. Continue “Active Test” until the end of inspection. (When the
DUTY value is 0 or 100 %, the normal power generation is performed according to the characteristic of the
IC regulator of the generator.)
• Turn the ignition switch OFF, and disconnect the battery current sensor connector. [However, DTC (P1550 -
P1554) of the engine might remain. After finishing the inspection, connect the battery current sensor connec-
tor and erase the self-diagnostic results history of the engine using CONSULT.]
>> GO TO 3.
3.INSPECTION WITH CHARGE WARNING LAMP (IGNITION SWITCH IS TURNED ON)
When ignition switch is turned ON.
Does the charge warning lamp illuminate?
Check terminal “L” circuit for (short). Refer to CHG-15, "Diagnosis Procedure".
Is the inspection result normal? F
YES >> GO TO 7.
NO >> Repair as needed.
7.“S” TERMINAL CIRCUIT INSPECTION G
Check terminal “S” circuit. Refer to CHG-16, "Diagnosis Procedure".
Is the inspection result normal? H
YES >> GO TO 8.
NO >> Repair as needed.
8.MEASURE “B” TERMINAL VOLTAGE I
Start engine. With engine running at 2,500 rpm, measure “B” terminal voltage.
What voltage does the measurement result show?
Less than 13.0 V>>GO TO 9. J
More than 16.0 V>>Replace generator. Refer to CHG-26, "Removal and Installation".
9.“B” TERMINAL CIRCUIT INSPECTION K
Check “B” terminal circuit. Refer to CHG-12, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace generator. Refer to CHG-26, "Removal and Installation". L
NO >> Repair as needed.
10.INSPECTION WITH CHARGE WARNING LAMP (IGNITION SWITCH IS ON)
CHG
1. Disconnect generator connector and apply ground to “L” terminal.
2. Turn the ignition switch ON.
Does the charge warning lamp illuminate?
N
YES >> Replace generator. Refer to CHG-26, "Removal and Installation".
NO >> GO TO 11.
11.CHECK “L” TERMINAL CIRCUIT (OPEN) O
Check “L” terminal circuit (OPEN). Refer to CHG-13, "Diagnosis Procedure".
ALMIA0207GB
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Component Description INFOID:0000000007422131
ALMIA0057GB
G
System Description INFOID:0000000007422133
Power generation variable voltage control system has been adopted. By varying the voltage to the generator, H
engine load due to power generation of the generator is reduced and fuel consumption is decreased. For more
information. Refer to EC-239, "Description".
NOTE:
When any malfunction is detected in the power generation variable voltage control system, power generation I
is performed according to the characteristic of the IC regulator in the generator.
Component Description INFOID:0000000007422134
J
CAUTION:
When performing this inspection, always use a charged battery that has completed the battery inspec-
D
tion. (When the charging rate of the battery is low, the response speed of the voltage change will
become slow. This can cause an incorrect inspection.)
1.CHECK ELECTRICAL LOAD SIGNAL E
Perform electrical load tests. Refer to EC-239, "Component Function Check".
Is the inspection result normal?
YES >> GO TO 2 F
NO >> Check applicable parts, and repair or replace corresponding parts.
2.CHECK HARNESS BETWEEN GENERATOR AND IPDM E/R
G
1. Turn ignition switch OFF.
2. Disconnect generator connector and IPDM E/R connector.
3. Check continuity between generator harness connector F7 (A)
terminal 4 and IPDM E/R harness connector F10 (B) terminal H
76.
CHG
The terminal “1” (B) circuit supplies power to charge the battery and operate the vehicles electrical system.
Diagnosis Procedure INFOID:0000000007422138
ALMIA0344ZZ
The “2” (L) terminal circuit controls the charge warning lamp. The charge warning lamp turns ON when the B
ignition switch is set to ON or START. When the generator is providing sufficient voltage with the engine run-
ning, the charge warning lamp turns OFF. If the charge warning lamp illuminates with the engine running, a
malfunction is indicated.
C
Diagnosis Procedure INFOID:0000000007422140
D
Regarding Wiring Diagram information. Refer to CHG-17, "Wiring Diagram".
Generator Condition
J
Connector Terminal Ground Ignition switch position Charge warning lamp
F7 2 ON Illuminate
Does it illuminate? K
YES >> “L” terminal circuit is normal. Refer to CHG-2, "Work Flow (With EXP-800 NI or GR8-1200 NI)" or
CHG-5, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO >> GO TO 3. L
3.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the battery cable from the negative terminal.
CHG
2. Disconnect the combination meter connector.
3. Check continuity between generator harness connector and combination meter harness connector.
(+)
Voltage
Combination meter (-) Condition
(Approx.)
Connector Terminal
When the ignition
M24 2 Ground Battery voltage
switch is in ON position
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-139, "Removal and Installation".
NO >> Repair or replace the harness or connectors.
The terminal “2” (L) circuit controls the charge warning lamp. The charge warning lamp turns ON when the B
ignition switch is set to ON or START. When the generator is providing sufficient voltage with the engine run-
ning, the charge warning lamp turns off. If the charge warning lamp illuminates with the engine running, a mal-
function is indicated.
C
Diagnosis Procedure INFOID:0000000009325997
D
Regarding Wiring Diagram information, refer to CHG-17, "Wiring Diagram".
Combination meter
Continuity J
Connector Terminal Ground
M24 25 No
Is the inspection result normal? K
YES >> Replace the combination meter. Refer to MWI-139, "Removal and Installation".
NO >> Repair or replace the harness or connectors.
L
CHG
The output voltage of the generator is controlled by the IC regulator at terminal “3” (S) detecting the input volt-
age. Terminal “3” circuit detects the battery voltage to adjust the generator output voltage with the IC regulator.
Diagnosis Procedure INFOID:0000000007422142
(+) (-)
Voltage (approx.)
Connector Terminal
F7 3 Ground Battery voltage
Does battery voltage exist?
YES >> Refer to CHG-2, "Work Flow (With EXP-800 NI or GR8-
1200 NI)" or CHG-5, "Work Flow (Without EXP-800 NI
or GR8-1200 NI)". AWMIA0711ZZ
CHG
AAMWA0324GB
ABMIA1885GB
CHG
ABMIA1886GB
AAMIA0607GB
CHG
AAMIA0608GB
Symptom Reference
Battery discharged
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
Refer to CHG-2, "Work Flow (With EXP-800 NI or GR8-1200 NI)"
The charge warning lamp does not turn OFF after the engine or CHG-5, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
starts.
The charging warning lamp turns ON when increasing the engine
speed.
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a I
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the J
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000007422146 K
NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables. L
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If CHG
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure N
below before starting the repair operation.
OPERATION PROCEDURE
O
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
P
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
CAUTION:
For this model, the battery current sensor that is installed to the battery cable at the negative terminal
measures the charging/discharging current of the battery, and performs various controls. If the electri-
cal component or the ground wire is connected directly to the battery terminal, the current other than
that being measured with the battery current sensor is charging to or discharging from the battery.
This condition causes the malfunction of the control, and then the battery discharge may occur. Do
not connect the electrical component or the ground wire directly to the battery terminal.
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent Moore No.) Description C
Tool name
— Tests batteries, starting and charging systems
(—) Model GR8-1200 NI and charges batteries. D
Multitasking battery and electrical di- For operating instructions, refer to diagnostic
agnostic station station instruction manual.
AWIIA1239ZZ
F
— Tests batteries and charging systems.
(—) Model EXP-800 NI For operating instructions, refer to diagnostic
Battery and electrical diagnostic ana- analyzer instruction manual.
lyzer G
H
JSMIA0806ZZ
PIIB1407E L
CHG
QR25DE
AWBIA0995GB
Removal
1. Disconnect the battery negative terminal. Refer to PG-68, "Removal and Installation (Battery)" (Coupe
models) or PG-140, "Removal and Installation (Battery)" (Sedan models).
2. Remove fender protector side cover (RH). Refer to EXT-22, "Removal and Installation" (Coupe models) or
EXT-46, "Removal and Installation" (Sedan models).
3. Remove drive belt. Refer to EM-16, "Removal and Installation".
4. Remove engine room cover.
5. Remove “B” terminal nut.
6. Disconnect the generator harness connectors.
7. Remove the generator bolts, using power tools.
8. Remove the generator assembly upward.
Installation
Installation is in the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
• Check tension of drive belt. Refer to EM-16, "Checking Drive Belts".
• This model is equipped with a power generation voltage variable control system. Therefore perform an
inspection of the power generation voltage variable control system operation after replacing the generator.
Refer to CHG-9, "System Description".
AWBIA1097GB
Removal J
1. Disconnect the battery negative terminal. Refer to PG-68, "Removal and Installation (Battery)" (Coupe
models) or PG-140, "Removal and Installation (Battery)" (Sedan models).
2. Remove engine undercover. Refer to EXT-16, "Removal and Installation - Coupe" (Coupe models) or K
EXT-40, "Removal and Installation" (Sedan models).
3. Partially drain engine coolant. Refer to CO-36, "Changing Engine Coolant".
4. Remove engine room cover. L
5. Remove RH front wheel and tire assembly. Refer to WT-68, "Adjustment".
6. Remove fender protector side cover (RH). Refer to EXT-22, "Removal and Installation" (Coupe models) or
EXT-46, "Removal and Installation" (Sedan models). CHG
7. Remove air cleaner and duct assembly. Refer to EM-132, "Removal and Installation".
8. Remove battery tray and bracket. Refer to PG-69, "Removal and Installation (Battery Tray)" (Coupe mod-
els) or PG-141, "Removal and Installation (Battery Tray)" (Sedan models). N
9. Remove cooling fan assembly and shroud. Refer to CO-41, "Removal and Installation".
10. Remove drive belt. Refer to EM-123, "Removal and Installation".
O
11. Release the clip and reposition power steering tube.
12. Remove the A/C compressor. Refer to HA-32, "Removal and Installation for Compressor - VQ35DE Mod-
els".
P
13. Remove the A/C idler pulley.
14. Disconnect the oil pressure switch.
15. Disconnect the generator harness connectors.
16. Remove the generator bracket, using power tools.
17. Remove the generator bolt and nuts, using power tools.
18. Slide the generator out and remove.
CHG