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    Welding Procedure Specification: Format No: DOD/Q-Chem/F082 Rev 0 c:/DIR00001/wps/pp20-1

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    S Gouda
    This welding procedure specification is for single V-groove welds on pipes with diameters ranging from 1.6mm to 12.7mm thick and made of steel grades A335 P22 and A234 Gr. P22 CL1. The GTAW process will be used with ER90S-B3 filler metal in the DCEN polarity and an uphill progression. Multiple passes from root to cap will be used with interpass temperatures not exceeding 300°C and a preheat temperature of at least 177°C. Shielding and purging gases will be argon at 99.99% purity.

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    Welding Procedure Specification: Format No: DOD/Q-Chem/F082 Rev 0 c:/DIR00001/wps/pp20-1

    Uploaded by

    S Gouda
    29 views1 page
    This welding procedure specification is for single V-groove welds on pipes with diameters ranging from 1.6mm to 12.7mm thick and made of steel grades A335 P22 and A234 Gr. P22 CL1. The GTAW process will be used with ER90S-B3 filler metal in the DCEN polarity and an uphill progression. Multiple passes from root to cap will be used with interpass temperatures not exceeding 300°C and a preheat temperature of at least 177°C. Shielding and purging gases will be argon at 99.99% purity.

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    PP20 Rev.1

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    This welding procedure specification is for single V-groove welds on pipes with diameters ranging from 1.6mm to 12.7mm thick and made of steel grades A335 P22 and A234 Gr. P22 CL1. The GTAW process will be used with ER90S-B3 filler metal in the DCEN polarity and an uphill progression. Multiple passes from root to cap will be used with interpass temperatures not exceeding 300°C and a preheat temperature of at least 177°C. Shielding and purging gases will be argon at 99.99% purity.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    29 views1 page

    Welding Procedure Specification: Format No: DOD/Q-Chem/F082 Rev 0 c:/DIR00001/wps/pp20-1

    Uploaded by

    S Gouda
    This welding procedure specification is for single V-groove welds on pipes with diameters ranging from 1.6mm to 12.7mm thick and made of steel grades A335 P22 and A234 Gr. P22 CL1. The GTAW process will be used with ER90S-B3 filler metal in the DCEN polarity and an uphill progression. Multiple passes from root to cap will be used with interpass temperatures not exceeding 300°C and a preheat temperature of at least 177°C. Shielding and purging gases will be argon at 99.99% purity.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    Dodsal Pte Ltd

    Q-Chem Ethylene Project


    Doha, Qatar
    Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
    1 7979/WPS/PP/20 Rev.2 Date:19.06.01 Supporting PQR : DOD/Q-Chem/PQR/06 Dated : 26.05.01
    2 Joint Design Single "V" Groove Joint Design
    3 Backing None 37.5° ± 2.5°
    4 Joint Prep. Machining and/or Grinding
    5 Base Metal Spec. 5AG1 T

    6 Base Metal A335 P22, A234 Gr.P22 CL1


    2-4mm 1.6mm +0.8mm
    7 Pipe Dia Range All -0.0mm
    8 Thickness Range 1.6mm to 12.7mm
    9 Process GTAW
    10 Type Manual
    11 F.No 6 1.6mm +0.8mm
    12 A.No 4 37.5°±2.5° -0.0mm
    13 S.F.A No. 5.28
    14 AWS No. ER90S-B3 T 2-4mm
    T
    15 Flux N.A. Maxinum Misalignment as
    16 Insert N.A. per PFI Standard
    17 Position Of Groove All 18 Progression Vertical Uphill
    19 Pre Heat Temp Range 177°C Minimum 20 Interpass Temp. 300°C Max.
    21 PWHT Temp. Range N.A. 22 Time Range N.A.
    23 Shielding Gas & % Comp Argon 99.99% purity 24 Flow Rate Shielding 20-30 CFH
    Purging 20-30 CFH
    25 Purging Argon 99.99% purity (Note:1) 26 Trailling Gas Cup Size N.A.
    27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
    29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
    31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
    33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
    35 Number of Passes (per side) Multiple 36 Peening Not Allowed
    37 Initial/ interpass cleaning Grinding and or Brushing 38 Method of Gouging NA

    39 Pre Heat Maintenance Interpass Temp shall be checked 40


    41 Weave width not to exceed 10mm
    Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
    No. Direction AWS No. Dia mm/min
    Root GTAW DCEN UPHILL ER90S-B3 2.4 75-110 9-13 40-60
    Hot GTAW DCEN UPHILL ER90S-B3 2.4 95-125 10-14 55-75
    Fill GTAW DCEN UPHILL ER90S-B3 2.4 100-130 10-14 50-70
    Cap GTAW DCEN UPHILL ER90S-B3 2.4 115-140 10-14 50-80

    Notes 1. Purging to be maintained for Root and Hot pass.


    2. ESAB Brand filler metal will be used on Production.
    v 3. Corrected T.C. of Bodycote M.T.S. is attached

    COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


    SIGNATURE
    NAME MANGESH H. NEWASKAR
    DATE 19.06.2001

    Format No : DOD/Q-Chem/F082 Rev 0


    c:\DIR00001\wps\pp20-1.xls

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