Corrective Action Report (CAR) : Bebitz Flanges Works PVT LTD

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BEBITZ FLANGES WORKS PVT LTD F/CP/10

Rev.1 / 01.01.18

Corrective Action Report (CAR)


Date :20-09-2019 CAR No :
Nature of non conformity / internal failure :
Mr Rahul Singh working as Helper got injured in his left hand ring finger while operating chamfer machine.
Mr Rahul Singh was not assisted and is not authorized for operating chamfer machine.

Reference :
Disposition Action / Correction :
1) Unauthorized person should not operate Chamfer Machine.

Responsibility : Syed Sadath Target date : 24-09-2109

Expenses :
Actual Date of completion :
Root Cause :
1) Untrained Helper operated the chamfer machine and meet with an accident.

Corrective Action :
1) Safety tag lock can be added so that unauthorized person does not operate the machine.
2) Safeties Switch can be added so while operator leave the machine can switch off the machine and unauthorized
person will not operate.
Responsibility : Syed Sadath Target date : 24-09-2109
Date : Approving Authority :
Expenses :

Actual Date of completion :


Verification of Effectiveness of corrective action :

Corrective action is found effective / not effective; hence above CAR is closed / not closed.
Date : Approving Authority :

Corrective Action Report (CAR)


Date : 19-09-2019 CAR No :
BEBITZ FLANGES WORKS PVT LTD F/CP/10
Rev.1 / 01.01.18

Nature of non conformity / internal failure :


In forge Shop 5 Ton Machine Mr. Jaiprakash Pal working as Helper during his work movement he was loading material in
furnace pusher while loading he was wronging doing the activity (two pallet were kept one above one in wrong way and
he was loading material from one side) due to which pallet got misbalanced, he was about to balance in which his right
hand middle finger interrupted and got injured.

Reference :
Disposition Action / Correction :
1) While Loading of the material in the furnace pusher, systematic loading process should be followed.
2) Unnecessary material should not be kept in work place for the shortcut of the work.

Responsibility : Forge shop HOD Target date :


Expenses :
Actual Date of completion :
Root Cause :
1) Did not flowed systematic loading procedure due to which pallet got misbalanced and accident occurred.
2) Negligence Of worker.

Corrective Action :
Counselling was done by the Supervisor and Safety officer for avoiding future accident.

Responsibility : Forge shop HOD Target date :


Date : Approving Authority :
Expenses :

Actual Date of completion :


Verification of Effectiveness of corrective action :

Corrective action is found effective / not effective; hence above CAR is closed / not closed.
Date : Approving Authority :

Corrective Action Report (CAR)


Date : CAR No :
BEBITZ FLANGES WORKS PVT LTD F/CP/10
Rev.1 / 01.01.18

Nature of non conformity / internal failure :


In forge Shop on 10Ton hammer Machine Mr. Arjun Yadav working as Trimmer Operator was involved in his routine
work while operating machine Packing of the machine locator got broken and Banged the trimmer operator on his belly
and trimmer operator got injured.
Reference :
Disposition Action / Correction :
Before operating the machine all machine equipment inspection should be done.

Responsibility : Dilip Dubal Target date :


Expenses :
Actual Date of completion :
Root Cause :
1) Due to Fatigue Material it broken.

Corrective Action :

Responsibility : Dilip Dubal Target date :


Date : Approving Authority :
Expenses :

Actual Date of completion :


Verification of Effectiveness of corrective action :

Corrective action is found effective / not effective; hence above CAR is closed / not closed.
Date : Approving Authority :

Corrective Action Report (CAR)


Date : CAR No :
BEBITZ FLANGES WORKS PVT LTD F/CP/10
Rev.1 / 01.01.18

Nature of non conformity / internal failure :


Mr. Ravinder Paswan working as Forger on 5 Ton hammer M/c, while shifting material from conveyor to hammer press,
hot material scale peeled and entered into safety leg guard due to which it touched body leg part and injured Forger.

Reference :
Disposition Action / Correction :
1) Better quality heat resistant leg guard need to be used.

Responsibility : Safety Officer & Forge Shop Target date :


Expenses :
Actual Date of completion :
Root Cause :
1) Leg guard which is use cannot resist high temperature heat.Due to which it entered into leg guard and injured the
person.

Corrective Action :
Need to change the Safety leg guard to high temperature heat resistant Safety leg guard.

Responsibility : Safety Officer & Forge Shop Target date :


Date : Approving Authority :
Expenses :

Actual Date of completion :


Verification of Effectiveness of corrective action :

Corrective action is found effective / not effective; hence above CAR is closed / not closed.
Date : Approving Authority :

Corrective Action Report (CAR)


Date : CAR No :
BEBITZ FLANGES WORKS PVT LTD F/CP/10
Rev.1 / 01.01.18

Nature of non conformity / internal failure :

Reference :
Disposition Action / Correction :

Responsibility : Target date


Expenses :
Actual Date of completion :
Root Cause :

Corrective Action :

Responsibilities Target date : May 2020


Date : Approving Authority :
Expenses :

Actual Date of completion :


Verification of Effectiveness of corrective action :

Corrective action is found effective / not effective; hence above CAR is closed / not closed.
Date : Approving Authority :

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