TK 40847

CF-II M19.7, M19.
8,
M19.9, M19.10
TK 40847-3.40
Printed ( Wednesday, August 22, 2001)
Copyright©1995 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (August 22, 2001)
Copyright © 1995 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A ac. . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
amp . . . . . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
dc. . . . . . . . . . direct current
T term . . . . . . . . terminal
disc . . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W w . . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CF-II M19.7, M19.8, M19.9, M19.10
Contents
Name Grid Page
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET . . . . . . . . .2U27. . . . . . . . . . . . . . . . . . . . . .3
HUMIDITY CONTROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .98B11 . . . . . . . . . . . . . . . . . . . .89
CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .102B4 . . . . . . . . . . . . . . . . . . . . .7
DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102B10 . . . . . . . . . . . . . . . . . . .81
REMOTE MONITOR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C2. . . . . . . . . . . . . . . . . . . .77
USDA HARNESS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A12 . . . . . . . . . . . . . . . . . . .83
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .55
COMPRESSOR JUNCTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .49
CAP & CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E11 . . . . . . . . . . . . . . . . . . .95
CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .67
NOZZLE ASSEMBLY - HUMIDITY . . . . . . . . . . . . . . . . . . . . . . . . . . . .120A12 . . . . . . . . . . . . . . . . . . .93
BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .61
MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .33
AIR EXCHANGER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B2 . . . . . . . . . . . . . . . . . . . . .5
EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .123B3 . . . . . . . . . . . . . . . . . . . .11
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B4 . . . . . . . . . . . . . . . . . . . .51
CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B5 . . . . . . . . . . . . . . . . . . . .57
HIGH VOLTAGE TRAY (M37.3, M37.7) . . . . . . . . . . . . . . . . . . . . . . . .123B6 . . . . . . . . . . . . . . . . . . . .63
MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9,
M19.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B7 . . . . . . . . . . . . . . . . . . . .69
STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B8 . . . . . . . . . . . . . . . . . . . .97
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B9 . . . . . . . . . . . . . . . . . . .101
BATTERY & BATTERY CHARGER GROUP . . . . . . . . . . . . . . . . . . . .123B10 . . . . . . . . . . . . . . . . . . .79
COMPOUND PRESSURE GAUGE (SUCTION TUBE) . . . . . . . . . . . .123B11 . . . . . . . . . . . . . . . . . . .37
REFRIGERATION COMPONENTS (M19.7, M19.8) . . . . . . . . . . . . . . .123B12 . . . . . . . . . . . . . . . . . . .15
COMPRESSOR GROUP (M19.7, M19.8) . . . . . . . . . . . . . . . . . . . . . . .123B13 . . . . . . . . . . . . . . . . . . .39
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP . . . . . . . . . . . .123B14 . . . . . . . . . . . . . . . . . . .85
AIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123D6. . . . . . . . . . . . . . . . . . . .91
VALVE ASSEMBLY - SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2 . . . . . . . . . . . . . . . . . . . .35
DOOR ASSEMBLY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125B10 . . . . . . . . . . . . . . . . . . .99
HARNESS GROUP - REMOTE MONITOR . . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .73
REFRIGERATION COMPONENTS (M19.9) . . . . . . . . . . . . . . . . . . . . .129C1. . . . . . . . . . . . . . . . . . . .21
COMPRESSOR GROUP (M19.9, M19.10) . . . . . . . . . . . . . . . . . . . . . .129C2. . . . . . . . . . . . . . . . . . . .43
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D7. . . . . . . . . . . . . . . . . . . .45
COMPRESSOR OIL FILTER GROUP (Before 6/97) . . . . . . . . . . . . . .133D8. . . . . . . . . . . . . . . . . . . .47
REFRIGERATION COMPONENTS (M19.10) . . . . . . . . . . . . . . . . . . . .135E4 . . . . . . . . . . . . . . . . . . . .27
CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135E5 . . . . . . . . . . . . . . . . . . . .75
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE
2U27 SHEET
Revised
12/12/96
CF-II M19.7, M19.8,

M19.9, M19.10
REFERENCE
SHEET
2U27
12/12/96
3
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE
Revised
12/12/96 SHEET 2U27
B/M DESCRIPTION Date
090205 CF-II M19.7 8/94
090208 CF-II M19.8 9/94
090225 CF-II M19.9 7/95
090239 CF-II M19.10 6/96
4
123B2 AIR EXCHANGER GROUP
Revised
8/15/95
AIR EXCHANGER
GROUP
123B2
8/15/95
5
Revised
8/15/95 AIR EXCHANGER GROUP 123B2
REF PART# DESCRIPTION QTY
1 98-4044 DOOR - evaporator (upper) 1
2 98-3540 DOOR - air exchanger 1
55-2979 SCREW - door 28
55-2086 FLATWASHER 28
55-1800 LOCKWASHER 28
91-6206 COVER - air exchange 1
3 91-581 • COVER - air exchanger 1
4 33-2015 • GASKET - air exchanger 2
5 99-6748 • BRACKET - air exchanger 1
6 55-4012 • WASHER - special 1
7 55-2550 • PIN - cotter 1
8 55-5120 • SCREW - wing 1
9 98-2998 DUCT - air exchanger 1
10 99-7115 STRIP - gasket (door, 25 ft) A/R
11 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1
12 33-1712 GASKET - air exchanger 1
13 99-6783 NAMEPLATE - arrow 1
14 91-374 BRACKET - duct 1
55-3049 SCREW - duct 3
15 33-1318 GASKET - duct 3
16 NSS FRAME - Transfresh (Transfresh components are not avail- 1
able from Thermo King)
6
102B4 CONDENSER COIL & MOTOR GROUP
Revised
6/5/97
CONDENSER COIL
& MOTOR GROUP
102B4
6/5/97
7
Revised
6/5/97 CONDENSER COIL & MOTOR GROUP 102B4
1 67-1383 COIL - condenser (incl 7, 12, 13) 1
67-1383 COIL - condenser (incl 7, 12, 13; M19.10 only) 1
55-2969 SCREW - coil 3
2 99-5966 STRIP - gasket (condenser, 50 ft) A/R
3 98-4236 BRACKET - condenser motor 1
55-4931 WASHER - special 4
55-4955 NUT 4
55-7422 INSERT - threaded (1/4-20) 6
4 104-607 MOTOR - condenser (M19.9, M19.10) 1
44-6259 • PROTECTOR - motor 1
41-1778 • PROTECTOR - high speed 1
41-1779 • PROTECTOR - low speed 1
77-1498 • BEARING - motor 2
55-2969 SCREW - motor 4
55-4954 NUT 4
5 44-7112 HARNESS - condenser 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
6 78-520 FAN - condenser 1
55-3089 • SCREW - hub 2
55-2959 • LOCKWASHER 2
55-2958 • FLATWASHER 2
7 99-7088 NUTSTRIP 3
55-3010 RIVET - nutstrip 6
8 91-7474 BRACKET - orifice 2
55-1587 SCREW - bracket 6
9 98-3035 ORIFICE - condenser 1
10 98-3202 GRILLE - condenser (M19.1, M19.2, M19.4, M19.5, M19.7, 1
M19.8, M19.9, M19.10)
98-4292 GRILLE - condenser (M19.4) 1
55-2977 SCREW - grille (1.00 lg) 2
55-2979 SCREW - grille (1.25 lg) 2
55-5691 INSERT - threaded 4
11 99-9702 STRIP - gasket (grille) 2
8
102B4 CONDENSER COIL & MOTOR GROUP
Revised
6/5/97
9
Revised
6/5/97 CONDENSER COIL & MOTOR GROUP 102B4
12 91-6153 BRACKET - coil 1
13 99-9338 ANGLE - condenser coil 1
55-1587 SCREW - angle 4
55-3059 NUT 4
14 44-5316 CONNECTOR - barb (1/2 mpt) 1
55-2788 FITTING - barb (3/4 mpt) 1
55-5018 LOCKNUT (3/4 mpt) 1
15 55-3264 KEY - motor 1
16 91-6961 INSULATION - motor 1
10
123B3 EVAPORATOR COIL & BLOWER GROUP
Revised
6/2/98
EVAPORATOR
COIL & BLOWER
GROUP
123B3
6/2/98
11
Revised
6/2/98 EVAPORATOR COIL & BLOWER GROUP 123B3
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
55-2995 SCREW - door 8
3 91-6210 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
55-1587 SCREW - housing 12
5 78-551 WHEEL - blower (curbside) 1
55-2962 • SCREW - hub to shaft 2
203-392 SEALER - antiseize A/R
6 99-7099 BAND - motor 2
55-4954 NUT 4
7 104-608 MOTOR - evaporator blower (M19.7, M19.8) 2
104-608 MOTOR - evaporator blower (M19.9, M19.10) 1
8 78-550 WHEEL - blower (roadside) 1
55-2962 • SCREW - hub to shaft 2
12
123B3 EVAPORATOR COIL & BLOWER GROUP
Revised
6/2/98
13
Revised
6/2/98 EVAPORATOR COIL & BLOWER GROUP 123B3
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1
10 33-1725 GASKET - evaporator 2
55-3035 RIVET - gasket 8
11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
12 91-5659 BRACKET - support 2
13 98-4573 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-4954 NUT 8
14 33-810 GROMMET 2
15 44-5316 CONNECTOR - barb (M19.7, M19.8) 2
55-2788 FITTING - barb (M19.9, M19.10) 2
55-5018 LOCKNUT - barb (M19.9, 19.10) 2
16 91-3371 PLATE - defrost switch access 1
17 33-1724 GASKET - plate 1
55-5636 SCREW - plate 4
18 67-1391 COIL - evaporator 1
67-1384 COIL - evaporator (M19.10 only) 1
55-2969 SCREW - coil 2
55-4954 LOCKNUT 10
19 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1
20 99-5966 STRIP - gasket (.25 thk) A/R
99-6968 STRIP - gasket (.12 thk) A/R
21 55-6010 PLUG (black poly) 2
22 33-2511 GROMMET 2
23 99-9168 ANGLE - coil support 1
24 55-2324 KEY - blower 2
14
123B12 REFRIGERATION COMPONENTS (M19.7, M19.8)
Revised
3/16/01
REFRIGERATION
COMPONENTS
(M19.7, M19.8)
123B12
3/16/01
15
Revised
3/16/01 REFRIGERATION COMPONENTS (M19.7, M19.8) 123B12
2 66-6601 VALVE - expansion 1
66-9378 • HOSE - engine to radiator 1
66-6567 • ELEMENT - power 1
3 66-5367 TUBE - equalizer 1
4 66-5366 TUBE - exchanger to expansion valve 1
5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1
99-6968 STRIP - sealing (50 ft) A/R
6 66-4537 TUBE - exchanger to coil 1
7 66-6403 TUBE - suction 1
8 66-4466 TUBE - liquid 1
9 66-7621 TUBE - dehydrator to tee 1
55-302 NUT - tube 1
10 66-6603 VALVE - dehydrator inlet 1
11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2
12 66-5888 TUBE - receiver to dehydrator 1
13 N/A TANK - receiver (see note) 1
67-1343 TANK - receiver 1
55-1587 SCREW - tank 2
14 66-7623 TUBE - condenser to receiver tank 1
55-3295 • FITTING 1
15 66-7392 VALVE - relief 1
33-1015 • O-RING - relief valve 1
16 66-6143 TUBE - exchanger to modulating 1
66-3615 • FITTING - saddle 1
18 66-7395 TUBE - valve to coil 1
19 66-3942 VALVE - discharge (see 123B13) 1
20 55-6020 CLAMP - suction tube (plastic) 1
91-1779 CLAMP - suction tube (stainless steel) 5
91-5790 SPACER - clamp 1
55-4811 SCREW - clamp 2
21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
22 55-6388 CLAMP - tube (liquid injection) 4
16
Revised
3/16/01
17
Revised
55-4953 NUT 4
23 66-1955 ELBOW - flange 1
55-2747 SCREW - flange 2
24 66-7617 TUBE - suction (see 123B11) 1
25 33-920 O-RING - suction 1
26 67-1383 COIL - condenser (see 102B4) 1
27 66-5748 VALVE - modulation (for connectors see 115D14) 1
66-5749 • VALVE - modulation (see 123A8) 1
28 44-6930 SWITCH - low pressure cutout 1
33-768 GASKET - flare 1
29 55-308 ELBOW - low pressure cutout 1
30 55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-4953 NUT 2
31 66-7359 TUBE - compound gauge 1
66-5752 FITTING - tube 1
32 91-5627 BRACKET - solenoid 1
55-4954 NUT 1
33 66-6610 FITTING - charge port (highside) 1
66-7182 • CAP - fitting 2
34 66-7618 VALVE - solenoid (for connectors see 115D14) 1
41-767 • COIL - valve 1
35 66-7619 TUBE - tee to solenoid valve 1
36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1
37 66-7620 TUBE - solenoid to tee 1
38 55-2181 TEE (1/2 x 3/8 x 1/2) 1
39 91-6209 CLAMP - exchanger 2
55-3101 RIVET - clamp 4
40 66-6870 INDICATOR - liquid (for 67-995) 2
66-7420 INDICATOR - liquid (for 67-1343) 2
203-393 SEALER - Loctite A/R
41 91-1874 BRACKET - valve 1
42 55-5211 U-BOLT - valve 2
55-2001 FLATWASHER - u-bolt 2
18
Revised
3/16/01
19
Revised
55-4560 NUT - u-bolt 2
NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.
20
129C1 REFRIGERATION COMPONENTS (M19.9)
Revised
3/16/01
REFRIGERATION
COMPONENTS
(M19.9)
129C1
3/16/01
21
Revised
3/16/01 REFRIGERATION COMPONENTS (M19.9) 129C1
66-9378 • HOSE - engine to radiator 1
5 67-1073 HEAT EXCHANGER 1
6 66-4537 • TUBE - exchanger to coil 1
7 66-6403 • TUBE - suction 1
8 66-4466 • TUBE - liquid 1
9 66-7621 TUBE - dehydrator to tee 1
55-302 NUT - tube 1
13 N/A TANK - receiver (see note) 1
67-1343 TANK - receiver 1
55-3295 • FITTING 1
66-7392 VALVE - relief 1
19 66-8055 VALVE - discharge (see 129C2) 1
22
Revised
3/16/01
23
Revised
55-4953 NUT 4
27 66-7793 VALVE - modulating (for connectors see 115D14) 1
55-4390 HANGER - dehydrator 1
55-4953 NUT 2
55-4954 NUT 1
66-7798 VALVE & COIL 1
41-767 •• COIL - valve 1
38 55-2181 TEE (1/2 x 3/8 x 1/2) 1
91-6624 CLAMP - exchanger 2
40 66-4571 INDICATOR - liquid (for 67-995) 2
66-7420 INDICATOR - liquid (for 67-1343) 2
91-1874 BRACKET - valve 1
55-5211 U-BOLT - valve 2
24
Revised
3/16/01
25
Revised
55-4560 NUT - u-bolt 2
43 91-6962 INSULATION - exchanger 1
44 66-6996 FITTING - saddle 1
45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1
44-5841 • SWITCH - only 1
NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.
26
135E4 REFRIGERATION COMPONENTS (M19.10)
Revised
3/16/01
REFRIGERATION
COMPONENTS
(M19.10)
135E4
3/16/01
27
Revised
3/16/01 REFRIGERATION COMPONENTS (M19.10) 135E4
1 67-1384 COIL - evaporator (see 123B3) 1
66-9378 • SCREEN - inlet 1
5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1
8 66-4466 TUBE - liquid 1
9 66-8475 TUBE - dehydrator to solenoid 1
55-302 NUT - tube 1
13 67-1343 TANK - receiver 1
55-3295 • FITTING 1
66-7392 VALVE - relief 1
19 66-8055 VALVE - discharge (see 129C2) 1
55-4953 NUT 4
28
Revised
3/16/01
29
Revised
33-2805 GASKET - flange 1
27 66-7793 VALVE - modulating (for connectors see 115D14) 1
55-4390 HANGER - dehydrator 1
55-4953 NUT 2
55-4954 NUT 1
41-767 •• COIL - valve 1
38 55-2181 TEE (1/2 x 3/8 x 1/2) 1
91-6624 CLAMP - exchanger 2
40 66-7420 INDICATOR - liquid 2
91-1874 BRACKET - valve 1
55-5211 U-BOLT - valve 2
55-4560 NUT - u-bolt 2
43 91-6962 INSULATION - exchanger 1
30
Revised
3/16/01
31
Revised
45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
32
123A8 MODULATION VALVE ASSEMBLY
Revised
9/20/95
MODULATION
VALVE ASSEMBLY
123A8
9/20/95
33
Revised
9/20/95 MODULATION VALVE ASSEMBLY 123A8
1 60-203 KIT - repair 1
2 44-5175 • COIL 1
3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1
66-7790 SCREEN - inlet strainer (1.125 dia tube) 1
34
124E2 VALVE ASSEMBLY - SOLENOID
Revised
2/16/96
VALVE ASSEMBLY
- SOLENOID
124E2
2/16/96
35
Revised
2/16/96 VALVE ASSEMBLY - SOLENOID 124E2
66-7622 VALVE - solenoid (complete) 1
60-205 • KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8) 1
1 NSS • RETAINER - coil 1
2 NSS • PLATE - voltage 1
3 NSS • COIL - assembly 1
4 NSS • TUBE - enclosing 1
5 NSS • SPRING - plunger 1
6 NSS • PLUNGER 1
7 NSS • GASKET 1
8 NSS • PISTON - assembly 1
9 NSS • BODY 1
36
123B11 COMPOUND PRESSURE GAUGE (SUCTION TUBE)
Revised
10/3/94
COMPOUND
PRESSURE
GAUGE (SUCTION
TUBE)
123B11
10/3/94
37
Revised
10/3/94 COMPOUND PRESSURE GAUGE (SUCTION TUBE) 123B11
1 66-7031 GAUGE - compound 1
2 99-9402 BRACKET - gauge 1
55-4560 NUT 2
5 66-5752 FITTING - tube 1
6 66-6605 FITTING - adapter 1
8 66-6607 FITTING - charge port 1
9 66-7183 • CAP - fitting 1
38
123B13 COMPRESSOR GROUP (M19.7, M19.8)
Revised
2/6/01
COMPRESSOR
GROUP (M19.7,
M19.8)
123B13
2/6/01
39
Revised
2/6/01 COMPRESSOR GROUP (M19.7, M19.8) 123B13
2 41-1626 SWITCH - high pressure cutout (blue band, for connectors 1
see 115D14)
3 66-6090 ADAPTER - discharge 1
4 33-2548 GASKET - adapter 1
5 66-7394 TUBE - adapter to flange 1
6 91-3226 BRACKET - discharge tube 1
55-3300 NUT - bracket 2
7 06-794 FLANGE - discharge valve 1
8 33-2805 GASKET - discharge valve 1
9 66-3942 VALVE - discharge 1
10 66-3015 • CAP - valve (brass) 1
66-2296 • CAP - valve (plastic) 1
33-350 •• GASKET - brass cap 1
33-3007 •• GASKET - plastic cap 1
11 55-2921 PLUG - pipe 1
12 44-5840 SWITCH - condenser fan (red band, for connectors see 1
115D14)
13 55-4553 SCREW - valve 2
14 55-7469 WASHER - belleville 4
15 55-2959 LOCKWASHER 2
16 55-2640 NUT 2
17 55-2747 SCREW - compressor 4
19 55-2173 FLATWASHER 4
20 91-6208 CHANNEL - compressor 1
55-2969 SCREW - channel 2
55-4727 WASHER - spacer 2
21 91-3227 NUTSTRIP - compressor 2
22 41-444 SENSOR - heat (liquid injection) 1
24 66-6609 FITTING - adapter 1
26 91-7120 BOX - junction (see 117F5) 1
27 44-5519 CABLE - power 1
40
123B13 COMPRESSOR GROUP (M19.7, M19.8)
Revised
2/6/01
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
41
Revised
2/6/01 COMPRESSOR GROUP (M19.7, M19.8) 123B13
42
129C2 COMPRESSOR GROUP (M19.9, M19.10)
Revised
2/6/01
COMPRESSOR
GROUP (M19.9,
M19.10)
129C2
2/6/01
43
Revised
2/6/01 COMPRESSOR GROUP (M19.9, M19.10) 129C2
2 41-1626 SWITCH - high pressure cutout (blue band, for connectors 1
see 115D14)
3 55-2505 ELBOW - switch 1
4 41-444 SENSOR - heat (liquid injection) 1
5 55-8311 ADAPTER (o-ring seal) 1
6 91-6623 BRACKET - injection valve 1
8 55-3300 NUT - bracket 2
9 66-8055 VALVE - discharge 1
10 66-3015 • CAP - valve (brass) 1
66-2296 • CAP - valve (plastic) 1
33-350 •• GASKET - brass cap 1
33-3007 •• GASKET - plastic cap 1
11 33-2542 GASKET - discharge valve 1
12 66-7812 ADAPTER - elbow 1
13 55-3565 SCREW - valve 2
14 55-8423 WASHER - belleville 4
16 66-7182 • CAP - fitting 1
17 55-2747 SCREW - compressor 4
91-1754 PAD (plastic) 4
20 91-6208 CHANNEL - compressor 1
22 55-2969 SCREW - channel 2
24 55-4727 WASHER - spacer 2
25 33-920 O-RING 2
26 99-2767 BOX - junction (see 117F5) 1
27 44-5519 CABLE - power 1
28 91-6435 ANGLE - lifting 1
44
133D7 COMPRESSOR
Revised
2/6/01
COMPRESSOR
133D7
2/6/01
45
Revised
2/6/01 COMPRESSOR 133D7
1 8102-743 COMPRESSOR - service (460V) 1
1 22-1002 • HEAD - cylinder 1
2 * 33-2218 • GASKET - cylinder head 1
3 22-1132 • KIT - valve plate (incl 2 & 4, used only on Copeland com- 1
pressors 3DST-07500-XXX-XXX)
22-1051 • KIT - valve plate (incl 2 & 4, used only on Delta Wing com- 1
pressors 3DSTA075E-XXX-XXX)
4 * 33-2510 • GASKET - valve plate to body 1
5 22-775 • TEE - oil pump (Schrader) 1
6 22-379 • KIT - oil pump 1
7 * 33-2220 • GASKET - oil pump 1
8 NSS • COVER - housing 1
9 * 33-2224 • GASKET - housing cover 1
10 NSS • CRANKSHAFT - assembly 1
11 NSS • PISTON, PIN & ROD - group 1
12 NSS • COVER - oil screen 1
13 * 33-2221 • GASKET - oil screen cover plate 1
14 22-408 • SCREEN - oil (behind plate) 1
15 22-398 • KIT - sight glass (incl glass, gaskets & mounting screws) 1
* 33-2222 •• O-RING - oil sight glass 1
* 33-2223 •• GASKET - oil sight glass (flat) 1
16 22-780 • KIT - bottom plate 1
17 * 33-2225 • GASKET - bottom plate 1
18 22-781 • SCREEN - suction strainer (internal behind suction valve) 1
19 22-776 • COVER - stator 1
20 * 33-2226 • GASKET - stator cover 1
21 44-9256 • TERMINAL PLATE, STUD & INSULATOR 1
44-9257 • PLATE - terminal mounting (includes terminal, fusite, gas- 1
kets, bolts)
* 33-1106 • GASKET - terminal plate 1
* 33-1107 • O-RING - terminal fusite 1
41-485 • PROTECTOR - motor 1
* 30-199 KIT - gasket (incl all compressor gaskets) 1
203-516 OIL - compressor (gallon) A/R
46
133D8 COMPRESSOR OIL FILTER GROUP (Before 6/97)
Revised
2/6/01
COMPRESSOR
OIL FILTER
GROUP (Before 6/
97)
133D8
2/6/01
47
Revised
2/6/01 COMPRESSOR OIL FILTER GROUP (Before 6/97) 133D8
20-157 • KIT - oil filter 1
1 55-8689 • ADAPTER - tee 1
2 66-8054 • ELBOW 1
203-393 • SEALER - Loctite (red) A/R
3 66-6607 • FITTING - refrigerant 1
4 60-237 • TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion 1
91-7754)
5 91-6964 • STRAP - filter 1
6 55-1587 • SCREW - strap 1
7 55-1800 • LOCKWASHER 1
8 55-3059 • NUT - captive 1
9 66-7800 • FILTER - oil 1
10 33-2545 • O-RING 3
11 33-1936 • O-RING 1
12 91-7506 • BRACKET - oil filter 1
13 55-3300 • NUT 2
16 55-2114 • NUT 1
17 55-8460 • STUD - bracket 2
18 55-8461 • STUD - bracket 1
19 66-8051 • TUBE - filter to compressor 1
20 55-8425 • ADAPTER 1
22 91-7754 EXTRUSION - rubber 1
48
117F5 COMPRESSOR JUNCTION BOX
Revised
2/16/96
COMPRESSOR
JUNCTION BOX
117F5
2/16/96
49
Revised
2/16/96 COMPRESSOR JUNCTION BOX 117F5
1 91-7120 BOX - junction (compressor) 1
2 33-2792 GASKET 1
55-3559 SCREW - box 4
3 44-4341 BOARD - terminal 1
55-2991 SCREW - block 2
4 99-2847 COVER 1
55-3027 SCREW - cover 4
5 33-976 GASKET 1
6 55-5018 NUT 1
7 55-6141 CONNECTOR 1
8 55-2995 SCREW - ground 1
9 99-6519 PAD (neoprene) 1
10 91-6207 NAMEPLATE - danger 1
50
123B4 ELECTRICAL COMPONENTS
Revised
2/6/01
ELECTRICAL
COMPONENTS
123B4
2/6/01
51
Revised
2/6/01 ELECTRICAL COMPONENTS 123B4
1 104-608 MOTOR - evaporator (see 123B3) 2
2 44-6565 SENSOR - defrost 1
3 44-5568 SENSOR - return air 1
4 44-5448 SENSOR - discharge air (M7, M8) 1
41-806 SENSOR - discharge air (M9, M10) 1
5 45-1682 HEATER - evaporator coil (see 102B10) 2
6 45-1683 HEATER - drip pan (see 102B10) 1
7 NSS BOX - remote monitor (see 102C2) 1
8 203-382 BATTERY & HARNESS (see 123B10) 1
9 104-607 MOTOR - condenser fan (see 102B4) 1
10 66-7789 VALVE - modulating (see 123A8) 1
11 41-1626 SWITCH - high pressure cutout (for connectors see 115D14) 1
13 44-9249 HARNESS - sensor (USDA, see 113A12) 1
14 NSS BOX - control (see 123B5) 1
15 44-6930 SWITCH - low pressure cutout (for connectors see 115D14) 1
16 44-5840 SWITCH - 2 speed condenser fan (see 123B13) 1
17 66-7622 VALVE - solenoid (liquid/refrigeration, see 124E2) 1
18 44-8844 HARNESS - heater 1
19 44-7112 HARNESS - condenser motor 1
20 44-9169 HARNESS - evaporator motor (#1) 1
21 44-9170 HARNESS - evaporator motor (#2) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
22 41-757 HARNESS - main (M7, M8, for connectors see 115D14) 1
41-1694 HARNESS - main (M9, M10, for connectors see 115D14) 1
23 45-1612 CABLE - power (69 ft) 1
24 33-2631 BUSHING - cable 1
25 44-4051 PLUG - power (MIPCO) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
26 91-3238 BRACKET - cable restraint 1
55-4953 NUT 3
27 91-2197 BRACKET - sensor 1
29 55-6388 CLAMP - sensor 2
52
123B4 ELECTRICAL COMPONENTS
Revised
2/6/01
53
Revised
2/6/01 ELECTRICAL COMPONENTS 123B4
55-4560 NUT 2
31 66-7618 VALVE - solenoid (liquid injection, M19.7, M19.8) 1
66-7798 VALVE - solenoid (liquid injection, M19.9, M19.10) 1
41-767 • COIL - valve 1
32 44-8987 MOTOR - air compressor (see 123B14) 1
33 NSS CONTROLLER - humidity (see 98B11) 1
34 44-8985 SENSOR - humidity (see 123B14) 1
54
115D14 WEATHER PACK CONNECTORS
Revised
1/5/01
WEATHER PACK
CONNECTORS
115D14
1/5/01
55
Revised
1/5/01 WEATHER PACK CONNECTORS 115D14
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 TOWER (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 TOWER (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 TOWER (3 pin) 1
10 44-7881 SHROUD (4 pin) 1
11 44-7880 TOWER (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 TOWER (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 TOWER (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 TOWER (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
56
123B5 CONTROL BOX
Revised
1/11/99
CONTROL BOX
123B5
1/11/99
57
Revised
1/11/99 CONTROL BOX 123B5
1 98-3860 BOX - control 1
55-2977 SCREW - box 4
2 91-6198 COVER - remote monitor 1
3 33-2630 GASKET - cover 1
4 55-4437 SCREW - cover 4
55-2361 NUT 4
5 44-2368 SWITCH - on/off (2pdt) 1
6 44-2099 SWITCH - defrost (1p) 1
7 99-8981 ANGLE 1
55-3028 WASHER - sealing 2
55-4953 NUT 2
8 99-8149 LATCH - door 1
9 55-4953 NUT 1
10 99-8994 SPACER - tube 1
11 99-8993 BRACKET - latch 1
12 55-2957 SCREW 1
13 99-9240 ANGLE - microcontroller 1
55-4560 NUT 2
14 55-4953 NUT 1
15 99-8151 SPACER 1
17 55-2977 SCREW - roller 1
18 91-4999 WINDOW 1
19 91-230 NAMEPLATE - On/Off Defrost 1
20 91-4998 COVER - control box 1
21 99-8986 STRIP - gasket (25 ft) A/R
22 55-3473 PIN 2
23 44-8910 BOARD - pc/LED (see 120G1) 1
55-6036 SCREW - board 2
58
123B5 CONTROL BOX
Revised
1/11/99
59
Revised
1/11/99 CONTROL BOX 123B5
24 99-8161 SHIELD - light 2
55-7149 RIVET - shield (plastic) 8
25 99-9401 NAMEPLATE - Lights Display 1
26 55-4954 NUT - cover 2
28 55-3034 WASHER - sealing 2
30 55-2114 NUT - cover 2
31 55-3059 NUT - captive 3
32 45-1629 CONTROLLER - microprocessor (see 123B7) 2
33 99-8162 ROLLER - door latch 1
34 44-739 BOOT - switch 2
35 99-7900 ROD - cover 2
36 33-2631 BUSHING - cable 1
37 45-1612 CABLE - power (69 ft) 1
38 44-4051 PLUG - power cable (MIPCO) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
39 91-3238 BRACKET - power cable 1
55-4953 NUT 3
40 91-5713 BRACKET - post 1
41 44-5114 POST - binding 1
42 204-209 LEAD - thermistor 1
43 33-385 GROMMET 1
44 NSS TRAY - high voltage (see 123B6) 1
45 NSS BREAKER - circuit (see 135E5) 1
60
120G1 BOARD ASSEMBLY - PC/LED
Revised
11/22/99
BOARD ASSEM-
BLY - PC/LED
120G1
11/22/99
61
Revised
11/22/99 BOARD ASSEMBLY - PC/LED 120G1
1 44-8910 BOARD - pc/LED (complete) 1
2 41-2558 • BOARD - pc/LED 1
3 91-4424 •• BLOCK - mounting board 2
4 91-3254 NAMEPLATE - Mode Lite Indicator 1
5 55-6036 SCREW - board to cover 2
7 55-3844 SCREW - board to block 2
10 91-7656 BRACKET - board 1
11 55-8745 STANDOFF - bracket 2
62
123B6 HIGH VOLTAGE TRAY (M37.3, M37.7)
Revised
6/12/97
HIGH VOLTAGE
TRAY (M37.3,
M37.7)
123B6
6/12/97
63
Revised
6/12/97 HIGH VOLTAGE TRAY (M37.3, M37.7) 123B6
1 91-5623 PANEL - high voltage 1
99-8982 SEALER - tape (roll) A/R
2 55-5018 NUT 5
3 55-2788 FITTING - barb 5
4 44-8812 CONTACTOR 6
55-3842 SCREW - contactor 12
5 44-8813 INTERLOCK - contactor 2
6 44-8811 TRANSFORMER 1
7 44-8832 TRANSFORMER - current 1
55-3022 SCREW - transformer 2
8 44-9251 TRANSFORMER 1
9 55-5111 CONNECTOR - cable 10
10 55-5885 CONNECTOR - cable 2
11 55-1587 SCREW - panel to box 12
14 55-4953 NUT 12
17 55-2965 NUT 6
18 41-1971 CONTACTOR - phase correction (see 119G3) 1
19 44-3710 JUMPER 1
20 99-3522 NAMEPLATE - Caution 460 Volts 1
21 33-1435 GROMMET - connector 1
22 33-2753 GROMMET 1
23 41-758 HARNESS - high voltage tray to microprocessor 1
24 41-761 • SOCKET - liquid injection sensor (2 circuit) 1
64
123B6 HIGH VOLTAGE TRAY (M37.3, M37.7)
Revised
6/12/97
65
Revised
6/12/97 HIGH VOLTAGE TRAY (M37.3, M37.7) 123B6
25 91-6195 BRACKET - transformer 1
66
CONTACTOR ASSEMBLY (PHASE CORRECTION,
119G3 460V)
Revised
1/14/99
CONTACTOR
ASSEMBLY
(PHASE CORREC-
TION, 460V)
119G3
1/14/99
67
CONTACTOR ASSEMBLY (PHASE CORRECTION,
Revised
1/14/99 460V) 119G3
41-1971 CONTACTOR - phase correction (complete) 1
1 44-5752 • CONTACTOR 1
2 44-4889 •• COIL - contactor 1
3 40-333 •• KIT - points 1
4 99-6511 • BRACKET - resistor 2
5 55-2869 • SCREW - bracket 4
7 55-3013 • FLATWASHER 8
8 99-5225 • BRACKET - capacitor 1
9 55-3256 • SCREW - bracket 4
10 44-2812 • CAPACITOR (0.5 UF) 1
11 55-2330 • BANDWRAP 1
41-1980 • BOARD - phase correction 1
12 99-5226 •• BRACKET - pc board 1
13 44-5149 •• BOARD - pc 1
55-2012 •• RIVET - board 4
14 44-3832 •• RECTIFIER 2
15 41-1970 •• RESISTOR 2
16 55-4438 • SCREW - resistor 4
18 55-2999 • NUT 4
68
MICROPROCESSOR CONTROLLER (M19.7, M19.8,
123B7 M19.9, M19.10)
Revised
11/23/98
MICROPROCES-
SOR CONTROL-
LER (M19.7, M19.8,
M19.9, M19.10)
123B7
11/23/98
69
Revised
11/23/98 M19.9, M19.10) 123B7
1 45-1629 CONTROLLER - microprocessor (A+) 1
2 44-5571 • RELAY - microprocessor 9
3 41-1101 • JUMPER - terminal (7 fin) 1
4 44-7253 • JUMPER - terminal (3 fin) 1
5 91-6574 • PANEL - microprocessor (rear) 1
6 55-3845 • SCREW - rear panel 6
7 99-8166 • HINGE 4
55-4199 • SCREW - hinge 4
55-2999 • NUT 4
8 99-8167 • BLOCK - hinge 2
55-2997 • SCREW - block 4
9 91-3458 • COVER - assembly 1
91-6573 • NAMEPLATE - cover 1
10 44-6564 • CONNECTOR & CABLE - data port 1
55-3427 • SCREW - connector 2
11 44-7468 • BULB - alarm 1
44-7469 • LENS (red) 1
12 91-2304 • COVER (top) 1
91-1109 •• NAMEPLATE - digital display 1
13 99-9341 • COVER - connector 1
55-4437 • SCREW - cover 2
55-2361 • NUT 2
14 55-6771 • SCREW - assembly 3
15 55-5396 • SCREW 2
55-3059 • NUT - captive 2
16 44-9393 • KEYPAD 1
17 Not Used
18 203-439 • BATTERY - lithium (3.5V) 1
19 33-1264 • STRIP - gasket 1
20 55-5425 • PLUG - button 1
21 91-6575 • NAMEPLATE - Real Time Clock 1
70
123B7 M19.9, M19.10)
Revised
11/23/98
71
Revised
11/23/98 M19.9, M19.10) 123B7
22 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1
23 44-8187 • JUMPER 1
24 99-8168 HINGE 2
25 99-8169 ANGLE - hinge 1
55-2995 SCREW - angle & hinge 7
55-3008 WASHER - sealing (angle) 3
55-2001 FLATWASHER - hinge 4
55-4560 NUT - hinge 4
26 204-635 INSTALLER - integrated circuit 1
27 204-636 REMOVER - integrated circuit 1
28 204-622 WRIST STRAP - electrostatic 1
NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-
plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMO-
GUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic
circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic
components. While these circuits are extremely reliable and immune to most environmental extremes,
they are sensitive to static electricity and damage from certain external causes. Precautions must be
taken when servicing units and/or containers with these Controllers installed to ensure that the Control-
ler and other sensitive electronic components are not damaged. If these precautionary measures are
not followed, the risk of significant damage to the electronic components of the unit is possible. The
primary risk potential results from the failure to wear adequate electrostatic discharge preventative
equipment when handling and/or servicing the Controller. The second cause results from electric weld-
ing on the unit and/or container chassis without taking precautionary steps.
72
126G13 HARNESS GROUP - REMOTE MONITOR
Revised
2/28/96
HARNESS GROUP
- REMOTE MONI-
TOR
126G13
2/28/96
73
Revised
2/28/96 HARNESS GROUP - REMOTE MONITOR 126G13
1 44-7337 CONNECTOR & CABLE - remote monitor 1
2 44-8972 • CONNECTOR (15 pin, female) 2
3 41-1220 • CONNECTOR (15 pin, male) 1
4 99-9604 BRACKET - connector 2
55-7136 SCREW - connector 2
55-2361 NUT 2
5 44-7336 HARNESS - remote monitor 1
6 41-1218 • CONNECTOR (15 pin, male) 1
7 41-1217 • COVER - connector 1
8 41-1219 • DIODE 1
74
135E5 CIRCUIT BREAKER ASSEMBLY
Revised
7/17/96
CIRCUIT
BREAKER ASSEM-
BLY
135E5
7/17/96
75
Revised
7/17/96 CIRCUIT BREAKER ASSEMBLY 135E5
1 91-7655 BRACKET - circuit breaker 1
2 91-6197 COVER - circuit breaker 1
3 44-3280 RECTIFIER 1
203-395 MASTIC - heat transfer A/R
55-2997 SCREW - rectifier 2
55-2999 NUT 2
4 91-6196 COVER - hourmeter 1
55-5754 NUT 2
5 55-8746 PLUG - button 3
6 91-6194 NAMEPLATE - Circuit Breaker 1
7 41-756 HARNESS - circuit breaker 1
8 44-8973 • CONNECTOR 1
9 44-6558 BREAKER - circuit (1.5 amp) 1
12 91-6593 NAMEPLATE - HV Part Identification 1
13 44-6949 BREAKER - circuit (25 amp, M10) 4
76
102C2 REMOTE MONITOR BOX
Revised
2/19/98
REMOTE MONI-
TOR BOX
102C2
2/19/98
77
Revised
2/19/98 REMOTE MONITOR BOX 102C2
1 91-125 COVER - box 1
2 33-2632 GASKET - cover 1
4 99-5454 NAMEPLATE - Caution 460 Volt 1
5 41-1810 MONITOR 1
55-4953 NUT - board 2
6 40-656 • CHIP - IC 1
7 99-9607 BOX - remote monitor 1
55-4953 NUT - box 4
8 44-7342 BOARD - terminal (7 terminal) 1
9 44-7341 BOARD - terminal (6 terminal) 1
55-2748 SCREW - block 4
55-4223 NUT 4
10 55-5111 CONNECTOR - harness 2
11 41-759 CABLE - power (remote monitor) 1
12 55-3059 NUT - captive 1
13 91-3383 BRACKET - mounting (lower) 1
14 91-4033 BRACKET - mounting (upper) 1
15 See Note CABLE - Transfresh 1
16 55-2993 LOCKWASHER (internal tooth) 2
55-1801 NUT - ground 1
17 204-635 INSTALLER - integrated circuit 1
18 204-636 REMOVER - integrated circuit 1
19 204-622 WRIST STRAP - electrostatic 1
NOTE: Trans Fresh components are not available from Thermo King Service Parts.
78
123B10 BATTERY & BATTERY CHARGER GROUP
Revised
4/14/99
BATTERY & BAT-

TERY CHARGER
GROUP
123B10
4/14/99
79
Revised
4/14/99 BATTERY & BATTERY CHARGER GROUP 123B10
1 91-3377 BRACKET - battery & box 1
2 91-6199 BOX - battery charger 1
55-1587 SCREW - bracket/box 6
3 91-3382 COVER - battery 1
4 203-507 BATTERY & HARNESS (for connectors see 115D14) 1
5 99-7246 STRIP (neoprene, 50 ft) A/R
6 55-3027 SCREW - battery terminal 2
55-2965 NUT 2
55-2965 NUT 2
8 91-6200 COVER - box 1
9 99-8986 STRIP - gasket (.75 in wide x 25 ft) A/R
10 91-6201 BRACKET - battery charger 1
55-4560 NUT - bracket 2
11 91-6202 MARKSTRIP 2
12 44-5534 BOARD - terminal 1
55-4223 NUT 2
13 91-6205 MARKSTRIP 1
14 55-5111 CONNECTOR - liquid tite 1
15 40-534 HARNESS - battery charger (for connectors see 115D14) 1
16 44-6591 CHARGER - battery 1
17 55-2977 SCREW - cover 1
18 55-3059 NUT - captive 1
80
102B10 DEFROST GROUP
Revised
2/21/96
DEFROST GROUP
102B10
2/21/96
81
Revised
2/21/96 DEFROST GROUP 102B10
1 98-2985 PAN - drain (auxilliary) 1
55-1587 SCREW - pan 8
55-4953 NUT 4
2 99-8964 BRACKET - drain pan 1
3 45-1682 HEATER - evaporator coil 2
4 91-3228 BRACKET - heater 4
5 99-8973 BRACKET - drip pan heater 4
6 45-1683 HEATER - drip pan 1
7 99-7103 HOSE - drain 2
55-2332 BANDWRAP 2
8 99-9230 CLIP - drain tube retainer 2
9 99-8977 TUBE - drain 2
82
113A12 USDA HARNESS GROUP
Revised
1/10/95
USDA HARNESS
GROUP
113A12
1/10/95
83
Revised
1/10/95 USDA HARNESS GROUP 113A12
1 91-5546 BRACKET - connectors 1
55-4954 NUT 2
2 44-9249 HARNESS - sensor (USDA) 1
3 44-8329 • RECEPTACLE 1
4 44-8333 • CAP - dust (receptacle) 1
5 44-8334 • STRAIN - relief 1
6 99-3685 • CHAIN - cap 1
7 91-5547 NAMEPLATE - USDA connectors 1
8 55-3427 SCREW - connector 4
55-2361 NUT 4
84
123B14 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
Revised
2/16/96
HUMIDITY
MOTOR, COM-
PRESSOR & TANK
GROUP
123B14
2/16/96
85
Revised
2/16/96 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP 123B14
1 91-2767 BRACKET - nozzle 1
2 11-7380 NOZZLE - humidity (see 120A12) 1
3 11-4860 ELBOW (1/4) 2
4 10-243 KIT - sleeve & eyelet (1/4) 2
5 11-4841 NUT - hose (1/4) 2
6 11-4367 HOSE - liquid (1/4, 35 ft) A/R
7 11-4959 ELBOW (3/8) 3
8 10-242 KIT - sleeve & eyelet (3/8) 3
9 11-4941 NUT (3/8) 3
10 11-4372 HOSE - air (35 ft) A/R
11 44-8985 SENSOR - humidity 1
12 91-2762 HOSE (5/8 id x 74 in) 1
13 11-7381 TANK - water 1
14 91-2770 NAMEPLATE - humidity system 1
15 99-8301 CAP & CHAIN - overflow tank (see 119E11) 1
55-3024 SCREW - chain 1
16 55-6905 FITTING - hose 1
203-385 SEALER - thread A/R
17 91-2761 HOSE (5/8 id x 74 in) A/R
18 55-7151 DRAIN COCK 1
19 91-6235 NOZZLE - body 1
20 91-6236 SCREEN - filter 1
21 91-6237 ADAPTER - outlet 1
22 55-7150 CLAMP - hose 5
23 102-529 COMPRESSOR - air (see 123D6) 1
55-2977 SCREW - compressor 4
24 77-2013 COUPLING - compressor/motor 1
25 91-2768 BRACKET - shield 1
55-3021 SCREW - shield 2
26 44-8987 MOTOR - air compressor drive 1
44-9002 • PROTECTOR - overload 1
33-2139 • SEAL - shaft 1
86
123B14 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
Revised
2/16/96
87
Revised
2/16/96 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP 123B14
55-6153 CONNECTOR - liquid tite 1
91-3390 SHIM - motor A/R
27 91-2748 BRACKET - compressor & motor 1
28 91-2769 NUTSTRIP - motor 2
30 55-6349 TEE - hose connection 1
31 91-2822 BRACKET - tank (top) 1
55-4954 NUT 2
55-3022 SCREW - sensor 4
55-4223 NUT 4
33 91-2823 BRACKET - tank (bottom) 1
88
98B11 HUMIDITY CONTROLLER GROUP
Revised
7/17/96
HUMIDITY CON-
TROLLER GROUP
98B11
7/17/96
89
Revised
7/17/96 HUMIDITY CONTROLLER GROUP 98B11
1 91-2762 BOX - controller 1
2 91-2763 COVER - box 1
3 99-7246 STRIP - gasket (50 ft) A/R
4 55-3473 PIN - cover 1
99-7900 ROD - pin 1
55-2114 NUT 2
5 91-2764 WINDOW 1
55-6772 WASHER - split 1
7 91-7657 BRACKET - controller 1
8 44-2368 SWITCH (2pdt) 2
9 91-2766 NAMEPLATE - humidity 1
10 41-360 CONTROLLER - humidity (assembly) 1
11 41-1861 CONTACTOR 1
55-2996 LOCKWASHER (internal tooth) 2
55-2965 NUT 2
14 44-739 BOOT - switch 2
15 91-6229 NAMEPLATE - setpoint 1
16 91-5353 CLIP - retainer 1
17 41-1309 HARNESS - control (assembly) 1
18 41-1310 • CONNECTOR (4 pin) 1
19 44-7330 • CONNECTOR (1 terminal, see 115D14) 1
90
123D6 AIR COMPRESSOR
Revised
1/10/95
AIR COMPRES-
SOR
123D6
1/10/95
91
Revised
1/10/95 AIR COMPRESSOR 123D6
102-529 COMPRESSOR - air 1
1 NSS • FAN 1
2 NSS • SHROUD 1
3 22-842 • VALVE - safety 1
4 NSS • HEAD - cylinder 1
5 * NSS • GASKET - head 1
6 * NSS • VALVE - outlet 1
7 NSS • PLATE - valve 1
8 NSS • VALVE - inlet 1
9 * NSS • GASKET - cylinder 1
10 NSS • CYLINDER 1
11 * NSS • RING - piston 2
12 * NSS • SEAL - piston 2
13 * NSS • RING - rider 1
14 NSS • ROD - piston 1
15 NSS • ECCENTRIC & COUNTER WEIGHT 1
16 NSS • KEY - flat 1
20-132 KIT - service 1
92
120A12 NOZZLE ASSEMBLY - HUMIDITY
Revised
1/5/95
NOZZLE ASSEM-
BLY - HUMIDITY
120A12
1/5/95
93
Revised
1/5/95 NOZZLE ASSEMBLY - HUMIDITY 120A12
11-7380 NOZZLE - humidity 1
1 55-6907 • ADAPTER - thin wall 1
2 33-2137 • GASKET - adapter 1
3 55-6908 • NUT 1
4 91-5866 • CAP - fluid/air 1
5 33-2531 • GASKET - fluid/air spray 1
6 91-5867 • BODY - nozzle 1
7 33-2532 • GASKET - plug 1
8 55-7770 • PLUG - body 1
94
119E11 CAP & CHAIN ASSEMBLY
Revised
8/1/95
CAP & CHAIN

ASSEMBLY
119E11
8/1/95
95
Revised
8/1/95 CAP & CHAIN ASSEMBLY 119E11
1 99-8301 CAP & CHAIN - overflow tank 1
2 99-3685 • CHAIN 1
3 55-2991 • SCREW - chain 1
4 55-2965 • NUT 1
5 55-4560 • LOCKNUT 1
96
123B8 STRUCTURAL COMPONENTS
Revised
7/23/98
STRUCTURAL
COMPONENTS
123B8
7/23/98
97
Revised
7/23/98 STRUCTURAL COMPONENTS 123B8
1 98-4663 FRAME - unit (foamed, complete, M19.7, 19.8) 1
98-5087 FRAME - unit (foamed, complete, M19.9) 1
98-5345 MOUNT - cable tie 17
55-2988 RIVET - blind 17
2 91-1753 NUTSTRIP - door 24
3 98-4046 SCREEN - air (poly) 1
55-3055 RIVET 4
4 98-4572 PANEL - upper 1
5 33-1693 • GASKET - panel (rear, top) 2
6 99-8967 • STRIP - gasket support 2
55-3010 • RIVET 6
55-7527 SCREW - panel 15
7 98-4345 PANEL (lower, rear) 1
55-3098 SCREW 25
55-5223 WASHER - spacer 25
55-3059 NUT 21
8 33-1694 GASKET - panel (rear, bottom) 2
55-2988 RIVET 32
9 99-6968 STRIP - gasket (horizontal, 50 ft) A/R
10 98-3202 GRILLE - condenser (see 117F1) 1
11 99-9702 • STRIP - gasket (grille) 2
12 98-4552 PANEL - compressor 1
98-5345 FRAME - unit (foamed, complete, M19.10) 1
13 98-3056 SCREEN - evaporator (rear) 1
14 99-9233 SCREEN - evaporator (side) 2
55-2841 RIVET - container 8
55-2864 RIVET - blind 12
15 99-9531 MEMBER - screen (right) 1
16 99-9530 MEMBER - screen (left) 1
17 91-731 ANGLE - screen support 1
18 98-3423 CHANNEL - stiffener 4
55-2988 RIVET 24
19 91-5661 BRACKET - reefer tag 1
55-2864 RIVET - bracket 2
98
125B10 DOOR ASSEMBLY SENSOR
Revised
9/2/97
DOOR ASSEMBLY
SENSOR
125B10
9/2/97
99
Revised
9/2/97 DOOR ASSEMBLY SENSOR 125B10
1 91-6562 POCKET - door 1
2 91-6560 INSULATION - door 1
3 33-2664 GASKET - door 1
4 91-6561 PANEL - door 1
6 55-8270 NUT - connector 1
7 55-8317 SCREW - pocket 1
9 55-6388 CLAMP - tube 1
55-1801 NUT 1
10 55-4377 CLAMP - harness 1
11 91-6550 GUARD - sensor 1
55-2988 RIVET - guard 4
100
123B9 NAMEPLATES
Revised
7/15/98
NAMEPLATES
123B9
7/15/98
101
Revised
7/15/98 NAMEPLATES 123B9
1 91-4250 NAMEPLATE - HFC 134a 1
2 99-7104 NAMEPLATE - Thermo King 1
3 91-3256 NAMEPLATE - Liquid level 1
4 91-8755 NAMEPLATE - Temperature Conversion 1
6 91-4244 NAMEPLATE - R134a 1
7 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1
8 99-9534 NAMEPLATE - American Bureau of Shipping 1
9 99-9234 NAMEPLATE - Fan Universal 1
10 99-5454 NAMEPLATE - Caution 460 Volt 1
11 91-4249 NAMEPLATE - HFC 134a 1
13 91-5294 NAMEPLATE - Warning, Methyl Chloroform 1
14 91-3254 NAMEPLATE - Mode Lite Indicator 1
15 91-7475 NAMEPLATE - Caution Compressor 1
16 99-9401 NAMEPLATE - Lights Display 1
18 91-6192 NAMEPLATE - Wiring Diagram (plastic) 1
19 91-6193 NAMEPLATE - Schematic diagram (plastic) 1
20 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1
21 91-6904 NAMEPLATE - Operating instructions 1
102
INDEX NUMERICAL BY PART NUMBER
06-794 40 33-2222 46 41-767 18, 24, 30, 54

10-242 86 33-2223 46 41-806 52
10-243 86 33-2224 46 41-811 40, 52
102-529 86, 92 33-2225 46 44-2099 58
104-607 8, 52 33-2226 46 44-2368 58, 90
104-608 12, 52 33-2510 46 44-2812 68
11-3305 8, 52 33-2511 14 44-3280 76
11-4367 86 33-2531 94 44-3710 64
11-4372 86 33-2532 94 44-3832 68
11-4841 86 33-2542 44 44-4051 52, 60
11-4860 86 33-2545 48 44-4341 50
11-4941 86 33-2548 40 44-4889 68
11-4959 86 33-2630 58 44-5114 60
11-7380 86, 94 33-2631 52, 60 44-5149 68
11-7381 86 33-2632 78 44-5175 34
20-132 92 33-2664 100 44-5316 10, 14
20-157 48 33-2753 64 44-5448 52
203-382 52 33-2792 50 44-5519 40, 44
203-385 86 33-2805 30, 40 44-5534 80
203-392 12, 58, 90 33-3007 40, 44 44-5568 52
203-393 18, 24, 30, 48, 58, 100 33-350 40, 44 44-5571 70
203-395 76 33-385 60 44-5752 68
203-439 70 33-768 18, 24, 30 44-5835 56
203-507 80 33-810 14 44-5836 56
203-516 46 33-920 18, 24, 30, 44 44-5837 56
204-209 60 33-976 50 44-5838 56
204-622 72, 78 40-333 68 44-5839 56
204-635 72, 78 40-534 80 44-5840 26, 32, 40, 52
204-636 72, 78 40-656 78 44-5841 26, 32, 40
22-1002 46 41-1101 70 44-5883 56
22-1051 46 41-1217 74 44-5884 56
22-1132 46 41-1218 74 44-5885 56
22-379 46 41-1219 74 44-5996 76
22-398 46 41-1220 74 44-6259 8
22-408 46 41-1309 90 44-6310 52, 60
22-775 46 41-1310 56, 90 44-6324 56
22-776 46 41-1527 56 44-6557 76
22-780 46 41-1567 12 44-6558 76
22-781 46 41-1568 12 44-6564 70
22-842 92 41-1626 40, 44, 52 44-6565 52
30-199 46 41-1694 52 44-6591 80
33-1015 16, 22, 28 41-1778 8 44-6930 18, 24, 30, 52
33-1106 46 41-1779 8 44-6944 12
33-1107 46 41-1810 78 44-6945 12
33-1264 70 41-1861 90 44-6949 76
33-1318 6 41-1970 68 44-6959 56
33-1435 64 41-1971 64, 68 44-7112 8, 52
33-1693 98 41-1976 52, 60 44-7253 70
33-1694 98 41-1980 68 44-7327 56
33-1712 6 41-2558 62 44-7330 56, 90
33-1724 14 41-2820 52, 60 44-7336 74
33-1725 14 41-360 90 44-7337 74
33-1936 48 41-444 40, 44 44-7341 78
33-2015 6 41-485 46 44-7342 78
33-2137 94 41-756 76 44-739 60, 90
33-2139 86 41-757 52 44-7468 70
33-2218 46 41-758 64 44-7469 70
33-2220 46 41-759 78 44-7811 56
33-2221 46 41-761 64 44-7812 56
INDEX - 1
44-7829 56 55-2202 64, 90 55-3055 98

44-7872 56 55-2269 64 55-3059 10, 12, 48, 60, 70, 78,
44-7880 56 55-2324 14 80, 82, 90, 98
44-7881 56 55-2330 68 55-308 18, 24, 30
44-7884 56 55-2332 82 55-3089 8
44-8187 72 55-2359 58, 70, 74, 84, 98 55-3098 98
44-8294 56 55-2360 58, 70, 74, 84 55-3101 18, 24, 30
44-8329 84 55-2361 58, 70, 74, 84 55-3121 18, 24, 30
44-8333 84 55-2363 40, 44, 48, 58 55-3256 68, 76, 90
44-8334 84 55-2505 44 55-3264 10
44-8681 56 55-2550 6 55-3295 16, 22, 28
44-8811 64 55-2640 40 55-3300 40, 44, 48
44-8812 64 55-2747 18, 24, 30, 40, 44 55-3319 78, 80
44-8813 64 55-2748 78 55-3427 70, 84
44-8832 64 55-2788 10, 14, 64 55-3473 58, 90
44-8844 52 55-2841 98 55-3496 50
44-8851 56 55-2864 98 55-3559 50
44-8853 56 55-2869 68 55-3565 44
44-8910 58, 62 55-2921 40 55-3800 62
44-8972 74 55-2957 58 55-3842 64, 66
44-8973 76 55-2958 8, 10, 12, 14, 40, 44, 60, 55-3844 62
44-8985 54, 86 84, 88, 90 55-3845 70
44-8987 54, 86 55-2959 8, 10, 12, 14, 40, 48, 60, 55-4012 6
44-9002 86 88, 90 55-4199 70
44-9169 52 55-2962 12 55-4223 78, 80, 88
44-9170 52 55-2963 88 55-4377 100
44-9249 52, 84 55-2964 12, 50, 64, 66, 80, 86 55-4390 18, 24, 30
44-9251 64 55-2965 64, 80, 90, 96 55-4437 58, 70
44-9256 46 55-2969 8, 10, 14, 40, 44, 84, 88 55-4438 68
44-9257 46 55-2977 8, 52, 58, 60, 78, 80, 86, 55-4526 12
44-9393 70 88 55-4553 40
44-9569 56 55-2979 6, 8, 16, 22, 28 55-4560 20, 26, 30, 38, 54, 58,
44-9891 52, 60 55-2988 98, 100 72, 80, 96
45-1612 52, 60 55-2989 64 55-4727 8, 40, 44, 88
45-1629 60, 70 55-2991 38, 50, 58, 76, 90, 96 55-4742 8
45-1682 52, 82 55-2993 78, 100 55-4811 16, 22, 28
45-1683 52, 82 55-2995 12, 50, 72 55-4931 8
55-1587 8, 10, 12, 14, 16, 18, 22, 55-2996 50, 64, 80, 90 55-4953 18, 24, 28, 30, 52, 58,
24, 28, 30, 48, 54, 64, 55-2997 70, 76 60, 64, 78, 82
80, 82, 98 55-2998 58, 68, 90 55-4954 8, 12, 14, 18, 24, 30, 60,
55-1800 6, 8, 10, 12, 14, 16, 18, 55-2999 68, 70, 76 84, 88
22, 24, 28, 30, 48, 54, 55-3000 64, 80 55-4955 8
58, 78, 80, 82, 86, 88, 55-3008 58, 64, 72, 76, 80, 90 55-5018 10, 14, 50, 64
98, 100 55-3010 8, 88, 98 55-5111 64, 78, 80, 90
55-1801 12, 78, 100 55-3013 68, 70, 76, 90 55-5120 6
55-2001 6, 12, 18, 26, 30, 38, 50, 55-3014 68, 70, 76, 90 55-5211 18, 24, 30
54, 58, 64, 66, 72, 80, 55-302 16, 22, 28 55-5223 12, 98
90, 98 55-3021 86 55-5396 70, 90
55-2012 68 55-3022 64, 88 55-5425 70
55-2070 16, 22, 28 55-3023 58, 62, 78 55-5636 14
55-2086 6, 8, 10, 12, 14, 16, 18, 55-3024 86 55-5639 52, 82
22, 24, 28, 30, 52, 54, 55-3027 50, 80 55-5691 8
58, 60, 64, 78, 80, 82, 55-3028 58, 64 55-5754 76
86, 98, 100 55-3029 90 55-5885 64
55-2114 48, 60, 90 55-3031 52 55-6010 14
55-2159 18, 24, 30, 40, 44 55-3034 60, 90 55-6020 16, 22, 28
55-2173 18, 24, 30, 40, 44 55-3035 14 55-6036 58, 62
55-2181 18, 24, 30 55-3044 40, 44, 98 55-6141 50
55-2201 62, 64, 78, 80, 88, 90 55-3049 6 55-6153 88, 100
INDEX - 2
55-6157 84 66-6996 26, 32, 40 91-2761 86

55-6349 88 66-7031 38 91-2762 86, 90
55-6388 16, 22, 28, 52, 100 66-7182 18, 24, 30, 40, 44 91-2763 90
55-6526 86 66-7183 38, 48 91-2764 90
55-6771 70 66-7359 18, 24, 30, 38 91-2766 90
55-6772 90 66-7392 16, 22, 28 91-2767 86
55-6905 86 66-7394 40 91-2768 86
55-6907 94 66-7395 16 91-2769 88
55-6908 94 66-7420 18, 24, 30 91-2770 86
55-7136 74 66-7617 18, 24, 30, 38 91-2822 88
55-7149 60 66-7618 18, 54 91-2823 88
55-7150 86 66-7619 18, 24 91-3226 40
55-7151 86 66-7620 18, 24 91-3227 40, 44
55-7422 8, 12, 14, 18, 24, 30 66-7621 16, 22 91-3228 82
55-7469 40 66-7622 18, 24, 30, 36, 52 91-3238 52, 60
55-7527 98 66-7623 16, 22, 28 91-3254 62, 102
55-7564 44 66-7789 24, 30, 52 91-3256 102
55-7770 94 66-7790 34 91-3371 14
55-8117 88 66-7791 34 91-3377 80
55-8270 100 66-7793 24, 30 91-3382 80
55-8311 44 66-7798 24, 30, 54 91-3383 78
55-8317 100 66-7800 48 91-3390 88
55-8365 100 66-7811 22, 28 91-3458 70
55-8423 44 66-7812 44 91-3460 102
55-8425 48 66-7817 24 91-374 6
55-8460 48 66-8051 48 91-4019 72
55-8461 48 66-8054 48 91-4033 78
55-8689 48 66-8055 22, 28, 44 91-4244 102
55-8745 62 66-8075 22, 28 91-4249 102
55-8746 76 66-8474 30 91-4250 102
60-203 34 66-8475 28 91-4424 62
60-205 36 66-8476 30 91-4998 58
60-237 48 66-9015 16, 22, 28 91-4999 58
66-1955 18, 24, 28, 38 66-9378 16, 22, 28 91-5294 102
66-2296 40, 44 67-1073 16, 22, 28 91-5353 90
66-3015 40, 44 67-1343 16, 22, 28 91-5546 84
66-3615 16, 22, 28 67-1383 8, 18, 24, 30 91-5547 84
66-3942 16, 40 67-1384 14, 28 91-5623 64
66-4466 16, 22, 28 67-1391 14, 16, 22 91-5627 18, 24, 30
66-4537 16, 22, 28 77-1401 86 91-5659 14
66-4538 16, 22, 28 77-1498 8, 12 91-5661 98
66-4571 24 77-2013 86 91-5713 60
66-5366 16, 22, 28 78-520 8 91-5790 16, 22, 28
66-5367 16, 22, 28 78-550 12 91-581 6
66-5748 18 78-551 12 91-5866 94
66-5749 18 8102-743 16, 22, 28, 40, 44, 46, 91-5867 94
66-5752 18, 24, 30, 38 48, 52 91-6153 10
66-5888 16, 22, 28 91-1109 70 91-6192 102
66-6090 40 91-125 78 91-6193 102
66-6143 16 91-1753 98 91-6194 76
66-6403 16, 22, 28 91-1754 44 91-6195 66
66-6567 16, 22, 28 91-1779 16, 22, 28 91-6196 76
66-6601 16, 22, 28 91-1874 18, 24, 30 91-6197 76
66-6603 16, 22, 28 91-2197 52 91-6198 58
66-6605 38 91-2203 52 91-6199 80
66-6607 38, 48 91-230 58 91-6200 80
66-6609 40 91-2304 70 91-6201 80
66-6610 18, 24, 30, 40, 44 91-2462 54 91-6202 80
66-6870 18 91-2748 88 91-6205 80
INDEX - 3
91-6206 6 99-3685 84, 96

91-6207 50 99-5225 68
91-6208 40, 44 99-5226 68
91-6209 18 99-5454 78, 102
91-6210 12 99-5966 8, 14
91-6229 90 99-6511 68
91-6234 88 99-6519 50
91-6235 86 99-6748 6
91-6236 86 99-6783 6, 102
91-6237 86 99-6784 6, 102
91-6435 44 99-6968 14, 16, 98
91-6550 100 99-7088 8
91-6560 100 99-7099 12
91-6561 100 99-7103 82
91-6562 100 99-7104 102
91-6573 70 99-7115 6
91-6574 70 99-7246 80, 90
91-6575 70 99-7752 88
91-6593 76 99-7900 60, 90
91-6623 44 99-8149 58
91-6624 24, 30 99-8151 58
91-6904 102 99-8161 60
91-6961 10 99-8162 60
91-6962 26, 30 99-8166 70
91-6964 48 99-8167 70
91-7120 40, 50 99-8168 72
91-731 98 99-8169 72
91-7474 8 99-8301 86, 96
91-7475 102 99-8958 12
91-7506 48 99-8960 12
91-7655 76 99-8963 14
91-7656 62 99-8964 82
91-7657 90 99-8967 98
91-7754 48 99-8973 82
91-8755 102 99-8977 82
98-2982 12 99-8981 58
98-2983 14 99-8982 64
98-2985 82 99-8986 58, 80
98-2998 6 99-8993 58
98-3035 8 99-8994 58
98-3056 98 99-9084 102
98-3202 8, 98 99-9168 14
98-3423 98 99-9230 82
98-3540 6 99-9233 98
98-3860 58 99-9234 102
98-4044 6 99-9240 58
98-4046 98 99-9338 10
98-4236 8 99-9341 70
98-4292 8 99-9401 60, 102
98-4345 98 99-9402 38
98-4552 98 99-9529 14
98-4572 98 99-9530 98
98-4573 14 99-9531 98
98-4663 98 99-9534 102
98-5087 98 99-9604 74
98-5345 98 99-9607 78
99-2767 44 99-9702 8, 98
99-2847 50
99-3522 64
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
A BRACKET - oil filter 48 CONTACTOR 64, 68, 90

ADAPTER 44, 48 BRACKET - orifice 8 CONTACTOR - phase correction 64,
ADAPTER - discharge 40 BRACKET - pc board 68 68
ADAPTER - elbow 44 BRACKET - post 60 CONTROLLER - humidity 54, 90
ADAPTER - outlet 86 BRACKET - power cable 60 CONTROLLER - microprocessor 60,
ADAPTER - tee 48 BRACKET - reefer tag 98 70
ADAPTER - thin wall 94 BRACKET - resistor 68 COUPLING - compressor/motor 86
ANGLE 58 BRACKET - sensor 52, 54, 88 COVER 50, 70
ANGLE - coil support 14 BRACKET - shield 86 COVER - air exchange 6
ANGLE - condenser coil 10 BRACKET - solenoid 18, 24, 30 COVER - air exchanger 6
ANGLE - hinge 72 BRACKET - support 14 COVER - assembly 70
ANGLE - lifting 44 BRACKET - tank 88 COVER - battery 80
ANGLE - microcontroller 58 BRACKET - transformer 66 COVER - box 78, 80, 90
ANGLE - screen support 98 BRACKET - valve 18, 24, 30 COVER - circuit breaker 76
BREAKER - circuit 60, 76 COVER - connector 70, 74
B BULB - alarm 70 COVER - control box 58
BAND - motor 12 BUSHING - cable 52, 60 COVER - hourmeter 76
BANDWRAP 68, 82 COVER - housing 46
BATTERY - lithium 70 C COVER - oil screen 46
BATTERY & HARNESS 52, 80 CABLE - power 40, 44, 52, 60, 78 COVER - remote monitor 58
BEARING - motor 8, 12, 86 CABLE - Transfresh 78 COVER - stator 46
BLOCK - air 14 CAP - dust 84 CRANKSHAFT - assembly 46
BLOCK - hinge 70 CAP - fitting 18, 24, 30, 38, 40, 44, 48 CYLINDER 92
BLOCK - mounting board 62 CAP - fluid/air 94
BOARD - pc 68 CAP - valve 40, 44 D
BOARD - pc/LED 58, 62 CAP & CHAIN - overflow tank 86, 96 DEHYDRATOR 16, 22, 28
BOARD - phase correction 68 CAPACITOR 68 DIODE 74
BOARD - terminal 50, 78, 80 CHAIN 96 DOOR - air exchanger 6
BODY 36 CHAIN - cap 84 DOOR - blower housing 12
BODY - nozzle 94 CHANNEL - compressor 40, 44 DOOR - evaporator 6
BOOT - switch 60, 90 CHANNEL - stiffener 98 DRAIN COCK 86
BOX - battery charger 80 CHARGER - battery 80 DUCT - air exchanger 6
BOX - control 52, 58 CHIP - IC 78
BOX - controller 90 CLAMP - exchanger 18, 24, 30 E
BOX - junction 40, 44, 50 CLAMP - harness 100 ECCENTRIC & COUNTER WEIGHT
BOX - remote monitor 52, 78 CLAMP - hose 86 92
BRACKET - air exchanger 6 CLAMP - sensor 52 ELBOW 48, 86
BRACKET - battery charger 80 CLAMP - suction tube 16, 22, 28 ELBOW - flange 18, 24, 28, 38
BRACKET - battery & box 80 CLAMP - tube 16, 22, 28, 100 ELBOW - low pressure cutout 18, 24,
BRACKET - board 62 CLIP - drain tube retainer 82 30
BRACKET - cable restraint 52 CLIP - retainer 90 ELBOW - switch 44
BRACKET - capacitor 68 COIL 34 ELEMENT - power 16, 22, 28
BRACKET - circuit breaker 76 COIL - assembly 36 EXTRUSION - rubber 48
BRACKET - coil 10 COIL - condenser 8, 18, 24, 30
BRACKET - compressor & motor 88 COIL - contactor 68 F
BRACKET - condenser motor 8 COIL - evaporator 14, 16, 22, 28 FAN 92
BRACKET - connector 74 COIL - valve 18, 24, 30, 54 FAN - condenser 8
BRACKET - connectors 84 COMPRESSOR - air 86, 92 FILTER - oil 48
BRACKET - controller 90 COMPRESSOR - service 16, 22, 28, FITTING 16, 22, 28
BRACKET - discharge tube 40 40, 44, 46, 48, 52 FITTING - adapter 38, 40
BRACKET - drain pan 82 CONNECTOR 50, 74, 76, 90 FITTING - barb 10, 14, 64
BRACKET - drip pan heater 82 CONNECTOR - barb 10, 14 FITTING - charge port 18, 24, 30, 38,
BRACKET - duct 6 CONNECTOR - cable 64 40, 44
BRACKET - gauge 38 CONNECTOR - harness 78 FITTING - hose 86
BRACKET - heater 82 CONNECTOR - liquid tite 80, 88, 90, FITTING - refrigerant 48
BRACKET - injection valve 44 100 FITTING - saddle 16, 22, 26, 28, 32,
BRACKET - latch 58 CONNECTOR & CABLE - data port 70 40
BRACKET - mounting 78 CONNECTOR & CABLE - remote FITTING - tube 18, 24, 30, 38
BRACKET - nozzle 86 monitor 74 FLANGE - discharge valve 40
INDEX - 1
FLATWASHER 6, 8, 10, 12, 14, 16, HARNESS - sensor 52, 84 M

18, 22, 24, 28, 30, 38, HEAD - cylinder 46, 92 MARKSTRIP 80
40, 44, 50, 52, 54, 58, HEAT EXCHANGER 16, 22, 28 MASTIC - heat transfer 76
60, 62, 64, 66, 68, 70, HEATER - drip pan 52, 82 MEMBER - screen 98
74, 76, 78, 80, 82, 84, HEATER - evaporator coil 52, 82 MONITOR 78
86, 88, 90, 98, 100 HINGE 70, 72 MOTOR - air compressor 54
FLATWASHER - hinge 72 HOSE 86 MOTOR - air compressor drive 86
FLATWASHER - u-bolt 18, 26, 30 HOSE - air 86 MOTOR - condenser 8
FRAME - Transfresh 6 HOSE - drain 82 MOTOR - condenser fan 52
FRAME - unit 98 HOSE - engine to radiator 16, 22 MOTOR - evaporator 52
HOSE - liquid 86 MOTOR - evaporator blower 12
G HOUSING - blower 12, 14 MOUNT - cable tie 98
GASKET 36, 50 MOUNT - motor 14
GASKET - adapter 40, 94 I
GASKET - air exchanger 6 INDICATOR - liquid 18, 24, 30 N
GASKET - bottom plate 46 INSERT - threaded 8, 12, 14, 18, 24, NAMEPLATE - American Bureau of
GASKET - brass cap 40, 44 30, 86 Shipping 102
GASKET - cover 58, 78 INSTALLER - integrated circuit 72, 78 NAMEPLATE - arrow 6, 102
GASKET - cylinder 92 INSULATION - door 100 NAMEPLATE - Caution 460 Volt 78,
GASKET - cylinder head 46 INSULATION - exchanger 26, 30 102
GASKET - discharge valve 40, 44 INSULATION - motor 10 NAMEPLATE - Caution 460 Volts 64
GASKET - door 100 INTERLOCK - contactor 64 NAMEPLATE - Caution Compressor
GASKET - duct 6 102
GASKET - evaporator 14 J NAMEPLATE - Caution, Sensitive
GASKET - flange 30 JUMPER 64, 72 Electronic Devices 72,
GASKET - flare 18, 24, 30 JUMPER - terminal 70 102
GASKET - flare nut 16, 22, 28 NAMEPLATE - Circuit Breaker 76
GASKET - fluid/air spray 94 K NAMEPLATE - cover 70
GASKET - head 92 KEY - blower 14 NAMEPLATE - danger 50
GASKET - housing cover 46 KEY - flat 92 NAMEPLATE - digital display 70
GASKET - oil pump 46 KEY - motor 10 NAMEPLATE - Fan Universal 102
GASKET - oil screen cover plate 46 KEYPAD 70 NAMEPLATE - Fresh Air Exchange
GASKET - oil sight glass 46 KIT - bottom plate 46 Rate 6, 102
GASKET - panel 98 KIT - gasket 46 NAMEPLATE - HFC 134a 102
GASKET - plastic cap 40, 44 KIT - oil filter 48 NAMEPLATE - humidity 90
GASKET - plate 14 KIT - oil pump 46 NAMEPLATE - humidity system 86
GASKET - plug 94 KIT - points 68 NAMEPLATE - HV Part Identification
GASKET - stator cover 46 KIT - repair 34 76
GASKET - terminal plate 46 KIT - service 92 NAMEPLATE - Lights Display 60, 102
GASKET - valve plate to body 46 KIT - sight glass 46 NAMEPLATE - Liquid level 102
GAUGE - compound 38 KIT - sleeve & eyelet 86 NAMEPLATE - Mode Lite Indicator 62,
GRILLE - condenser 8, 98 KIT - valve plate 46 102
GROMMET 14, 60, 64 KIT - valve repair 36 NAMEPLATE - On/Off Defrost 58
GROMMET - connector 64 NAMEPLATE - Operating instructions
GUARD - sensor 100 L 102
LATCH - door 58 NAMEPLATE - R134a 102
H LEAD - thermistor 60 NAMEPLATE - Real Time Clock 70
HANGER - dehydrator 18, 24, 30 LENS 70 NAMEPLATE - Schematic diagram
HARNESS - battery charger 80 LOCK - secondary 56 102
HARNESS - circuit breaker 76 LOCKNUT 10, 14, 96 NAMEPLATE - setpoint 90
HARNESS - condenser 8 LOCKNUT - barb 14 NAMEPLATE - Temperature
HARNESS - condenser motor 52 LOCKWASHER 6, 8, 10, 12, 14, 16, Conversion 102
HARNESS - control 90 18, 22, 24, 28, 30, 40, NAMEPLATE - Thermo King 102
HARNESS - evaporator motor 52 44, 48, 50, 54, 58, 60, NAMEPLATE - USDA connectors 84
HARNESS - heater 52 62, 64, 66, 68, 70, 74, NAMEPLATE - Warning, Methyl
HARNESS - high voltage tray to 76, 78, 80, 82, 84, 86, Chloroform 102
microprocessor 64 88, 90, 98, 100 NAMEPLATE - Wiring Diagram 102
HARNESS - main 52 NOZZLE - body 86
HARNESS - remote monitor 74 NOZZLE - humidity 86, 94
INDEX - 2
NUT 8, 10, 12, 14, 18, 24, 28, 30, 38, POCKET - door 100 SCREW - contactor 64, 90
40, 48, 50, 52, 54, 58, POST - binding 60 SCREW - cover 50, 58, 70, 76, 78, 80,
60, 64, 68, 70, 74, 76, PROTECTOR - high speed 8, 12 90
78, 80, 82, 84, 86, 88, PROTECTOR - low speed 8, 12 SCREW - dehydrator 18, 24, 30
90, 94, 96, 98, 100 PROTECTOR - motor 8, 46 SCREW - door 6, 12
NUT - board 78 PROTECTOR - overload 86 SCREW - duct 6
NUT - box 78 SCREW - flange 18, 24, 30
NUT - bracket 40, 44, 80 R SCREW - grille 8
NUT - captive 12, 48, 60, 70, 78, 80, RECEPTACLE 84 SCREW - ground 50, 64, 80, 90
82, 90 RECTIFIER 68, 76 SCREW - hanger 18, 24, 30
NUT - connector 100 RELAY - microprocessor 70 SCREW - hinge 70
NUT - cover 60 REMOVER - integrated circuit 72, 78 SCREW - housing 12
NUT - ground 78 RESISTOR 68 SCREW - hub 8
NUT - hinge 72 RETAINER - coil 36 SCREW - hub to shaft 12
NUT - hose 86 RING - piston 92 SCREW - motor 8, 12, 88
NUT - tube 16, 22, 28 RING - rider 92 SCREW - mount 14
NUT - u-bolt 20, 26, 30 RIVET 98 SCREW - orifice 12
NUTSTRIP 8 RIVET - blind 98 SCREW - pan 82
NUTSTRIP - compressor 40, 44, 88 RIVET - board 68 SCREW - panel 98, 100
NUTSTRIP - door 98 RIVET - bracket 98 SCREW - panel to box 64
NUTSTRIP - motor 88 RIVET - clamp 18, 24, 30 SCREW - plate 12, 14
RIVET - container 98 SCREW - pocket 100
O RIVET - gasket 14 SCREW - rear panel 70
OIL - compressor 46 RIVET - guard 100 SCREW - rectifier 76
ORIFICE - blower 12 RIVET - nutstrip 8, 40, 44, 88, 98 SCREW - resistor 68
ORIFICE - condenser 8 RIVET - shield 60 SCREW - roller 58
O-RING 44, 48 ROD - cover 60 SCREW - sensor 88
O-RING - oil sight glass 46 ROD - pin 90 SCREW - shield 86
O-RING - relief valve 16, 22, 28 ROD - piston 92 SCREW - strap 48
O-RING - suction 18, 24, 30 ROLLER - door latch 60 SCREW - support 14
O-RING - terminal fusite 46 SCREW - tank 16, 22, 28, 86
S SCREW - transformer 64
P SCREEN - air 98 SCREW - valve 40, 44
PAD 44, 50 SCREEN - evaporator 98 SCREW - wing 6
PAN - drain 82 SCREEN - filter 86 SEAL 56
PANEL 98 SCREEN - inlet 28 SEAL - piston 92
PANEL - compressor 98 SCREEN - inlet strainer 34 SEAL - shaft 86
PANEL - door 100 SCREEN - oil 46 SEALER - antiseize 12, 58, 90
PANEL - high voltage 64 SCREEN - suction strainer 46 SEALER - Loctite 18, 24, 30, 48, 58,
PANEL - microprocessor 70 SCREW 58, 70, 98 100
PANEL - upper 98 SCREW - angle 10, 44, 58 SEALER - tape 64
PIN 58 SCREW - angle & hinge 72 SEALER - thread 86
PIN - cotter 6 SCREW - assembly 70 SENSOR - defrost 52
PIN - cover 90 SCREW - battery terminal 80 SENSOR - discharge air 52
PISTON - assembly 36 SCREW - block 50, 70, 78 SENSOR - heat 40, 44
PISTON, PIN & ROD - group 46 SCREW - board 58 SENSOR - humidity 54, 86
PLATE - blower housing 12 SCREW - board to block 62 SENSOR - return air 52
PLATE - defrost switch access 14 SCREW - board to cover 62 SHIELD - light 60
PLATE - terminal mounting 46 SCREW - box 50, 58 SHIM - motor 88
PLATE - valve 92 SCREW - bracket 8, 10, 18, 24, 30, 38, SHROUD 56, 92
PLATE - voltage 36 52, 54, 60, 66, 68, 76, SLEEVING - hose 8, 52
PLUG 14 82, 84, 88, 90 SOCKET - liquid injection sensor 64
PLUG - body 94 SCREW - bracket/box 80 SPACER 58
PLUG - button 70, 76 SCREW - chain 86, 96 SPACER - clamp 16, 22, 28
PLUG - cavity 56 SCREW - channel 40, 44 SPACER - tube 58
PLUG - pipe 40 SCREW - clamp 16, 22, 28, 52 SPRING - plunger 36
PLUG - power 52, 60 SCREW - coil 8, 14 STANDOFF - bracket 62
PLUG - power cable 60 SCREW - compressor 40, 44, 86 STRAIN - relief 84
PLUNGER 36 SCREW - connector 70, 74, 84 STRAP - filter 48
INDEX - 3
STRIP 80 U
STRIP - gasket 6, 8, 14, 58, 70, 80, 90, U-BOLT - valve 18, 24, 30
98
STRIP - gasket support 98 V
STRIP - sealing 16 VALVE - dehydrator inlet 16, 22, 28
STUD - bracket 48 VALVE - discharge 16, 22, 28, 40, 44
SUPPORT - motors/blowers 14 VALVE - expansion 16, 22, 28
SWITCH 90 VALVE - inlet 92
SWITCH - 2 speed condenser fan 52 VALVE - modulating 24, 30, 52
SWITCH - condenser fan 26, 32, 40 VALVE - modulation 18, 24, 30
SWITCH - defrost 58 VALVE - outlet 92
SWITCH - high pressure cutout 40, 44, VALVE - relief 16, 22, 28
52 VALVE - safety 92
SWITCH - low pressure cutout 18, 24, VALVE - solenoid 18, 24, 30, 36, 52,
30, 52 54
SWITCH - only 26, 32, 40, 52 VALVE & COIL 24
SWITCH - on/off 58
W
T WASHER - belleville 40, 44
TANK - receiver 16, 22, 28 WASHER - sealing 58, 60, 62, 64, 72,
TANK - water 86 76, 78, 80, 90
TEE 18, 24, 30 WASHER - spacer 40, 44, 98
TEE - hose connection 88 WASHER - special 6, 8, 12, 84, 88, 98
TEE - oil pump 46 WASHER - split 90
TERMINAL 56 WHEEL - blower 12
TERMINAL - male 56 WINDOW 58, 90
TERMINAL - pin 52, 60 WRIST STRAP - electrostatic 72, 78
TERMINAL PLATE, STUD &
INSULATOR 46
TOWER 56
TRANSFORMER 64
TRANSFORMER - current 64
TRAY - high voltage 60
TUBE 48
TUBE - adapter to flange 40
TUBE - compound gauge 18, 24, 30,
38
TUBE - condenser to receiver tank 16,
22, 28
TUBE - dehydrator to solenoid 28
TUBE - dehydrator to tee 16, 22
TUBE - drain 82
TUBE - enclosing 36
TUBE - equalizer 16, 22, 28
TUBE - exchanger to coil 16, 22, 28
TUBE - exchanger to expansion valve
16, 22, 28
TUBE - exchanger to modulating 16,
22, 28
TUBE - filter to compressor 48
TUBE - liquid 16, 22, 28
TUBE - receiver to dehydrator 16, 22,
28
TUBE - solenoid to tee 18, 24, 30
TUBE - suction 16, 18, 22, 24, 28, 30,
38
TUBE - tee to solenoid valve 18, 24, 30
TUBE - valve to coil 16, 22, 28
INDEX - 4

TK 40847

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CF-II M19.7, M19.

Printed ( Wednesday, August 22, 2001)

Copyright©1995 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (August 22, 2001)

Copyright © 1995 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

CF-II M19.7, M19.8,

BATTERY & BAT-

CAP & CHAIN

06-794 40 33-2222 46 41-767 18, 24, 30, 54

44-7829 56 55-2202 64, 90 55-3055 98

55-6157 84 66-6996 26, 32, 40 91-2761 86

91-6206 6 99-3685 84, 96

A BRACKET - oil filter 48 CONTACTOR 64, 68, 90

FLATWASHER 6, 8, 10, 12, 14, 16, HARNESS - sensor 52, 84 M

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