THERMO KING B-100 Series - TK61584-18-PM - 05-18
THERMO KING B-100 Series - TK61584-18-PM - 05-18
THERMO KING B-100 Series - TK61584-18-PM - 05-18
B-100 Series
61584
General Information
Table of Contents Assemblies and Subassemblies
This Parts Manual contains a numerical table of contents When parts are indented in the description list, they are
listing each assembly name, its associated Grid number and preceded with an asterisk (*). This indicates that the part(s)
page number. The numerical table of contents is arranged is available separately or included in an assembly.
numerically by Grid number. There are references in a parts
list referring to other Grid numbers; the numerical table of
GRID NO. 67D6
contents is arranged to facilitate finding the referenced SWITCH PANEL ASSEMBLY
illustrations. REF PART NO. DESCRIPTION QTY
451239 PANEL - assy, switch 1
Contact Information
1 991960 *PANEL 1
Customer Service: 996280 **NAMEPLATE - panelx 1
844–TKCOLDE (844–852–6533)
2 330743 *GASKET 1
Dealer Locator:
http://dealers.thermoking.com/dealer-locator.html
For example: The Switch Panel Nameplate (996280) is
available separately, available as part of the Switch Panel
(991960) and with the Panel Assembly (451239).
2
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B-100 Series
Contents
Grid Name Grid Page
B-100 Series REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22U48. . . . . . . . 6
CONDENSER COMPONENTS (B-100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319A1 . . . . . . . 12
REFRIGERATION CONDENSER (10/ 20/ 30/ 50/ ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319A4 . . . . . . . 16
REFRIGERATION CONDENSER (10/ 20/ 30/ 50 MAX). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319C3. . . . . . . 20
SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269A7 . . . . . . . 24
MOTOR & COMPRESSOR GROUP (B-100, 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319D4. . . . . . . 26
MOTOR & COMPRESSOR GROUP (B-100, 10 MAX/ 10 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320C5. . . . . . . 30
MOTOR & COMPRESSOR GROUP (B-100, 20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319A3 . . . . . . . 34
MOTOR & COMPRESSOR GROUP (B-100, 20 MAX/ 20 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320C6. . . . . . . 38
MOTOR & COMPRESSOR GROUP (B-100, 30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320B2 . . . . . . . 42
MOTOR & COMPRESSOR GROUP (B-100, 30 MAX/ 30 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320C7. . . . . . . 46
MOTOR & COMPRESSOR GROUP (B-100, 50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320C1. . . . . . . 50
MOTOR & COMPRESSOR GROUP (B-100, 50 MAX/ 50 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320E4 . . . . . . . 56
AC MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319F5 . . . . . . . 62
EVAPORATOR REFRIGERATION (ES100, 10/ 20/ 30/ 50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319A5 . . . . . . . 64
EVAPORATOR REFRIGERATION (ES100, 10/ 20/ 30/ 50 MAX) . . . . . . . . . . . . . . . . . . . . . . . . . . . .320C4. . . . . . . 66
EVAPORATOR REFRIGERATION (ES100, ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320B3 . . . . . . . 68
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 10/ 10 MAX/ 20/ 20 MAX) . . . .319A6 . . . . . . . 70
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 10 ECO/ 20 ECO). . . . . . . . . . .321A8 . . . . . . . 72
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 30/ 30 MAX) . . . . . . . . . . . . . . .320B4 . . . . . . . 74
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 30 ECO) . . . . . . . . . . . . . . . . . .320B5 . . . . . . . 78
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 50/ 50 MAX) . . . . . . . . . . . . . . .320B7 . . . . . . . 80
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 50 ECO) . . . . . . . . . . . . . . . . . .320B8 . . . . . . . 84
HOSE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319C7. . . . . . . 88
THERMO KING 2000 HOSE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165D6. . . . . . . 92
ELECTRICAL COMPONENTS (B-100 10/ 10 MAX). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319E1 . . . . . . 110
ELECTRICAL COMPONENTS (B-100, 10 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321A9 . . . . . . 112
ELECTRICAL COMPONENTS (B-100 20/ 20 MAX). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319F6 . . . . . . 114
ELECTRICAL COMPONENTS (B-100, 20 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321B1 . . . . . . 118
ELECTRICAL COMPONENTS (B-100 30/ 30 MAX). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320E8 . . . . . . 120
ELECTRICAL COMPONENTS (B-100 30 ECO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320F1 . . . . . . 122
ELECTRICAL COMPONENTS (B-100, 50/ 50 MAX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320F3 . . . . . . 124
ELECTRICAL COMPONENTS (B-100, 50 ECO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320F6 . . . . . . 128
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320F2 . . . . . . 132
CONTROL BOX DSR III (10/30). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320B6 . . . . . . 134
CONTROL BOX DSR III (20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319D2. . . . . . 136
CONTROL BOX DSR III (50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320B9 . . . . . . 140
MAIN HARNESS B-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319E4 . . . . . . 144
HARNESS - BATTERY HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320H9. . . . . . 148
HARNESS - RELAY TO CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321A1 . . . . . . 150
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320H8. . . . . . 152
CONTROLLER, TK BlueBox & TouchPrint CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321A6 . . . . . . 154
CAB CONTROLLER DSR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191A6 . . . . . . 156
TouchPrint DATALOGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270E10. . . . . 158
TouchPrint PRINTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318G4 . . . . . 160
HOSE COVER (OPTION 720781) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200H3. . . . . . 162
3
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B-100 Series
Contents
Grid Name Grid Page
VEHICLE INSIDE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321A3 . . . . . . 164
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321A2 . . . . . . 166
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B-100 Series
Contents
Grid Name Grid Page
5
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Revised
05/07/18
B-100 Series REFERENCE SHEET 22U48
B/M DESCRIPTION
TKB100 System - B-100
900498 System - B-100 10/30
900499 System - B-100 20/50
903930 System - B-100 10/30 MAX
903931 System - B-100 20/50 MAX
085434 Voltage 12V
085435 Power Pack 20 230/1/50 12V
085436 Electrical 10 12V
085437 Voltage 24V
085438 Power Pack 20 24V
085439 Electrical 10 24V
085440 Kit Installation 10/30 12V
085441 Kit Installation 20/50 230/1/50 12V
085442 Kit Installation 10/30 24V
085443 Kit Installation 20/50 230/1/50 24V
085457 Power Pack 20 115/1/60 12V
085458 Power Pack 20 115/1/60 24V
085469 Power Pack 20 230/1/60 12V
085470 Power Pack 20 230/1/60 24V
085477 Kit Installation 20/50 115/1/60 230/1/60 12V
085478 Kit Installation 20/50 115/1/60 230/1/60 24V
085626 Electrical 30 12V
085627 Electrical 30 24V
085644 Power Pack 50 230/1/50 12V
085645 Power Pack 50 115/1/60 12V
085646 Power Pack 50 230/1/60 12V
085647 Power Pack 50 230/1/50 24V
085648 Power Pack 50 115/1/60 24V
085649 Power Pack 50 230/1/60 24V
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Revised
05/07/18
B-100 Series REFERENCE SHEET 22U48
B/M DESCRIPTION
085650 Power Pack 20 MAX 230/1/50 12V
085651 Power Pack 20 MAX 115/1/60 12V
085652 Power Pack 20 MAX 230/1/60 12V
085653 Power Pack 20 MAX 230/1/50 24V
085654 Power Pack 20 MAX 115/1/60 24V
085655 Power Pack 20 MAX 230/1/60 24V
085656 Power Pack 50 MAX 230/1/50 12V
085657 Power Pack 50 MAX 115/1/60 12V
085658 Power Pack 50 MAX 230/1/60 12V
085659 Power Pack 50 MAX 230/1/50 24V
085660 Power Pack 50 MAX 115/1/60 24V
085661 Power Pack 50 MAX 230/1/60 24V
085662 Power Pack 50 ECO 230/1/60 12V
085663 Electrical 10 MAX 12V
085664 Electrical 10 MAX 24V
085665 Electrical 30 MAX 12V
085666 Electrical 30 MAX 24V
085667 Electrical 30 ECO 12V
085672 Voltage ECO 12V
085673 Kit Installation 20/50 230/1/60 12V
085674 Kit installation 20/50 230/1/60 24V
085676 Electrical Option 10 ECO 12V
085677 Power Pack Option 20 ECO 230/1/50 12V
700939 Condenser B-100 10/30 & 10/30 ECO R134a
700940 Condenser B-100 20/50 & 20/50 ECO R134a
700950 Kit Hoses
704362 Kit Nameplate Refrigerant (R134a)
707534 Kit Nameplate Refrigerant (R404A)
707575 Kit Nameplate Refrigerant (R452A)
709269 Kit Pharma Solution
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Revised
05/07/18
B-100 Series REFERENCE SHEET 22U48
B/M DESCRIPTION
709741 Kit TouchPrint Premium External Mount
709758 Kit TouchPrint Premium Inside Cab Mount
709759 Harness TouchPrint Extension 7M
710012 Condenser B-100 10/30 MAX
710013 Condenser B-100 20/50 MAX
710183 Kit BlueBox Inside Cab Mount
710188 Evaporator ES100 10/20 12V
710189 Evaporator ES100 10/20 24V
710190 Evaporator ES100 30 12V
710195 Evaporator ES100 30 24V
710196 Evaporator ES100 30 ECO 12V
710197 Evaporator ES100 10/20 MAX 12V
710198 Evaporator ES100 10/20 MAX 24V
710199 Evaporator ES100 30 MAX 12V
710210 Evaporator ES100 30 MAX 24V
710211 Evaporator ES100 50 12V
710212 Evaporator ES100 50 24V
710213 Evaporator ES100 50 ECO 12V
710214 Evaporator ES100 50 MAX 12V
710215 Evaporator ES100 50 MAX 24V
710269 Evaporator ES100 10/20 ECO 12V
720781 Kit Cover Hoses
720785 Kit Deflector
720818 Kit DIN Adapter
720837 Kit Door Switch
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04/12/18
CONDENSER COMPONENTS (B-100) 319A1
REF PART NO. DESCRIPTION QTY
1 987801 FRAME - condenser (B-100) 1
2 987779 HOUSING - fan 1
512103 SCREW - canalizer 2
559826 FLATWASHER 4
559512 WASHER - rubber 2
926262 SEAL - canalizer 1
334367 SEALANT - extruded A/R
334368 SEALER A/R
3 986775 COVER - condenser 1
512321 SCREW - cover 2
559490 WASHER - spring 2
559492 WASHER - cosmetic 2
559491 CAP - cosmetic 2
559493 PLUG - cover 4
4 781641 FAN - condenser (12V, draw) 1
781642 FAN - condenser (24V, draw) 1
559489 SCREW - fan 4
559826 WASHER 4
5 558212 HOLDER - bandwrap 4
512696 RIVET - holder 4
6 900381TKA KIT - deflector 1
7 559491 * CAP - cosmetic 4
8 557366 * SCREW - cover (front, 20mm) 2
9 511686 * SCREW - cover (rear, 50mm) 2
10 559490 * LOCKWASHER 4
11 559492 * WASHER - cosmetic 4
12 557089 * FLATWASHER 4
13 557034 * NUT 4
14 511680TKA * WASHER - special 2
15 935954 BRACKET - filter drier 1
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Revised
04/12/18
CONDENSER COMPONENTS (B-100) 319A1
REF PART NO. DESCRIPTION QTY
512696 RIVET - bracket 2
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24
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Revised
09/27/17
SOLENOID VALVE 269A7
REF PART NO. DESCRIPTION QTY
1 616116 VALVE - solenoid (1/4 id, see note) 1
2 616110 VALVE - solenoid (3/8 id, see note) 1
3 929925 BRACKET - valve 1
512010TKA SCREW - bracket 2
512012 NUT 2
4 420581 COIL - valve (12V) 1
420582 COIL - valve (24V) 1
449585 * PLUG (2 pin) 1
449586 * WEDGE (2 pin) 1
5 420764 COIL - valve (12V) 1
420765 COIL - valve (24V) 1
449589 * RECEPTACLE (2 pin) 1
449590 * WEDGE (2 pin) 1
NOTE: These solenoid valves are hermetically sealed and are not serviceable.
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Revised
05/09/18
AC MOTOR GROUP 319F5
REF PART NO. DESCRIPTION QTY
1 1040738 MOTOR - 230/1/50 (incl items 2, 3, 4, 5, 6 & 7) 1
2 414493 * CONNECTOR - 8-pin (male) 1
3 418973 * CONNECTOR - 2-pin (female) 1
410877 * TERMINAL - connector 7
4 417780 * CAPACITOR - run (25 uF) 1
5 418973 * CONNECTOR - 2-pin (female) 1
410877 * TERMINAL - connector 2
6 417781 * RELAY - start 1
7 418011 * CAPACITOR - start (88 uF) 1
8 423563 HARNESS - AC (50 Hz) 1
9 410946 * CONNECTOR - 8-pin (female) 1
10 412891 * CONNECTOR - 2-pin (male) 1
11 1040777 MOTOR - 115/1/60 (incl item 2, 3, 5, 12, 13 & 14) 1
12 418802 * CAPACITOR - run (100 uF) 1
13 418803 * CAPACITOR - start (400 uF) 1
14 418804 * RELAY - start 1
15 423564 HARNESS - AC (60 Hz) 1
16 410946 * CONNECTOR - 8-pin (female) 1
17 412891 * CONNECTOR - 2-pin (male) 1
18 410905 * CONNECTOR - 4-pin (male) 1
19 1040783 MOTOR - 230/1/60 (incl item 2, 3, 5, 14, 20 & 21) 1
20 418806 * CAPACITOR - run (35 uF) 1
21 418807 * CAPACITOR - start (156 uF) 1
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88
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Revised
05/07/18
HOSE GROUP 319C7
REF PART NO. DESCRIPTION QTY
1 559521 FITTING - straight (female o-ring seal, #8 fitting, #8 hose) 1
2 512174 FITTING - suction line (90 deg, #8 hose, #10 fitting) 1
3 335682 O-RING EPDM - 016 1
4 335680 O-RING (#8) 1
5 673040 HOSE (#8, 200 ft) A/R
6 512482 FITTING - straight (female o-ring seal, #6 fitting, #6 hose) 1
7 512436 FITTING - 90 deg (female o-ring seal, #6 fitting, #6 hose) 1
8 335209 O-RING (#6) 3
9 673039 HOSE (#6, 200 ft) A/R
10 613969 FITTING - straight (#4 hose x 6 fitting) 1
11 512437 FITTING - 90 deg (female o-ring seal, #4 fitting, #4 hose) 1
12 335679 O-RING (#4) 1
13 673038 HOSE (#4, 200 ft) A/R
14 923469 HOSE - drain 1
15 923841 CLAMP - hose (18 mm) 3
916690 CLAMP - hose (22 mm) 3
923842 CLAMP - hose (30 mm) 2
510792TKA SCREW - clamp 8
16 334370 GROMMET - hoses 1
17 510792TKA SCREW - evaporator 4
557075 WASHER - fender 8
18 559919 SCREW - condenser 4
559499 WASHER (w/ inclined face) 4
559500 WASHER (w/ compensator foot) 4
510793 WASHER - special 4
510373 WASHER - epdm 4
558536 FLATWASHER 4
557344 NUT 4
89
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90
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Revised
05/07/18
HOSE GROUP 319C7
REF PART NO. DESCRIPTION QTY
332660 TAPE - sealant (40 x 5) A/R
510757 BANDWRAP (4.00 dia) 7
552332 BANDWRAP 8
91
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92
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Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
1 618086 HOSE (#4, 50 ft) 1
673038 HOSE (#4, 200 ft) 1
610617 HOSE (#6, 50 ft) 1
673039 HOSE (#6, 200 ft) 1
610627 HOSE (#8, 50 ft) 1
673040 HOSE (#8, 200 ft) 1
610637 HOSE (#10, 50 ft) 1
673041 HOSE (#10, 200 ft) 1
610643 HOSE (#12, 50 ft) 1
673042 HOSE (#12, 200 ft) 1
613048 HOSE (#16, 30 ft) 1
673043 HOSE (#16, 200 ft) 1
2 559908 CLIP (#4) 2
559415 CLIP (#6) 2
559416 CLIP (#8) 2
559417 CLIP (#10) 2
559418 CLIP (#12) 2
511139 CLIP (#16) 2
3 559907 CAGE (#4) 1
559411 CAGE (#6) 1
559412 CAGE (#8) 1
559413 CAGE (#10) 1
559414 CAGE (#12) 1
511138 CAGE (#16) 1
4 331461 O-RING (#4, o-ring seal) 1
335679 O-RING (#4, o-ring seal, VP Truck only) 1
331015 O-RING (#6, o-ring seal) 1
335209 O-RING (#6, o-ring seal, VP Truck only) 1
330566 O-RING (#8, o-ring seal) 1
93
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Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
335680 O-RING (#8, o-ring seal, VP Truck only) 1
332115 O-RING (#10, o-ring seal) 1
335682 O-RING (#10, o-ring seal, VP Truck only) 2
331222 O-RING (#12, o-ring seal) 1
335683 O-RING (#12, o-ring seal, VP Truck only) 1
5 331461 O-RING (#6, tube-o) 1
335679 O-RING (#6, tube-o, VP Truck only) 1
332350 O-RING (#8, tube-o) 1
334610 O-RING (#8, tube-o, VP Truck only) 1
330672 O-RING (#10, tube-o) 1
335681 O-RING (#10, tube-o, VP Truck only) 1
332847 O-RING (#12, tube-o) 1
6 512437 FITTING - 90 deg (female o-ring seal, #4 fitting, #4 hose) 1
512436 FITTING - 90 deg (female o-ring seal, #6 fitting, #6 hose) 1
512582 FITTING - 90 deg (female o-ring seal, #4 fitting, #6 hose) 1
513083 FITTING - 90 deg (female o-ring seal, #6 fitting, #4 hose) 1
512423 FITTING - 90 deg (female o-ring seal, #8 fitting, #8 hose) 1
512494 FITTING - 90 deg (female o-ring seal, #8 fitting, #10 hose) 1
512448 FITTING - 90 deg (female o-ring seal, #10 fitting, #10 hose) 1
512488 FITTING - 90 deg (female o-ring seal, #10 fitting, #12 hose) 1
512541 FITTING - 90 deg (female o-ring seal, #10 fitting, #16 hose) 1
512433 FITTING - 90 deg (female o-ring seal, #12 fitting, #12 hose) 1
512498 FITTING - 90 deg (female o-ring seal, #12 fitting, #16 hose) 1
512549 FITTING - 90 deg (male insert o-ring, #6 fitting, #6 hose) 1
512525 FITTING - 90 deg (male insert o-ring, #8 fitting, #8 hose) 1
512551 FITTING - 90 deg (male insert o-ring, #10 fitting, #10 hose) 1
7 512465 FITTING - straight (female o-ring seal, #4 fitting, #4 hose) 1
512482 FITTING - straight (female o-ring seal, #6 fitting, #6 hose) 1
512441 FITTING - straight (female o-ring seal, #8 fitting, #8 hose) 1
95
RELEASED
96
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512489 FITTING - straight (female o-ring seal, #10 fitting, #12 hose) 1
512557 FITTING - straight (male insert o-ring, #10 fitting, #10 hose) 1
512548 FITTING - straight (male insert o-ring, #10 fitting, #12 hose) 1
8 512585 FITTING - 45 deg (female o-ring seal, #4 fitting, #4 hose) 1
512523 FITTING - 45 deg (female o-ring seal, #6 fitting, #6 hose) 1
512453 FITTING - 45 deg (female o-ring seal, #8 fitting, #8 hose) 1
512589 FITTING - 45 deg (female o-ring seal, #8 fitting, #10 hose) 1
512495 FITTING - 45 deg (female o-ring seal, #10 fitting, #10 hose) 1
512567 FITTING - 45 deg (female o-ring seal, #10 fitting, #10 hose) 1
512592 FITTING - 45 deg (female o-ring seal, #12 fitting, #12 hose) 1
9 512393 FITTING - 90 deg (female tube-o, short pilot, #6 fitting, #6 1
hose)
512481 FITTING - 90 deg (female tube-o, short pilot, #6 fitting, #8 1
hose)
512474 FITTING - 90 deg (female tube-o, long pilot, #8 fitting, #8 1
hose)
512406 FITTING - 90 deg (female tube-o, short pilot, #8 fitting, #8 1
hose)
512438 FITTING - 90 deg (female tube-o, short pilot, #8 fitting, #10 1
hose)
512461 FITTING - 90 deg (female tube-o, long pilot, #8 fitting, #10 1
hose)
512586 FITTING - 90 deg (female tube-o, short pilot, #8 fitting, #12 1
hose)
512424 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #10 1
hose)
512457 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #12 1
hose)
512587 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #16 1
hose)
512459 FITTING - 90 deg (female tube-o, short pilot, #12 fitting, #12 1
hose)
97
RELEASED
98
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
10 512447 FITTING - straight (female tube-o, short pilot, #6 fitting, #6 1
hose)
512506 FITTING - straight (female tube-o, short pilot, #6 fitting, #8 1
hose)
512427 FITTING - straight (female tube-o, short pilot, #8 fitting, #8 1
hose)
512449 FITTING - straight (female tube-o, short pilot, #8 fitting, #10 1
hose)
512443 FITTING - straight (female tube-o, short pilot, #10 fitting, #10 1
hose)
512468 FITTING - straight (female tube-o, short pilot, #10 fitting, #12 1
hose)
512473 FITTING - straight (female tube-o, short pilot, #10 fitting, #16 1
hose)
512545 FITTING - straight (female tube-o, short pilot, #12 fitting, #10 1
hose)
512472 FITTING - straight (female tube-o, short pilot, #12 fitting, #12 1
hose)
512543 FITTING - straight (female tube-o, short pilot, #12 fitting, #16 1
hose)
11 512546 FITTING - 90 deg (female tube-o, short pilot, #6 fitting, #6 1
hose) w/ high side port
512432 FITTING - 90 deg (female tube-o, long pilot, #8 fitting, #8 1
hose) w/ charging port
512583 FITTING - 90 deg (female tube-o, long pilot, #8 fitting, #8 1
hose) w/ high side port
512414 FITTING - 90 deg (female tube-o, short pilot, #8 fitting, #8 1
hose) w/ high side port
512466 FITTING - 90 deg (female tube-o, short pilot, #8 fitting, #10 1
hose) w/ high side port
512469 FITTING - 90 deg (female tube-o, long pilot, #10 fitting, #10 1
hose) w/ charging port
512416 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #10 1
hose) w/ high side port
99
RELEASED
100
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512504 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #10 1
hose) w/ high side port
512462 FITTING - 90 deg (female tube-o, long pilot, #10 fitting, #12 1
hose) w/ charging port
512519 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #12 1
hose) w/ high side port
512521 FITTING - 90 deg (female tube-o, short pilot, #10 fitting, #12 1
hose) w/ high side port
512499 FITTING - 90 deg (female tube-o, long pilot, #10 fitting, #16 1
hose) w/ charging port
512574 FITTING - 90 deg (female tube-o, short pilot, #12 fitting, #12 1
hose) w/ high side port
512503 FITTING - 90 deg (female, tube-o, short pilot #8 fitting, #10 1
hose w/2 ports)
12 512451 FITTING - straight (female tube-o, long pilot, #8 fitting, #8 1
hose) w/ charging port
512479 FITTING - straight (female tube-o, short pilot, #8 fitting, #8 1
hose) w/ high side port
512475 FITTING - straight (female tube-o, long pilot, #10 fitting, #10 1
hose) w/ charging port
512477 FITTING - straight (female tube-o, short pilot, #10 fitting, #10 1
hose) w/ low side port
512476 FITTING - straight (female tube-o, #10 fitting, #12 hose) w/ 1
charging port
512535 FITTING - straight (female tube-o, short pilot, #10 fitting, #12 1
hose) w/ low side port
512446 FITTING - straight (female tube-o, #10 fitting, #16 hose) w/ 1
charging port
512562 FITTING - straight (female tube-o, short pilot, #12 fitting, #12 1
hose)
512573 FITTING - straight (female tube-o, short pilot, #12 fitting, #12 1
hose) w/ low side port
13 512534 FITTING - straight (female tube-o, #8 fitting, #8 hose) w/ 1
R134a & 1/8 npt high port
101
RELEASED
102
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512493 FITTING - straight (female tube-o, #8 fitting, #10 hose) w/ 1
R134a & 1/8 npt high port
512572 FITTING - straight (female tube-o, #10 fitting, #12 hose) 1
R134a low & 1/8 npt
14 512434 FITTING - 45 deg (female tube-o, long pilot, #8 fitting, #8 1
hose) w/ charging port
512395 FITTING - 45 deg (female tube-o, short pilot, #8 fitting, #8 1
hose) w/ high side port)
512444 FITTING - 45 deg (female tube-o, long pilot, #10 fitting, #10 1
hose) w/ charging port
512407 FITTING - 45 deg (female tube-o, short pilot, #10 fitting, #10 1
hose) w/ low side port
512463 FITTING - 45 deg (female tube-o, long pilot, #10 fitting, #12 1
hose) w/ charging port
512555 FITTING - 45 deg (female tube-o, short pilot, #10 fitting, #12 1
hose) w/ low side port & 1/8 npt
512464 FITTING - 45 deg (female tube-o, long pilot, #10 fitting, #16 1
hose) w/ charging port
15 512486 FITTING - 45 deg (female tube-o, short pilot, #6 fitting, #6 1
hose)
512419 FITTING - 45 deg (female tube-o, short pilot, #8 fitting, #8 1
hose)
512456 FITTING - 45 deg (female tube-o, short pilot, #8 fitting, #10 1
hose)
512421 FITTING - 45 deg (female tube-o, short pilot, #10 fitting, #10 1
hose)
512445 FITTING - 45 deg (female tube-o, short pilot, #10 fitting, #12 1
hose)
512452 FITTING - 45 deg (female tube-o, short pilot, #10 fitting, #16 1
hose)
512431 FITTING - 45 deg (female tube-o, short pilot, #12 fitting, #12 1
hose)
16 512492 FITTING - 90 deg SAE 45 deg flare (female #6 fitting, #6 hose) 1
103
RELEASED
104
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
17 615097 CAP - highside 1
559954 CAP - lowside 1
18 672060 SLEEVING - heat reflective (hoses #4) A/R
672059 SLEEVING - heat reflective (hoses #6) A/R
672057 SLEEVING - heat reflective (hoses #6 & #8) A/R
672058 SLEEVING - heat reflective (hoses #10 & #12) A/R
672061 SLEEVING - heat reflective (hoses #16) A/R
19 513249 FITTING - straight splice #4 hose 1
512422 FITTING - straight splice #6 hose 1
512409 FITTING - straight splice #8 hose 1
512412 FITTING - straight splice #10 hose 1
512455 FITTING - straight splice #12 hose 1
20 512527 FITTING - straight splice (#6 hose) w/ 7/16-20 charging port 1
512408 FITTING - straight splice (#8 hose) w/ 7/16-20 charging port 1
512429 FITTING - straight splice (#10 hose) w/ 7/16-20 charging port 1
512418 FITTING - straight splice (#12 hose) w/ 7/16-20 charging port 1
512425 FITTING - straight splice (#16 hose) w/ 7/16-20 charging port 1
512497 FITTING - straight splice (#6 hose) w/ R134a high side 1
charging port
512440 FITTING - straight splice (#8 hose) w/ R134a high side 1
charging port
512442 FITTING - straight splice (#10 hose) w/ R134a high side 1
charging port
512483 FITTING - straight splice (#10 hose) w/ R134a low side 1
charging port
512528 FITTING - straight splice (#12 hose) w/ R134a high side 1
charging port
512467 FITTING - straight splice (#12 hose) w/ R134a low side 1
charging port
512588 FITTING - straight splice (#16 hose) w/ R134a low side 1
charging port
105
RELEASED
106
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
21 512568 FITTING - tee splice (#6/8/8 hose) 1
512553 FITTING - tee splice (#12/12/12 hose) 1
22 512581 FITTING - straight (male insert o-ring, #12 fitting, #12 hose) 1
512544 FITTING - 90 deg SAE (male #8 fitting, #8 hose) w/ 2 ports 1
23 512439 FITTING - straight (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
512539 FITTING - straight (female, SAE 45 deg flare, #6 fitting, #6 1
hose)
512491 FITTING - straight (female, SAE 45 deg flare, #8 fitting, #8 1
hose)
512526 FITTING - straight (female, SAE 45 deg flare, #10 fitting, #10 1
hose)
512484 FITTING - straight (female, SAE 45 deg flare, #12 fitting, #12 1
hose)
24 512454 FITTING - 45 deg (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
25 512417 FITTING - 90 deg (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
512552 FITTING - 90 deg (female, SAE 45 deg flare, #6 fitting, #6 1
hose)
512502 FITTING - 90 deg (female, SAE 45 deg flare, #6 fitting, #8 1
hose)
512496 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #8 1
hose)
512558 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #8 1
hose) w/ high side port
512566 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #10 1
hose)
512561 FITTING - 90 deg (female, SAE 45 deg flare, #10 fitting, #10 1
hose)
512559 FITTING - 90 deg (female, SAE 45 deg flare, #10 fitting, #10 1
hose) w/ high side port
512487 FITTING - 90 deg (female, SAE 45 deg flare, #12 fitting, #12 1
hose)
26 512426 FITTING - 90 deg bulkhead (#8 fitting, #8 hose) 1
512428 FITTING - 90 deg bulkhead (#10 fitting, #10 hose) 1
107
RELEASED
108
RELEASED
Revised
02/20/18
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
27 512532 FITTING - straight lifesaver braze nipple (#6 fitting, #6 hose) 1
512554 FITTING - straight lifesaver braze nipple (#6 fitting, #8 hose) 1
512458 FITTING - straight lifesaver braze nipple (#8 fitting, #8 hose) 1
512529 FITTING - straight lifesaver braze nipple (#8 fitting, #10 hose) 1
512569 FITTING - straight lifesaver braze nipple (#10 fitting, #10 hose) 1
512571 FITTING - straight lifesaver braze nipple (#10 fitting, #12 hose) 1
512533 FITTING - straight lifesaver braze nipple (#12 fitting, #12 hose) 1
28 512584 FITTING - GM block style (#10 fitting, #8 hose) 1
29 2040677 CUTTER - hose 1
2040678 * BLADE - replacement A/R
30 2041045 TOOL - hose clip (#4 - #12) 1
31 2041128 TOOL - hose clip (#16) 1
109
RELEASED
110
RELEASED
111
RELEASED
112
RELEASED
113
RELEASED
114
RELEASED
115
RELEASED
116
RELEASED
117
RELEASED
118
RELEASED
119
RELEASED
120
RELEASED
121
RELEASED
122
RELEASED
123
RELEASED
124
RELEASED
125
RELEASED
126
RELEASED
127
RELEASED
128
RELEASED
129
RELEASED
130
RELEASED
131
RELEASED
132
RELEASED
Revised
05/07/18
HEATER 320F2
REF PART NO. DESCRIPTION QTY
1 423408 HEATER - complete 2
512012 NUT - heater 8
557749 NUT - thermal fuse 2
559057 LOCKWASHER 2
557830 FLATWASHER 2
2 935946 BRACKET - heater 1
3 558212 HOLDER - bandwrap 1
512696 RIVET - holder 1
4 423572 SWITCH - thermostat 1
557698 NUT - switch 2
558229 LOCKWASHER 2
557697 FLATWASHER 2
5 423567 HARNESS - heat 1
449589 * RECEPTACLE (2-pin) 1
449586 * WEDGE 1
422193 * TERMINAL - pin, 14 - 16 gauge 2
420845 * TERMINAL - ring 1
410280 * TERMINAL - fork (22-16 gauge, #6 red) 1
6 423568 HARNESS - heater AC 230V 1
423571 HARNESS - heater AC 115V 1
448935 * PLUG (4-pin, w/ seal) 2
448936 * WEDGE 2
449587 * TERMINAL - socket (without wire) 6
410438 * TERMINAL - fork (#6 red, 14-16 ga) A/R
442791 * TERMINAL - ring (blue # 10, 16-14 ga) 1
442792 * TERMINAL - ring (#10 yellow, 12-10 ga) 1
3042790 * TERMINAL - pin 2
414973 * TERMINAL - fork (12-10, yellow) A/R
133
RELEASED
134
RELEASED
Revised
05/07/18
CONTROL BOX DSR III (10/30) 320B6
REF PART NO. DESCRIPTION QTY
1 935948 SUPPORT - electric components 1
512012 NUT - support 2
334368 SEALER A/R
2 452475 MODULE - control (12V DSR III, see note) 1
3 420589 * BOARD - power 1
4 929931 * COVER 1
5 401182 KIT - fuse & decal 1
413080 * FUSE (2A, gray) A/R
414551 * FUSE (5A, tan) A/R
414553 * FUSE (10A, red) A/R
414554 * FUSE (15A, blue) A/R
414555 * FUSE (20A, yellow) A/R
6 935949 GUARD - splash 1
7 935951 BRACKET - module 1
512012 NUT - bracket 6
5050565 LOCKWASHER 1
8 423555 HARNESS - main (see 319E4) 1
9 420964 FUSE (12V, 16A, 6.5X32) 1
420963 FUSE (24V, 10A, 6.5X32) 1
441719 FUSE (ECO, 5A) 1
NOTE: Controller must be programed prior to use. See Service Procedure A04A in DSR lll Green Book for
programming information.
135
RELEASED
136
RELEASED
Revised
05/10/18
CONTROL BOX DSR III (20) 319D2
REF PART NO. DESCRIPTION QTY
1 935948 SUPPORT - electric components 1
512012 NUT - support 2
334368 SEALER A/R
2 452475 MODULE - control (12V DSR III, see note) 1
3 420589 * BOARD - power 1
4 929931 * COVER 1
5 401182 KIT - fuse & decal 1
413080 * FUSE (2A, gray) A/R
414551 * FUSE (5A, tan) A/R
414553 * FUSE (10A, red) A/R
414554 * FUSE (15A, blue) A/R
414555 * FUSE (20A, yellow) A/R
6 935949 GUARD - splash 1
7 935951 BRACKET - module 1
512012 NUT - bracket 6
5050565 LOCKWASHER 1
8 417778 CONTACTOR - reversing (12V - 115/1/60, 230/1/50) 1
417779 CONTACTOR - reversing (24V - 115/1/60, 230/1/50) 1
423565 CONTACTOR - reversing (12V - 230/1/60) 1
423566 CONTACTOR - reversing (24V - 230/1/60) 1
9 417632 RELAY - overload (230/1/50, 230/1/60) 1
419733 RELAY - overload (115/1/60) 1
10 410898 FIXING - plastic 1
11 935952 SUPPORT - power supply 1
512012 NUT - support 2
12 417776 POWER SUPPLY (AC/DC, 12V) 1
417777 POWER SUPPLY (AC/DC, 24V) 1
513414 SCREW - power supply 2
NOTE: Controller must be programed prior to use. See Service Procedure A04A in DSR lll Green Book for
programming information.
137
RELEASED
138
RELEASED
Revised
05/10/18
CONTROL BOX DSR III (20) 319D2
REF PART NO. DESCRIPTION QTY
557864 NUT 2
13 423555 HARNESS - main (see 319E4) 1
14 423561 HARNESS - relay to contactor (see 321A1) 1
15 421148 RELAY (12V) 1
421149 RELAY - mini (24V) 1
16 420964 FUSE (12V, 16A, 6.5X32) 1
420963 FUSE (24V, 10A, 6.5X32) 1
441719 FUSE (ECO, 5A) 1
NOTE: Controller must be programed prior to use. See Service Procedure A04A in DSR lll Green Book for
programming information.
139
RELEASED
140
RELEASED
Revised
05/10/18
CONTROL BOX DSR III (50) 320B9
REF PART NO. DESCRIPTION QTY
1 935948 SUPPORT - electric components 1
512012 NUT - support 2
334368 SEALER A/R
2 452475 MODULE - control (12V DSR III, see note) 1
3 420589 * BOARD - power 1
4 929931 * COVER 1
5 401182 KIT - fuse & decal 1
413080 * FUSE (2A, gray) A/R
414551 * FUSE (5A, tan) A/R
414553 * FUSE (10A, red) A/R
414554 * FUSE (15A, blue) A/R
414555 * FUSE (20A, yellow) A/R
6 935949 GUARD - splash 1
7 935951 BRACKET - module 1
512012 NUT - bracket 6
5050565 LOCKWASHER 1
8 417778 CONTACTOR - reversing (12V - 230/1/50, 230/1/60, 115/1/60) 1
417779 CONTACTOR - reversing (24V - 230/1/50, 230/1/60, 115/1/60) 1
9 423565 CONTACTOR - reversing (12V - 230/1/60) 1
423566 CONTACTOR - reversing (24V - 230/1/60) 1
417778 CONTACTOR - reversing (12V - 230/1/50, 115/1/60) 1
417779 CONTACTOR - reversing (24V - 230/1/50, 115/1/60) 1
10 417632 RELAY - overload (230/1/50, 230/1/60) 1
419733 RELAY - overload (115/1/60) 1
11 410898 FIXING - plastic 2
12 935952 SUPPORT - power supply 1
512012 NUT - support 2
13 420363 POWER SUPPLY (AC/DC, 12V) 1
NOTE: Controller must be programed prior to use. See Service Procedure A04A in DSR lll Green Book for
programming information.
141
RELEASED
142
RELEASED
Revised
05/10/18
CONTROL BOX DSR III (50) 320B9
REF PART NO. DESCRIPTION QTY
420364 POWER SUPPLY (AC/DC, 24V) 1
512176 SCREW - power supply 4
557697 FLATWASHER 4
14 423555 HARNESS - main (see 319E4) 1
15 414667 RELAY (12V) 1
414668 RELAY - mini (24V) 1
16 422429 CONNECTOR - fuse 1
423569 COVER - connector 1
17 423570 FUSE (12V, 9A, 5X20) 1
18 423561 HARNESS - relay to contactor (see 321A1) 1
NOTE: Controller must be programed prior to use. See Service Procedure A04A in DSR lll Green Book for
programming information.
143
RELEASED
144
RELEASED
Revised
04/17/18
MAIN HARNESS B-100 319E4
REF PART NO. DESCRIPTION QTY
1 423555 HARNESS - main 1
2 414493 * CONNECTOR - 8-pin (female) 1
418974 * TERMINAL 4
410877 * TERMINAL 2
3 449589 * RECEPTACLE (2-pin) 1
449632 * PIN - terminal (w/o wire) 1
4 447245 * TERMINAL - ring (#10 red, 22-16 ga) 1
5 442791 * TERMINAL - ring (#10 yellow, 16-14 ga) 2
6 412891 * CONNECTOR (2-pin) 1
418931 * TERMINAL - fingrip (0.5-1 6.3) 2
7 410438 * TERMINAL - fork (16-14 ga) 1
8 415794TKA * CONNECTOR - 24-pin 1
416506TKA * TERMINAL - 1.5 MM 16
9 415799 * CONNECTOR - transducer (3-pin female) 1
417747 * TERMINAL - female 3
10 449600 * PLUG - 12-pin 1
421535 * SOCKET - 14-16 ga 11
11 420962 * HOLDER - in-line fuse 1
12 445838 * CONNECTOR - tower (2-pin) 4
445884 * TERMINAL - female (18-20 ga) 4
445839 * TERMINAL - female (14-16 ga) 4
445885 * SEAL - cable (green, 18-22 ga) 4
446324 * SEAL - cable (blue, 12-14 ga) 4
13 415804 * CONNECTOR - 5-pin 1
416451TKA * TERMINAL - 2.5 MM 5
14 418975 * TERMINAL - fork (.25 - 1.5) 3
15 442789TKA * TERMINAL - ring (blue 1/4, 16-14 ga) 2
16 414973 * TERMINAL - fork 12-10, yellow) 1
17 442792 * TERMINAL - ring (yellow #10) 2
18 445835 * CONNECTOR - 2-pin (female) 3
145
RELEASED
146
RELEASED
Revised
04/17/18
MAIN HARNESS B-100 319E4
REF PART NO. DESCRIPTION QTY
445883 * TERMINAL - male (18-20 ga) 6
445885 * SEAL - cable (green, 18-22 ga) 6
19 449585 * PLUG - 2-pin (solenoid) 2
449276 * TERMINAL - socket (without wire) 1
147
RELEASED
148
RELEASED
Revised
04/20/18
HARNESS - BATTERY HEATING 320H9
REF PART NO. DESCRIPTION QTY
1 423559 HARNESS - battery heating 1
2 449589 * RECEPTACLE (2-pin) 1
449586 * WEDGE 1
422193 * TERMINAL - male (16-14 ga) 2
449597 * PIN (14-16 ga) 2
3 448487 * CONNECTOR (2-pin, male) 2
449689 * TERMINAL - female (10 ga) 4
332417 * SEAL - cable (purple) 4
4 449688 * CONNECTOR (2-pin, female) 2
449689 * TERMINAL - female (10 ga) 4
332417 * SEAL - cable (purple) 4
5 420443 * HOLDER - fuse 4
416557 * TERMINAL - fingrip (12-14 ga) 8
6 411769 * COVER - fuse 4
7 412978 * FUSE (20A) 4
8 420845 * TERMINAL - ring 2
9 423587 * TERMINAL - lug 1
10 418184 * TERMINAL - ring (1/4, 4 AWG) 1
149
RELEASED
150
RELEASED
Revised
04/17/18
HARNESS - RELAY TO CONTACTOR 321A1
REF PART NO. DESCRIPTION QTY
1 423561 HARNESS - relay to contactor 1
2 410946 * CONNECTOR - 8-pin (female) 1
418931 * TERMINAL - fingrip (0.5-1 6.3) 3
414494 * TERMINAL - fingrip (1-2.5 6.3) 2
420404 * TERMINAL - fingrip (4-6 6.3) 2
3 445537 * SOCKET - relay 1
4 449585 * PLUG (2-pin, w/ seal) 1
449586 * WEDGE 1
449587 * TERMINAL - socket (without wire) 1
5 414973 * TERMINAL - fork (12-10 ga) 1
6 410438 * TERMINAL - fork (16-14 ga) 1
7 410280 * TERMINAL - fork (22-16 ga) 5
8 442792 * TERMINAL - ring (#10, yellow) 1
151
RELEASED
152
RELEASED
Revised
04/17/18
POWER RECEPTACLE BOX 320H8
REF PART NO. DESCRIPTION QTY
1 999501 BOX - power receptacle 1
557547 * INSERT - threaded (8-32) 3
552979 SCREW - box 2
552086 FLATWASHER 2
551800TKA LOCKWASHER 2
555984 NUT - blind 2
2 914768TKA COVER 1
555722 SCREW - cover 1
553800 LOCKWASHER (internal tooth) 1
553023 WASHER - sealing 1
3 423562 CABLE - power 1
4 552635 NUT 1
5 556141 CONNECTOR - liquid tite 1
330144 O-RING 1
6 444698 RECEPTACLE (230/1/60) 1
446502 RECEPTACLE (115/1/60) 1
994530 NAMEPLATE - 115 Volt 1
911924TKA NAMEPLATE - 230 Volt 1
997834 NAMEPLATE - caution 1
555722 SCREW - receptacle 4
552201 FLATWASHER 4
554223 NUT 2
7 444696 PLUG (230/1/60) 1
446503 PLUG (115/1/60) 1
8 994976 STRIP - gasket (50 ft) A/R
9 558649 PLUG - button 2
153
RELEASED
154
RELEASED
155
RELEASED
156
RELEASED
Revised
11/08/17
CAB CONTROLLER DSR 191A6
REF PART NO. DESCRIPTION QTY
1 452754 CONTROLLER - in-cab DSR 1
2 419020 * KEYPAD 1
3 510795 * SCREW - panel 4
4 902684 * KIT - HMI holder 1
5 NSS * BASE - controller 1
6 510796 * SCREW - display 1
7 510794 * NUT 1
8 923467 * BASE - controller 1
9 923468 * PLATE - controller 1
10 510797 * SCREW - base 2
11 510798 * NUT 3
12 925769 * LOCK - display 1
13 923582 ADAPTER - radio box 1
14 925199 BRACKET - din panel 1
15 2041126 CABLE - DSR to PC, Programming 1
157
RELEASED
158
RELEASED
Revised
04/10/18
TouchPrint DATALOGGER 270E10
REF PART NO. DESCRIPTION QTY
1 401192 KIT - TouchPrint, standard (1S port, includes 452544, items 3, 1
4, 5 & 6)
401193 KIT - TouchPrint, premium (3S port, includes 452545, items 3, 1
4, 5 & 6)
2 NSS * TouchPrint - datalogger (1 serial port) 1
NSS * TouchPrint - datalogger (3 serial port) 1
3 421022 * MECHANISM - printer 1
934319 ** ROLLER - printer 1
4 931268 * COVER - printer 1
5 420969 * CABLE - USB (short, female, mini) 1
420970 CABLE - USB (long, laptop, optional, see note) 1
6 421546 * SENSOR - thermistor (12m) 1
420967 * SENSOR - thermistor (18m) 1
420968 SENSOR - thermistor (24m, optional) 1
7 512385 HOLDER - sensor (set of 10) 1
8 420990 CONNECTOR - set of three (4 pin and two 9 pin) 1
9 401230 HARNESS - service watch (included only with 401193) 1
10 902537 KIT - seal 1
11 2050875 PAPER - thermal (pack of 10) 1
12 419836 SENSOR - humidity (RS 485, 4 pin, optional, use w/ premium 1
only)
13 420374 CABLE - supply (RS 485, 4 pin, 3m, optional, use w/ premium 1
only)
2043156 TOOL - TouchPrint, open (see SPAB 534) 1
NOTE: Cable 420970 is not part of the kits. It is required to connect TouchPrint to a laptop for Wintrac
communication.
NOTE: We ship these TouchPrint kits with a 12m and 18m sensor.
159
RELEASED
160
RELEASED
Revised
05/10/18
TouchPrint PRINTER 318G4
REF PART NO. DESCRIPTION QTY
1 401193 KIT - TouchPrint, premium 1
2 902613 KIT - enclosure box 1
931238 * BOX - enclosure, complete (includes 3, 4, 5, 6 & 7) 1
3 933169 ** BOX - enclosure 1
4 421238 ** PANEL - TouchPrint 1
5 931234 ** DOOR (w/ o nameplate) 1
6 902711 ** KIT - handle, TouchPrint enclosure 1
NSS *** CLIP - cover 1
NSS *** HINGE - clip 1
7 931237 ** PIN - door hinge 1
512657 *** WASHER - hinge (top) 1
512658 *** LOCKWASHER - hinge (bottom) 1
512655 * SCREW - box to truck 4
512656 * SCREW - panel to box 4
8 512652 * GRIP - harness (standard, 7 mm) 2
512653 * GRIP - harness (reduced, 5.5 mm) 3
512654 * LOCKNUT 5
9 421236 * HARNESS - power 1
10 421235 * HOLDER - fuse 1
11 413080 * FUSE 2A 1
12 2050875 PAPER - thermal (pack of 10) 1
161
RELEASED
162
RELEASED
Revised
10/06/17
HOSE COVER (OPTION 720781) 200H3
REF PART NO. DESCRIPTION QTY
900395TKA KIT - hose cover 1
1 987054 * COVER - hose (elbow) 1
2 987053 * COVER - hose (straight) 2
3 924614 * BRACKET - hose 2
4 511136 * SCREW - cover 16
5 559490 * LOCKWASHER 16
6 559492 * WASHER - cosmetic 16
7 559491 * CAP - cosmetic 16
163
RELEASED
164
RELEASED
Revised
05/09/18
VEHICLE INSIDE COMPONENTS 321A3
REF PART NO. DESCRIPTION QTY
1 418017 FUSE (100A, 12V) 1
418016 FUSE (60A, 24V) 1
2 418018 HOLDER - fuse 1
3 414551 FUSE - mini (5A) 1
4 423573 HOLDER - mini fuse 1
417822 TERMINAL - yellow (dia 8/16) 4
441031 TERMINAL - red (dia 8/12) 1
165
RELEASED
166
RELEASED
Revised
04/17/18
NAMEPLATES 321A2
REF PART NO. DESCRIPTION QTY
1 930955 NAMEPLATE - IR logo 1
2 916958 NAMEPLATE - TK 1
3 926271 NAMEPLATE - B-100 1
4 936222 NAMEPLATE - B-100 MAX 1
5 936219 NAMEPLATE - B-100 ECO 1
6 921902 NAMEPLATE - Thermo King 1
7 921695 NAMEPLATE - Identification, Electro Box 1
8 917131TKA NAMEPLATE - Caution, Holding Charge 1
9 997834 NAMEPLATE - Caution, High Voltage 1
10 936224 NAMEPLATE - Caution, High Temperature 1
11 921663 NAMEPLATE - Caution, Belts 1
12 920589 NAMEPLATE - Caution, Fan 1
13 920609TKA NAMEPLATE - Caution, Fan 1
14 936223 NAMEPLATE - Voltage 1
15 920590 NAMEPLATE - Caution, High Voltage 1
16 921664 NAMEPLATE - Service 1
17 936218 NAMEPLATE - Noise Level 83 dba & EMC 1
18 911924TKA NAMEPLATE - Voltage 230/1/60 1
19 936221 NAMEPLATE - Noise Level 76 dba & EMC 1
20 903792 KIT - Nameplate, Pharma (MAX SPECTRUM) 1
21 933388 *NAMEPLATE - Pharma 1
22 933387 *NAMEPLATE - Pharma 1
23 933256 NAMEPLATE - R-452A (small, 10 cm long) 1
24 933593 NAMEPLATE - R404A 1
25 933592 NAMEPLATE - R452A (large, 28 cm long) 1
26 933594 NAMEPLATE - R134a 1
27 931669 NAMEPLATE - Consolidated (caution) 1
167
RELEASED
1020891 17, 21, 27, 31, 35, 39, 400907 111, 113, 115, 119, 121, 417817 111, 113, 117, 119, 121,
43, 47, 51, 57, 111, 113, 115, 123, 125, 129 123, 127, 129
119, 121, 123, 125, 129 401182 135, 137, 141 417822 165
1040738 37, 41, 53, 59, 63, 115, 401192 159 418011 63, 115, 119, 125, 129
119, 125, 129 401193 155, 159, 161 418016 165
1040777 37, 41, 53, 59, 63, 115, 401230 159 418017 165
125 401430 155 418018 165
1040783 37, 41, 53, 59, 63, 115, 401434 155 418184 149
125 401435 155 418309 27, 31, 35, 39, 43, 47,
1040851 27, 31, 35, 39, 43, 47, 410280 133, 151 51, 57
51, 57, 111, 113, 115, 119, 121, 410438 133, 145, 151 418802 63, 115, 125
123, 125, 129 410877 63, 145 418803 63, 115, 125
1040852 27, 31, 35, 39, 43, 47, 410898 137, 141 418804 63
51, 57, 111, 115, 121, 125 410905 63 418806 63, 115, 125
117777 17, 21 410946 63, 151 418807 63, 115, 125
2030534 65, 67, 69 410972 117, 119, 127, 129 418931 145, 151
2030973 155 411769 149 418973 63
2040677 109 412891 63, 145 418974 145
2040678 109 412978 149 418975 145
2041045 109 413080 135, 137, 141, 155, 161 419020 157
2041126 157 413136 71, 73, 75, 79, 81, 85, 419733 137, 141
2041128 109 111, 113, 115, 119, 121, 123, 419836 159
2043156 159 125, 129 419905 27, 31, 35, 39, 43, 47,
2050875 159, 161 413155 71, 77, 83, 111, 115, 51, 57
221106 17, 21, 27, 31, 35, 39, 121, 125 420363 141
43, 47, 51, 57 413156 71, 77, 83, 111, 115, 420364 143
3042790 133 121, 125 420374 159
330144 153 413667 115, 119, 127, 129 420404 151
330566 93 414493 63, 145 420443 149
330672 95 414494 151 420581 25
331015 93 414551 135, 137, 141, 165 420582 25
331222 95 414553 135, 137, 141 420589 135, 137, 141
331461 93, 95 414554 135, 137, 141 420764 25, 65, 67, 69, 71, 73,
332115 95 414555 135, 137, 141 75, 79, 81, 85, 111, 113, 115,
332350 95 414667 29, 33, 37, 41, 45, 49, 119, 121, 123, 125, 129
332417 149 53, 59, 111, 113, 123, 143 420765 25, 65, 67, 69, 71, 75,
332660 91 414668 29, 33, 37, 41, 45, 49, 81, 111, 115, 121, 125
332847 95 53, 59, 111, 143 420845 133, 149
333625 17, 21, 27, 31, 35, 39, 414973 133, 145, 151 420962 145
43, 47, 51, 57 415781 17, 21, 111, 113, 115, 420963 135, 139
333626 17, 21, 27, 31, 35, 39, 119, 121, 123, 125, 129 420964 135, 139
43, 47, 51, 57 415794TKA 145 420967 159
334367 13 415799 145 420968 159
334368 13, 27, 31, 35, 39, 43, 415804 145 420969 159
47, 51, 57, 135, 137, 141 416451TKA 145 420970 159
334369 17, 21, 27, 31, 35, 39, 416506TKA 145 420990 159
43, 47, 51, 57 416557 149 421022 159
334370 89 417632 137, 141 421148 115, 119, 121, 125, 129,
334590 71, 73, 75, 79, 81, 85 417747 145 139
334610 95 417776 137 421149 115, 121, 125, 139
335209 17, 21, 65, 67, 69, 89, 417777 137 421235 155, 161
93 417778 137, 141 421236 155, 161
335679 65, 67, 69, 89, 93, 95 417779 137, 141 421238 161
335680 17, 21, 89, 95 417780 63, 115, 119, 125, 129 421535 145
335681 95 417781 63 421546 159
335682 65, 67, 69, 89, 95 417816 111, 113, 117, 119, 121, 422193 133, 149
335683 95 123, 127, 129 422429 143
INDEX-1
RELEASED
422960 155 448487 75, 79, 83, 85, 149 512167 71, 73, 75, 79, 81, 85
422976 155 448488 77, 79, 83, 87 512174 89
422978 155 448935 133 512176 143
423001 155 448936 133 512321 13
423067 71, 73, 75, 79, 81, 85, 449276 147 512385 159
111, 113, 121, 123 449585 25, 147, 151 512393 97
423084 155 449586 25, 133, 149, 151 512395 103
423085 155 449587 133, 151 512406 97
423406 155 449589 25, 133, 145, 149 512407 103
423408 133 449590 25 512408 105
423555 111, 113, 117, 119, 121, 449597 149 512409 105
123, 127, 129, 135, 139, 143, 449600 145 512412 105
145 449632 145 512414 99
423556 111, 113, 121, 123 449688 75, 79, 83, 85, 149 512416 99
423557 45, 49, 55, 61, 123, 127, 449689 149 512417 107
129 452475 135, 137, 141 512418 105
423558 45, 49, 55, 61 452754 111, 113, 117, 119, 121, 512419 103
423559 45, 49, 55, 61, 75, 79, 123, 127, 131, 155, 157 512421 103
81, 85, 121, 123, 127, 129, 149 5050565 45, 49, 55, 61, 135, 512422 105
423560 113, 119, 123, 131 137, 141 512423 95
423561 139, 143, 151 5050566 45, 49, 55, 61 512424 97
423562 117, 119, 127, 129, 153 510373 89 512425 105
423563 63, 117, 119, 127, 129 510628 45, 49, 55, 61 512426 107
423564 63, 117, 127 510757 53, 59, 91 512427 99
423565 137, 141 510790 71, 73, 75, 79, 81, 85 512428 107
423566 137, 141 510791TKA 71, 73, 75, 79, 81, 512429 105
423567 133 85 512431 103
423568 127, 129, 133 510792TKA 89 512432 99
423569 143 510793 89 512433 95
423570 143 510794 157 512434 103
423571 127, 129, 133 510795 157 512436 89, 95
423572 75, 79, 81, 85, 121, 123, 510796 157 512437 89, 95
125, 129, 133 510797 157 512438 97
423573 165 510798 157 512439 107
423574 75, 79, 81, 85 510879 17, 21 512440 105
423587 149 511136 163 512441 95
441031 165 511138 93 512442 105
441719 135, 139 511139 93 512443 99
442789TKA 145 511643 27, 31, 35, 39, 43, 47, 512444 103
442791 133, 145 51, 57 512445 103
442792 133, 145, 151 511644 117, 119, 127, 129 512446 101
444696 153 511680TKA 13 512447 99
444698 153 511686 13 512448 95
445537 151 511808 71, 73, 75, 79, 81, 85 512449 99
445835 145 511920TKA 31 512451 101
445838 145 512010TKA 25, 29, 33, 37, 41, 512452 103
445839 145 45, 49, 53, 59, 71, 73, 75, 79, 81, 512453 97
445883 147 85 512454 107
445884 145 512012 25, 29, 33, 37, 41, 45, 512455 105
445885 145, 147 49, 53, 59, 65, 67, 69, 133, 135, 512456 103
446324 145 137, 141 512457 97
446502 153 512032TKA 27, 31, 35, 39, 43, 512458 109
446503 153 47, 51, 57 512459 97
447245 145 512071TKA 71, 73, 75, 79, 81, 512461 97
448030 65, 67, 69, 71, 73, 75, 85 512462 101
79, 81, 85, 111, 113, 115, 119, 512103 13 512463 103
121, 123, 125, 129 512161 71, 73, 75, 79, 81, 85 512464 103
INDEX-2
RELEASED
512465 95 512555 103 556994 27, 31, 35, 39, 43, 47,
512466 99 512557 97 51, 57
512467 105 512558 107 556996 27, 31, 35, 39, 41, 43,
512468 99 512559 107 47, 51, 57, 59
512469 99 512561 107 557034 13, 45, 49, 55, 61
512472 99 512562 101 557042 45, 49, 55, 61
512473 99 512566 107 557066 27, 31, 35, 37, 39, 41,
512474 97 512567 97 43, 47, 51, 53, 57, 59
512475 101 512568 107 557075 27, 31, 35, 39, 43, 47,
512476 101 512569 109 51, 57, 89
512477 101 512571 109 557085 27, 31, 35, 37, 39, 41,
512479 101 512572 103 43, 47, 51, 53, 57, 59
512481 97 512573 101 557089 13, 27, 31, 35, 39, 43,
512482 89, 95 512574 101 45, 47, 49, 51, 55, 57, 61
512483 105 512581 107 557172 27, 29, 31, 33, 35, 37,
512484 107 512582 95 39, 41, 43, 45, 47, 49, 51, 53, 57,
512486 103 512583 99 59
512487 107 512584 109 557344 89
512488 95 512585 97 557366 13
512489 97 512586 97 557367 27, 31, 35, 39, 43, 47,
512491 107 512587 97 51, 57
512492 103 512588 105 557404 17, 21, 27, 31, 35, 39,
512493 103 512589 97 43, 47, 51, 57
512494 95 512592 97 557547 153
512495 97 512652 161 557697 133, 143
512496 107 512653 161 557698 133
512497 105 512654 161 557749 133
512498 95 512655 161 557825 27, 31, 35, 37, 39, 41,
512499 101 512656 161 43, 47, 51, 53, 57, 59
512502 107 512657 161 557830 133
512503 101 512658 161 557864 139
512504 101 512691 41, 53, 59 558212 13, 29, 33, 37, 41, 45,
512506 99 512696 13, 15, 29, 33, 37, 41, 49, 53, 59, 133
512519 101 45, 49, 53, 59, 67, 69, 133 558229 133
512521 101 513083 95 558421 111, 113, 115, 119, 121,
512523 97 513160 155 123, 125, 129
512525 95 513249 105 558536 89
512526 107 513285 81, 85 558548 27, 35, 39, 43, 47, 51,
512527 105 513373 17, 21 57
512528 105 513374 17, 21 558570 29, 33, 37, 41, 45, 49,
512529 109 513414 137 53, 59
512532 109 551800TKA 153 558649 153
512533 109 552086 153, 155 558893 27, 31, 35, 39, 43, 47,
512534 101 552201 153 51, 57
512535 101 552330 29, 33, 37, 41, 45, 49, 559009 17, 21
512539 107 53, 59, 111, 113, 121, 123 559057 133
512541 95 552332 91 559411 93
512543 99 552635 153 559412 93
512544 107 552979 153 559413 93
512545 99 553023 153 559414 93
512546 99 553800 153 559415 93
512548 97 553991 17, 21 559416 93
512549 95 554223 153 559417 93
512551 95 555722 153 559418 93
512552 107 555984 153 559489 13
512553 107 556141 153 559490 13, 163
512554 109
INDEX-3
RELEASED
559491 13, 71, 73, 75, 79, 81, 672061 105 923582 157
85, 163 672306 17, 21 923841 89
559492 13, 71, 73, 75, 79, 81, 672895 65, 67, 69, 71, 73, 75, 923842 89
85, 163 79, 81, 85 924614 163
559493 13 673038 89, 93 925199 155, 157
559499 89 673039 89, 93 925769 157
559500 89 673040 89, 93 926262 13
559512 13 673041 93 926264 27, 31, 35, 39, 43, 47,
559521 89 673042 93 51, 57
559761 155 673043 93 926266 37, 41, 53, 59
559825 71, 73, 75, 79, 81, 85 772891 29, 45, 53 926268 71, 73, 75, 79, 81, 85
559826 13, 17, 21 772892 27, 35, 43, 51 926271 167
559836 19, 23 772893 37, 53 926311 27, 31, 35, 39, 43, 47,
559895 19, 23 773208 41, 59 51, 57
559898 27, 31, 35, 39, 43, 47, 773209 41, 59 927679 37, 53
51, 57 773210 33, 41, 49, 59 929925 25, 65, 67, 69
559907 93 773211 31, 39, 47, 57 929931 135, 137, 141
559908 93 773212 39, 57 930955 167
559919 89 781556 29, 37, 41, 45, 53, 59 931234 161
559954 105 781557 37, 53 931237 161
600503 71, 73, 75, 79, 81, 85 781641 13, 111, 113, 115, 119, 931238 161
610403 65, 67, 69 121, 123, 125, 129 931268 159
610434 17, 21 781642 13, 111, 115, 121, 125 931669 167
610468 67, 69 781643 71, 73, 75, 79, 81, 85, 933169 161
610617 93 111, 113, 115, 119, 121, 123, 933256 167
610627 93 125, 129 933387 167
610637 93 781644 71, 75, 81, 111, 115, 933388 167
610643 93 121, 125 933389 155
611228 17, 21 781698 37, 53 933592 167
611297 65, 67, 69 781976 33, 41, 49, 59 933593 167
612504 17, 21 900381TKA 13 933594 167
613048 93 900395TKA 163 934319 159
613852 17 902537 159 935275 155
613969 89 902613 161 935946 133
615097 105 902614 155 935947 17, 21, 29, 33, 37, 41,
615144 17, 21 902684 157 45, 49, 53, 59
615464 17, 21 902711 161 935948 135, 137, 141
615806 65, 67, 69 903459 155 935949 135, 137, 141
616109 65, 67, 69 903792 167 935951 135, 137, 141
616110 25, 65, 67, 69, 71, 73, 911924TKA 153, 167 935952 137, 141
75, 79, 81, 85 914768TKA 153 935953 37, 41, 45, 49, 53, 59
616116 25 916690 89 935954 13
616838 65 916958 167 936217 29, 33, 37, 41, 45, 49,
616839 65 917131TKA 167 53, 59
616912 67, 69 918585 155 936218 167
617565 21 920589 167 936219 167
617571 67, 69 920590 167 936221 167
617945 17, 21 920609TKA 167 936222 167
618086 93 921663 167 936223 167
618464 17, 21 921664 167 936224 167
618465 17, 21 921695 167 986775 13
669312 65, 69 921902 167 987053 163
669314 67 922805 67, 69 987054 163
672057 105 923466 71, 73, 75, 79, 81, 85 987779 13
672058 105 923467 157 987801 13
672059 105 923468 157 988249 71, 73, 75, 79
672060 105 923469 89 989737 81, 85
INDEX-4
RELEASED
INDEX-5
RELEASED
INDEX-6
RELEASED
INDEX-7
RELEASED
COIL - valve (24V), 25, 65, 67, D FITTING - 45 deg (female tube-o,
69, 71, 75, 81, 111, 115, 121, short pilot, #10 fitting, #10 hose)
DEHYDRATOR, 17, 21
125 w/ low side port, 103
COMPRESSOR, 17, 21, 27, 31, FITTING - 45 deg (female
35, 39, 43, 47, 51, 57 tube-o, short pilot, #10
COMPRESSOR (see F fitting, #12 hose), 103
319D4), 113, 119 FAN - condenser (12V, FITTING - 45 deg (female
COMPRESSOR (see motor draw), 13 tube-o, short pilot, #10
& compressor group), 111, 115, FAN - condenser (12V), 111, fitting, #12 hose) w/ low
121, 123, 125, 129 113, 115, 119, 121, 123, 125, side port & 1/8 npt, 103
CONNECTOR - fuse, 143 129 FITTING - 45 deg (female
CONNECTOR - liquid tite, 153 FAN - condenser (24V, tube-o, short pilot, #10
CONNECTOR - set of three draw), 13 fitting, #16 hose), 103
(4 pin and two 9 pin), 159 FAN - condenser (24V), 111, FITTING - 45 deg (female
CONNECTOR (2-pin, 115, 121, 125 tube-o, short pilot, #12
female), 75, 79, 83, 85 FAN - evaporator (12V), 71, 73, fitting, #12 hose), 103
CONNECTOR (2-pin, male), 75, 75, 79, 81, 85, 111, 113, 115, FITTING - 45 deg (female
79, 83, 85 119, 121, 123, 125, 129 tube-o, short pilot, #6
CONTACTOR - reversing FAN - evaporator (24V), 71, 75, fitting, #6 hose), 103
(12V - 115/1/60, 230/1/50), 137 81, 111, 115, 121, 125 FITTING - 45 deg (female
CONTACTOR - reversing FILTER - expansion, 65, 67, 69 tube-o, short pilot, #8
(12V - 230/1/50, 115/1/60), 141 FITTING - 45 deg (female o- fitting, #10 hose), 103
CONTACTOR - reversing ring seal, #10 fitting, #10 FITTING - 45 deg (female
(12V - 230/1/50, 230/1/60, hose), 97 tube-o, short pilot, #8
115/1/60), 141 FITTING - 45 deg (female o- fitting, #8 hose), 103
CONTACTOR - reversing ring seal, #12 fitting, #12 FITTING - 45 deg (female
(12V - 230/1/60), 137, 141 hose), 97 tube-o, short pilot, #8
CONTACTOR - reversing FITTING - 45 deg (female o- fitting, #8 hose) w/ high
(24V - 115/1/60, 230/1/50), 137 ring seal, #4 fitting, #4 side port), 103
CONTACTOR - reversing hose), 97 FITTING - 45 deg (female,
(24V - 230/1/50, 115/1/60), 141 FITTING - 45 deg (female o- SAE 45 deg flare, #4 fitting,
CONTACTOR - reversing ring seal, #6 fitting, #6 #4 hose), 107
(24V - 230/1/50, 230/1/60, hose), 97 FITTING - 90 deg (female o-
115/1/60), 141 FITTING - 45 deg (female o- ring seal, #10 fitting, #10
CONTACTOR - reversing ring seal, #8 fitting, #10 hose), 95
(24V - 230/1/60), 137, 141 hose), 97 FITTING - 90 deg (female o-
CONTROL BOX (see FITTING - 45 deg (female o- ring seal, #10 fitting, #12
319D2), 115 ring seal, #8 fitting, #8 hose), 95
CONTROL BOX (see hose), 97 FITTING - 90 deg (female o-
320B9), 119, 125, 129 FITTING - 45 deg (female ring seal, #10 fitting, #16
CONTROL BOX SECTION tube-o, long pilot, #10 hose), 95
(see 319D2), 113 fitting, #10 hose) w/ FITTING - 90 deg (female o-
CONTROL BOX SECTION charging port, 103 ring seal, #12 fitting, #12
(see 320B6), 111, 121, 123 FITTING - 45 deg (female hose), 95
CONTROLLER - in-cab (see tube-o, long pilot, #10 FITTING - 90 deg (female o-
191A6), 111, 113, 117, 119, fitting, #12 hose) w/ ring seal, #12 fitting, #16
121, 123, 127, 131 charging port, 103 hose), 95
CONTROLLER - in-cab FITTING - 45 deg (female FITTING - 90 deg (female o-
DSR, 157 tube-o, long pilot, #10 ring seal, #4 fitting, #4
COVER, 153 fitting, #16 hose) w/ hose), 89, 95
COVER - condenser, 13 charging port, 103 FITTING - 90 deg (female o-
COVER - connector, 143 FITTING - 45 deg (female ring seal, #4 fitting, #6
COVER - evaporator tube-o, long pilot, #8 fitting, hose), 95
(ES100), 71, 73, 75, 79, 81, 85 #8 hose) w/ charging port, 103 FITTING - 90 deg (female o-
CUTTER - hose, 109 FITTING - 45 deg (female ring seal, #6 fitting, #4
tube-o, short pilot, #10 hose), 95
fitting, #10 hose), 103
INDEX-8
RELEASED
FITTING - 90 deg (female o- FITTING - 90 deg (female tube-o, FITTING - 90 deg (female,
ring seal, #6 fitting, #6 short pilot, #6 fitting, #6 tube-o, short pilot #8 fitting,
hose), 89, 95 hose), 97 #10 hose w/2 ports), 101
FITTING - 90 deg (female o- FITTING - 90 deg (female FITTING - 90 deg (male
ring seal, #8 fitting, #10 tube-o, short pilot, #6 insert o-ring, #10 fitting,
hose), 95 fitting, #6 hose) w/ high #10 hose), 95
FITTING - 90 deg (female o- side port, 99 FITTING - 90 deg (male
ring seal, #8 fitting, #8 FITTING - 90 deg (female insert o-ring, #6 fitting, #6
hose), 95 tube-o, short pilot, #6 hose), 95
FITTING - 90 deg (female fitting, #8 hose), 97 FITTING - 90 deg (male
tube-o, long pilot, #10 FITTING - 90 deg (female insert o-ring, #8 fitting, #8
fitting, #10 hose) w/ tube-o, short pilot, #8 hose), 95
charging port, 99 fitting, #10 hose), 97 FITTING - 90 deg bulkhead
FITTING - 90 deg (female FITTING - 90 deg (female (#10 fitting, #10 hose), 107
tube-o, long pilot, #10 tube-o, short pilot, #8 FITTING - 90 deg bulkhead
fitting, #12 hose) w/ fitting, #10 hose) w/ high (#8 fitting, #8 hose), 107
charging port, 101 side port, 99 FITTING - 90 deg SAE
FITTING - 90 deg (female FITTING - 90 deg (female (male #8 fitting, #8 hose) w/
tube-o, long pilot, #10 tube-o, short pilot, #8 2 ports, 107
fitting, #16 hose) w/ fitting, #12 hose), 97 FITTING - 90 deg SAE 45
charging port, 101 FITTING - 90 deg (female deg flare (female #6 fitting,
FITTING - 90 deg (female tube-o, short pilot, #8 #6 hose), 103
tube-o, long pilot, #8 fitting, fitting, #8 hose), 97 FITTING - GM block style
#10 hose), 97 FITTING - 90 deg (female (#10 fitting, #8 hose), 109
FITTING - 90 deg (female tube-o, short pilot, #8 FITTING - straight (#4 hose
tube-o, long pilot, #8 fitting, fitting, #8 hose) w/ high x 6 fitting), 89
#8 hose), 97 side port, 99 FITTING - straight (female
FITTING - 90 deg (female FITTING - 90 deg (female, o-ring seal, #10 fitting, #12
tube-o, long pilot, #8 fitting, SAE 45 deg flare, #10 hose), 97
#8 hose) w/ charging port, 99 fitting, #10 hose), 107 FITTING - straight (female
FITTING - 90 deg (female FITTING - 90 deg (female, o-ring seal, #4 fitting, #4
tube-o, long pilot, #8 fitting, SAE 45 deg flare, #10 hose), 95
#8 hose) w/ high side port, 99 fitting, #10 hose) w/ high FITTING - straight (female
FITTING - 90 deg (female side port, 107 o-ring seal, #6 fitting, #6
tube-o, short pilot, #10 FITTING - 90 deg (female, hose), 89, 95
fitting, #10 hose), 97 SAE 45 deg flare, #12 FITTING - straight (female
FITTING - 90 deg (female fitting, #12 hose), 107 o-ring seal, #8 fitting, #8
tube-o, short pilot, #10 FITTING - 90 deg (female, hose), 89, 95
fitting, #10 hose) w/ high SAE 45 deg flare, #4 fitting, FITTING - straight (female
side port, 99, 101 #4 hose), 107 tube-o, #10 fitting, #12
FITTING - 90 deg (female FITTING - 90 deg (female, hose) R134a low & 1/8
tube-o, short pilot, #10 SAE 45 deg flare, #6 fitting, npt, 103
fitting, #12 hose), 97 #6 hose), 107 FITTING - straight (female
FITTING - 90 deg (female FITTING - 90 deg (female, tube-o, #10 fitting, #12
tube-o, short pilot, #10 SAE 45 deg flare, #6 fitting, hose) w/ charging port, 101
fitting, #12 hose) w/ high #8 hose), 107 FITTING - straight (female
side port, 101 FITTING - 90 deg (female, tube-o, #10 fitting, #16
FITTING - 90 deg (female SAE 45 deg flare, #8 fitting, hose) w/ charging port, 101
tube-o, short pilot, #10 #10 hose), 107 FITTING - straight (female
fitting, #16 hose), 97 FITTING - 90 deg (female, tube-o, #8 fitting, #10 hose)
FITTING - 90 deg (female SAE 45 deg flare, #8 fitting, w/ R134a & 1/8 npt high
tube-o, short pilot, #12 #8 hose), 107 port, 103
fitting, #12 hose), 97 FITTING - 90 deg (female, FITTING - straight (female
FITTING - 90 deg (female SAE 45 deg flare, #8 fitting, tube-o, #8 fitting, #8 hose)
tube-o, short pilot, #12 #8 hose) w/ high side port, 107 w/ R134a & 1/8 npt high
fitting, #12 hose) w/ high port, 101
side port, 101
INDEX-9
RELEASED
FITTING - straight (female FITTING - straight (female, FITTING - straight splice (#12
tube-o, long pilot, #10 SAE 45 deg flare, #12 hose) w/ R134a low side
fitting, #10 hose) w/ fitting, #12 hose), 107 charging port, 105
charging port, 101 FITTING - straight (female, FITTING - straight splice
FITTING - straight (female SAE 45 deg flare, #4 fitting, (#16 hose) w/ 7/16-20
tube-o, long pilot, #8 fitting, #4 hose), 107 charging port, 105
#8 hose) w/ charging port, 101 FITTING - straight (female, FITTING - straight splice
FITTING - straight (female SAE 45 deg flare, #6 fitting, (#16 hose) w/ R134a low
tube-o, short pilot, #10 #6 hose), 107 side charging port, 105
fitting, #10 hose), 99 FITTING - straight (female, FITTING - straight splice (#6
FITTING - straight (female SAE 45 deg flare, #8 fitting, hose) w/ 7/16-20 charging
tube-o, short pilot, #10 #8 hose), 107 port, 105
fitting, #10 hose) w/ low FITTING - straight (male FITTING - straight splice (#6
side port, 101 insert o-ring, #10 fitting, hose) w/ R134a high side
FITTING - straight (female #10 hose), 97 charging port, 105
tube-o, short pilot, #10 FITTING - straight (male FITTING - straight splice (#8
fitting, #12 hose), 99 insert o-ring, #10 fitting, hose) w/ 7/16-20 charging
FITTING - straight (female #12 hose), 97 port, 105
tube-o, short pilot, #10 FITTING - straight (male FITTING - straight splice (#8
fitting, #12 hose) w/ low insert o-ring, #12 fitting, hose) w/ R134a high side
side port, 101 #12 hose), 107 charging port, 105
FITTING - straight (female FITTING - straight lifesaver FITTING - straight splice
tube-o, short pilot, #10 braze nipple (#10 fitting, #10 hose, 105
fitting, #16 hose), 99 #10 hose), 109 FITTING - straight splice
FITTING - straight (female FITTING - straight lifesaver #12 hose, 105
tube-o, short pilot, #12 braze nipple (#10 fitting, FITTING - straight splice #4
fitting, #10 hose), 99 #12 hose), 109 hose, 105
FITTING - straight (female FITTING - straight lifesaver FITTING - straight splice #6
tube-o, short pilot, #12 braze nipple (#12 fitting, hose, 105
fitting, #12 hose), 99, 101 #12 hose), 109 FITTING - straight splice #8
FITTING - straight (female FITTING - straight lifesaver hose, 105
tube-o, short pilot, #12 braze nipple (#6 fitting, #6 FITTING - suction line (90
fitting, #12 hose) w/ low hose), 109 deg, #8 hose, #10 fitting), 89
side port, 101 FITTING - straight lifesaver FITTING - tee splice (#12/
FITTING - straight (female braze nipple (#6 fitting, #8 12/12 hose), 107
tube-o, short pilot, #12 hose), 109 FITTING - tee splice (#6/8/8
fitting, #16 hose), 99 FITTING - straight lifesaver hose), 107
FITTING - straight (female braze nipple (#8 fitting, #10 FIXING - plastic, 137, 141
tube-o, short pilot, #6 hose), 109 FLATWASHER, 13, 27, 31, 35,
fitting, #6 hose), 99 FITTING - straight lifesaver 37, 39, 41, 43, 45, 47, 49, 51, 53,
FITTING - straight (female braze nipple (#8 fitting, #8 55, 57, 59, 61, 89, 133, 143, 153
tube-o, short pilot, #6 hose), 109 FRAME - condenser (B-100), 13
fitting, #8 hose), 99 FITTING - straight splice FUSE - mini (5A), 165
FITTING - straight (female (#10 hose) w/ 7/16-20 FUSE (100A, 12V), 165
tube-o, short pilot, #8 charging port, 105 FUSE (12V, 16A, 6.5X32), 135,
fitting, #10 hose), 99 FITTING - straight splice 139
FITTING - straight (female (#10 hose) w/ R134a high FUSE (12V, 9A, 5X20), 143
tube-o, short pilot, #8 side charging port, 105 FUSE (24V, 10A, 6.5X32), 135,
fitting, #8 hose), 99 FITTING - straight splice 139
FITTING - straight (female (#10 hose) w/ R134a low FUSE (60A, 24V), 165
tube-o, short pilot, #8 side charging port, 105 FUSE (ECO, 5A), 135, 139
fitting, #8 hose) w/ high FITTING - straight splice
side port, 101 (#12 hose) w/ 7/16-20
FITTING - straight (female, charging port, 105 G
SAE 45 deg flare, #10 FITTING - straight splice
fitting, #10 hose), 107 (#12 hose) w/ R134a high GROMMET, 71, 73, 75, 79, 81,
side charging port, 105 85
INDEX-10
RELEASED
INDEX-11
RELEASED
INDEX-12
RELEASED
SCREW - plug, 117, 119, 127, SWITCH - LPCO, 65, 67, 69 WASHER - fender, 27, 31, 35,
129 SWITCH - lpco (R134a), 111, 39, 43, 47, 51, 57, 89
SCREW - power supply, 137, 113, 115, 119, 121, 123, 125, WASHER - rubber, 13
143 129 WASHER - sealing, 153
SCREW - pulley, 29, 33, 37, 41, SWITCH - thermostat, 75, 79, WASHER - special, 89
45, 49, 53, 59 81, 85, 121, 123, 125, 129, 133 WASHER - spring, 13
SCREW - receptacle, 153 WASHER (w/ compensator
SCREW - switch, 71, 73, 75, 79, foot), 89
81, 85 T WASHER (w/ inclined face), 89
SCREW - switch & magnet, 111,
113, 115, 119, 121, 123, 125, TAPE - insulating, 65, 67, 69
129 TAPE - sealant (40 x 5), 91
SEAL - canalizer, 13 TERMINAL - red (dia 8/12), 165
SEAL - rubber, 71, 73, 75, 79, TERMINAL - yellow (dia 8/
81, 85 16), 165
SEALANT - extruded, 13 TOOL - hose clip (#16), 109
SEALER, 13, 135, 137, 141 TOOL - hose clip (#4 - #12), 109
SEALER - side (sponge), 27, TOOL - TouchPrint, open
31, 35, 39, 43, 47, 51, 57 (see SPAB 534), 159
SEALER - side sponge TRANSDUCER, 17, 21, 111,
profile, 17, 21 113, 115, 119, 121, 123, 125,
SEALER - top (sponge), 27, 31, 129
35, 39, 43, 47, 51, 57 TUBE - defrost drain, 71, 73, 75,
SENSOR - humidity (RS 79, 81, 85
485, 4 pin, optional, use w/ TUBE - discharge, 17, 21
premium only), 159 TUBE - hot gas, 65, 67, 69
SENSOR - temperature, 71, 73, TUBE - liquid, 65, 67, 69
75, 79, 81, 85, 111, 113, 115, TUBE - liquid, assy, 17, 21
119, 121, 123, 125, 129 TUBE - suction, 17, 21
SENSOR - thermistor (24m, TUBE - suction (coil to
optional), 159 swage), 65
SIGHT GLASS, 17, 21 TUBE - suction (swage to
SLEEVING - heat reflective bulkhead), 65
(hoses #10 & #12), 105 TUBE - suction (w/ KLV), 67, 69
SLEEVING - heat reflective
(hoses #16), 105
SLEEVING - heat reflective V
(hoses #4), 105 VALVE - relief (includes 10), 17,
SLEEVING - heat reflective 21
(hoses #6 & #8), 105 VALVE - solenoid (1/4 id,
SLEEVING - heat reflective see note), 25
(hoses #6), 105 VALVE - solenoid (3/8 id,
SOLENOID - hot gas (see see note), 25
269A7), 71, 73, 75, 79, 81, 85
STRIP - gasket (50 ft), 153
STRIP - union, 45, 49, 55, 61, W
123, 127, 129
SUPPORT - electric WASHER, 13, 17, 21, 29, 33,
components, 135, 137, 141 37, 41, 45, 49, 53, 59
SUPPORT - power supply, 137, WASHER - compressor, 27, 31,
141 35, 39, 43, 47, 51, 57
SWITCH - defrost WASHER - cosmetic, 13, 71,
termination, 71, 73, 75, 79, 81, 73, 75, 79, 81, 85
85, 111, 113, 115, 119, 121, 123, WASHER - drain seal, 71, 73,
125, 129 75, 79, 81, 85
SWITCH - lpco, 71, 73, 75, 79, WASHER - epdm, 89
81, 85
INDEX-13