Printed (: Electronically Printed in U.S.A

KD-I
TK 7235-7.12
Printed ( Tuesday, November 13, 2001)
Copyright©1986 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (November 13, 2001)
Copyright © 1986 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A ac. . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
amp . . . . . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
dc. . . . . . . . . . direct current
T term . . . . . . . . terminal
disc . . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W w . . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
KD-I
Contents
Name Grid Page
KD-I REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4U13. . . . . . . . . . . . . . . . . . . . . .3
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7B12 . . . . . . . . . . . . . . . . . . . . .59
VALVE PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G10. . . . . . . . . . . . . . . . . . . . .71
CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . . .79
ALTERNATOR ASSEMBLY (35 AMP) . . . . . . . . . . . . . . . . . . . . . . . . .15E1 . . . . . . . . . . . . . . . . . . . .119
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20C5. . . . . . . . . . . . . . . . . . . . .81
DISCHARGE SERVICE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27C10. . . . . . . . . . . . . . . . . . . .77
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .131
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45A4 . . . . . . . . . . . . . . . . . . . .135
CYLINDER BLOCK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C2. . . . . . . . . . . . . . . . . . . . . .5
CYLINDER HEAD & VALVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . .49C4. . . . . . . . . . . . . . . . . . . . . .9
FUEL INJECTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C6. . . . . . . . . . . . . . . . . . . . .13
OIL SYSTEM & GEAR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C8. . . . . . . . . . . . . . . . . . . . .17
CRANKSHAFT GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C9. . . . . . . . . . . . . . . . . . . . .21
WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C10. . . . . . . . . . . . . . . . . . . .23
GOVERNOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C11. . . . . . . . . . . . . . . . . . . .27
THROTTLE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49C13. . . . . . . . . . . . . . . . . . . .29
FUEL FILTERS & HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49D1. . . . . . . . . . . . . . . . . . . . .31
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49E2 . . . . . . . . . . . . . . . . . . . .109
DEFROST ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .49E3 . . . . . . . . . . . . . . . . . . . .107
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49E5 . . . . . . . . . . . . . . . . . . . . .33
ENGINE COOLING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49E6 . . . . . . . . . . . . . . . . . . . . .35
POWER TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49E7 . . . . . . . . . . . . . . . . . . . . .39
FANS, BELTS & PULLEYS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .49E8 . . . . . . . . . . . . . . . . . . . . .43
FANSHAFT ASSEMBLY & ROLLER BEARING . . . . . . . . . . . . . . . . . .49E9 . . . . . . . . . . . . . . . . . . . . .47
IDLER PULLEY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49E10 . . . . . . . . . . . . . . . . . . . .49
REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .49E11 . . . . . . . . . . . . . . . . . . . .61
3-WAY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F1 . . . . . . . . . . . . . . . . . . . . .73
SERVICE VALVE - SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F2 . . . . . . . . . . . . . . . . . . . . .75
CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F3 . . . . . . . . . . . . . . . . . . . . .85
CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F5 . . . . . . . . . . . . . . . . . . . . .91
SWITCHES & SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F7 . . . . . . . . . . . . . . . . . . . . .83
FRAME, DOORS & GRILLE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . .49F9 . . . . . . . . . . . . . . . . . . . .121
EVAPORATOR COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49F11 . . . . . . . . . . . . . . . . . . .127
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50A10 . . . . . . . . . . . . . . . . . . .117
REMOTE CONTROL BOX (KD-I 30) . . . . . . . . . . . . . . . . . . . . . . . . . . .54B3 . . . . . . . . . . . . . . . . . . . . .95
REMOTE CONTROL BOX (KD-I 50) . . . . . . . . . . . . . . . . . . . . . . . . . . .54B5 . . . . . . . . . . . . . . . . . . . .101
CLUTCH ASSEMBLY (107-176) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57D11. . . . . . . . . . . . . . . . . . . .51
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69B4 . . . . . . . . . . . . . . . . . . . .113
COMPRESSOR D214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92E12 . . . . . . . . . . . . . . . . . . . .65
CLUTCH ASSEMBLY (107-233) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111D11. . . . . . . . . . . . . . . . . . .53
BATTERY BOX ASSEMBLY (STAINLESS STEEL) . . . . . . . . . . . . . . .131F4 . . . . . . . . . . . . . . . . . . .133
CLUTCH ASSEMBLY (107-257) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132D14. . . . . . . . . . . . . . . . . . .55
CLUTCH ASSEMBLY (107-291) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . . . . . . . . . . . . . .57
4U13 KD-I REFERENCE SHEET
Revised
12/3/97
KD-I REFERENCE
SHEET
4U13
12/3/97
3
Revised
12/3/97 KD-I REFERENCE SHEET 4U13
B/M DESCRIPTION Date
054569 KD-I 30 SSIV
054570 KD-I 50 SSIV 230/3/60
054571 KD-I 50 SSIV 380/460
054574 KD-I 25 SSIV 230/3/60
054575 KD-I 25 SSIV 380/460
054638 KD-I 30 SSIV EEC
910451 System KD-I 30
4
49C2 CYLINDER BLOCK GROUP
Revised
2/28/97
CYLINDER BLOCK
GROUP
49C2
2/28/97
5
Revised
2/28/97 CYLINDER BLOCK GROUP 49C2
REF PART# DESCRIPTION QTY
101-266 SHORT BLOCK - assembly 1
1 101-251 • BLOCK - cylinder (incl 2 thru 20) 1
2 55-4601 • PLUG 1
3 55-4594 •• BOLT - cylinder head 4
4 55-4596 •• BOLT - cylinder head (77mm lg) 2
55-5139 •• BOLT - cylinder head (85 mm lg) 2
5 55-4597 •• NUT - cylinder head (77mm lg) 2
6 55-4595 •• STUD - cylinder head 2
7 11-5002 •• LINER - cylinder 2
8 11-5004 •• PLUG (30 mm) 1
9 55-5803 •• PIN - cylinder head 1
10 11-5499 •• PLUG (30 mm) 4
11 55-4593 •• PLUG 4
12 11-5080 •• CONNECTOR - drain cock 1
13 11-5081 •• DRAIN COCK 1
14 11-5079 •• GUIDE - o-ring 2
15 * 33-1382 •• O-RING 2
16 55-6176 •• PLUG 1
17 * 33-1383 •• GASKET 1
18 55-4602 •• PLUG 1
19 Not Used
20 55-4599 •• PIN - dowel 1
21 33-1500 • GASKET - cover 1
22 11-5082 • COVER - blind 1
23 55-4603 • BOLT - cover 4
55-4620 • STUD - cover 4
55-4613 • WASHER 4
55-790 • LOCKWASHER 4
55-4621 • NUT 4
24 11-4984 • ADAPTER - oil pressure switch 1
25 33-1506 • SEAL - oil 1
26 55-4616 • BOLT - housing 6
27 55-790 • LOCKWASHER 6
28 11-5089 • HOUSING - main bearing (incl 25 & 30) 1
29 * 33-1507 • O-RING - housing 1
30 11-5245 • BEARING SET - main 1
11-5246 • BEARING SET - main (.25 mm us) 1
31 11-5090 • HOUSING - main bearing (incl 32 & bearing) 1
6
49C2 CYLINDER BLOCK GROUP
Revised
2/28/97
7
Revised
2/28/97 CYLINDER BLOCK GROUP 49C2
32 55-4617 • BOLT - housing 2
33 55-4618 • BOLT - housing 1
34 33-1542 • GASKET - oil fill 1
35 11-5084 • COVER 1
36 55-4652 • BOLT - cover 2
37 11-5085 SUMP - oil 1
38 * 33-1504 GASKET - oil pan to sump 1
39 11-5474 PAN - oil sump 1
40 55-4610 • PLUG 1
41 55-6176 • PLUG (1/4 pipe thread) 1
55-2554 PLUG (3/8 pipe thread) 1
42 55-4611 BOLT - oil pan (28 mm lg) 14
55-4612 BOLT - oil pan (40 mm lg) 5
55-4613 FLATWASHER 19
55-790 LOCKWASHER 19
43 11-5480 HOUSING - gear 1
44 55-4620 STUD - injection pump 4
45 11-5087 SHIM SET - injection pump 4
46 55-790 LOCKWASHER 1
55-4621 NUT - injection pump 4
47 55-4598 PIN - dowel 2
48 55-4606 BOLT - sump (25 mm lg) 15
55-4655 BOLT - sump (32 mm lg) 2
49 33-1503 GASKET - sump to cylinder block 1
50 55-4607 WASHER 2
51 55-4615 LOCKNUT 1
52 11-5088 BRACKET - engine 1
53 11-5083 FLANGE - mounting 1
54 55-4604 BOLT - flange 10
55 11-5005 DIPSTICK 1
56 * 33-1543 GASKET - cylinder head 1
57 41-390 SWITCH - oil pressure 1
58 55-4598 PIN - board 1
59 11-5967 SLEEVE - repair (flywheel end) 1
60 55-4598 PIN - dowel 2
* 30-174 GASKET SET - overhaul 1
8
49C4 CYLINDER HEAD & VALVE GROUP
Revised
11/25/98
CYLINDER HEAD &

VALVE GROUP
49C4
11/25/98
9
Revised
11/25/98 CYLINDER HEAD & VALVE GROUP 49C4
1 11-5010 HEAD - cylinder (incl 1/22) 1
2 55-4620 STUD - exhaust manifold 4
3 55-4621 • NUT - injector 8
4 55-4623 • STUD - support (valve cover) 2
5 55-193 • PLUG 1
6 55-4625 • FLATWASHER 2
7 55-4624 • NUT - locking 2
8 11-5093 • RETAINER - valve 4
9 11-5482 • KEEPER - valve 4
10 11-5014 • RETAINER - valve spring 4
11 11-5013 • SPRING - valve 4
12 33-1512 • SEAL - valve stem 4
13 11-5017 • GUIDE - valve exhaust 2
14 11-5016 • GUIDE - valve intake 2
15 55-5801 • BOLT - cover (14 mm lg) 3
55-1140 • BOLT - cover (16 mm lg) 1
16 55-4754 • SCREW - cover (35 mm lg) 4
55-4613 • FLATWASHER 1
17 11-5094 • RETAINER - pipe 1
18 11-5092 • COVER - side 1
19 33-1380 • GASKET - cover 1
20 55-4626 • STUD - injectors 4
21 11-5012 • VALVE - exhaust 2
22 11-5011 • VALVE - intake 2
23 55-4633 CIRCLIP 2
24 11-5099 WASHER - shaft 4
25 11-5019 ARM - valve (rocker & bushing) 4
26 55-4632 NUT 4
27 55-4631 SCREW - valve adjustment 4
28 11-5097 SUPPORT - rocker arm 1
29 33-1588 GASKET - valve cover (o-ring type, see note) 1
33-1516 GASKET - valve cover (flat cork type, old style cover) 1
30 11-5625 COVER - valve cover 1
31 55-4612 • BOLT 4
32 55-4613 • WASHER 4
33 33-1502 • O-RING 1
34 11-5091 • CAP - oil fill 1
35 11-5103 KNOB - valve cover 2
10
49C4 CYLINDER HEAD & VALVE GROUP
Revised
11/25/98
11
Revised
11/25/98 CYLINDER HEAD & VALVE GROUP 49C4
36 33-1515 O-RING 2
37 55-4634 SCREW - set 1
38 11-5096 SUPPORT - rocker arm 1
39 11-5018 SHAFT - rocker arm 1
40 11-5098 SPRING - shaft 1
41 11-5025 ROD - push 4
42 11-5024 • TAPPET 4
43 11-5484 • BEARING 1
44 11-5021 • CAMSHAFT 1
45 11-5486 • KEY 1
46 11-5028 • BEARING - ball 1
47 55-4635 • SCREW 1
48 11-5023 • GEAR - camshaft 1
49 11-5022 • CAM - injection pump 1
50 11-5485 • NUT 1
51 44-4793 SWITCH - water temperature 1
52 55-579 PLUG 1
53 11-5714 INSERT - valve seat (exhaust) 2
54 11-5715 INSERT - valve seat (intake) 2
55 11-5066 COVER - side 1
30-174 GASKET SET - overhaul 1
NOTE: Item 29, GASKET 33-1588 is an o-ring type gasket used with VALVE COVER 11-5625. GASKET 33-
1516 is a flat cork gasket used with VALVE COVER 11-5104. (VALVE COVER 11-5104 has been
superceded with COVER 11-5624). GASKET 33-1588 is included in GASKET SET 30-174, GASKET
33-1516 is not.
12
49C6 FUEL INJECTION SYSTEM
Revised
11/22/95
FUEL INJECTION
SYSTEM
49C6
11/22/95
13
Revised
11/22/95 FUEL INJECTION SYSTEM 49C6
1 33-1533 GASKET - return pipe 4
2 11-5157 BOLT - return pipe 2
3 11-5156 PIPE - return 1
4 11-5095 FLANGE - injector 2
55-4621 NUT - flange 4
5 11-7431 VALVE - injector 2
6 11-5102 INSULATOR - nozzle 2
7 11-5101 CHAMBER - rear 2
8 33-1514 GASKET - chamber 4
9 11-5100 CHAMBER - front (w/pin) 2
10 11-5149 HOLDER - spring 2
11 33-1521 GASKET - holder 2
12 11-5054 SHIM SET (4 shims) 2
13 11-5053 SPRING 2
14 11-5148 RETAINER - spring 2
15 11-5147 SPINDLE - inner 2
16 11-5145 BODY - nozzle 2
17 11-5052 VALVE 2
18 11-7059 HOLDER - nozzle 2
19 11-5055 PIPE - fuel injection 1
20 11-5056 PIPE - fuel injection 1
21 55-4666 BOLT - pipe 4
22 11-5152 RETAINER 2
23 11-5151 PAD 2
24 11-5150 BRACKET - pipe 1
25 55-4615 NUT 1
26 11-5050 PUMP - fuel injection 1
27 11-5087 SHIM SET 1
28 55-4620 STUD 4
29 11-5480 HOUSING - gear 1
55-4621 • NUT 4
31 11-5136 GUIDE - plunger 2
32 11-5139 SHIM SET 2
33 11-5135 RETAINER 2
34 11-5133 SPRING - plunger 2
35 11-5508 RETAINER 2
36 11-5132 PINION 2
37 11-5128 ROD 2
38 11-5143 STOPPER 2
39 11-5144 PIN 2
40 11-5141 RACK 2
14
49C6 FUEL INJECTION SYSTEM
Revised
11/22/95
15
Revised
11/22/95 FUEL INJECTION SYSTEM 49C6
41 33-1528 GASKET - plunger 2
42 11-5129 VALVE & SEAT - delivery 2
43 33-1529 GASKET - valve seat 2
44 11-5130 SPRING - valve 2
45 33-1530 O-RING 2
46 11-5131 HOLDER - valve 2
47 11-5128 PLUNGER (w/barrel) 2
48 33-1760 O-RING - nozzle 2
16
49C8 OIL SYSTEM & GEAR COVER
Revised
3/6/97
OIL SYSTEM &

GEAR COVER
49C8
3/6/97
17
Revised
3/6/97 OIL SYSTEM & GEAR COVER 49C8
1 11-5488 • PUMP - oil 1
2 55-4636 • PIN - dowel 2
3 * 33-1519 • GASKET - oil pump 1
4 55-4637 • SCREW - pump 3
55-4638 • WASHER 3
5 * 33-1523 GASKET - oil tube 1
6 * 33-1524 GASKET - screw 1
7 55-4645 BOLT - oil tube (hollow) 1
8 Not Used
9 Not Used
10 55-1140 SCREW - cover 1
55-4613 WASHER 1
11 11-5489 RETAINER - tube 1
12 11-5118 PIPE - oil tube 1
13 * 55-4733 GASKET - oil tube 2
14 55-4644 BOLT - oil tube (hollow) 1
15 11-5481 BEARING - ball 1
16 11-5116 JOINT - coolant (used only on engines before S/N K01453) 1
17 55-4421 SCREW - oil pickup tube 1
55-4607 WASHER 1
55-4651 CLAMP - oil tube 1
18 11-5117 PIPE - oil pickup 1
19 11-5474 PAN - oil sump (see 49C2) 1
20 55-4640 CONNECTOR 1
21 55-4639 NUT (1/4 pipe thread) 1
55-5141 NUT (3/8 pipe thread) 1
22 11-6182 FILTER - oil 1
23 55-4651 RETAINER (for 11-5117 item 18) 1
55-5142 RETAINER (for 11-5239 item 51) 1
24 11-5111 RETAINER 1
25 11-5045 VALVE - oil pressure control 1
26 11-5045 • BODY - control valve 1
27 55-4641 • BALL 1
28 11-5110 • SPRING 1
29 11-5112 • SHIM - valve 1
30 55-4642 NUT 1
31 11-5480 HOUSING - gear (incl 15, 16, 32-37) 1
32 55-4593 • PLUG 2
33 55-4646 • BOLT - cover 4
18
49C8 OIL SYSTEM & GEAR COVER
Revised
3/6/97
19
Revised
3/6/97 OIL SYSTEM & GEAR COVER 49C8
34 11-5175 • COVER 1
35 * 33-1508 • GASKET - cover 1
36 55-4621 • NUT 4
55-4622 • WASHER - sealing 4
37 55-4620 • STUD 4
38 55-4648 SCREW - housing (85 mm) 5
39 55-4628 SCREW - housing (45 mm) 1
40 55-4649 SCREW - housing (120 mm) 3
55-4650 SCREW - housing (115 mm) 1
41 55-4647 SCREW - housing (75 mm) 2
55-4613 WASHER 11
42 33-1509 SEAL - oil 1
43 55-4646 STUD - cover 2
55-4607 WASHER 2
55-4750 NUT 2
44 11-5119 COVER 1
45 * 33-1511 O-RING 1
46 * 33-1510 GASKET - gear cover 1
47 11-5184 RETAINER - bearing (engines before S/N K09143) 1
48 55-4753 SCREW - retainer 2
50 55-4643 SCREW - bearing (after S/N K09143) 1
51 11-5239 TUBE - oil pickup 1
52 11-5474 PAN - oil sump 1
53 55-4610 PLUG 1
54 11-5966 SLEEVE - overhaul 1
20
49C9 CRANKSHAFT GROUP
Revised
7/18/96
CRANKSHAFT
GROUP
49C9
7/18/96
21
Revised
7/18/96 CRANKSHAFT GROUP 49C9
1 11-5248 • PISTON (incl 2-4) 2
2 11-5106 •• RING SET - piston 2
3 11-5107 •• PIN - piston 2
4 11-5108 •• CIRCLIP 4
5 11-5040 • ROD - connecting rod (incl 6-8) 2
6 11-5459 •• BUSHING - finished 2
11-8614 • BUSHING - unfinished 2
7 11-5043 •• BEARING - connecting rod 2
11-5195 •• BEARING - connecting rod (.25 mm us) 2
8 11-5042 •• BOLT - connecting rod 4
9 55-4599 • PIN - dowel 1
10 11-5032 • GEAR - crankshaft 1
11 11-5057 • SUPPORT & NUT 1
12 11-5036 •• PIN - spring 2
13 11-5475 • CRANKSHAFT 1
14 11-5487 • KEY - gear & pulley 2
15 11-7033 FLYWHEEL (incl ring gear, see note) 1
16 11-7031 • GEAR - ring 1
17 11-5038 BOLT - flywheel 5
18 77-1435 PULLEY (see note) 1
19 11-5035 NUT 1
20 See Table
21 See Table
22 55-513 KEY 1
NOTE: Simultaneous replacement of PULLEY (item 18) and FLYWHEEL (item 15) is recommended when
replacing the crankshaft on an engine before S/N KO 7517. The heavy flywheel 11-5037 used on
engines before SN KO 7517 has been replaced with light flywheel 11-7033. To identify the flywheel on
your engine, see sketch. When replacing a clutch, first identify the flywheel. Use clutch 107-184 with
the heavy flywheel, use clutch 107-257 with the light flywheel. In both cases, remove and discard the
drive hub and attach the clutch with six (6) 55-5108 screws. See Parts Bulletin 810 for more informa-
tion.
22
49C10 WATER PUMP ASSEMBLY
Revised
5/20/96
WATER PUMP
ASSEMBLY
49C10
5/20/96
23
Revised
5/20/96 WATER PUMP ASSEMBLY 49C10
1 11-5122 HOUSING 1
2 11-7894 THERMOSTAT 1
3 * 33-1520 GASKET 1
4 11-5124 COVER 1
5 55-4611 BOLT (28 mm lg) 1
55-4612 BOLT (40 mm lg) 1
55-411 FLATWASHER 2
7 55-4656 PLUG 2
8 11-5046 HOSE (neoprene) 1
11-5238 HOSE (silicone) 1
9 55-3402 CLAMP - hose 2
10 11-5436 PUMP - water 1
10-250 KIT - water pump repair 1
11 * 33-1527 GASKET 1
12 77-1434 FLANGE - pump 1
13 77-1311 PULLEY 1
14 55-4646 SCREW - pulley 4
15 55-4648 SCREW - water pump (85 mm) 3
16 55-4655 SCREW - water pump (35 mm) 1
17 55-4654 SCREW - bracket & pump (90 mm) 1
55-790 LOCKWASHER 5
18 99-5787 BRACKET - alternator 1
19 55-4612 BOLT - idler bracket 1
20 55-5198 SPACER - idler bracket 1
55-4621 NUT 1
22 55-4657 CIRCLIP 1
23 55-4658 CIRCLIP 1
24 11-5048 BEARING 1
25 77-1303 PULLEY - idler (incl 22-26) 1
77-1312 • PULLEY 1
26 11-5126 BRACKET - idler 1
27 11-5049 ADJUSTER - arm 1
28 55-1140 SCREW - arm 1
29 * 33-1526 GASKET - housing 1
30 55-4180 ADAPTER - hose 1
31 78-503 BELT - water pump (3 pulley system) 1
32 78-513 BELT - water pump (2 pulley system) 1
24
49C10 WATER PUMP ASSEMBLY
Revised
5/20/96
25
Revised
5/20/96 WATER PUMP ASSEMBLY 49C10
33 77-1426 PULLEY - split sheave 1
77-1428 SPACER - split pulley 1
34 77-1427 SHIM - split pulley A/R
35 55-5138 STUD - pulley 4
36 55-4750 NUT 4
NOTE: WATER PUMP 11-5436 replaces PUMP 11-5123. The pulley mounts on the pump flange with studs
instead of screws. The studs may be removed and existing hardware used or order nuts & washers
per parts list.
26
49C11 GOVERNOR GROUP
Revised
5/22/98
GOVERNOR
GROUP
49C11
5/22/98
27
Revised
5/22/98 GOVERNOR GROUP 49C11
1 11-5057 • SUPPORT & NUT - governor weight 1
2 11-5159 •• PIN - weight 2
3 11-5158 •• WEIGHT 2
4 11-5036 •• PIN - spring 2
5 11-5162 • SLEEVE 1
6 11-5492 • LEVER - governor 1
7 55-4667 • PIN - dowel 2
8 11-5032 • GEAR - crankshaft 1
11-5494 BEARING - needle (16 mm, engines from S/N KO9869) 1
10 11-5161 BRACKET - lever shaft (12 mm, engines before S/N KO 1
9869)
11-5493 BRACKET - governor (16 mm, engines from S/N KO9869) 1
11 11-5163 SPRING - return 1
12 55-4688 PIN - bracket 1
13 55-4668 PIN - spring 1
14 Not Used
15 55-4674 PIN - dowel 1
16 11-7291 LEVER - control 1
17 55-4607 FLATWASHER 1
18 55-4675 PIN - cotter 1
19 11-5160 SPRING - regulator 1
20 11-5173 HANDLE (engines before S/N KO 1749) 1
11-7016 HANDLE (engines from S/N KO 1749) 1
21 55-4676 O-RING 1
22 55-4673 NUT 1
23 11-5169 ADJUSTER 1
24 11-5170 SEAL - lead 1
25 11-5495 CONTROLLER - injection 1
26 NSS
27 NSS
28 NSS
29 NSS
30 NSS
31 55-4671 WASHER - sealing 2
32 55-4672 NUT 1
33 55-4670 NUT - cap 1
34 55-4637 BOLT - bracket 1
28
49C13 THROTTLE GROUP
Revised
3/29/96
THROTTLE
GROUP
49C13
3/29/96
29
Revised
3/29/96 THROTTLE GROUP 49C13
1 55-2762 BOLT - eye 2
2 44-6715 SOLENOID 1
99-6337 BRACKET - solenoid (on/off low speed) 1
3 55-643 SCREW - solenoid 8
55-366 LOCKWASHER 8
55-411 FLATWASHER 8
4 55-2699 LOCKWASHER (internal/external tooth) 2
5 44-3164 DIODE 2
6 99-2244 STRAP - ground 2
7 99-724 NUTSTRIP - solenoid 4
8 99-6103 BRACKET - support 1
9 99-6102 BRACKET - solenoid 1
10 11-908 PIN - clevis 2
11 55-605 PIN - cotter 4
12 11-875 CLEVIS - throttle rod 2
13 55-752 NUT - cover, retainer, solenoid 2
14 11-5219 ROD - low speed 1
15 11-5218 ROD - high speed 1
17 11-7016 LEVER - speed control (see 49C11) 1
18 11-5224 LINK - chain 2
11-5225 BUSHING 2
19 11-5221 SPRING 1
20 11-5220 BRACKET - spring 1
21 55-736 SCREW - bracket 2
55-752 NUT 2
30
49D1 FUEL FILTERS & HOSES
Revised
7/28/00
FUEL FILTERS &

HOSES
49D1
7/28/00
31
Revised
7/28/00 FUEL FILTERS & HOSES 49D1
1 99-8803 SHIELD - heat (fuel) 1
2 11-6529 BRACKET - filter 1
55-3168 ADAPTER 1
3 55-1014 ELBOW 1
4 55-1654 TEE 1
5 55-4799 BUSHING 1
6 11-5228 HOSE 1
7 55-2796 CLAMP - fuel line 1
8 11-4717 HOSE 1
9 55-4244 ELBOW 1
10 11-5233 HOSE 1
11 55-4180 ADAPTER 1
12 11-5222 ADAPTER 1
13 33-1531 GASKET 1
14 11-9098 FILTER - fuel (secondary) 1
15 11-4781 HOSE 1
16 55-2063 SCREW 3
17 55-308 ELBOW 1
18 55-1983 CAP - flare 1
33-768 GASKET 1
55-459 COUPLING 1
55-2505 ELBOW 1
55-790 LOCKWASHER 3
55-789 NUT 3
20 41-2638 PUMP - fuel (12V) 1
32
49E5 INTAKE & EXHAUST GROUP
Revised
3/16/00
INTAKE &
EXHAUST GROUP
49E5
3/16/00
33
Revised
3/16/00 INTAKE & EXHAUST GROUP 49E5
1 11-5020 BREATHER - air 1
55-4612 SCREW - breather 2
2 33-1525 GASKET - breather 1
3 55-4653 ELBOW 1
4 55-1521 CLAMP 2
5 11-5121 HOSE - breather (15.75 in lg, 400 mm) 1
55-5483 HOSE - breather (10.25 in lg, 260 mm) 1
6 11-5074 JOINT - pipe 1
7 11-5188 MANIFOLD - intake 1
8 44-4728 GLOW PLUG (see 50A9) 2
9 55-4620 STUD 4
10 33-1378 GASKET - manifold 1
11 55-4620 STUD - manifold 4
12 55-4621 NUT 2
55-790 LOCKWASHER 4
13 * 33-1518 GASKET - exhaust 1
14 12-445 MUFFLER 1
55-101 SCREW - muffler 1
55-366 LOCKWASHER 2
55-291 NUT 2
15 55-1580 CLAMP - muffler 1
16 11-5214 TUBE - exhaust 1
17 11-5213 HOSE - intake 1
18 55-558 CLAMP - hose 2
19 11-3155 CLEANER - air 1
11-3325 CUP - air cleaner 1
20 11-2975 CLAMP - air cleaner 1
55-101 SCREW - clamp 2
55-411 FLATWASHER 2
55-366 LOCKWASHER 2
55-291 NUT 2
NOTE: Parts are included with engine assembly 101-243.
34
49E6 ENGINE COOLING GROUP
Revised
5/29/96
ENGINE COOLING
GROUP
49E6
5/29/96
35
Revised
5/29/96 ENGINE COOLING GROUP 49E6
1 67-759 COIL - condenser/radiator (RD/TD) 1
67-662 COIL - condenser/radiator (MD/RD) 1
55-2816 NUT - captive (orifice) 11
55-101 SCREW - coil (1.0 lg) 9
55-145 SCREW - coil (3/4 lg) 4
55-411 FLATWASHER A/R
55-366 LOCKWASHER A/R
55-291 NUT A/R
2 98-796 HOSE (cut length 42 in lg) A/R
12-383 HOSE (5/8, silicone) A/R
3 98-796 HOSE (cut length 38 in lg) A/R
4 55-1521 CLAMP - hose (silicone) 4
55-3357 CLAMP - hose (support) 2
5 11-5209 HOSE - radiator to water pump (EPDM) 1
11-5236 HOSE - radiator to water pump (silicone) 1
6 55-3401 CLAMP - hose 4
7 11-5210 HOSE - engine to radiator 1
11-5237 HOSE - engine to radiator (silicone) 1
8 11-5235 CAP - radiator 1
9 11-5211 TUBE - overflow 1
55-3484 CLAMP - tube 2
55-2778 SCREW - clamp 2
10 55-2796 CLAMP - hose 3
11 99-1655 HOSE - tube to tank 1
12 99-5386 HANGER - tank 1
55-101 SCREW - hanger 2
55-411 FLATWASHER 2
55-366 LOCKWASHER 2
55-291 NUT 2
13 11-4607 TANK - overflow 1
14 11-4665 CAP - tank 1
15 99-1655 HOSE - overflow 1
16 67-617 TANK - accumulator/heat exchanger (see 50A2) 1
17 98-2137 ORIFICE - condenser fan 1
55-101 SCREW - orifice 4
55-366 LOCKWASHER 4
55-4949 WASHER - special 4
18 11-5395 HEATER - fuel 1
19 55-2537 HANGER - heater 1
55-101 SCREW - hanger 2
55-411 FLATWASHER 2
55-366 LOCKWASHER 2
36
49E6 ENGINE COOLING GROUP
Revised
5/29/96
37
Revised
5/29/96 ENGINE COOLING GROUP 49E6
55-4974 NUT 1
55-291 NUT 1
38
49E7 POWER TRAY
Revised
3/5/96
POWER TRAY
49E7
3/5/96
39
Revised
3/5/96 POWER TRAY 49E7
1 99-5984 NUT - channel 2
2 11-5216 BRACKET - engine 1
3 55-4723 SCREW - bracket to engine 8
4 55-813 SCREW - engine to power tray 4
55-365 LOCKWASHER 4
5 55-131 SCREW - power tray to frame 4
6 55-1232 NUT 2
7 55-4759 SCREW - engine & motor adjustment 2
8 99-5983 SPACER - power tray 2
9 99-6063 PLATE - power tray 1
10 55-826 SCREW - plate 2
55-366 LOCKWASHER 2
55-291 NUT 2
11 98-2425 TRAY - power 1
12 55-529 SCREW - vibrasorber 8
55-375 LOCKWASHER 8
55-289 NUT 8
13 99-6320 MOUNT - vibration 4
14 55-2016 WASHER - special 4
55-376 LOCKWASHER 4
16 55-286 NUT 4
17 99-5982 NUTSTRIP - engine (9.00 bhc) 1
99-6101 NUTSTRIP - engine (6.75 bhc) 1
18 11-5215 BRACKET - engine (left) 1
19 55-538 SCREW - nut channel 2
55-411 LOCKWASHER 2
20 99-5986 NUT CHANNEL - compressor (right) 1
21 99-5987 NUT CHANNEL - compressor (left) 1
22 55-1993 SCREW - compressor 4
55-375 LOCKWASHER 4
55-402 FLATWASHER 4
23 99-5985 BRACKET - motor 1
24 55-289 NUT - motor 4
55-375 LOCKWASHER 4
55-402 FLATWASHER 4
25 99-5988 ANGLE - bracket support 1
26 55-145 SCREW - angle 1
55-411 FLATWASHER 1
55-366 LOCKWASHER 1
40
49E7 POWER TRAY
Revised
3/5/96
41
Revised
3/5/96 POWER TRAY 49E7
55-315 NUT 1
27 99-4396 MOUNT - motor 1
99-4397 MOUNT - motor 1
42
49E8 FANS, BELTS & PULLEYS GROUP
Revised
4/6/00
FANS, BELTS &

PULLEYS GROUP
49E8
4/6/00
43
Revised
4/6/00 FANS, BELTS & PULLEYS GROUP 49E8
1 78-492 FANSHAFT - assembly (see 49E9) 2
2 55-457 KEY 2
3 99-3261 BOLTPLATE 2
4 55-289 NUT - fanshaft 8
55-375 LOCKWASHER 8
55-402 FLATWASHER 8
5 78-496 FAN - evaporator 2
78-558 FAN (plastic) 1
6 77-953 PULLEY - evaporator fan 2
55-4176 SCREW - set 2
7 77-1447 PULLEY - idler (see 49E10) 1
8 55-1052 WASHER - idler 1
9 55-314 NUT - idler 1
55-365 LOCKWASHER 1
10 104-465 MOTOR (230/460, 200/380/3/50-60) 1
11 55-4164 KEY - motor 2
12 78-341 BELT - motor to compressor 1
13 77-1333 PULLEY - fan drive (R12 units) 1
77-1362 PULLEY - fan drive (R502 units) 1
55-153 SCREW - pulley 4
55-790 LOCKWASHER 4
55-731 FLATWASHER 4
14 78-610 FAN - condenser 1
55-153 SCREW - fan 2
55-790 LOCKWASHER 4
55-371 FLATWASHER 4
15 78-486 BELT - engine to compressor 1
16 77-1339 PULLEY - compressor 1
17 55-9024 KEY 1
18 77-2498 SPACER - pulley 1
19 55-4316 SCREW - pulley 1
20 Not Used
21 Not Used
22 107-291 CLUTCH (see 132D14) 1
23 55-513 KEY 1
24 55-4589 SCREW - clutch 1
25 78-498 BELT - fan drive 1
26 99-5981 BRACKET - idler pulley 1
55-371 LOCKWASHER 2
55-790 LOCKWASHER 2
44
49E8 FANS, BELTS & PULLEYS GROUP
Revised
4/6/00
45
Revised
4/6/00 FANS, BELTS & PULLEYS GROUP 49E8
28 77-1011 JACKSHAFT (see 7B12) 1
55-197 SCREW - jackshaft 4
55-375 LOCKWASHER 4
55-285 NUT 4
55-402 FLATWASHER 4
99-5736 SUPPORT - jackshaft 1
46
49E9 FANSHAFT ASSEMBLY & ROLLER BEARING
Revised
6/9/95
FANSHAFT
ASSEMBLY &
ROLLER BEARING
49E9
6/9/95
47
Revised
6/9/95 FANSHAFT ASSEMBLY & ROLLER BEARING 49E9
78-492 FANSHAFT - assembly 1
1 55-3350 • SCREW - oil plug 2
33-1009 • O-RING 2
2 99-3262 • HOUSING 1
3 55-6418 • VENT - air 1
4 33-2134 • SEAL - oil 2
203-394 • GREASE (1 lb) A/R
5 78-534 • SHAFT - fan (assembly) 1
8 55-533 • SCREW - cap 4
6 NSS •• SLEEVE 1
7 NSS •• PIN 1
9 91-1203 • CAP 1
99-2901 • SHIM (.005 thk) A/R
99-2902 • SHIM (.007 thk) A/R
10 33-982 • O-RING 1
11 77-1070 • BEARING - roller 2
12 99-3264 • TUBE - splash guard 1
203-278 • GREASE (gallon) A/R
13 11-6863 SLEEVE - repair (set of 10) 1
48
49E10 IDLER PULLEY ASSEMBLY
Revised
3/7/96
IDLER PULLEY
ASSEMBLY
49E10
3/7/96
49
Revised
3/7/96 IDLER PULLEY ASSEMBLY 49E10
1 99-5981 BRACKET - idler pulley 1
55-371 FLATWASHER 4
55-790 LOCKWASHER 4
55-789 NUT 4
3 55-314 NUT - idler 1
5 55-1052 WASHER - special 1
6 77-1447 PULLEY - assembly 1
7 33-1163 RING - seal 1
8 33-1162 O-RING 1
9 33-1161 SEAL - oil & grease 1
10 55-3940 RING - retaining 1
11 77-2389 BEARING - roller 1
12 77-1139 SPINDLE - pulley 1
50
57D11 CLUTCH ASSEMBLY (107-176)
Revised
1/6/98
CLUTCH ASSEM-
BLY (107-176)
57D11
1/6/98
51
Revised
1/6/98 CLUTCH ASSEMBLY (107-176) 57D11
107-176 CLUTCH (replaces clutches 107-165, 107-167 & 107-169, 1
see note)
1 * 77-388 • SNAP RING - housing 1
2 * 77-772 • SNAP RING - hub 1
3 * 77-1348 • BEARING 1
4 70-121 • ROTOR & BRIDGE (incl hardware) 1
5 * 77-1421 • SPRING 1
6 * 70-130 • SHOE 2
* 70-129 KIT - clutch repair 1
NOTE: Clutch 107-176 has been replaced with clutch 107-272 (see 145F4)
52
Revised
1/6/98
CLUTCH ASSEM-
BLY (107-233)
111D11
1/6/98
53
Revised
107-233 CLUTCH (see note) 1
70-159 • KIT - repair (incl 1-7) 1
1 NSS •• SHOE - shaft 2
2 NSS •• BRIDGE 1
3 77-1478 •• SPRING - leaf (green) 2
4 NSS •• SHOE - friction 2
5 77-1584 •• BEARING 1
6 NSS •• LOCKNUT 2
7 55-7039 •• RING - snap (internal) 1
70-159 • KIT - mounting (incl 8 & 9) 1
8 55-7038 •• WASHER 1
9 55-7037 •• SCREW 1
10 NSS • ROTOR PLATE 1
11 NSS • HOUSING 1
NOTE: Clutch 101-233 has been replaced with 107-272, see grid 145F4.
54
Revised
1/6/98
CLUTCH ASSEM-
BLY (107-257)
132D14
1/6/98
55
Revised
107-257 CLUTCH 1
1 70-167 • KIT - clutch repair 1
2 70-170 •• KIT - bearing 1
3 70-171 •• KIT - shoe 1
NOTE: Clutch 107-257 has been replaced with clutch 107-272, see 145F4.
56
145F4 CLUTCH ASSEMBLY (107-291)
Revised
4/6/00
CLUTCH ASSEM-
BLY (107-291)
145F4
4/6/00
57
Revised
4/6/00 CLUTCH ASSEMBLY (107-291) 145F4
107-291 CLUTCH 1
1 70-189 KIT - clutch repair 1
2 70-175 •• KIT - bearing 1
3 70-190 •• KIT - shoe 1
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257.
See 94B1 for replacement parts for 107-204.
58
7B12 JACKSHAFT ASSEMBLY
Revised
7/10/01
JACKSHAFT
ASSEMBLY
7B12
7/10/01
59
Revised
7/10/01 JACKSHAFT ASSEMBLY 7B12
77-1011 JACKSHAFT 1
1 55-148 • SCREW - cover 8
4 91-1203 • CAP - housing 2
99-2901 • SHIM (.005 thk) 3
99-2902 • SHIM (.007 thk) 3
5 33-982 • O-RING 2
6 33-2134 • SEAL - oil 2
7 77-1070 • BEARING - roller 2
8 55-3364 • PLUG - pipe 2
9 77-2620 • SHAFT - assembly 1
10 91-5685 • HOUSING 1
11 55-6417 • VENT - air 1
12 55-6416 • CAP - air vent 1
13 77-2434 • SLINGER - oil 1
14 55-4164 KEY - motor pulley 1
203-278 GREASE (gallon) A/R
15 55-1108 KEY 1
16 99-5736 SUPPORT (MD-I, KD-I, RD-I, MD-II, KD-II) 1
91-1745 SUPPORT - jackshaft (RD-II, TD-II) 1
91-8927 SUPPORT (XDS) 1
55-197 SCREW - support 8
55-402 FLATWASHER 8
55-375 LOCKWASHER 8
55-285 NUT 8
17 11-6863 SLEEVE - repair (set of 10) 1
60
49E11 REFRIGERATION COMPONENTS
Revised
3/16/01
REFRIGERATION
COMPONENTS
49E11
3/16/01
61
Revised
3/16/01 REFRIGERATION COMPONENTS 49E11
1 67-609 COIL - evaporator (see 49F11) 1
2 66-3416 VALVE - expansion (R12) 1
66-633 • ELEMENT - power 1
61-811 • SCREEN - inlet 1
66-3464 VALVE - expansion (R502) 1
3 66-3402 TUBE - equalizer 1
4 66-3396 TUBE - accumulator to expansion valve 1
5 66-3387 TUBE - accumulator to expansion valve 1
6 66-3400 TUBE - check valve to defrost tube 1
7 67-1179 TANK - receiver (see 20C5) 1
8 66-3398 TUBE - condenser to receiver tank 1
66-3655 VALVE - check (see 9G12) 1
9 55-3295 FITTING - relief valve (saddle) 1
66-7392 VALVE - relief 1
33-1015 O-RING 1
10 99-6010 BRACKET - receiver tank 1
55-289 NUT - receiver tank 2
55-375 LOCKWASHER 2
55-402 FLATWASHER 2
55-643 SCREW - bracket 2
55-411 FLATWASHER 2
55-366 LOCKWASHER 2
55-315 NUT 2
11 66-3394 TUBE - receiver to dehydrator 1
12 66-4729 DEHYDRATOR 1
13 55-4703 BOLT - tee 1
55-411 FLATWASHER 1
55-3405 NUT 1
14 99-5365 BRACKET - dehydrator 1
55-366 LOCKWASHER 2
55-291 NUT 2
15 66-3403 TUBE - dehydrator to accumulator 1
16 66-3634 VALVE - 3-way 1
17 99-6015 SPACER - 3-way valve 1
55-151 SCREW - valve 2
55-366 LOCKWASHER 2
18 67-759 COIL - condenser/radiator (see 49E6) 1
19 99-6014 BRACKET - 3-way & solenoid valve 1
55-148 SCREW - bracket (5/16) 1
62
49E11 REFRIGERATION COMPONENTS
Revised
3/16/01
63
Revised
3/16/01 REFRIGERATION COMPONENTS 49E11
55-790 LOCKWASHER 1
55-312 NUT 1
55-214 SCREW - bracket (1/4) 1
55-366 LOCKWASHER 1
55-411 FLATWASHER 1
20 66-3395 TUBE - hot gas (3-way valve) 1
21 66-3392 TUBE - 3-way valve to condenser coil 1
22 66-2009 VALVE - pilot solenoid 1
44-3803 • COIL - valve 1
55-1384 SCREW - valve 2
55-715 LOCKWASHER 2
55-8786 NUT - valve 1
23 55-308 ELBOW 2
11-1767 HOSE - pilot solenoid valve (R12) 1
66-3083 HOSE - solenoid valve (R502) 1
24 66-3404 TUBE - hot gas to bulkhead 1
25 66-3393 TUBE - 3-way to pilot solenoid 1
26 67-617 TANK - accumulator/heat exchanger 1
27 99-6012 SUPPORT - accumulator tank (front) 1
28 99-6013 SUPPORT - accumulator tank (rear) 1
55-529 SCREW - tank 4
55-375 LOCKWASHER 4
29 66-5026 TUBE - hot gas (through bulkhead) 1
30 66-3390 TUBE - accumulator/exchanger to bulkhead 1
31 66-3397 TUBE - bulkhead to serpentine 1
32 66-3391 TUBE - to serpentine 1
33 66-3385 TUBE - serpentine 1
34 66-3389 TUBE - evaporator to bulkhead 1
35 66-3417 VIBRASORBER - suction 1
66-2092 VIBRASORBER - suction (solder/solder) 1
66-3467 VIBRASORBER - suction (flange type) 1
36 66-1224 VIBRASORBER - discharge 1
66-3386 TUBE - vibrasorber to 3-way 1
37 66-3422 VALVE - pressure regulator 1
38 66-129 VALVE - discharge (see 27C10) 1
39 66-1916 VALVE - suction (see 49F2) 1
40 102-474 COMPRESSOR (see 92E12) 1
41 66-5501 VALVE - check 1
42 66-3733 TUBE - valve to vibrasorber 1
43 66-3427 TUBE - valve to vibrasorber 1
64
92E12 COMPRESSOR D214
Revised
11/5/98
COMPRESSOR
D214
92E12
11/5/98
65
Revised
11/5/98 COMPRESSOR D214 92E12
102-474 COMPRESSOR - D214 1
1 23-102 • BODY - compressor 1
2 22-990 • PLATE - valve (see 9G10) 1
3 55-6804 • WASHER - sealing 10
33-2019 • O-RING 10
4 55-6805 • SCREW - head (2 lg) 6
5 55-6806 • SCREW - cylinder head (2-5/8 lg) 4
6 22-788 • HEAD - cylinder 1
7 * 33-2552 • GASKET - compressor cylinder head 1
8 * 33-408 • O-RING - valve plate 2
9 22-608 • SLEEVE - cylinder 2
10 55-6750 • PLUG - oil fill 1
11 * 33-1223 • O-RING 1
12 22-350 • SIGHT GLASS 2
13 33-822 • O-RING 2
14 NSS • HEAD - piston 2
15 NSS • REED - piston 2
16 55-318 • NUT 2
55-895 • FLATWASHER 2
17 22-219 • BEARING - crankshaft (pulley end) 1
18 55-433 • PLUG 3
19 * 55-455 • KEY 1
20 22-123 • PLUG - metering 1
21 55-5062 • BOLT - connecting rod 4
22 55-2122 • RING - retain (piston pin) 4
23 11-475 • BUSHING - piston pin 2
24 NSS • PIN - piston 2
25 22-849 • PISTON (incl 14, 15, 16, 22, 24) 2
26 22-639 • ROD - connecting (incl 21, 23, 33) 2
27 22-1003 • BEARING SET - connecting rod (standard) 2
22-1004 • BEARING SET (.005 us) 2
22-1005 • BEARING SET (.010 us) 2
22-1006 • BEARING SET (.020 us) 2
22-1007 • BEARING SET (.030 us) 2
28 22-373 • CRANKSHAFT 1
29 * 33-239 • O-RING 1
30 22-220 • BEARING - crankshaft (pump end) 1
66
Revised
11/5/98
67
Revised
31 55-490 • PIN - dowel 1
32 22-305 • SHAFT - oil pump 1
33 55-1681 • NUT - connecting rod 4
34 * 33-110 • GASKET - bearing plate 1
35 22-155 • BUSHING - bearing plate 1
36 22-744 • PLATE - pump bearing (incl 35 & 38) 1
37 55-2381 • SCREW - sump 12
38 55-553 • SHAFT - oil pump idler 1
39 20-127 • KIT - oil pump gear 1
41 * 33-2047 • O-RING - oil pump cover 1
42 22-226 • VALVE - check 2
43 22-745 • PLATE - oil pump cover 1
45 55-2381 • SCREW - cover (1-1/8 lg) 4
55-183 • SCREW - cover (2-1/4 lg) 2
46 22-784 • REGULATOR - oil pressure 1
47 22-105 •• SPRING 1
22-603 •• PLUNGER 1
55-1998 •• RING - retaining 1
48 * 33-672 • O-RING - regulator 1
49 11-2886 • VALVE 1
50 55-2369 • SCREW 4
55-3252 • WASHER 4
51 See Refrg • ADAPTER - suction valve 1
52 * 33-211 • GASKET - adapter 1
53 22-159 • SCREEN - suction port 1
54 22-145 • VALVE - check 2
57 * 55-386 • WASHER 2
58 55-329 • SCREW 2
59 22-753 • SUMP - oil 1
60 * 33-2514 • GASKET - oil sump 1
61 20-120 • SCREEN - oil sump 1
62 55-2696 • SCREW 12
63 22-777 • SEAL - crankshaft 1
64 * 33-122 • GASKET - plate seal 1
* 33-2043 • O-RING - seal plate 1
68
Revised
11/5/98
69
Revised
65 22-166 • PLATE (use w/gasket) 1
22-743 • PLATE (use w/o-ring) 1
66 55-172 • SCREW 6
67 55-2921 • PLUG 1
68 33-2044 • SEAL - oil 1
* 30-211 KIT - gasket 1
67-404 OIL - synthetic 1
67-426 OIL - petroleum 1
203-346 KIT - acid test 1
70
9G10 VALVE PLATE ASSEMBLY
Revised
5/23/01
VALVE PLATE
ASSEMBLY
9G10
5/23/01
71
Revised
5/23/01 VALVE PLATE ASSEMBLY 9G10
22-990 PLATE - valve 1
1 22-458 • SCREW - valve plate 4
2 22-1019 SLEEVE - valve plate (do not use w/washer, see note) 4
3 22-321 • SLEEVE - valve plate (use w/washer item 5, see note) 4
4 22-989 • SPRING - compressor valve plate 4
5 55-2061 • WASHER - valve plate (see note) 4
6 22-456 • CAGE 1
7 22-314 • WASHER - wave 1
8 22-313 • REED 1
9 22-319 • RETAINER 1
10 22-315 • PLATE 1
11 55-7722 • SCREW 1
12 55-285 • NUT 1
NOTE: In the first quarter of 1996, the Washer, item 5 (55-2061) was eliminated. When replacing the Sleeve
and Washer (items 2, 3 and 5) note that sleeve (22-321) required a washer (55-2061). Do not use a
washer with sleeve (22-1019). Sleeve (22-321) is .770 in long; sleeve (22-1019) is .780 in long.
72
49F1 3-WAY VALVE ASSEMBLY
Revised
8/6/99
3-WAY VALVE
ASSEMBLY
49F1
8/6/99
73
Revised
8/6/99 3-WAY VALVE ASSEMBLY 49F1
66-3634 VALVE - 3-way (incl 1 thru 15) 1
1 55-8609 • SCREW 4
3 66-4285 • CAP - top (incl 13, 14, 15) 1
4 66-811 • SPRING - piston 1
5 60-247 • PISTON & SEAL 1
6 * 30-171 • KIT - piston seal 1
7 * 33-950 • GASKET 2
8 * 99-6384 • CLIP 1
9 66-1449 • SEAT 1
10 * 60-156 • STEM (incl in kit, 11/97 & after) 1
11 60-147 • FILTER 1
12 66-3424 • CAP - bottom 1
13 60-163 • KIT - valve repair (incl 13) 1
14 33-1124 • O-RING 1
15 55-621 • CAP 1
* 60-156 KIT - valve repair 1
16 66-8805 • PISTON 1
17 33-2956 • SEAL - piston (PTFE) 1
18 204-1008 TOOL - 3-way valve 1
19 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1
74
49F2 SERVICE VALVE - SUCTION
Revised
2/24/97
SERVICE VALVE -
SUCTION
49F2
2/24/97
75
Revised
2/24/97 SERVICE VALVE - SUCTION 49F2
1 11-5513 VALVE - test port 1
11-7777 • CORE 1
2 55-1983 • NUT - flare 2
3 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
4 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
5 66-8186 VALVE - suction (incl 3 & 4) 1
6 33-2805 GASKET - valve 1
8 55-153 SCREW - valve 2
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
76
27C10 DISCHARGE SERVICE VALVE
Revised
3/2/98
DISCHARGE SER-
VICE VALVE
27C10
3/2/98
77
Revised
3/2/98 DISCHARGE SERVICE VALVE 27C10
1 11-2886 VALVE - service port 1
11-7777 • CORE 1
2 55-5672 • NUT - flare 1
33-215 GASKET - flare 1
3 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
4 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
5 66-129 VALVE - discharge (incl 3 & 4) 1
6 33-2805 GASKET - valve 1
8 55-5671 SCREW - valve 2
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
78
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
79
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-963 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
80
20C5 RECEIVER TANK GROUP
Revised
8/10/99
RECEIVER TANK
GROUP
20C5
8/10/99
81
Revised
8/10/99 RECEIVER TANK GROUP 20C5
1 55-289 NUT (hex) 2
55-375 LOCKWASHER 2
3 99-2697 BRACKET - receiver tank (top) 1
55-371 FLATWASHER 4
55-790 LOCKWASHER 2
55-789 NUT (hex) 2
4 67-1179 TANK - receiver 1
66-6827 • INDICATOR - liquid 1
33-2419 • O-RING - sight glass 1
66-9257 • BALL - sight glass 1
67-1131 TANK - receiver (replaced with 67-1179) 1
66-6827 • INDICATOR - liquid 2
33-2419 • O-RING 2
66-9257 • BALL 2
67-1105 TANK - receiver (replaced with 67-1179) 1
66-6870 • SIGHT GLASS 2
67-800 TANK - receiver (replaced w/67-1179) 1
66-6870 • SIGHT GLASS 1
5 99-3603 BRACKET - receiver tank (bottom) 1
55-371 FLATWASHER 2
55-790 LOCKWASHER 2
55-789 NUT (hex) 2
6 66-343 CAP - valve 2
55-581 WASHER - cap 2
7 66-2852 CAP - valve 1
8 66-2882 CAP - valve 1
82
49F7 SWITCHES & SENSORS
Revised
5/28/96
SWITCHES & SEN-

SORS
49F7
5/28/96
83
Revised
5/28/96 SWITCHES & SENSORS 49F7
1 44-5575 BREAKER - circuit 1
55-2977 SCREW - breaker 1
2 44-3613 RELAY - manifold (9/80 & after) 1
44-5574 RELAY - manifold heater (before 9/80) 1
55-145 SCREW - relay 2
55-366 LOCKWASHER 2
55-291 NUT 2
3 44-4793 SWITCH - water temperature 1
4 44-5810 GLOW PLUG (manifold heater) 1
5 44-5508 SWITCH - high pressure cutout (R502) 1
44-5505 SWITCH - high pressure cutout (R12) 1
6 44-5219 CONNECTOR (part of main harness) 1
7 55-4180 ADAPTER - switch 1
8 55-2273 TEE 1
9 44-5415 SWITCH - oil pressure 1
10 55-3823 SCREW - cable 2
55-448 FLATWASHER 2
55-3066 LOCKWASHER (internal tooth) 2
55-3672 LOCKWASHER (internal/external tooth) 2
55-671 NUT 2
11 44-5609 CABLE - ground 2
84
49F3 CONTROL BOX ASSEMBLY
Revised
4/14/99
CONTROL BOX
ASSEMBLY
49F3
4/14/99
85
Revised
4/14/99 CONTROL BOX ASSEMBLY 49F3
1 98-2156 PANEL - control box 1
2 44-3089 LIGHT - indicator 1
44-3035 BULB - light 3
44-2909 SOCKET - indicator light 3
44-5654 TERMINAL - bulb 3
55-3022 SCREW - indicator light 2
55-686 NUT 2
3 99-6033 BRACKET - relay 1
55-664 NUT 1
5 44-5571 RELAY - oil pressure 1
44-5537 SOCKET - relay 1
44-5572 PLUG - socket (part of main harness) 1
55-736 SCREW - socket 1
55-664 NUT 1
6 44-4035 RECTIFIER 1
55-1805 SCREW - rectifier 2
55-1516 NUT 2
7 44-3186 RELAY - defrost & thermostat 2
99-2027 SPRING - holddown (relay) 2
8 44-3184 SOCKET - relay 2
44-3515 RESISTOR (47 ohm) 1
55-2270 RIVET 4
9 45-979 HARNESS - main 1
10 44-1659 SWITCH - cutout 1
44-1556 RESISTOR 1
44-2119 SEAL - switch 1
55-3443 SCREW - switch 2
11 99-6032 PANEL - switch 1
55-3027 SCREW - panel 2
55-4760 WASHER - retaining 2
12 44-1093 SOCKET - light (Fuelsaver) 1
13 44-1411 BULB (Fuelsaver) 1
14 44-5584 SWITCH - preheat/start 1
15 44-1357 SWITCH - on/off 1
16 44-709 SWITCH - diesel/electric 1
17 44-490 SWITCH - Fuelsaver 1
18 44-1164 SWITCH - manual defrost 1
19 44-709 SWITCH - heat/cool 1
86
Revised
4/14/99
87
Revised
44-3400 DIODE - rectifier 1
20 44-4656 RECEPTACLE - electric (230/3/60, see item 35) 1
44-4585 RECEPTACLE - electric (460/3/60, see item 35) 1
55-1512 SCREW - receptacle 4
55-686 NUT 2
21 99-6030 PLATE - contactor 1
22 44-4027 RELAY - heater 1
99-6031 BRACKET - relay 1
24 44-2230 TRANSFORMER (230/460/3/60) 1
44-2347 TRANSFORMER (380) 1
44-3710 JUMPER A/R
55-760 SCREW - transformer 4
55-431 FLATWASHER 4
25 44-2853 CONTACTOR 1
44-2854 • COIL 1
44-7596 • KIT - points 1
55-760 SCREW - contactor 3
55-431 FLATWASHER 3
55-291 NUT 4
55-366 LOCKWASHER 4
55-411 FLATWASHER 4
66-1169 • DIAL - F scale (assembly) 1
66-1228 • DIAL - C scale (assembly) 1
55-111 SCREW - thermostat 3
27 44-5262 HOURMETER 1
28 44-2260 GAUGE - oil pressure 1
55-308 ELBOW 1
66-3406 HOSE - oil pressure gauge 1
29 44-2814 GAUGE - water temperature 1
30 66-4765 THERMOMETER 1
66-1153 • LENS - thermometer 1
33-666 • GASKET 1
88
Revised
4/14/99
89
Revised
55-1516 NUT 3
31 44-9110 RELAY - lights 1
55-664 NUT 1
32 55-2788 FITTING - barb 1
55-2635 NUT 1
33 98-2157 PANEL - back (top) 1
33-1402 GASKET - panel (right) 1
33-1403 GASKET - panel (left) 1
34 99-6035 PANEL - cover (electric) 1
55-3493 NUT - captive (panel) 10
35 44-4694 RECEPTACLE - electrical (230/3/60, see item 20) 1
44-4700 RECEPTACLE - electrical (380/3/50, 460/3/60 see item 20) 1
36 99-6173 NAMEPLATE - KD-I 1
99-6174 NAMEPLATE - KD-II 1
37 44-5262 HOURMETER - optional 1
90
Revised
7/10/98
CONTROL BOX
ASSEMBLY
49F5
7/10/98
91
Revised
1 98-2156 PANEL - control box 1
2 44-3089 LIGHT - indicator 1
44-3035 BULB - light 3
44-2909 SOCKET - indicator light 3
44-5654 TERMINAL - bulb 3
55-3022 SCREW - indicator light 2
55-686 NUT 2
55-664 NUT 1
5 44-5571 RELAY - oil pressure 1
44-5537 SOCKET - relay 1
55-736 SCREW - socket 1
55-664 NUT 1
55-1516 NUT 2
99-2027 SPRING - holddown (relay) 2
44-3515 RESISTOR (47 ohm) 1
55-2270 RIVET 4
44-1556 RESISTOR 1
12 44-1093 SOCKET - light (Fuelsaver) 1
13 44-1411 BULB (Fuelsaver) 1
15 44-1357 SWITCH - on/off 1
16 55-1322 PLUG - button 1
17 44-490 SWITCH - Fuelsaver 1
44-4776 DIODE - rectifier 1
92
Revised
7/10/98
93
Revised
20 99-1497 COVER 1
55-2989 SCREW - cover 2
55-686 NUT 2
66-1169 • DIAL - F scale (assembly) 1
66-1228 • DIAL - C scale (assembly) 1
44-5816 • SWITCH - bank 1
44-5757 • THERMAL - assembly 1
22 44-5262 HOURMETER 1
23 44-2260 GAUGE - oil pressure 1
55-308 ELBOW 1
66-3406 HOSE - oil pressure gauge 1
24 44-2841 GAUGE - water temperature 1
25 66-4765 THERMOMETER 1
66-1153 • LENS - thermometer 1
33-666 • GASKET 1
55-1516 NUT 1
26 44-9110 RELAY - lights 1
55-664 NUT 1
27 55-2788 FITTING - barb 1
55-2635 NUT 1
28 98-2157 PANEL - back 1
33-1402 GASKET - panel (top) 1
33-1403 GASKET - panel (right) 1
33-1404 GASKET - panel (left) 1
29 99-6035 PANEL - cover (electric) 1
55-3493 NUT - captive (panel) 10
30 99-6173 NAMEPLATE - KD-I 1
99-6174 NAMEPLATE - KD-II 1
94
54B3 REMOTE CONTROL BOX (KD-I 30)
Revised
12/2/95
REMOTE CON-
TROL BOX (KD-I
30)
54B3
12/2/95
95
Revised
12/2/95 REMOTE CONTROL BOX (KD-I 30) 54B3
1 98-2206 BOX - remote 1
2 99-6189 PLATE - front 1
33-1422 GASKET - front plate 1
55-3027 SCREW - front plate 4
55-3493 NUT - captive 4
3 99-6188 NAMEPLATE - Instructions 1
4 44-5715 HARNESS - unit to remote box (incl 5-7) 1
5 44-5716 • PLUG (17 contacts) 1
6 44-5717 • SOCKET (17 contacts) 1
7 44-5220 • COVER - socket & plug 2
44-5718 • CONNECTOR (male) 1
44-8092 TERMINAL - fingrip (male connector) 8
8 44-5719 • CONNECTOR (female) 1
44-6452 TERMINAL - fingrip (female connector) 8
9 99-6190 RETAINER - assembly 2
10 33-612 GROMMET 2
11 33-549 GROMMET 2
55-3830 PLUG - button 2
55-3027 SCREW - retainer 4
12 99-6187 COVER - receptacle hole 1
55-3023 WASHER - sealing 4
55-686 NUT 4
55-1516 NUT 2
14 44-5571 RELAY - low oil pressure 1
55-664 NUT 1
55-664 NUT 1
17 44-5730 BREAKER - circuit (20 amp) 1
55-346 NUT - terminal 2
55-401 FLATWASHER 2
96
Revised
12/2/95
97
Revised
55-664 NUT 1
44-1556 • RESISTOR 1
99-2027 SPRING - holddown 2
55-2270 RIVET - socket 4
44-4776 DIODE 1
22 44-490 SWITCH - fuel economy 1
24 44-1357 SWITCH - on/off 1
26 44-1093 LIGHT - indicator (Fuelsaver) 1
44-953 • LENS (amber) 1
27 44-1411 BULB - light 1
28 55-1322 PLUG - button 1
33-1421 GASKET - panel 1
30 44-5731 HARNESS - switch panel 1
31 44-5716 • PLUG (17 contacts) 1
44-5220 • COVER - plug 1
32 44-5718 • CONNECTOR (male) 1
44-5632 • TERMINAL (male) 8
34 44-5717 • SOCKET (17 pin) 1
44-5220 • COVER - socket 1
44-5631 • TERMINAL - connector 8
36 99-6187 COVER - receptacle 1
98
Revised
12/2/95
99
Revised
55-686 NUT 4
37 99-6191 PANEL - blank 1
33-1421 • GASKET 1
100
Revised
2/6/97
REMOTE CON-
TROL BOX (KD-I
50)
54B5
2/6/97
101
Revised
1 98-2206 BOX - remote 1
2 99-6189 PLATE - front 1
33-1422 GASKET - front plate 1
55-3027 SCREW - front plate 4
3 99-6188 NAMEPLATE - Instructions 1
4 44-5715 HARNESS - unit to remote box (incl 5-7) 1
5 44-5716 • PLUG (17 contacts) 1
6 44-5717 • SOCKET (17 contacts) 1
7 44-5220 • COVER - socket & plug 2
44-5718 • CONNECTOR (male) 1
44-8092 TERMINAL - fingrip (male connector) 8
44-6452 TERMINAL - fingrip (female connector) 8
9 99-6190 RETAINER - assembly 2
10 33-612 GROMMET 2
11 33-549 GROMMET 2
55-3830 PLUG - button 2
55-3027 SCREW - retainer 4
12 44-5721 CABLE - power 1
55-1516 NUT 2
14 44-5571 RELAY - low oil pressure 1
55-664 NUT 1
55-664 NUT 1
17 44-5730 BREAKER - circuit (20 amp) 1
55-346 NUT - terminal 2
55-401 FLATWASHER 2
55-664 NUT 1
102
Revised
2/6/97
103
Revised
44-1556 • RESISTOR 1
99-2027 SPRING - holddown 2
55-2270 RIVET - socket 4
44-4776 DIODE 1
22 44-490 SWITCH - fuel economy 1
24 44-1357 SWITCH - on/off 1
26 44-1093 LIGHT - indicator (Fuelsaver) 1
44-953 • LENS (amber) 1
27 44-1411 BULB - light 1
28 44-709 SWITCH - diesel/electric 1
33-1421 GASKET - panel 1
30 44-5731 HARNESS - switch panel 1
31 44-5716 • PLUG (17 contacts) 1
44-5220 • COVER - plug 1
32 44-5718 • CONNECTOR (male) 1
44-5632 • TERMINAL (male) 8
34 44-5717 • SOCKET (17 pin) 1
44-5220 • COVER - socket 1
44-5631 • TERMINAL - connector 8
36 99-6187 COVER - receptacle 1
55-686 NUT 4
37 99-6191 PANEL - blank 1
104
Revised
2/6/97
105
Revised
33-1421 • GASKET 1
38 44-4656 RECEPTACLE (230/3/60) 1
44-4585 RECEPTACLE (380/3/50 & 460/3/60) 1
44-4694 PLUG - electric (230/3/60) 1
44-4700 PLUG - electric (380/3/50 & 460/3/60) 1
106
49E3 DEFROST ACTUATOR ASSEMBLY
Revised
9/12/95
DEFROST ACTUA-
TOR ASSEMBLY
49E3
9/12/95
107
Revised
9/12/95 DEFROST ACTUATOR ASSEMBLY 49E3
44-5526 ACTUATOR - defrost 1
1 44-4119 ACTUATOR - defrost (switch only) 1
77-1058 FAN 1
2 99-3270 BRACKET - actuator differential box 1
3 55-630 SCREW - actuator 2
55-686 NUT 2
4 99-3271 PLEXIGLASS - defrost actuator 1
55-2270 RIVET 2
5 44-5527 HARNESS 1
6 33-1055 GROMMET 1
7 55-2778 SCREW - bracket & clamp 4
55-3290 CLAMP (5/16, nylon) 2
108
49E2 STARTER
Revised
11/22/99
STARTER
49E2
11/22/99
109
Revised
11/22/99 STARTER 49E2
1 See Note STARTER - assembly 1
2 44-5456 • YOKE (w/coil) 1
3 44-5457 • ARMATURE (w/bearings) 1
4 44-5458 •• BEARING - ball 1
5 44-5459 •• BEARING - ball 1
6 44-5460 • WASHER (felt) 1
7 44-5461 • HOLDER & BRUSH - assembly 1
8 44-5462 • GASKET (rubber) 1
9 44-5463 • SWITCH - magnetic 1
10 55-4683 • NUT 1
11 44-5464 • PINION 1
12 44-5465 • PINION 1
13 55-4681 • NUT 1
14 44-5466 • ROLLER 5
15 44-5467 • RETAINER 1
16 44-7144 • SPRING - compression 1
17 44-5469 • BALL 1
18 44-5470 • CLUTCH - assembly 1
19 44-5471 •• SHAFT 1
20 44-5472 •• SPRING 1
21 44-7146 •• CLUTCH 1
22 44-5474 •• RETAINER 1
23 44-5475 •• SPRING 1
24 44-5476 •• PINION 1
25 44-5477 •• NUT - pinion stop 1
26 44-5478 •• RING - snap 1
27 55-4686 • BOLT - thru 2
28 44-5479 • HOUSING 1
29 55-4684 • SCREW 2
30 11-5083 FLANGE - starter (see 49C2) 1
31 55-5090 BOLT - starter 1
32 55-1268 NUT 1
33 55-4680 BOLT (35 mm lg) 1
110
49E2 STARTER
Revised
11/22/99
NOTE: STARTER 45-904 has been replaced with 45-1251, see 69B4.
111
Revised
11/22/99 STARTER 49E2
112
69B4 STARTER ASSEMBLY
Revised
11/22/99
STARTER ASSEM-
BLY
69B4
11/22/99
113
Revised
11/22/99 STARTER ASSEMBLY 69B4
45-1251 STARTER 1
845-1251 STARTER (remanufactured) 1
1 33-1621 • O-RING 2
2 44-6624 • ARMATURE 1
3 77-1575 •• BEARING - ball 1
4 77-1576 •• BEARING - ball 1
5 44-6625 • FIELD - assembly 1
6 44-6626 • HOLDER - brush 1
7 44-6627 • SPRING - brush 4
8 55-5448 •• SCREW (w/o-ring) 2
9 44-6628 • CAP - terminal (rubber) 1
10 55-4681 • NUT 1
11 44-6629 • BRUSH (1st time service) 2
44-6630 • BRUSH (2nd time service) 2
12 44-6631 • COVER 1
13 44-6632 • FRAME - assembly (starter end) 1
14 55-5449 • BOLT - thru 2
15 44-6633 • PINION - starter 1
16 44-5466 • ROLLER - clutch 5
17 44-5467 • RETAINER 1
18 44-5465 • PINION - starter 1
19 44-5469 • BALL 1
20 44-7144 • SPRING - compression coil 1
21 44-6634 • SWITCH - magnetic (assembly) 1
22 44-6635 •• KIT - M terminal contact (set) 1
23 44-6636 •• KIT - C terminal contact (set) 1
24 44-6637 •• PLUNGER 1
25 33-1622 •• PACKING - cover 1
26 44-6638 •• COVER - magnetic switch 1
27 55-4648 • BOLT 2
28 44-6639 • HOUSING - starter 1
44-6640 • CLUTCH - starter (assembly) 1
29 44-6641 •• KIT SET - starter pinion 1
30 44-7146 •• KIT SET - clutch 1
31 44-5472 •• SPRING - compression coil 1
32 44-6642 •• SHAFT 1
33 11-5083 FLANGE - starter 1
34 55-5090 SCREW - starter 1
114
69B4 STARTER ASSEMBLY
Revised
11/22/99
115
Revised
11/22/99 STARTER ASSEMBLY 69B4
35 55-1268 NUT 1
36 55-4680 BOLT 1
55-4625 WASHER 1
116
50A10 ALTERNATOR GROUP
Revised
5/28/96
ALTERNATOR
GROUP
50A10
5/28/96
117
Revised
5/28/96 ALTERNATOR GROUP 50A10
1 55-148 SCREW - alternator adjusting 1
4 11-5063 ARM - alternator adjusting 1
5 55-4729 SCREW 1
7 77-614 PULLEY - alternator 1
8 55-4728 SPACER 1
10 55-287 NUT 1
11 55-3401 CLAMP - hose 1
12 55-4613 WASHER 1
55-790 LOCKWASHER 1
13 99-5787 PLATE - alternator 1
14 44-5013 REGULATOR - voltage 1
55-3444 SCREW 3
55-2752 NUT 3
15 44-5533 HARNESS 1
16 78-434 BELT - alternator 1
17 44-3325 ALTERNATOR (see 15E1) 1
18 44-4983 RESISTOR - alternator output limiter 1
118
15E1 ALTERNATOR ASSEMBLY (35 AMP)
Revised
3/13/96
ALTERNATOR
ASSEMBLY (35
AMP)
15E1
3/13/96
119
Revised
3/13/96 ALTERNATOR ASSEMBLY (35 AMP) 15E1
44-3325 ALTERNATOR (35 amp) 1
844-3325 ALTERNATOR (remanufactured) 1
1 55-2042 • NUT - fan 1
3 44-2286 • FAN 1
4 55-2305 • NUT - square 4
5 44-3854 • HOUSING - front 1
6 55-1600 • KEY - woodruff 1
7 44-2885 • SPACER (7/16 lg) 1
8 77-1498 • BEARING (front) 1
9 77-1276 • RETAINER - front bearing 1
44-2887 • SLEEVE - bearing retainer 1
10 44-2252 • ROTOR - assembly 1
11 77-671 • BEARING (rear) 1
12 44-2253 • STATOR - assembly 1
13 44-2242 • RETAINER - rear bearing 1
14 44-2169 • DIODE - assembly (negative, black printing) 1
15 44-2168 • DIODE - assembly (positive, red printing) 1
16 44-2241 • WASHER - insulating (for #10 stud, 3/4 od) 5
17 44-2240 • SLEEVE - insulating (for #10 stud, 3/4 lg) 2
18 44-2354 • HOUSING - rear 1
19 55-938 • NUT - mounting diode 4
20 55-2222 • SCREW - housing 4
21 44-2171 • DIODE - assembly (isolation, dual diode) 1
44-2170 • DIODE - assembly (isolation, single diode) 1
22 44-2943 • SLEEVE - insulation (for #10 stud x 3/32 lg) 1
23 44-4242 • WASHER - insulation (for #10 stud x 1/2 od) 1
24 55-2217 • NUT - isolation diode 1
26 55-291 • NUT 2
27 44-2219 • BRUSH & HOLDER 1
28 44-5247 • SHIELD - dust 1
29 44-5248 • COVER - brush holder 1
30 05-3113 • SCREW - tapping 2
31 44-2193 HARNESS - alternator to regulator (3 wires) 1
44-5014 HARNESS - alternator to regulator (4 wires) 1
120
49F9 FRAME, DOORS & GRILLE GROUP
Revised
1/12/98
FRAME, DOORS &

GRILLE GROUP
49F9
1/12/98
121
Revised
1/12/98 FRAME, DOORS & GRILLE GROUP 49F9
1 98-2134 FRAME - condenser 1
2 99-5978 GUSSET 1
3 98-2135 BRACKET - frame 1
4 99-5979 CHANNEL - coil support 1
5 98-2136 BRACKET - frame 1
55-141 SCREW (items 2-5) 18
55-312 NUT 18
6 33-1401 GASKET - sill 1
7 99-6023 BAFFLE - condenser coil 1
8 99-6024 BAFFLE - air 1
55-2977 SCREW - baffle 6
9 98-2149 PANEL - corner 1
10 99-2150 PANEL (left) 1
55-1587 SCREW - panel (3/4 lg) 3
55-2977 SCREW - panel (1 lg) 4
55-291 NUT 4
11 NSS PANEL - control (see 49F3 & 49F5) 1
12 99-6021 BAR - grab 1
55-2979 SCREW - bar 2
55-366 LOCKWASHER 2
55-291 NUT 2
13 99-6018 BEZEL (top) 1
99-6017 BEZEL (bottom) 1
99-6019 BEZEL (front) 1
99-6020 BEZEL (rear) 1
55-2972 SCREW - bezel 9
14 99-9160 HOSE - drain 1
55-2330 BANDWRAP 2
15 98-2153 GRILLE - condenser 1
55-3027 SCREW - grille 7
122
Revised
1/12/98
123
Revised
55-2752 NUT 7
33-1101 STRIP - sealing (neoprene) 1
16 98-2148 PANEL - bottom 1
17 99-6016 COVER - panel 2
18 98-2967 DOOR - grille (front) 1
19 98-2155 PANEL - door 1
20 99-6029 ANGLE - grille support 2
55-3031 SCREW (1-1/4 lg) 5
55-3027 SCREW (5/8 lg) 15
55-2752 NUT 20
21 99-6900 LATCH - door 3
99-665 NUT 1
22 99-6000 NAMEPLATE - TK 1
99-6001 NAMEPLATE - SSII 1
55-2972 SCREW (1-1/2 lg) 2
55-3683 SCREW (1/2 lg) 2
99-1997 SPACER 2
55-431 FLATWASHER 4
55-2752 NUT 4
23 98-2151 PANEL - right corner 1
55-291 NUT 2
24 99-6025 BRACKET - corner support 1
99-6026 ANGLE - door strike 1
55-1049 SCREW - angle 8
55-431 FLATWASHER 8
55-2752 NUT 8
124
Revised
1/12/98
125
Revised
25 98-2723 DOOR (right) 1
55-5664 SCREW - door 6
55-366 LOCKWASHER 6
55-4118 NUT 6
99-1175 LATCH - door 2
99-665 NUT - latch 2
99-6152 STRIP - bumper (door) 2
26 99-9161 SPACER - door 1
27 99-3128 HINGE 4
55-101 SCREW 4
55-411 FLATWASHER 4
55-366 LOCKWASHER 4
55-291 NUT 4
28 99-1423 LATCH 3
55-1510 SCREW 6
55-431 FLATWASHER 6
55-2752 NUT 6
29 99-6163 PAD - bumper 6
99-3624 NAMEPLATE - TK Cold Line 1
99-3064 NAMEPLATE - Caution, Fan 1
99-6104 NAMEPLATE - radiator 1
99-6105 NAMEPLATE - Caution, Belt Drive 1
99-6107 NAMEPLATE - air bleed 1
99-5307 NAMEPLATE - Caution High Voltage 1
99-5908 NAMEPLATE - Caution High Voltage 1
99-6108 NAMEPLATE - maintenance 1
99-6040 NAMEPLATE - Fuelsaver 1
55-4763 NUT - push 4
99-6109 NAMEPLATE - oil fill 1
30 98-2422 PANEL (bottom) 1
31 98-2453 COVER - panel 1
32 99-6016 COVER - panel (bottom) 1
33 98-2199 SCREEN - top 1
126
49F11 EVAPORATOR COMPARTMENT
Revised
3/16/01
EVAPORATOR
COMPARTMENT
49F11
3/16/01
127
Revised
3/16/01 EVAPORATOR COMPARTMENT 49F11
1 45-394 HEATER (750W, old style) 3
55-2957 SCREW - heater 6
55-3275 NUT 6
2 99-5998 BRACKET - heater (right, old style) 1
3 99-5997 BRACKET - heater (left, old style) 1
4 98-2143 PANEL - funnel (rear) 1
5 99-6003 ANGLE - shutter adjusting 1
6 99-6038 PANEL - air stop (right) 1
7 99-5995 SUPPORT - bearing 1
8 91-3905 BEARING - damper 2
9 99-5990 SHAFT - damper 1
10 98-2167 SHUTTER - damper 1
11 99-5991 SHAFT & ARM - damper 1
12 55-605 PIN - cotter 1
55-431 FLATWASHER 1
13 99-5996 SUPPORT - bearing (left) 1
14 99-6039 PANEL - air stop (left) 1
15 99-1267 BRACKET - damper spring 2
16 99-5804 SPRING - shutter 2
17 99-6067 ROD - damper blade 1
18 44-2823 SOLENOID 1
44-2756 DIODE - solenoid 1
99-2244 STRAP - ground 1
19 98-2140 PANEL - evaporator (left) 1
20 44-3155 SWITCH - defrost termination 1
21 44-3627 SWITCH - high temperature cutout 1
99-6002 BRACKET - switch 1
22 67-816 COIL - evaporator 1
23 66-3416 VALVE - expansion (R12) 1
66-633 • ELEMENT - power (R12) 1
66-3464 VALVE - expansion (R502) 1
99-8613 BRACKET - expansion valve 1
99-661 U-BOLT - expansion valve 1
24 99-6004 BRACKET - screen (center) 2
25 99-6007 SCREEN - evaporator (left) 1
26 99-6006 BRACKET - screen (left) 1
27 98-2146 ORIFICE - evaporator (right) 1
28 98-2145 ORIFICE - evaporator (left) 1
128
49F11 EVAPORATOR COMPARTMENT
Revised
3/16/01
129
Revised
3/16/01 EVAPORATOR COMPARTMENT 49F11
55-405 WASHER - dome 18
29 98-2144 CHANNEL - evaporator support 1
30 98-2142 ANGLE 1
31 98-2147 BULKHEAD 1
32 99-6009 SUPPORT - wood 3
33 55-5552 SCREW - wood (3/8-16) 6
55-402 FLATWASHER (3/8-16) 12
55-5078 NUT (3/8) 6
34 99-5992 CLAMP - defrost tube 1
35 66-3385 TUBE - defrost 1
36 99-6005 BRACKET (right) 1
37 99-6007 SCREEN - evaporator (right) 1
38 98-2139 PANEL - evaporator (right) 1
39 99-5994 BRACKET - coil 1
40 99-5993 BRACKET - coil 1
41 98-3112 PAN - drip 1
42 45-1315 HEATER (750W, new style) 3
43 99-8510 CHANNEL - heater hanger 2
44 99-8420 KEEPER - heater hanger 6
55-1189 SCREW (10-32 x 1/2, truss hd) A/R
55-2778 SCREW (10-24 x 1/8, washer hd) A/R
55-1049 SCREW (10-32 x 3/4) A/R
55-431 FLATWASHER (10) A/R
55-1511 LOCKWASHER (10) A/R
55-2752 NUT (10-32) A/R
55-214 SCREW (1/4-28 x 3/4) A/R
55-5292 NUT (10-32) A/R
55-411 FLATWASHER (1/4) A/R
55-366 LOCKWASHER (1/4) A/R
55-315 NUT (1/4-28) A/R
55-2816 NUT - captive (1/4-28) A/R
55-3319 WASHER - sealing (1/4) 4
55-2243 WASHER - sealing (10) 3
130
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
5/4/01
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
5/4/01
131
Revised
5/4/01 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
132
131F4 BATTERY BOX ASSEMBLY (STAINLESS STEEL)
Revised
1/23/96
BATTERY BOX
ASSEMBLY
(STAINLESS
STEEL)
131F4
1/23/96
133
Revised
1/23/96 BATTERY BOX ASSEMBLY (STAINLESS STEEL) 131F4
45-1300 BOX - battery 1
1 98-2981 • HOUSING - battery 1
2 98-2980 • COVER - battery box 1
3 55-3018 • SCREW - cover 4
6 55-5191 • NUT - captive 4
7 33-1371 • GROMMET 1
8 99-8946 • ROD - battery holddown 2
10 55-4954 • NUT 2
11 99-8947 • BRACKET - battery holddown 1
134
45A4 FUEL TANK & PUMP GROUP
Revised
7/28/00
FUEL TANK &

PUMP GROUP
45A4
7/28/00
135
Revised
7/28/00 FUEL TANK & PUMP GROUP 45A4
1 41-2638 PUMP - fuel (12V) 2
41-2641 PUMP - fuel (24V) 1
11-4702 FILTER - fuel 1
99-2276 BRACKET - fuel pump 2
55-214 SCREW - pump 4
55-916 NUT 4
2 Not Used
3 11-4781 HOSE - pump to unit (180.0 in lg) 1
4 11-4780 HOSE - pump to tank (38.0 in lg) 1
5 55-308 ELBOW 1
6 11-4956 HEAD - filter 1
11-4880 ELEMENT - filter 1
33-2464 GASKET - filter 1
7 10-299 KIT - bowl & filter 1
8 11-4597 BAIL 1
11-4598 NUT - bail 1
9 55-4512 NIPPLE 1
10 55-4496 ELBOW - filter 1
55-214 SCREW - elbow 2
55-411 FLATWASHER 2
55-366 LOCKWASHER 2
55-315 NUT 2
11 55-459 FITTING 1
12 11-4780 HOSE - filter to tank 1
13 55-2564 FITTING - swivel 3
14 12-461 TANK - fuel 1
15 11-5946 CAP - fuel tank 1
33-381 • GASKET - cap 1
16 12-355 CLAMP - fuel tank 2
55-1177 • NUT - clamp 1
17 55-2313 CHECK - ball 1
18 11-4717 HOSE - fuel return 1
11-4718 FITTING - swivel 1
99-1596 NAMEPLATE - Diesel Fuel Only 1
136
INDEX NUMERICAL BY PART NUMBER
05-3113 120 11-5050 14 11-5144 14

101-251 6 11-5052 14 11-5145 14
101-266 6, 12, 18, 22, 28 11-5053 14 11-5147 14
102-474 64, 66 11-5054 14 11-5148 14
10-250 24 11-5055 14 11-5149 14
10-299 136 11-5056 14 11-5150 14
104-465 44 11-5057 22, 28 11-5151 14
107-176 52 11-5063 118 11-5152 14
107-233 54 11-5066 12 11-5156 14
107-257 56 11-5074 34 11-5157 14
107-291 44, 58 11-5079 6 11-5158 28
11-1767 64 11-5080 6 11-5159 28
11-2886 68, 78 11-5081 6 11-5160 28
11-2975 34 11-5082 6 11-5161 28
11-3155 34 11-5083 8, 110, 114 11-5162 28
11-3325 34 11-5084 8 11-5163 28
11-4597 136 11-5085 8 11-5169 28
11-4598 136 11-5087 8, 14 11-5170 28
11-4607 36 11-5088 8 11-5173 28
11-4665 36 11-5089 6 11-5175 20
11-4702 136 11-5090 6 11-5184 20
11-4717 32, 136 11-5091 10 11-5188 34
11-4718 136 11-5092 10 11-5195 22
11-475 66 11-5093 10 11-5209 36
11-4780 136 11-5094 10 11-5210 36
11-4781 32, 136 11-5095 14 11-5211 36
11-4880 136 11-5096 12 11-5213 34
11-4956 136 11-5097 10 11-5214 34
11-4984 6 11-5098 12 11-5215 40
11-5002 6 11-5099 10 11-5216 40
11-5004 6 11-5100 14 11-5218 30
11-5005 8 11-5101 14 11-5219 30
11-5010 10 11-5102 14 11-5220 30
11-5011 10 11-5103 10 11-5221 30
11-5012 10 11-5106 22 11-5222 32
11-5013 10 11-5107 22 11-5224 30
11-5014 10 11-5108 22 11-5225 30
11-5016 10 11-5110 18 11-5228 32
11-5017 10 11-5111 18 11-5233 32
11-5018 12 11-5112 18 11-5235 36
11-5019 10 11-5116 18 11-5236 36
11-5020 34 11-5117 18 11-5237 36
11-5021 12 11-5118 18 11-5238 24
11-5022 12 11-5119 20 11-5239 20
11-5023 12 11-5121 34 11-5245 6
11-5024 12 11-5122 24 11-5246 6
11-5025 12 11-5124 24 11-5248 22
11-5028 12 11-5126 24 11-5395 36
11-5032 22, 28 11-5128 14, 16 11-5436 24
11-5035 22 11-5129 16 11-5459 22
11-5036 22, 28 11-5130 16 11-5474 8, 18, 20
11-5038 22 11-5131 16 11-5475 22
11-5040 22 11-5132 14 11-5480 8, 14, 18
11-5042 22 11-5133 14 11-5481 18
11-5043 22 11-5135 14 11-5482 10
11-5045 18 11-5136 14 11-5484 12
11-5046 24 11-5139 14 11-5485 12
11-5048 24 11-5141 14 11-5486 12
11-5049 24 11-5143 14 11-5487 22
INDEX - 1
11-5488 18 22-314 72 33-1514 14

11-5489 18 22-315 72 33-1515 12
11-5492 28 22-319 72 33-1516 10
11-5493 28 22-321 72 33-1518 34
11-5494 28 22-350 66 33-1519 18
11-5495 28 22-373 66 33-1520 24
11-5499 6 22-456 72 33-1521 14
11-5508 14 22-458 72 33-1523 18
11-5513 76 22-603 68 33-1524 18
11-5625 10 22-608 66 33-1525 34
11-5714 12 22-639 66 33-1526 24
11-5715 12 22-743 70 33-1527 24
11-5946 136 22-744 68 33-1528 16
11-5966 20 22-745 68 33-1529 16
11-5967 8 22-753 68 33-1530 16
11-6182 18 22-777 68 33-1531 32
11-6529 32 22-784 68 33-1533 14
11-6863 48, 60 22-788 66 33-1542 8
11-7016 28, 30 22-849 66 33-1543 8
11-7031 22 22-989 72 33-1588 10
11-7033 22 22-990 66, 72 33-1621 114
11-7059 14 23-102 66 33-1622 114
11-7291 28 30-171 74 33-1760 16
11-7431 14 30-173 34 33-2019 66
11-7777 76, 78 30-174 8, 12, 16, 20, 26, 28 33-2043 68
11-7894 24 30-211 70 33-2044 70
11-8614 22 33-1009 48 33-2047 68
11-875 30 33-1015 62 33-211 68
11-908 30 33-1055 108 33-2134 48, 60
11-9098 32 33-110 68 33-215 78
12-355 136 33-1101 124 33-239 66
12-383 36 33-1124 74 33-2419 82
12-445 34 33-1161 50 33-2464 136
12-461 136 33-1162 50 33-2514 68
20-120 68 33-1163 50 33-2552 66
20-127 68 33-122 68 33-2805 76, 78
203-278 48, 60 33-1223 66 33-2956 74
203-339 132 33-1371 132, 134 33-3007 76, 78
203-340 132 33-1378 34 33-350 76, 78
203-346 70 33-1380 10 33-381 136
203-394 48 33-1382 6 33-408 66
204-1008 74 33-1383 6 33-549 96, 102
22-1003 66 33-1401 122 33-612 96, 102
22-1004 66 33-1402 90, 94 33-666 88, 94
22-1005 66 33-1403 90, 94 33-672 68
22-1006 66 33-1404 94 33-768 32
22-1007 66 33-1421 98, 100, 104, 106 33-822 66
22-1019 72 33-1422 96, 102 33-950 74
22-105 68 33-1500 6 33-963 80
22-123 66 33-1502 10 33-982 48, 60
22-145 68 33-1503 8 41-2638 32, 136
22-155 68 33-1504 8 41-2641 136
22-159 68 33-1506 6 41-390 8
22-166 70 33-1507 6 44-1093 86, 92, 98, 104
22-219 66 33-1508 20 44-1164 86, 92, 98, 104
22-220 66 33-1509 20 44-1357 86, 92, 98, 104
22-226 68 33-1510 20 44-1411 86, 92, 98, 104
22-305 68 33-1511 20 44-1556 86, 92, 98, 104
22-313 72 33-1512 10 44-1659 86, 92, 98, 104
INDEX - 2
44-2119 86, 92, 98, 104 44-5220 96, 98, 102, 104 44-6628 114
44-2168 120 44-5247 120 44-6629 114
44-2169 120 44-5248 120 44-6630 114
44-2170 120 44-5262 88, 90, 94 44-6631 114
44-2171 120 44-5415 84 44-6632 114
44-2193 120 44-5456 110 44-6633 114
44-2219 120 44-5457 110 44-6634 114
44-2230 88 44-5458 110 44-6635 114
44-2240 120 44-5459 110 44-6636 114
44-2241 120 44-5460 110 44-6637 114
44-2242 120 44-5461 110 44-6638 114
44-2252 120 44-5462 110 44-6639 114
44-2253 120 44-5463 110 44-6640 114
44-2260 88, 94 44-5464 110 44-6641 114
44-2286 120 44-5465 110, 114 44-6642 114
44-2347 88 44-5466 110, 114 44-6715 30
44-2354 120 44-5467 110, 114 44-709 86, 92, 98, 104
44-2756 128 44-5469 110, 114 44-7144 110, 114
44-2814 88 44-5470 110 44-7146 110, 114
44-2823 128 44-5471 110 44-7596 88
44-2841 94 44-5472 110, 114 44-8092 96, 102
44-2853 88 44-5474 110 44-9110 90, 94
44-2854 88 44-5475 110 44-953 98, 104
44-2885 120 44-5476 110 45-1251 114
44-2887 120 44-5477 110 45-1300 134
44-2909 86, 92 44-5478 110 45-1315 130
44-2943 120 44-5479 110 45-1580 88, 94
44-3035 86, 92 44-5505 84 45-394 128
44-3089 86, 92 44-5508 84 45-897 132
44-3155 128 44-5526 108 45-979 86, 92
44-3164 30 44-5527 108 55-101 34, 36, 126
44-3184 86, 92, 98, 104 44-5533 118 55-1014 32
44-3186 86, 92, 98, 104 44-5537 86, 92, 96, 102 55-1049 124, 130
44-3280 88 44-5571 86, 92, 96, 102 55-1052 44, 50
44-3325 118, 120 44-5572 86 55-1108 60
44-3400 88 44-5574 84 55-111 88, 94
44-3515 86, 92 44-5575 84 55-1140 10, 18, 24
44-3613 84 44-5584 86, 92, 98, 104 55-1173 110, 116
44-3627 128 44-5609 84 55-1177 136
44-3710 88 44-5631 98, 104 55-1189 130
44-3753 86, 92 44-5632 98, 104 55-1232 40
44-3803 64 44-5654 86, 92 55-1268 110, 116
44-3854 120 44-5715 96, 102 55-131 40
44-4027 88 44-5716 96, 98, 102, 104 55-1322 92, 98
44-4035 86, 92, 96, 102 44-5717 96, 98, 102, 104 55-1384 64
44-4119 108 44-5718 96, 98, 102, 104 55-141 122
44-4242 120 44-5719 96, 98, 102, 104 55-145 36, 40, 62, 84
44-4585 88, 106 44-5721 102 55-148 44, 50, 60, 62, 118
44-4656 88, 106 44-5730 96, 102 55-151 62
44-4694 90, 106 44-5731 98, 104 55-1510 126
44-4700 90, 106 44-5732 98, 104 55-1511 30, 88, 118, 122, 124,
44-4728 34 44-5757 94 126, 130
44-4776 92, 98, 104 44-5810 84 55-1512 88
44-4793 12, 84 44-5816 94 55-1516 86, 90, 92, 94, 96, 102
44-490 86, 92, 98, 104 44-6452 96, 102 55-1521 34, 36
44-4983 118 44-6624 114 55-153 44, 76
44-5013 118 44-6625 114 55-1580 34
44-5014 120 44-6626 114 55-1587 122
44-5219 84 44-6627 114 55-1600 120
INDEX - 3
55-1654 32 55-2964 86, 90, 92, 94, 98, 100, 55-3940 50

55-1681 68 102, 104, 106 55-401 96, 102
55-172 70 55-2972 122, 124 55-402 40, 44, 46, 60, 62, 82,
55-1800 122, 124, 134 55-2977 84, 122, 124, 126 130
55-1805 86, 88, 92, 96, 102 55-2979 122 55-405 130
55-183 68 55-2989 94, 98 55-411 24, 30, 34, 36, 40, 62,
55-1844 104 55-2993 132 64, 88, 126, 130, 136
55-1852 98, 102 55-2996 96 55-4118 126
55-193 10 55-2997 88, 94 55-4164 44, 60
55-197 46, 60 55-3015 96, 102 55-4176 44
55-1983 32, 76 55-3018 132, 134 55-4180 24, 32, 84
55-1993 40 55-3022 86, 92, 98 55-421 48, 60
55-1998 68 55-3023 96 55-4244 32
55-2001 86, 90, 92, 94, 96, 98, 55-3025 86, 92 55-431 30, 88, 124, 126, 128,
100, 102, 104, 106, 122, 55-3027 86, 92, 94, 96, 98, 100, 130
124 102, 104, 106, 122, 124 55-4316 44
55-2016 40 55-3029 96 55-433 66
55-2038 40, 44, 118 55-3031 124 55-4421 18
55-2042 120 55-3066 84 55-448 84
55-2061 72 55-308 32, 64, 88, 94, 136 55-4496 136
55-2063 32 55-312 64, 122 55-4508 122
55-2086 122, 124, 126, 128, 132, 55-314 44, 50 55-451 136
134 55-3148 82 55-4512 136
55-2122 66 55-315 42, 62, 130, 136 55-455 66
55-214 64, 130, 136 55-3168 32 55-457 44
55-2217 120 55-318 66 55-4589 44
55-2222 120 55-3233 88 55-459 32, 136
55-2243 130 55-3252 68 55-4593 6, 18
55-2270 86, 92, 98, 104, 108 55-3275 128 55-4594 6
55-2273 84 55-329 68 55-4595 6
55-2305 120 55-3290 108 55-4596 6
55-2313 136 55-3295 62 55-4597 6
55-2330 122 55-3319 130 55-4598 8
55-2369 68 55-3350 48 55-4599 6, 22
55-2381 68 55-3357 36 55-4601 6
55-2505 32 55-3364 60 55-4602 6
55-2537 36 55-3401 36, 118 55-4603 6
55-2542 132 55-3402 24 55-4604 8
55-2554 8 55-3405 62 55-4606 8
55-2564 136 55-3443 86, 92, 104 55-4607 8, 18, 20, 26, 28
55-2635 90, 94 55-3444 118 55-4608 8, 18, 24, 26
55-2696 68 55-346 96, 102 55-4610 8, 20
55-2699 30, 136 55-3484 36 55-4611 8, 24
55-2731 88 55-3493 90, 94, 96, 98, 100, 102, 55-4612 8, 10, 24, 34
55-2752 118, 124, 126, 130 104, 106 55-4613 6, 8, 10, 18, 20, 24, 34,
55-2762 30 55-364 40 118
55-2778 36, 108, 130 55-365 40, 44, 50, 118 55-4615 8, 14
55-2788 90, 94 55-366 30, 34, 36, 40, 62, 64, 55-4616 6
55-2796 32, 36 84, 88, 120, 122, 126, 55-4617 8
55-2816 36, 130 130, 136 55-4618 8
55-285 46, 60, 72 55-3672 84 55-4620 6, 8, 10, 14, 20, 34
55-286 40 55-3683 124 55-4621 6, 8, 10, 14, 20, 24, 34
55-287 118 55-371 32, 44, 50, 60, 82, 118, 55-4622 20
55-289 40, 44, 62, 82 122, 132 55-4623 10
55-291 34, 36, 38, 40, 62, 84, 55-375 40, 44, 46, 60, 62, 64, 82 55-4624 10
88, 120, 122, 124, 126 55-376 40 55-4625 10, 110, 116
55-2921 70 55-3823 84 55-4626 10
55-2957 128 55-3830 96, 102 55-4628 20
55-2958 134 55-386 68 55-4631 10
INDEX - 4
55-4632 10 55-4799 32 55-790 6, 8, 10, 14, 24, 32, 34,

55-4633 10 55-490 68 44, 50, 64, 82, 110, 118,
55-4634 12 55-4949 36 122
55-4635 12 55-4954 134 55-813 40
55-4636 18 55-4974 38, 132 55-826 40
55-4637 18, 28 55-5062 66 55-8609 74
55-4638 18 55-5078 130 55-8610 74
55-4639 18 55-5090 110, 114 55-8786 64
55-4640 18 55-513 22, 44 55-895 66, 68, 76
55-4641 18 55-5138 26 55-896 68, 78
55-4642 18 55-5139 6 55-9024 44
55-4643 20 55-5141 18 55-916 136
55-4644 18 55-5142 18 55-938 120
55-4645 18 55-5191 134 60-147 74
55-4646 18, 20, 24 55-5198 24 60-156 74
55-4647 20 55-529 40, 64 60-158 80
55-4648 20, 24, 114 55-5292 130 60-163 74
55-4649 20 55-533 48 60-244 74
55-4650 20 55-538 40 60-247 74
55-4651 18 55-5448 114 61-811 62, 128
55-4652 8 55-5449 114 66-1153 88, 94
55-4653 34 55-5483 34 66-1169 88, 94
55-4654 24 55-553 68 66-1224 64
55-4655 8, 24 55-5552 130 66-1228 88, 94
55-4656 24 55-558 34 66-129 64, 78
55-4657 24 55-5664 126 66-1449 74
55-4658 24 55-5671 78 66-1916 64
55-4666 14 55-5672 78 66-2009 64
55-4667 28 55-579 12 66-2092 64
55-4668 28 55-5801 10 66-2296 76, 78
55-4670 28 55-5803 6 66-2852 82
55-4671 28 55-581 82 66-2882 82
55-4672 28 55-605 30, 128 66-3015 76, 78
55-4673 28 55-6176 6, 8 66-3083 64
55-4674 28 55-621 74 66-3385 64, 130
55-4675 28 55-630 108 66-3386 64
55-4676 28 55-6416 60 66-3387 62
55-4680 110, 116 55-6417 60 66-3389 64
55-4681 110, 114 55-6418 48 66-3390 64
55-4683 110 55-643 30, 62 66-3391 64
55-4684 110 55-664 86, 90, 92, 94, 96, 98, 66-3392 64
55-4685 110 102 66-3393 64
55-4686 110 55-671 84 66-3394 62
55-4688 28 55-6750 66 66-3395 64
55-4703 62 55-6804 66 66-3396 62
55-4723 40 55-6805 66 66-3397 64
55-4728 118 55-6806 66 66-3398 62
55-4729 118 55-686 86, 88, 92, 94, 96, 100, 66-3400 62
55-4733 18 104, 108 66-3402 62
55-4742 122, 124, 126 55-7037 54 66-3403 62
55-4750 20, 26 55-7038 54 66-3404 64
55-4752 20 55-7039 54 66-3406 88, 94
55-4753 20 55-715 64 66-3416 62, 128
55-4754 10 55-731 44 66-3417 64
55-4759 40 55-736 30, 86, 90, 92, 94 66-3422 64
55-4760 86, 92, 98, 104 55-752 30 66-3424 74
55-4763 126 55-760 88 66-3427 64
55-4764 88 55-7722 72 66-343 82
55-4766 120 55-789 32, 50, 82 66-3464 62, 128
INDEX - 5
66-3467 64 77-1434 24 98-2206 96, 102

66-3634 62, 74 77-1435 22 98-2422 126
66-3644 80 77-1447 44, 50 98-2425 40
66-3653 80 77-1478 54 98-2453 126
66-3654 80 77-1498 120 98-2723 126
66-3655 62, 80 77-1575 114 98-2967 124
66-3656 80 77-1576 114 98-2980 134
66-3733 64 77-1584 54 98-2981 134
66-4285 74 77-2389 50 98-3112 130
66-4729 62 77-2434 60 98-796 36
66-4765 88, 94 77-2498 44 99-1175 126
66-5026 64 77-2620 60 99-1267 128
66-5501 64 77-388 52 99-1423 126
66-633 62, 128 77-614 118 99-1497 94
66-6827 82 77-671 120 99-1596 136
66-6870 82 77-772 52 99-1655 36
66-7169 62, 128 77-953 44 99-1997 124
66-7392 62 78-341 44 99-2027 86, 92, 98, 104
66-811 74 78-434 118 99-2150 122
66-8186 76 78-486 44 99-2244 30, 128
66-8805 74 78-492 44, 48 99-2276 136
66-9257 82 78-496 44 99-2697 82
67-1105 82 78-498 44 99-2901 48, 60
67-1131 82 78-503 24 99-2902 48, 60
67-1179 62, 82 78-513 24 99-3064 126
67-404 70 78-534 48 99-3128 126
67-426 70 78-558 44 99-3261 44
67-609 62 78-610 44 99-3262 48
67-617 36, 64 844-3325 120 99-3264 48
67-662 36 845-1251 114 99-3270 108
67-759 36, 62 91-1203 48, 60 99-3271 108
67-800 82 91-1344 132 99-3603 82
67-816 128 91-1745 60 99-3624 126
70-121 52 91-3905 128 99-4396 42
70-129 52 91-5685 60 99-4397 42
70-130 52 91-8927 60 99-4490 132
70-159 54 98-1957 132 99-5307 126
70-167 56 98-2011 132 99-5365 62
70-170 56 98-2134 122 99-5386 36
70-171 56 98-2135 122 99-5714 132
70-175 58 98-2136 122 99-5715 132
70-189 58 98-2137 36 99-5716 132
70-190 58 98-2139 130 99-5736 46, 60
77-1011 46, 60 98-2140 128 99-5787 24, 118
77-1058 108 98-2142 130 99-5804 128
77-1070 48, 60 98-2143 128 99-5908 126
77-1139 50 98-2144 130 99-5978 122
77-1276 120 98-2145 128 99-5979 122
77-1303 24 98-2146 128 99-5981 44, 50
77-1311 24 98-2147 130 99-5982 40
77-1312 24 98-2148 124 99-5983 40
77-1333 44 98-2149 122 99-5984 40
77-1339 44 98-2151 124 99-5985 40
77-1348 52 98-2153 122 99-5986 40
77-1362 44 98-2155 124 99-5987 40
77-1421 52 98-2156 86, 92 99-5988 40
77-1426 26 98-2157 90, 94 99-5990 128
77-1427 26 98-2167 128 99-5991 128
77-1428 26 98-2199 126 99-5992 130
INDEX - 6
99-5993 130 99-6191 100, 104

99-5994 130 99-6320 40
99-5995 128 99-6337 30
99-5996 128 99-6384 74
99-5997 128 99-661 128
99-5998 128 99-665 124, 126
99-6000 124 99-6900 124
99-6001 124 99-724 30
99-6002 128 99-8420 130
99-6003 128 99-8510 130
99-6004 128 99-8613 128
99-6005 130 99-8803 32
99-6006 128 99-8946 134
99-6007 128, 130 99-8947 134
99-6009 130 99-9160 122
99-6010 62 99-9161 126
99-6012 64
99-6013 64
99-6014 62
99-6015 62
99-6016 124, 126
99-6017 122
99-6018 122
99-6019 122
99-6020 122
99-6021 122
99-6023 122
99-6024 122
99-6025 124
99-6026 124
99-6027 124
99-6028 124
99-6029 124
99-6030 88
99-6031 88
99-6032 86, 92, 98, 104
99-6033 86, 92, 96, 102
99-6035 90, 94
99-6038 128
99-6039 128
99-6040 126
99-6063 40
99-6067 128
99-6101 40
99-6102 30
99-6103 30
99-6104 126
99-6105 126
99-6107 126
99-6108 126
99-6109 126
99-6152 126
99-6163 126
99-6173 90, 94
99-6174 90, 94
99-6187 96, 98, 104
99-6188 96, 102
99-6189 96, 102
99-6190 96, 102
INDEX - 7
INDEX - 8
INDEX ALPHABETICAL BY DESCRIPTION
A BOLT - oil pan 8 CAMSHAFT 12

ACTUATOR - defrost 108 BOLT - oil tube 18 CAP 48, 74
ADAPTER 32 BOLT - pipe 14 CAP - air vent 60
ADAPTER - hose 24 BOLT - return pipe 14 CAP - bottom 74
ADAPTER - oil pressure switch 6 BOLT - starter 110 CAP - check valve 80
ADAPTER - suction valve 68 BOLT - sump 8 CAP - flare 32
ADAPTER - switch 84 BOLT - tee 62 CAP - fuel tank 136
ADJUSTER 28 BOLT - thru 110, 114 CAP - housing 60
ADJUSTER - arm 24 BOLTPLATE 44 CAP - oil fill 10
ALTERNATOR 118, 120 BOX - battery 132, 134 CAP - radiator 36
ANGLE 130 BOX - remote 96, 102 CAP - tank 36
ANGLE - battery holddown 132 BRACKET 130 CAP - terminal 114
ANGLE - bracket support 40 BRACKET - 3-way & solenoid valve 62 CAP - top 74
ANGLE - door strike 124 BRACKET - actuator differential box CAP - valve 76, 78, 82
ANGLE - grille support 124 108 CHAMBER - front 14
ANGLE - shutter adjusting 128 BRACKET - alternator 24 CHAMBER - rear 14
ARM - alternator adjusting 118 BRACKET - battery holddown 134 CHANNEL - coil support 122
ARM - valve 10 BRACKET - coil 130 CHANNEL - evaporator support 130
ARMATURE 110, 114 BRACKET - corner support 124 CHANNEL - heater hanger 130
BRACKET - damper spring 128 CHECK - ball 136
B BRACKET - dehydrator 62 CIRCLIP 10, 22, 24
BAFFLE - air 122 BRACKET - engine 8, 40 CLAMP 34, 108
BAFFLE - condenser coil 122 BRACKET - expansion valve 128 CLAMP - air cleaner 34
BAIL 136 BRACKET - filter 32 CLAMP - defrost tube 130
BALL 18, 82, 110, 114 BRACKET - frame 122 CLAMP - fuel line 32
BALL - sight glass 82 BRACKET - fuel pump 136 CLAMP - fuel tank 136
BANDWRAP 122 BRACKET - governor 28 CLAMP - hose 24, 34, 36, 118
BAR - grab 122 BRACKET - heater 128 CLAMP - muffler 34
BATTERY 132 BRACKET - idler 24 CLAMP - oil tube 18
BEARING 12, 24, 52, 54, 120 BRACKET - idler pulley 44, 50 CLAMP - tube 36
BEARING - ball 12, 18, 110, 114 BRACKET - lever shaft 28 CLEANER - air 34
BEARING - connecting rod 22 BRACKET - motor 40 CLEVIS - throttle rod 30
BEARING - crankshaft 66 BRACKET - pipe 14 CLIP 74
BEARING - damper 128 BRACKET - receiver tank 62, 82 CLUTCH 44, 52, 54, 56, 58, 110
BEARING - needle 28 BRACKET - relay 86, 88, 92, 96, 102 CLUTCH - assembly 110
BEARING - roller 48, 50, 60 BRACKET - screen 128 CLUTCH - starter 114
BEARING SET 66 BRACKET - solenoid 30 COIL 88
BEARING SET - connecting rod 66 BRACKET - spring 30 COIL - condenser/radiator 36, 62
BEARING SET - main 6 BRACKET - support 30 COIL - evaporator 62, 128
BELT - alternator 118 BRACKET - switch 128 COIL - valve 64
BELT - engine to compressor 44 BREAKER - circuit 84, 86, 92, 96, 102 COMPRESSOR 64
BELT - fan drive 44 BREATHER - air 34 COMPRESSOR - D214 66
BELT - motor to compressor 44 BRIDGE 54 CONNECTOR 18, 84, 96, 98, 102,
BELT - water pump 24 BRUSH 114 104
BEZEL 122 BRUSH & HOLDER 120 CONNECTOR - drain cock 6
BLOCK - cylinder 6 BULB 86, 92 CONTACTOR 88
BODY - compressor 66 BULB - light 86, 92, 98, 104 CONTROLLER - injection 28
BODY - control valve 18 BULKHEAD 130 CORE 76, 78
BODY - nozzle 14 BUSHING 30, 32 COUPLING 32
BOLT 10, 24, 110, 114, 116 BUSHING - bearing plate 68 COVER 8, 20, 24, 94, 114
BOLT - bracket 28 BUSHING - finished 22 COVER - battery box 132, 134
BOLT - connecting rod 22, 66 BUSHING - piston pin 66 COVER - blind 6
BOLT - cover 6, 8, 10, 18 BUSHING - unfinished 22 COVER - brush holder 120
BOLT - cylinder head 6 COVER - magnetic switch 114
BOLT - eye 30 C COVER - panel 124, 126
BOLT - flange 8 CABLE - ground 84 COVER - plug 98, 104
BOLT - flywheel 22 CABLE - power 102 COVER - receptacle 98, 104
BOLT - housing 6, 8 CAGE 72 COVER - receptacle hole 96
BOLT - idler bracket 24 CAM - injection pump 12 COVER - side 10, 12
INDEX - 1
COVER - socket 98, 104 GASKET - brass cap 76, 78 HEAD - filter 136
COVER - socket & plug 96, 102 GASKET - breather 34 HEAD - piston 66
COVER - valve cover 10 GASKET - cap 136 HEATER 128, 130
CRANKSHAFT 22, 66 GASKET - chamber 14 HEATER - fuel 36
CUP - air cleaner 34 GASKET - compressor cylinder head HINGE 126
66 HOLDER - brush 114
D GASKET - cover 6, 10, 20 HOLDER - nozzle 14
DEHYDRATOR 62 GASKET - cylinder head 8 HOLDER - spring 14
DIAL - C scale 88, 94 GASKET - exhaust 34 HOLDER - valve 16
DIAL - F scale 88, 94 GASKET - filter 136 HOLDER & BRUSH - assembly 110
DIODE 30, 98, 104 GASKET - flare 78 HOSE 24, 32, 36
DIODE - assembly 120 GASKET - front plate 96, 102 HOSE - breather 34
DIODE - rectifier 88, 92 GASKET - gear cover 20 HOSE - drain 122
DIODE - solenoid 128 GASKET - holder 14 HOSE - engine to radiator 36
DIPSTICK 8 GASKET - housing 24 HOSE - filter to tank 136
DOOR 126 GASKET - manifold 34 HOSE - fuel return 136
DOOR - grille 124 GASKET - oil fill 8 HOSE - intake 34
DRAIN COCK 6 GASKET - oil pan to sump 8 HOSE - oil pressure gauge 88, 94
GASKET - oil pump 18 HOSE - overflow 36
E GASKET - oil sump 68 HOSE - pilot solenoid valve 64
ELBOW 32, 34, 64, 88, 94, 136 GASKET - oil tube 18 HOSE - pump to tank 136
ELBOW - filter 136 GASKET - panel 90, 94, 98, 104 HOSE - pump to unit 136
ELEMENT - filter 136 GASKET - plastic cap 76, 78 HOSE - radiator to water pump 36
ELEMENT - power 62, 128 GASKET - plate seal 68 HOSE - solenoid valve 64
GASKET - plunger 16 HOSE - tube to tank 36
F GASKET - return pipe 14 HOURMETER 88, 94
FAN 44, 108, 120 GASKET - screw 18 HOURMETER - optional 90
FAN - condenser 44 GASKET - sill 122 HOUSING 24, 48, 54, 60, 110
FAN - evaporator 44 GASKET - sump to cylinder block 8 HOUSING - battery 134
FANSHAFT - assembly 44, 48 GASKET - valve 76, 78 HOUSING - front 120
FIELD - assembly 114 GASKET - valve cover 10 HOUSING - gear 8, 14, 18
FILTER 74 GASKET - valve seat 16 HOUSING - main bearing 6
FILTER - fuel 32, 136 GASKET SET - overhaul 8, 12, 16, 20, HOUSING - rear 120
FILTER - oil 18 26, 28, 34 HOUSING - starter 114
FITTING 136 GAUGE - oil pressure 88, 94
FITTING - barb 90, 94 GAUGE - water temperature 88, 94 I
FITTING - relief valve 62 GEAR - camshaft 12 INDICATOR - liquid 82
FITTING - swivel 136 GEAR - crankshaft 22, 28 INSERT - valve seat 12
FLANGE - injector 14 GEAR - ring 22 INSULATOR - nozzle 14
FLANGE - mounting 8 GLOW PLUG 34, 84
FLANGE - pump 24 GREASE 48, 60 J
FLANGE - starter 110, 114 GRILLE - condenser 122 JACKSHAFT 46, 60
FLATWASHER 8, 10, 24, 26, 28, 30, GROMMET 96, 102, 108, 132, 134 JOINT - coolant 18
32, 34, 36, 40, 44, 46, GUIDE - o-ring 6 JOINT - pipe 34
50, 60, 62, 64, 66, 68, GUIDE - plunger 14 JUMPER 88
74, 76, 78, 82, 84, 86, GUIDE - valve exhaust 10
88, 90, 92, 94, 96, 98, GUIDE - valve intake 10 K
100, 102, 104, 106, 110, GUSSET 122 KEEPER - heater hanger 130
118, 122, 124, 126, 128, KEEPER - valve 10
130, 132, 134, 136 H KEY 12, 22, 44, 60, 66
FLYWHEEL 22 HANDLE 28 KEY - gear & pulley 22
FRAME - assembly 114 HANGER - heater 36 KEY - motor 44
FRAME - condenser 122 HANGER - tank 36 KEY - motor pulley 60
HARNESS 108, 118 KEY - woodruff 120
G HARNESS - alternator to regulator 120 KIT - acid test 70
GASKET 6, 24, 32, 74, 80, 88, 94, HARNESS - main 86, 92, 98, 104 KIT - bearing 56, 58
100, 106, 110 HARNESS - switch panel 98, 104 KIT - bowl & filter 136
GASKET - adapter 68 HARNESS - unit to remote box 96, 102 KIT - C terminal contact 114
GASKET - bearing plate 68 HEAD - cylinder 10, 66 KIT - check valve repair 80
INDEX - 2
KIT - clutch repair 52, 56, 58 batteries 132 O-RING - sight glass 82
KIT - gasket 70 NAMEPLATE - SSII 124 O-RING - valve plate 66
KIT - M terminal contact 114 NAMEPLATE - TK 124
KIT - mounting 54 NAMEPLATE - TK Cold Line 126 P
KIT - oil pump gear 68 NAMEPLATE - Warning 132 PACKING - cover 114
KIT - piston seal 74 NIPPLE 136 PAD 14
KIT - points 88 NUT 6, 10, 12, 14, 18, 20, 22, 24, 26, PAD - bumper 126
KIT - repair 54 28, 30, 32, 34, 36, 38, PAN - drip 130
KIT - shoe 56, 58 40, 42, 46, 50, 60, 62, PAN - oil sump 8, 18, 20
KIT - valve repair 74 64, 66, 72, 82, 84, 86, PANEL 122, 126
KIT - water pump repair 24 88, 90, 92, 94, 96, 98, PANEL - air stop 128
KIT SET - clutch 114 100, 102, 104, 108, 110, PANEL - back 90, 94
KIT SET - starter pinion 114 114, 116, 118, 120, 122, PANEL - blank 100, 104
KNOB - valve cover 10 124, 126, 128, 130, 132, PANEL - bottom 124
134, 136 PANEL - control 122
L NUT - bail 136 PANEL - control box 86, 92
LATCH 126 NUT - cap 28 PANEL - corner 122
LATCH - door 124, 126 NUT - captive 36, 90, 94, 96, 98, 100, PANEL - cover 90, 94
LENS 98, 104 102, 104, 106, 122, 130, PANEL - door 124
LENS - thermometer 88, 94 132, 134 PANEL - evaporator 128, 130
LEVER - control 28 NUT - channel 40 PANEL - funnel 128
LEVER - governor 28 NUT - clamp 136 PANEL - right corner 124
LEVER - speed control 30 NUT - connecting rod 68 PANEL - switch 86, 92, 98, 104
LIGHT - indicator 86, 92, 98, 104 NUT - cover, retainer, solenoid 30 PIN 14, 48
LINER - cylinder 6 NUT - cylinder head 6 PIN - board 8
LINK - chain 30 NUT - fan 120 PIN - bracket 28
LOCKNUT 8, 54 NUT - fanshaft 44 PIN - clevis 30
LOCKWASHER 6, 8, 10, 14, 18, 20, NUT - flange 14 PIN - cotter 28, 30, 128
24, 26, 30, 32, 34, 36, NUT - flare 76, 78 PIN - cylinder head 6
40, 44, 46, 48, 50, 60, NUT - idler 44, 50 PIN - dowel 6, 8, 18, 22, 28, 68
62, 64, 82, 84, 86, 88, NUT - injection pump 8 PIN - piston 22, 66
90, 92, 94, 96, 98, 100, NUT - injector 10 PIN - spring 22, 28
102, 104, 106, 110, 116, NUT - isolation diode 120 PIN - weight 28
118, 120, 122, 124, 126, NUT - latch 126 PINION 14, 110
130, 132, 134, 136 NUT - locking 10 PINION - starter 114
NUT - motor 40 PIPE - fuel injection 14
M NUT - mounting diode 120 PIPE - oil pickup 18
MANIFOLD - intake 34 NUT - pinion stop 110 PIPE - oil tube 18
MOTOR 44 NUT - push 126 PIPE - return 14
MOUNT - motor 42 NUT - receiver tank 62 PISTON 22, 66, 74
MOUNT - vibration 40 NUT - square 120 PISTON & SEAL 74
MUFFLER 34 NUT - terminal 96, 102 PLATE 70, 72
NUT - valve 64 PLATE - alternator 118
N NUT CHANNEL - compressor 40 PLATE - contactor 88
NAMEPLATE - air bleed 126 NUTSTRIP - engine 40 PLATE - front 96, 102
NAMEPLATE - Caution High Voltage NUTSTRIP - solenoid 30 PLATE - oil pump cover 68
126 PLATE - power tray 40
NAMEPLATE - Caution, Belt Drive 126 O PLATE - pump bearing 68
NAMEPLATE - Caution, Fan 126 OIL - petroleum 70 PLATE - valve 66, 72
NAMEPLATE - Corrosive 132 OIL - synthetic 70 PLEXIGLASS - defrost actuator 108
NAMEPLATE - Diesel Fuel Only 136 ORIFICE - condenser fan 36 PLUG 6, 8, 10, 12, 18, 20, 24, 66, 70,
NAMEPLATE - Fuelsaver 126 ORIFICE - evaporator 128 96, 98, 102, 104
NAMEPLATE - Instructions 96, 102 O-RING 6, 10, 12, 16, 20, 28, 48, 50, PLUG - button 92, 96, 98, 102
NAMEPLATE - KD-I 90, 94 60, 62, 66, 74, 82, 114 PLUG - electric 106
NAMEPLATE - KD-II 90, 94 O-RING - housing 6 PLUG - metering 66
NAMEPLATE - maintenance 126 O-RING - nozzle 16 PLUG - oil fill 66
NAMEPLATE - oil fill 126 O-RING - oil pump cover 68 PLUG - pipe 60
NAMEPLATE - radiator 126 O-RING - regulator 68 PLUG - socket 86
NAMEPLATE - recommended O-RING - seal plate 68 PLUNGER 16, 68, 114
INDEX - 3
PULLEY 22, 24 ROLLER 110 SCREW - panel 86, 92, 94, 98, 100,
PULLEY - alternator 118 ROLLER - clutch 114 104, 106, 122, 124, 126
PULLEY - assembly 50 ROTOR - assembly 120 SCREW - plate 40
PULLEY - compressor 44 ROTOR PLATE 54 SCREW - power tray to frame 40
PULLEY - evaporator fan 44 ROTOR & BRIDGE 52 SCREW - pulley 24, 44
PULLEY - fan drive 44 SCREW - pump 18, 136
PULLEY - idler 24, 44 S SCREW - receptacle 88
PULLEY - split sheave 26 SCREEN - evaporator 128, 130 SCREW - rectifier 86, 88, 92, 96, 102
PUMP - fuel 32, 136 SCREEN - inlet 62, 128 SCREW - relay 84, 88, 90, 94, 96, 102
PUMP - fuel injection 14 SCREEN - oil sump 68 SCREW - retainer 20, 96, 102
PUMP - oil 18 SCREEN - suction port 68 SCREW - set 12, 44
PUMP - water 24 SCREEN - top 126 SCREW - socket 86, 92
SCREW 12, 32, 54, 68, 70, 72, 74, SCREW - solenoid 30
R 110, 114, 118, 122, 124, SCREW - starter 114
RACK 14 126, 130 SCREW - sump 68
RECEPTACLE 106 SCREW - actuator 108 SCREW - support 60
RECEPTACLE - electric 88 SCREW - alternator adjusting 118 SCREW - switch 86, 92, 98, 104
RECEPTACLE - electrical 90 SCREW - angle 40, 124 SCREW - tank 64
RECTIFIER 86, 88, 92, 96, 102 SCREW - arm 24 SCREW - tapping 120
REED 72 SCREW - baffle 122 SCREW - thermostat 88, 94
REED - piston 66 SCREW - bar 122 SCREW - transformer 88
REGULATOR - oil pressure 68 SCREW - bearing 20 SCREW - valve 62, 64, 76, 78
REGULATOR - voltage 118 SCREW - bezel 122 SCREW - valve adjustment 10
RELAY - defrost & thermostat 86, 92, SCREW - bracket 30, 44, 50, 62, 64, SCREW - valve plate 72
98, 104 82, 86, 92, 96, 102 SCREW - vibrasorber 40
RELAY - heater 88 SCREW - bracket to engine 40 SCREW - water pump 24
RELAY - lights 90, 94 SCREW - bracket & clamp 108 SCREW - wood 130
RELAY - low oil pressure 96, 102 SCREW - bracket & pump 24 SEAL - crankshaft 68
RELAY - manifold 84 SCREW - breaker 84, 96, 102 SEAL - lead 28
RELAY - manifold heater 84 SCREW - breather 34 SEAL - oil 6, 20, 48, 60, 70
RELAY - oil pressure 86, 92 SCREW - cable 84 SEAL - oil & grease 50
RESISTOR 86, 92, 98, 104 SCREW - cap 48 SEAL - piston 74
RESISTOR - alternator output limiter SCREW - clamp 34, 36 SEAL - switch 86, 92, 98, 104
118 SCREW - clutch 44 SEAL - valve stem 10
RETAINER 14, 18, 72, 110, 114 SCREW - coil 36 SEAT 74
RETAINER - assembly 96, 102 SCREW - compressor 40 SEAT - valve 80
RETAINER - bearing 20 SCREW - contactor 88 SHAFT 110, 114
RETAINER - front bearing 120 SCREW - cover 10, 18, 60, 68, 94, 96, SHAFT - assembly 60
RETAINER - pipe 10 98, 104, 124, 132, 134 SHAFT - damper 128
RETAINER - rear bearing 120 SCREW - cylinder head 66 SHAFT - fan 48
RETAINER - spring 14 SCREW - door 126 SHAFT - oil pump 68
RETAINER - tube 18 SCREW - elbow 136 SHAFT - oil pump idler 68
RETAINER - valve 10 SCREW - engine to power tray 40 SHAFT - rocker arm 12
RETAINER - valve spring 10 SCREW - engine & motor adjustment SHAFT & ARM - damper 128
RING - retain 66 40 SHIELD - dust 120
RING - retaining 50, 68 SCREW - fan 44 SHIELD - heat 32
RING - seal 50 SCREW - front plate 96, 102 SHIM 48, 60
RING - snap 54, 110 SCREW - grille 122 SHIM - split pulley 26
RING SET - piston 22 SCREW - hanger 36 SHIM - valve 18
RIVET 86, 92, 108 SCREW - head 66 SHIM SET 14
RIVET - socket 98, 104 SCREW - heater 128 SHIM SET - injection pump 8
ROD 14 SCREW - housing 20, 120 SHOE 52
ROD - battery holddown 132, 134 SCREW - indicator light 86, 92 SHOE - friction 54
ROD - connecting 66 SCREW - jackshaft 46 SHOE - shaft 54
ROD - connecting rod 22 SCREW - muffler 34 SHORT BLOCK - assembly 6, 12, 18,
ROD - damper blade 128 SCREW - nut channel 40 22, 28
ROD - high speed 30 SCREW - oil pickup tube 18 SHUTTER - damper 128
ROD - low speed 30 SCREW - oil plug 48 SIGHT GLASS 66, 82
ROD - push 12 SCREW - orifice 36 SLEEVE 28, 48
INDEX - 4
SLEEVE - bearing retainer 120 SUPPORT - bearing 128 TUBE - oil pickup 20
SLEEVE - cylinder 66 SUPPORT - jackshaft 46, 60 TUBE - overflow 36
SLEEVE - insulating 120 SUPPORT - rocker arm 10, 12 TUBE - receiver to dehydrator 62
SLEEVE - insulation 120 SUPPORT - wood 130 TUBE - serpentine 64
SLEEVE - overhaul 20 SUPPORT & NUT 22 TUBE - splash guard 48
SLEEVE - repair 8, 48, 60 SUPPORT & NUT - governor weight 28 TUBE - to serpentine 64
SLEEVE - valve plate 72 SWITCH - bank 94 TUBE - valve to vibrasorber 64
SLINGER - oil 60 SWITCH - cutout 86, 92, 98, 104 TUBE - vibrasorber to 3-way 64
SNAP RING - housing 52 SWITCH - defrost termination 128
SNAP RING - hub 52 SWITCH - diesel/electric 86, 104 U
SOCKET 96, 98, 102, 104 SWITCH - fuel economy 98, 104 U-BOLT - expansion valve 128
SOCKET - indicator light 86, 92 SWITCH - Fuelsaver 86, 92
SOCKET - light 86, 92 SWITCH - heat/cool 86, 92, 98, 104 V
SOCKET - relay 86, 92, 96, 98, 102, SWITCH - high pressure cutout 84 VALVE 14, 68
104 SWITCH - high temperature cutout 128 VALVE - 3-way 62, 74
SOLENOID 30, 128 SWITCH - magnetic 110, 114 VALVE - check 62, 64, 68, 80
SPACER 118, 120, 124 SWITCH - manual defrost 86, 92, 98, VALVE - discharge 64, 78
SPACER - 3-way valve 62 104 VALVE - exhaust 10
SPACER - door 126 SWITCH - oil pressure 8, 84 VALVE - expansion 62, 128
SPACER - idler bracket 24 SWITCH - on/off 86, 92, 98, 104 VALVE - injector 14
SPACER - power tray 40 SWITCH - preheat/start 86, 92, 98, VALVE - intake 10
SPACER - pulley 44 104 VALVE - oil pressure control 18
SPACER - split pulley 26 SWITCH - water temperature 12, 84 VALVE - pilot solenoid 64
SPINDLE - inner 14 VALVE - pressure regulator 64
SPINDLE - pulley 50 T VALVE - relief 62
SPRING 14, 18, 30, 52, 68, 80, 110 TANK - accumulator/heat exchanger VALVE - service port 78
SPRING - brush 114 36, 64 VALVE - suction 64, 76
SPRING - compression 110 TANK - fuel 136 VALVE - test port 76
SPRING - compression coil 114 TANK - overflow 36 VALVE & SEAT - delivery 16
SPRING - compressor valve plate 72 TANK - receiver 62, 82 VENT - air 48, 60
SPRING - holddown 86, 92, 98, 104 TAPPET 12 VIBRASORBER - discharge 64
SPRING - leaf 54 TEE 32, 84 VIBRASORBER - suction 64
SPRING - piston 74 TERMINAL 98, 104
SPRING - plunger 14 TERMINAL - bulb 86, 92 W
SPRING - regulator 28 TERMINAL - connector 98, 104 WASHER 6, 8, 10, 18, 20, 54, 68, 110,
SPRING - return 28 TERMINAL - fingrip 96, 102 116, 118
SPRING - shaft 12 THERMAL - assembly 94 WASHER - cap 82
SPRING - shutter 128 THERMOMETER 88, 94 WASHER - dome 130
SPRING - valve 10, 16 THERMOSTAT 24, 88, 94 WASHER - idler 44
STARTER 114 TOOL - 3-way valve 74 WASHER - insulating 120
STARTER - assembly 110 TRANSFORMER 88 WASHER - insulation 120
STATOR - assembly 120 TRAY - power 40 WASHER - retaining 86, 92, 98, 104
STEM 74 TUBE - 3-way to pilot solenoid 64 WASHER - sealing 20, 28, 66, 96, 130
STOPPER 14 TUBE - 3-way valve to condenser coil WASHER - shaft 10
STRAP - ground 30, 128 64 WASHER - special 36, 40, 50, 88, 122,
STRIP - bumper 126 TUBE - accumulator to expansion 124, 126
STRIP - sealing 124 valve 62 WASHER - valve plate 72
STUD 14, 20, 34 TUBE - accumulator/exchanger to WASHER - wave 72
STUD - cover 6, 20 bulkhead 64 WEIGHT 28
STUD - cylinder head 6 TUBE - bulkhead to serpentine 64
STUD - exhaust manifold 10 TUBE - check valve to defrost tube 62 Y
STUD - injection pump 8 TUBE - condenser to receiver tank 62 YOKE 110
STUD - injectors 10 TUBE - defrost 130
STUD - manifold 34 TUBE - dehydrator to accumulator 62
STUD - pulley 26 TUBE - equalizer 62
STUD - support 10 TUBE - evaporator to bulkhead 64
SUMP - oil 8, 68 TUBE - exhaust 34
SUPPORT 60 TUBE - hot gas 64
SUPPORT - accumulator tank 64 TUBE - hot gas to bulkhead 64
INDEX - 5
INDEX - 6

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Printed ( Tuesday, November 13, 2001)

Copyright©1986 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (November 13, 2001)

Copyright © 1986 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

CYLINDER HEAD &

OIL SYSTEM &

FUEL FILTERS &

NOTE: Parts are included with engine assembly 101-243.

FANS, BELTS &

SWITCHES & SEN-

FRAME, DOORS &

FUEL TANK &

05-3113 120 11-5050 14 11-5144 14

11-5488 18 22-314 72 33-1514 14

55-1654 32 55-2964 86, 90, 92, 94, 98, 100, 55-3940 50

55-4632 10 55-4799 32 55-790 6, 8, 10, 14, 24, 32, 34,

66-3467 64 77-1434 24 98-2206 96, 102

99-5993 130 99-6191 100, 104

A BOLT - oil pan 8 CAMSHAFT 12

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