SL Tci - TK50252-1-PM
SL Tci - TK50252-1-PM
SL Tci - TK50252-1-PM
TK 50252-1.2
SL TCI REFER-
ENCE SHEET
4U62
2/17/99
5
Revised
2/17/99 SL TCI REFERENCE SHEET 4U62
B/M DESCRIPTION Date
915023 System SL TCI 50 8/98
915028 System SL TCI-2 30 2/99
915029 System SL TCI-3 30 2/99
049106 SL TCI 50 8/98
049117 SL TCI-2 30 2/99
049118 SL TCI-3 30 2/99
918060 System TLE-2 8/98
918061 System TLE-3 8/98
6
142C9 CYLINDER BLOCK GROUP (TK486, Before 1/99)
Revised
1/26/00
CYLINDER BLOCK
GROUP (TK486,
Before 1/99)
142C9
1/26/00
7
Revised
1/26/00 CYLINDER BLOCK GROUP (TK486, Before 1/99) 142C9
REF PART# DESCRIPTION QTY
101-310 ENGINE (TK486, see note) 1
1 12-743 • BLOCK - cylinder 1
2 11-5499 • PLUG - frost (30 mm) 8
3 55-193 • PLUG - pipe (3/8) 1
4 55-6229 • PLUG 1
5 55-6231 • PLUG - frost (50 mm) 1
6 55-4600 • PLUG - pipe (1/4) 3
7 55-6177 • PLUG - pipe (1/8) 1
8 11-6555 • PLUG - frost (12 mm) 2
9 11-6680 • BUSHING - camshaft 1
10 11-8916 • BEARING - thrust (std) 2
11-8918 • BEARING - thrust (.25 mm os) 2
11 11-8915 • BEARING - main 5
11-8917 • BEARING - main (.25 mm us) 5
12 NSS • CAP - bearing 4
13 55-885 • BOLT - bearing cap 10
14 55-5989 • PLUG (10 x 14 mm) 1
15 11-8919 LINER - service 4
16 41-2317 HEATER - frost plug (optional) 1
NOTE: Engine 101-310 has been replaced with 101-317 (TK486E), see 152D2.
NOTE: This grid is for engines built before 1/99. Engines built after 1/99 have a serial number beginning with
an "L".
8
142C10 GEAR CASE GROUP (TK486/486E & TK482/482E)
Revised
3/13/01
GEAR CASE
GROUP (TK486/
486E & TK482/
482E)
142C10
3/13/01
9
Revised
3/13/01 GEAR CASE GROUP (TK486/486E & TK482/482E) 142C10
REF PART# DESCRIPTION QTY
1 11-8920 CASE - gear 1
2 55-5784 • STUD - injection pump 3
3 55-5810 NUT 3
4 33-1953 O-RING - injection pump 1
5 203-348 GASKET - adhesive (RTV silicone) A/R
6 33-1910 O-RING 2
7 55-6234 PIN - dowel 2
8 55-5816 PIN - dowel 2
9 55-5768 SCREW - case 3
10 11-5091 CAP - oil fill 1
11 33-1954 O-RING - cap 1
12 11-8922 COVER - gear case 1
13 33-1952 • SEAL - oil 1
14 55-6367 • STUD - fuel pump 3
15 55-5809 SCREW - cover (45 mm) 7
16 55-6236 SCREW - cover (55 mm) 3
17 55-6188 SCREW - cover (20 mm) 1
18 55-4622 WASHER - sealing 5
19 11-8921 COVER - sound shield 1
20 33-2933 SPONGE 1
21 55-6237 SCREW - cover (85 mm) 6
22 55-5768 SCREW - cover (22 mm) 1
23 55-8854 SCREW - cover (12mm) 4
24 11-5082 COVER 1
25 33-1500 GASKET - cover 1
26 55-5768 SCREW - plug (see note) 1
27 204-1011 TOOL - injection pump gear remover 1
NOTE: Use screw 55-5768 for plugging the hole in the gear cover on engines with short oil line 11-8992.
10
FLYWHEEL HOUSING GROUP (TK486/486E & TK482/
142C11 482E)
Revised
5/3/01
FLYWHEEL HOUS-
ING GROUP
(TK486/486E &
TK482/482E)
142C11
5/3/01
11
FLYWHEEL HOUSING GROUP (TK486/486E & TK482/
Revised
5/3/01 482E) 142C11
REF PART# DESCRIPTION QTY
1 12-823 HOUSING - flywheel 1
2 11-6031 PLUG - access hole 1
3 55-8856 SCREW - housing (30 mm) 4
4 55-5794 SCREW - housing (25 mm) 6
5 55-8855 SCREW - plug (M12 x 16) 1
6 55-5816 PIN - dowel 2
7 11-8924 CASE - oil seal 1
8 33-2974 SEAL - oil (axial, see note) 1
33-2759 • SEAL - oil (radial, see note) 1
9 33-2969 GASKET - oil seal case 1
10 55-8857 SCREW - case (30 mm) 6
11 55-6191 SCREW - case (25 mm) 3
12 55-5816 PIN - dowel 2
13 204-952 TOOL - seal installer 1
14 204-994 TOOL - seal remover 1
NOTE: Engines with serial numbers before EK00251 use radial seal 33-2759. Engines with serial numbers
EK00251 and after use axial oil seal 33-2974.
12
142C12 OIL SUMP GROUP (TK486/486E & TK482/482E)
Revised
2/5/01
13
Revised
2/5/01 OIL SUMP GROUP (TK486/486E & TK482/482E) 142C12
REF PART# DESCRIPTION QTY
1 12-745 SUMP - oil (upper) 1
2 12-746 SUMP - oil (lower) 1
3 55-8437 PLUG - drain 2
4 203-348 GASKET - adhesive (RTV silicone) A/R
5 55-6246 SCREW - oil base (25 mm) 15
6 55-5809 SCREW - oil base (45 mm) 19
7 55-6237 SCREW - oil base (85 mm) 12
8 11-8667 DIPSTICK 1
9 33-1954 O-RING - dipstick 1
10 11-8923 CAP (units w/o oil level switch) 1
11 55-9167 ELBOW - hose 1
12 11-8984 HOSE - oil drain 1
13 55-5081 CAP - hose 1
14 91-4823 CLIP - hose 1
55-1587 SCREW - clip 1
55-2086 FLATWASHER 1
55-4953 NUT 1
15 41-402 SWITCH - oil level 1
33-3060 • GASKET - switch 1
16 91-7191 BRACKET - clip 1
17 11-9338 VALVE - oil drain 1
18 11-9448 FITTING - oil drain (ESOC) 1
14
CYLINDER HEAD & VALVE COVER (TK486/486E &
142C13 TK482/482E)
Revised
5/24/01
15
CYLINDER HEAD & VALVE COVER (TK486/486E &
Revised
5/24/01 TK482/482E) 142C13
REF PART# DESCRIPTION QTY
1 11-8925 PIPE - breather 1
2 55-6719 • CLAMP - hose (24) 4
3 11-8994 • ORIFICE - breather 1
4 11-8941 COVER - valve 1
5 33-2935 • GASKET - valve cover 1
6 11-5103 • KNOB - valve cover 3
7 33-1729 • O-RING - cover 3
8 11-6693 • COVER - breather 1
9 11-6695 • PLATE - screen 1
10 33-2762 • O-RING 1
11 11-6694 • BAFFLE - breather 1
12 55-5768 • SCREW - cover 2
11-8938 SHAFT - rocker arm 1
13 11-8939 • SHAFT - rocker arm 1
14 11-6702 • SUPPORT - rocker arm 2
15 11-6703 • SUPPORT - rocker arm 3
16 55-6245 • STUD - valve cover 3
17 11-6704 • SPRING 4
18 11-8940 • ARM - rocker 8
19 55-8859 •• SCREW - valve adjust 8
20 55-8860 •• NUT 8
21 55-6193 SCREW - support (50 mm) 7
22 55-6246 SCREW - support (25 mm) 3
23 12-747 HEAD - cylinder 1
24 11-6708 • RETAINER - nozzle 4
25 11-8937 • PROTECTOR - nozzle 4
26 11-6707 • SEAT - nozzle 4
27 55-5138 • STUD - nozzle retainer 8
28 55-5792 • NUT 8
29 11-6567 • PLUG - frost (40 mm) 1
30 55-5803 • PIN - spring 2
31 11-8930 • VALVE - intake 4
32 11-8926 • SEAT - valve (intake) 4
33 11-8928 • GUIDE - valve (intake) 4
34 11-8935 • SEAL - valve stem (intake) 4
35 11-8931 • VALVE - exhaust 4
36 11-8927 • SEAT - valve (exhaust) 4
37 11-8929 • GUIDE - valve (exhaust) 4
16
CYLINDER HEAD & VALVE COVER (TK486/486E &
142C13 TK482/482E)
Revised
5/24/01
17
CYLINDER HEAD & VALVE COVER (TK486/486E &
Revised
5/24/01 TK482/482E) 142C13
REF PART# DESCRIPTION QTY
38 11-8934 • SEAL - valve stem (exhaust) 4
39 11-8932 • SPRING - valve 8
40 11-8933 • RETAINER - spring 8
41 55-8858 • KEEPER - valve 8
42 11-8936 • CAP - valve 8
43 11-6698 LIFTER - engine 2
44 55-5801 SCREW - lifter 4
45 11-8942 FLANGE 1
46 55-5763 • PLUG 1
47 33-2934 GASKET - flange 1
48 55-5768 SCREW - flange 4
49 33-2932 GASKET - cylinder head 1
50 55-8853 STUD - cylinder head 18
51 91-3542 TUBE - sponge (insulation, cut to 11.0 in lg) 1
18
CRANKSHAFT & PISTON GROUP (TK486/486E &
142C14 TK482/482E)
Revised
12/28/99
CRANKSHAFT &
PISTON GROUP
(TK486/486E &
TK482/482E)
142C14
12/28/99
19
CRANKSHAFT & PISTON GROUP (TK486/486E &
Revised
12/28/99 TK482/482E) 142C14
REF PART# DESCRIPTION QTY
1 11-8948 PISTON (std, incl 2-4) 4
11-8955 PISTON (w/ring, .25 os) 4
11-8958 PISTON (w/ring, .50 os) 4
2 11-8949 RING SET (std) 2
11-8956 RING SET (.25 os) 4
11-8959 RING SET (.50 os) 4
3 11-8950 PIN - piston 4
4 11-8951 CIRCLIP 8
5 11-8952 ROD - connecting 4
6 11-8953 BUSHING - piston pin 4
7 11-8954 BEARING - connecting rod (std) 4
11-8957 BEARING - connecting rod (.25 us) 4
8 55-8865 BOLT - connecting rod 8
9 12-750 FLYWHEEL 1
10 11-8947 • GEAR - ring 1
11 55-8864 BOLT - flywheel 6
12 55-5816 PIN - dowel 1
13 12-749 CRANKSHAFT 1
14 11-6719 • KEY - gear 1
15 11-6724 GEAR - crankshaft 1
16 55-5834 PIN - spring 1
17 77-2464 PULLEY - crankshaft 1
18 55-6249 WASHER 1
19 55-6250 BOLT - v-pulley 1
20
INTAKE & EXHAUST MANIFOLD (TK486/486E &
142F4 TK482/482E)
Revised
12/28/99
INTAKE &
EXHAUST MANI-
FOLD (TK486/486E
& TK482/482E)
142F4
12/28/99
21
INTAKE & EXHAUST MANIFOLD (TK486/486E &
Revised
12/28/99 TK482/482E) 142F4
REF PART# DESCRIPTION QTY
1 33-2936 GASKET - intake manifold 1
2 11-8943 MANIFOLD - intake 1
3 55-5763 • PLUG 1
4 55-8861 • JOINT - breather 1
5 55-6188 SCREW - intake manifold (20 mm) 6
6 55-8717 SCREW - intake manifold (80 mm) 1
7 11-8673 INLET - intake manifold 1
8 33-2764 GASKET - inlet 1
9 41-2147 HEATER - air 1
10 33-2765 GASKET - air heater 1
11 55-6236 SCREW - inlet (55 mm) 4
12 11-8944 MANIFOLD - exhaust 1
13 33-2937 GASKET - exhaust manifold 1
14 55-8862 STUD - exhaust manifold 2
15 55-5791 NUT 2
16 55-5772 SCREW - exhaust manifold (40 mm) 7
22
142F5 CAMSHAFT & DRIVE GEAR GROUP (Before 1/99)
Revised
2/4/00
CAMSHAFT &
DRIVE GEAR
GROUP (Before 1/
99)
142F5
2/4/00
23
Revised
2/4/00 CAMSHAFT & DRIVE GEAR GROUP (Before 1/99) 142F5
REF PART# DESCRIPTION QTY
1 11-9261 CAMSHAFT 1
2 11-6719 KEY - gear 1
3 11-6681 BEARING - thrust 1
4 55-5768 BOLT 2
5 11-6716 GEAR - camshaft 1
6 11-6717 TAPPET 8
7 11-8945 ROD - push 8
8 11-6721 GEAR (w/bushing) 1
9 11-6722 • BUSHING - idler gear 1
10 11-6720 SHAFT - idler gear 1
11 11-8993 NOZZLE - oil 1
12 55-8967 SCREW - nozzle 2
13 55-5809 SCREW - gear 2
14 101-297 PUMP - fuel injection (see 142F9) 1
15 11-8946 GEAR - pump (includes pump) 1
16 11-8999 • CAM - feed pump 1
17 55-8863 WASHER 1
18 55-6254 NUT 1
NOTE: This grid is for engines built before 1/99. Engines built after 1/99 have a serial number beginning with
an "L".
24
OIL FILTER & PUMP GROUP (TK486/486E & TK482/
142F6 482E)
Revised
2/5/01
25
OIL FILTER & PUMP GROUP (TK486/486E & TK482/
Revised
2/5/01 482E) 142F6
REF PART# DESCRIPTION QTY
1 11-8668 PIPE - oil (engines before 6/96, Serial No. 00261) 1
2 11-8992 PIPE - oil (engines 6/96 & after, Serial No. 00261) 1
3 55-4644 BOLT - eye 1
4 55-4733 SEAL - washer (10) 2
5 55-4645 BOLT - eye 2
6 55-4622 WASHER - sealing (8) 4
7 55-5768 SCREW - plug 1
8 55-6177 PLUG 1
9 11-8962 BRACKET - filter (engines before TK486 S/N L32014 & 1
TK482 S/N A08750 use w/oil filter 11-7382)
10 11-8964 • ORIFICE 1
11 55-8867 • BUSHING 1
12 55-5763 • PLUG 2
11-8995 • VALVE - check (assembly) 1
13 55-8868 •• BALL 1
14 11-8965 •• SPRING 1
15 33-2970 •• GASKET 1
16 11-8963 • RETAINER 1
17 33-2931 GASKET - bracket 1
18 55-6188 SCREW - bracket (20 mm) 1
19 55-5809 SCREW - bracket 1
20 55-8869 SCREW - bracket (75 mm) 1
21 11-7382 FILTER - oil 1
22 11-8961 PIPE - oil pickup 1
23 33-2938 GASKET - pipe 1
24 55-6191 SCREW - pipe (35 mm) 2
25 11-9249 PUMP - oil 1
55-8866 STUD - oil filter 1
26 11-9250 GASKET - oil pump 1
27 55-6251 SCREW - oil pump (25 mm) 4
28 11-9354 BRACKET - filter (incl 10-16, engines after TK486 S/N 1
L32014 & TK482 S/N A08750 use w/filer 11-9182)
29 11-9182 FILTER - oil (EMI 3000) 1
30 11-9447 FITTING - oil inlet (ESOC) 1
26
WATER PUMP ASSEMBLY (TK486/486E & TK482/
149C12 482E)
Revised
2/14/01
WATER PUMP
ASSEMBLY
(TK486/486E &
TK482/482E)
149C12
2/14/01
27
WATER PUMP ASSEMBLY (TK486/486E & TK482/
Revised
2/14/01 482E) 149C12
REF PART# DESCRIPTION QTY
1 11-9442 PUMP - water (ELC compatible, low mount, current style) 1
2 55-8443 • PLUG 1
3 33-3096 • GASKET - water pump 1
4 33-2768 GASKET 1
5 11-8676 THERMOSTAT 1
6 33-2767 GASKET 1
7 11-8675 COVER - thermostat 1
8 55-6188 SCREW - thermostat 2
9 55-6248 SCREW - pump 3
10 77-2465 PULLEY - water pump 1
11 77-1427 SHIM - pulley 4
12 77-1428 SPACER 1
13 55-5792 NUT 4
14 11-8996 JOINT - pump 1
15 33-3097 GASKET - joint 1
16 33-3098 O-RING - joint 1
17 55-5768 SCREW - joint 3
18 55-5780 DRAIN COCK 1
28
142F8 FUEL PUMP ASSEMBLY (TK486/486E & TK482/482E)
Revised
9/7/00
FUEL PUMP
ASSEMBLY
(TK486/486E &
TK482/482E)
142F8
9/7/00
29
Revised
9/7/00 FUEL PUMP ASSEMBLY (TK486/486E & TK482/482E) 142F8
REF PART# DESCRIPTION QTY
1 11-7433 PUMP - fuel 1
2 11-8970 • PISTON 1
3 11-8971 • SPRING - piston 1
4 55-8871 • RETAINER 1
5 33-2940 • GASKET 1
6 11-8998 • TAPPET 1
7 55-8872 • PIN - snap 1
8 11-8972 • VALVE 2
9 11-8973 • SPRING 2
10 11-8974 • RETAINER - valve 1
11 33-2941 • O-RING 1
12 11-8680 • PUMP 1
13 11-8975 • ADAPTER 1
14 33-2771 • O-RING 1
15 11-8976 • JOINT - pipe 1
16 11-8977 • GASKET 2
17 11-7499 • JOINT - pipe 1
18 11-8681 • JOINT - pipe 1
19 33-1749 • GASKET 4
20 11-7707 • JOINT - pipe 1
21 11-8682 • JOINT - pipe 1
22 33-2942 O-RING 1
23 55-4750 NUT 3
24 55-6367 STUD - fuel pump 3
30
FUEL INJECTION PUMP GROUP (TK486, Engines
142F9 Manufactured Before 1/99)
Revised
1/28/00
FUEL INJECTION
PUMP GROUP
(TK486, Engines
Manufactured
Before 1/99)
142F9
1/28/00
31
FUEL INJECTION PUMP GROUP (TK486, Engines
Revised
1/28/00 Manufactured Before 1/99) 142F9
REF PART# DESCRIPTION QTY
1 101-297 PUMP - fuel injection (TK 486) 1
2 33-1953 O-RING - injection pump 1
3 55-5784 STUD - injection pump 3
4 55-5810 NUT 3
5 11-6125 RETAINER - shaft 1
6 55-5822 SCREW - retainer 1
7 11-8678 LEVER - control 1
8 55-5810 NUT 1
9 41-3291 SOLENOID - stop (12V) 1
41-2444 SOLENOID - stop (24V) 1
10 33-2230 O-RING - solenoid 1
11 55-8448 SCREW - solenoid 2
12 55-8870 BOLT - fuel control 1
13 55-8620 WASHER 2
14 55-4615 NUT 1
15 55-4670 NUT - cap 1
NOTE: This grid is for engines built before 1/99. Engines built after 1/99 have a serial number beginning with
an "L".
32
142F10 FUEL INJECTION GROUP (TK486/486E)
Revised
3/26/01
FUEL INJECTION
GROUP (TK486/
486E)
142F10
3/26/01
33
Revised
3/26/01 FUEL INJECTION GROUP (TK486/486E) 142F10
REF PART# DESCRIPTION QTY
1 11-6791 SCREW - banjo 1
2 11-8979 BANJO - fuel inlet 1
3 55-8620 GASKET 2
4 11-8823 RETAINER 3
5 55-8626 SCREW - retainer 3
6 11-8728 PIPE - fuel injection 1
7 11-8729 PIPE - fuel injection 1
8 11-8730 PIPE - fuel injection 1
9 11-8731 PIPE - fuel injection 1
10 11-8715 VALVE - fuel injection (see 142F11) 4
11 11-6796 CAP 1
12 55-6195 CLAMP 9
13 11-6794 PIPE - fuel return 3
14 11-6793 PIPE - fuel return 1
15 11-8997 BANJO - fuel return 1
16 11-6797 VALVE - check (before 1/00) 1
17 33-1975 GASKET 2
18 11-6110 BOLT - air bleed (1/00 & after) 1
19 204-1056 ADAPTER - compression tester 1
11-9446 • VALVE - Schrader 1
55-1819 • SEAL - copper 1
55-4607 • WASHER 2
204-542 TESTER - compression 1
34
142F11 FUEL INJECTION NOZZLE (TK486/486E)
Revised
12/29/99
FUEL INJECTION
NOZZLE (TK486/
486E)
142F11
12/29/99
35
Revised
12/29/99 FUEL INJECTION NOZZLE (TK486/486E) 142F11
REF PART# DESCRIPTION QTY
11-8715 VALVE - fuel injection 4
1 11-6787 • HOLDER - nozzle 1
2 11-6108 • SHIM SET 1
3 11-6788 • SPRING - nozzle 1
4 11-6106 • SEAT - nozzle spring 1
5 11-6789 • PLATE - stop 1
6 11-6790 • PIN 1
7 11-8978 • NOZZLE 1
8 11-6786 • NUT - nozzle case 1
36
142F12 STARTER ASSEMBLY (TK486/486E & TK482/482E)
Revised
12/28/99
STARTER ASSEM-
BLY (TK486/486E &
TK482/482E)
142F12
12/28/99
37
Revised
12/28/99 STARTER ASSEMBLY (TK486/486E & TK482/482E) 142F12
REF PART# DESCRIPTION QTY
45-1688 STARTER (12V) 1
45-1823 STARTER (24V) 1
1 41-2149 • ARMATURE 1
2 77-2468 • BEARING 1
3 77-2469 • BEARING 1
4 NSS • YOKE - assembly 1
5 41-2150 • COIL - field 1
55-8894 •• SCREW - field coil 4
6 41-2151 •• BRUSH 2
7 91-8112 • COVER - rear 1
8 41-2152 • HOLDER - brush 1
9 41-2153 •• SPRING - brush 4
10 41-2151 •• BRUSH 2
11 55-8897 • SCREW - cover 2
12 55-8895 • BOLT - thru 2
13 41-2162 • SWITCH - thermo (early units) 1
14 55-790 •• LOCKWASHER 1
15 41-2154 • PINION - assembly 1
16 41-2155 •• CLUTCH - assembly 1
17 77-2470 •• BEARING - ball 1
18 77-2471 •• BEARING - ball 1
19 41-2156 •• STOPPER - pinion 1
20 41-2161 • RETAINER 1
21 55-8896 • SCREW - retainer 3
22 41-2160 • HOUSING - gear 1
23 41-2158 • SOLENOID (12V) 1
41-2444 • SOLENOID (24V) 1
24 41-2157 • LEVER 1
25 41-2159 • COVER - dust 1
26 55-5770 • SCREW - solenoid 2
27 55-8898 SCREW - starter 2
38
142F13 GASKET SET (TK486/486E & TK482/482E)
Revised
5/24/01
GASKET SET
(TK486/486E &
TK482/482E)
142F13
5/24/01
39
Revised
5/24/01 GASKET SET (TK486/486E & TK482/482E) 142F13
REF PART# DESCRIPTION QTY
30-233 KIT - gasket set 1
1 33-2932 • GASKET - cylinder head 1
2 33-1500 • GASKET 1
3 33-1953 • O-RING - fuel injection pump 1
4 11-8935 • SEAL - valve stem (exhaust) 4
11-8934 • SEAL - valve stem (intake) 4
5 11-8937 • PROTECTOR - nozzle 4
6 11-6707 • SEAT - nozzle 4
7 33-2935 • GASKET - valve cover 1
8 33-2764 • GASKET 1
9 33-2936 • GASKET - intake manifold 1
10 33-2937 • GASKET - exhaust manifold 1
11 11-9250 • GASKET - oil pump 1
12 33-2938 • GASKET 1
13 33-2931 • GASKET 1
14 33-2766 • GASKET - water pump 1
15 33-3097 • GASKET - thermostat case 1
16 33-2767 • GASKET 1
17 33-2768 • GASKET 1
18 33-2765 • GASKET - air heater 1
19 33-2934 • GASKET - flange 1
20 55-4733 • GASKET - round (10) 2
55-8620 • GASKET (12) 2
33-1975 • GASKET (12, round) 2
55-4622 • WASHER - sealing (8) 9
21 33-1729 • O-RING (12.0) 3
33-1910 • O-RING (16.0) 2
33-1954 • O-RING (32.0) 3
33-2762 • O-RING (50.0) 1
33-2942 • O-RING (31.5) 1
22 33-2969 • GASKET - oil seal case 1
23 203-348 GASKET - adhesive (RTV silicone) A/R
40
139A14 OIL BASE GROUP
Revised
8/25/00
41
Revised
8/25/00 OIL BASE GROUP 139A14
REF PART# DESCRIPTION QTY
1 41-402 SWITCH - oil level 1
33-2804 • GASKET - switch 1
2 55-7763 ELBOW - hose 1
3 11-8984 HOSE - oil drain 1
4 91-4823 CLIP - hose 1
55-1587 SCREW - clip 1
55-2086 FLATWASHER 1
55-4953 NUT 1
5 55-5081 CAP - drain hose (steel) 1
6 10-243 KIT - sleeve & eyelet 1
7 11-4841 NUT - hose (1/4) 2
8 11-4367 HOSE (1/4 od) 1
9 11-6837 FITTING - hose 2
10 55-8665 ELBOW - oil pressure switch 1
11 44-8883 SENSOR - oil pressure 1
12 55-3031 SCREW - elbow 2
13 55-2001 FLATWASHER 2
14 55-7616 WASHER - insulating 2
55-7062 INSERT 2
15 33-2458 MAT - isolator (oil pressure sensor) 1
16 55-2964 LOCKWASHER 2
17 55-2998 LOCKWASHER (internal tooth) 1
18 55-3013 FLATWASHER 1
19 55-3513 SCREW - terminal 1
20 91-7191 CLIP - drain hose 1
21 11-8667 DIPSTICK 1
22 33-1954 O-RING 1
42
143E7 FUEL FILTER & HOSES (TK486/486E & TK482/482E)
Revised
1/16/01
43
Revised
1/16/01 FUEL FILTER & HOSES (TK486/486E & TK482/482E) 143E7
REF PART# DESCRIPTION QTY
10-325 KIT - fuel filter 1
1 11-9015 • HEAD - fuel filter 1
55-5078 • NUT 2
55-402 • FLATWASHER 2
2 11-9017 • SPUD - fuel filter 1
3 11-9016 • SHAFT - water bleed 1
4 11-9342 • FILTER - fuel 1
5 11-5320 • ELBOW - hose (1/4) 3
6 10-243 • KIT - sleeve & eyelet (1/4) 5
7 11-4841 • NUT - hose (1/4) 5
8 11-4367 • HOSE (1/4 od x 35 ft) A/R
9 11-4380 • ELBOW - hose fitting (3/8) 1
10 10-242 • KIT - sleeve & eyelet (3/8) 3
11 11-4941 • NUT - hose (3/8) 3
12 11-4372 • HOSE (3/8 od x 35 ft lg) A/R
13 101-297 PUMP - fuel injection (see 142F9, TK486, before 1/99) 1
101-321 PUMP - fuel injection (see 152D4, TK486E, 1/99 & after) 1
101-331 PUMP - fuel injection (see 152D4, TK486EH, 2600 RPM) 1
101-296 PUMP - fuel injection (see 145F9, TK482, before 1/99) 1
101-322 PUMP - fuel injection (see 152D7, TK482E, 1/99 & after) 1
14 11-7433 PUMP - fuel (see 142F8) 1
15 91-8732 BRACKET - fuel filter (SB-III only) 1
55-129 SCREW - bracket 2
55-402 FLATWASHER 4
55-5078 NUT 2
91-8845 BRACKET - fuel filter (Super-II only) 1
55-172 SCREW - bracket 2
55-371 FLATWASHER 4
55-4967 NUT 2
16 55-4377 CLAMP - hose 1
91-758 CLAMP - tube (5/8 od) 3
55-4377 CLAMP - tube (1/4 od) 6
55-140 SCREW - clamp 1
55-411 FLATWASHER 1
17 55-549 CLAMP - tube 1
18 10-342 KIT - check valve (fuel line, see note) 1
11-9245 • VALVE - check 1
19 11-9342 FILTER - fuel (EMI 3000) 1
NOTE: The fuel line check valve kit (10-342) is recommened for engine built before S/N A06740 (TK482) & S/
N L21573 (TK486).
44
146G10 THROTTLE SOLENOID GROUP
Revised
10/16/98
THROTTLE SOLE-
NOID GROUP
146G10
10/16/98
45
Revised
10/16/98 THROTTLE SOLENOID GROUP 146G10
REF PART# DESCRIPTION QTY
1 44-9181 SOLENOID 1
2 55-7007 NUT - solenoid 4
55-2699 LOCKWASHER 4
55-4638 FLATWASHER 4
3 91-8723 BRACKET - solenoid 1
4 55-5594 SCREW - bracket 1
55-5006 LOCKWASHER 1
55-5914 FLATWASHER 1
5 91-4828 BOLTSTRIP - bracket 2
6 44-7096 HARNESS - ground 1
7 44-2756 DIODE 1
203-436 SEALER - diode A/R
55-291 NUT - harness & diode 4
55-2993 LOCKWASHER (internal tooth) 2
8 44-8198 PLUNGER 1
203-394 GREASE - plunger (1 lb) A/R
9 91-3095 BOOT - plunger 1
10 55-2762 BOLT - eye 1
55-1533 NUT 1
55-1800 LOCKWASHER 1
11 11-8014 BALL JOINT 2
12 55-5292 LOCKNUT 2
55-2752 NUT 2
55-431 FLATWASHER 2
13 11-9058 ROD - speed control 1
11-9090 COVER - rod (heat shrink) 1
46
148B11 COOLING SYSTEM (Before 7/00)
Revised
2/14/01
COOLING SYSTEM
(Before 7/00)
148B11
2/14/01
47
Revised
2/14/01 COOLING SYSTEM (Before 7/00) 148B11
REF PART# DESCRIPTION QTY
1 12-582 COIL - radiator 1
11-4921 • NECK - filler 1
91-4890 NUTSTRIP - coil 2
55-2270 RIVET - nutstrip 4
33-2183 SEAL - radiator to condenser (18.0 in) 1
33-2182 SEAL - radiator to condenser (1.2 in) A/R
55-5022 SCREW - coil 4
55-7069 FLATWASHER 8
55-7006 NUT 4
2 12-632 TANK - expansion 1
3 41-2842 SENSOR - coolant level 1
4 11-7421 TUBE - outlet 1
33-432 GROMMET (.750 id) 1
5 11-7420 TUBE - vent 1
6 11-5406 CAP - radiator 1
7 11-9073 TUBE - radiator inlet 1
8 11-9076 TUBE - water inlet 1
9 91-2951 BRACKET - radiator tube 1
55-5955 SCREW - bracket 2
55-4608 LOCKWASHER 2
55-4638 FLATWASHER 2
55-6991 INSERT - threaded 2
10 55-7013 CLAMP - tube 1
55-6990 SCREW - clamp 1
55-4608 LOCKWASHER 1
55-4638 FLATWASHER 1
55-6991 INSERT - threaded 1
11 11-9089 HOSE - engine to radiator (EPDM) 2
11-9077 HOSE - engine to radiator (silicone) 2
12 55-3401 CLAMP - hose (silicone) 4
13 11-9442 PUMP - water (ELC compatible, see 149C12) 1
14 11-9075 TUBE - radiator outlet 1
15 11-9074 TUBE - water outlet 1
16 Not Used
17 99-1655 HOSE - overflow 1
18 55-4203 CLAMP - tube 1
55-6994 SCREW - clamp 1
55-6996 LOCKWASHER 1
55-7075 FLATWASHER 1
55-6991 INSERT - threaded 1
19 55-2536 CLAMP - tube 3
55-7041 SCREW - clamp 3
48
148B11 COOLING SYSTEM (Before 7/00)
Revised
2/14/01
49
Revised
2/14/01 COOLING SYSTEM (Before 7/00) 148B11
REF PART# DESCRIPTION QTY
55-7404 LOCKWASHER 3
55-7089 FLATWASHER 3
55-7012 NUT - captive 3
20 91-758 CLAMP - tube 1
55-6990 SCREW - clamp 1
55-4638 FLATWASHER 1
55-4608 LOCKWASHER 1
55-6991 INSERT - threaded 1
21 55-9156 CLAMP - tube 4
55-6479 SCREW - clamp 2
55-790 LOCKWASHER 2
55-7069 FLATWASHER 2
50
148B10 AIR CLEANER GROUP (Before 2/01)
Revised
1/12/01
AIR CLEANER
GROUP (Before 2/
01)
148B10
1/12/01
51
Revised
1/12/01 AIR CLEANER GROUP (Before 2/01) 148B10
REF PART# DESCRIPTION QTY
1 11-7400 FILTER - air cleaner 1
2 91-4136 CLAMP - air cleaner 2
55-8116 • SCREW - air cleaner 1
55-4666 SCREW - clamp 4
55-4608 LOCKWASHER 4
55-4638 FLATWASHER 4
3 55-1636 CLAMP - hose 1
4 11-9078 HOSE - air cleaner (before 1/99) 1
5 55-4979 CLAMP - hose 1
6 11-9079 TUBE - air cleaner 1
7 55-5406 SCREW - tube 5
55-790 LOCKWASHER 5
55-7069 FLATWASHER 5
8 11-8673 FLANGE - air intake (see 142F4) 1
9 33-2764 GASKET - air intake 1
10 11-9093 HOSE - air cleaner (LdB option) 1
11 11-8093 TUBE - resonator (LdB option) 1
12 55-558 CLAMP - hose (LdB option) 1
13 11-8094 HOSE - side branch (LdB option) 1
14 55-6173 CLAMP - tube (LdB option) 1
15 11-6005 INDICATOR - air restrictor 1
52
165D4 AIR CLEANER GROUP (2/01 & After)
Revised
1/19/01
AIR CLEANER
GROUP (2/01 &
After)
165D4
1/19/01
53
Revised
1/19/01 AIR CLEANER GROUP (2/01 & After) 165D4
REF PART# DESCRIPTION QTY
1 11-9299 FILTER - air cleaner (EMI 3000) 1
2 11-9300 ELEMENT - air cleaner (EMI 3000) 1
3 92-1118 CLAMP - filter 1
55-6994 SCREW - clamp 2
55-7170 LOCKWASHER 2
55-8216 FLATWASHER 2
4 92-1119 MOUNT - filter 1
5 92-1117 BRACKET - filter 1
6 55-1636 CLAMP - hose 1
7 11-9078 HOSE - air cleaner 1
8 55-4979 CLAMP - hose 1
9 11-9079 TUBE - air cleaner 1
10 55-5406 SCREW - tube 5
55-790 LOCKWASHER 5
55-7069 FLATWASHER 5
11 11-8673 FLANGE - air intake (see 142F4) 1
12 33-2764 GASKET - air intake 1
13 11-6005 INDICATOR - air restrictor 1
54
136E8 MUFFLER GROUP
Revised
4/27/99
MUFFLER GROUP
136E8
4/27/99
55
Revised
4/27/99 MUFFLER GROUP 136E8
REF PART# DESCRIPTION QTY
1 11-8625 CAP - rain 1
2 99-795 CLAMP - muffler 1
3 12-735 MUFFLER 1
4 91-9348 SHIELD - engine exhaust 1
55-3136 RIVET - shield 5
5 99-795 CLAMP - muffler 1
6 99-454 CLAMP - muffler 1
7 11-8879 HOSE - exhaust 1
8 33-2314 GASKET - exhaust 1
55-5424 SCREW - hose 2
55-4613 FLATWASHER 2
55-790 LOCKWASHER 2
55-4621 NUT 2
9 91-4829 SHIELD - muffler 1
55-4666 SCREW - shield 4
55-405 WASHER - dome 4
55-7012 NUT - captive 4
56
8 PIN COUPLING w/SMALL SHAFT COMPRESSOR
149B6 (TK486 ENGINE)
Revised
7/20/99
8 PIN COUPLING
w/SMALL SHAFT
COMPRESSOR
(TK486 ENGINE)
149B6
7/20/99
57
8 PIN COUPLING w/SMALL SHAFT COMPRESSOR
Revised
7/20/99 (TK486 ENGINE) 149B6
REF PART# DESCRIPTION QTY
1 102-650 COMPRESSOR - X430 (dry, no oil, see 147A9) 1
102-484 COMPRESSOR - X426 (R134a & R404A, see 72A10) 1
2 22-655 CRANKSHAFT (X430) 1
22-586 CRANKSHAFT (X426) 1
3 22-1100 SEAL - bellows 1
4 22-755 COVER - drive 1
5 33-2120 SEAL 1
6 77-2358 COUPLING (8 pin) 1
7 55-9024 KEY (1-1/8 lg) 1
8 77-2498 SPACER 1
9 55-4316 SCREW - pulley (socket head, 3/8-16 x 2-1/2) 1
55-3546 SCREW - clutch (3/8-16 x 3) 1
10 12-750 FLYWHEEL 1
11 55-6376 PIN - dowel 8
55-6377 PIN - dowel (.501 oversize) 8
12 77-2145 BUSHING 8
13 107-274 CLUTCH 1
58
8 PIN COUPLING w/LARGE SHAFT COMPRESSOR
149B9 (TK486 & TK482 ENGINE)
Revised
8/25/00
8 PIN COUPLING
w/LARGE SHAFT
COMPRESSOR
(TK486 & TK482
ENGINE)
149B9
8/25/00
59
8 PIN COUPLING w/LARGE SHAFT COMPRESSOR
Revised
8/25/00 (TK486 & TK482 ENGINE) 149B9
REF PART# DESCRIPTION QTY
1 102-647 COMPRESSOR - X430 (dry, no oil, see 144F14) 1
8102-647 COMPRESSOR - X430 (remanufactured dry, see 144F14) 1
102-677 COMPRESSOR - X426 (see 152G10) 1
8102-677 COMPRESSOR - X426 (remanufactured see 152G10) 1
2 22-1027 CRANKSHAFT - X430 1
22-1075 CRANKSHAFT - X426 1
3 22-1101 SEAL - bellows 1
4 22-1028 COVER - drive end 1
5 33-3004 SEAL 1
6 77-2506 COUPLING - compressor drive (8 pin, incl bushings) 1
7 55-9032 KEY (5/8 lg) 1
55-9024 KEY (1-12 in lg) 1
8 77-2505 SPACER - coupling 1
55-9300 SPACER - clutch 1
9 55-9031 SCREW - coupling (M12 x 1.75 x 70 mm) 1
55-9092 SCREW - clutch (M12 x 1.75 x 80 mm) 1
10 12-750 FLYWHEEL 1
11 55-6376 PIN - dowel 8
55-1123 PIN - dowel (2.0 inches) 8
55-6377 PIN - dowel (.501 oversize) 8
12 77-2145 BUSHING 8
13 107-276 CLUTCH 1
60
149A13 ELECTRIC MOTOR MOUNTING
Revised
6/25/99
ELECTRIC MOTOR
MOUNTING
149A13
6/25/99
61
Revised
6/25/99 ELECTRIC MOTOR MOUNTING 149A13
REF PART# DESCRIPTION QTY
1 91-7480 BRACKET - motor 1
55-5609 SCREW - bracket (1/2-13) 4
55-7020 WASHER - special 2
55-365 LOCKWASHER 4
55-4723 SCREW - bracket (M12) 5
55-5006 LOCKWASHER 5
2 91-6867 PLATE - jackscrew 2
3 90-220 BRACKET - roadside 1
4 104-629 MOTOR 1
55-6150 SCREW - motor 8
55-365 LOCKWASHER 8
55-7020 FLATWASHER 8
5 91-6016 MOUNT - motor 1
55-5609 SCREW - mount 4
55-7020 WASHER - special 4
55-365 LOCKWASHER 4
55-7021 NUT 2
6 91-6869 BRACKET - curbside 1
55-7341 SCREW - bracket 6
55-7342 LOCKWASHER 6
7 99-4987 COVER - motor (harness) 1
55-5760 SCREW - cover 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-1801 NUT 2
8 55-9129 CONNECTOR - conduit 1
9 44-9056 CONDUIT - harness 1
62
149A12 ENGINE MOUNTING
Revised
2/26/01
ENGINE MOUNT-
ING
149A12
2/26/01
63
Revised
2/26/01 ENGINE MOUNTING 149A12
REF PART# DESCRIPTION QTY
1 91-8967 MOUNT - motor (50s) 1
91-9178 MOUNT - motor (30s) 1
2 55-6836 SCREW - mount 6
55-5006 LOCKWASHER 6
55-5914 FLATWASHER 6
3 55-2482 BOLT - power tray 3
4 91-4159 MOUNT - vibration 6
5 55-5749 WASHER (2-1/8 od) 3
6 55-4963 NUT 3
7 91-8975 SNUBBER - front 1
8 91-8976 SNUBBER - rear 1
9 55-4723 SCREW - snubber 4
55-5006 LOCKWASHER 4
55-5914 FLATWASHER 4
10 99-4820 MOUNT - vibration 2
11 91-8923 BOLTPLATE 2
12 55-7364 WASHER - bump 2
13 55-7003 NUT 2
14 91-8966 BRACKET - snubber (rear) 1
55-5594 SCREW - bracket 7
55-5006 LOCKWASHER 7
55-5914 FLATWASHER 7
15 91-8969 BRACKET - snubber 1
16 91-8974 NUTSTRIP 1
17 91-8972 ISOLATOR - snubber 1
18 91-8973 RETAINER - snubber 1
55-5594 SCREW - snubber 3
55-5006 LOCKWASHER 3
55-5914 FLATWASHER 3
19 55-1526 STUD - compressor 6
55-1487 STUD - compressor (1-3/4 long) 2
55-1525 STUD - compressor (2-1/4 long) 4
55-402 FLATWASHER 6
55-376 LOCKWASHER 6
55-8318 NUT 6
20 22-1046 FLANGE - compressor (SL 30, see 152D13) 1
22-1052 FLANGE - compressor (SL 50, see 152D13) 1
64
148B13 BELT GROUP (50s)
Revised
2/26/01
65
Revised
2/26/01 BELT GROUP (50s) 148B13
REF PART# DESCRIPTION QTY
1 77-2036 PULLEY - fanshaft 1
77-2605 PULLEY - fanshaft (SL-400) 1
55-6479 SCREW - pulley 2
55-790 LOCKWASHER 2
55-7069 FLATWASHER 2
55-457 KEY 1
2 78-978 BELT - idler to fanshaft 1
78-983 BELT - idler to fan (SL-400) 1
3 77-2043 PULLEY - idler (see 100B11) 1
91-4833 PLATE - idler 1
55-7571 SCREW - plate 1
55-5914 FLATWASHER 1
55-7569 WASHER - special 1
55-7570 WASHER - special 1
55-7003 LOCKNUT 1
4 77-2134 PULLEY - jackshaft to fanshaft 1
55-457 KEY 2
55-6479 SCREW - pulley 4
55-790 LOCKWASHER 4
5 44-9571 PULLEY - alternator (SL-TCI) 1
77-2022 PULLEY - alternator (SL-100, 200, 300, & 400) 1
6 78-336 BELT - alternator 1
7 91-4831 ANGLE - jackshaft 1
55-4723 SCREW - angle 2
55-5006 LOCKWASHER 2
55-2769 FLATWASHER 2
91-4832 NUTPLATE 2
8 78-830 JACKSHAFT (see 100F11) 1
55-8971 SCREW - jackshaft 2
55-7069 FLATWASHER 1
55-2292 WASHER - special 2
55-790 LOCKWASHER 2
55-7006 NUT 2
9 91-4834 ARM - adjusting 1
55-6215 SCREW - arm 2
55-790 LOCKWASHER 2
55-7069 FLATWASHER 2
55-2769 WASHER - special 2
55-7006 NUT 2
10 77-2206 PULLEY - motor to jackshaft 1
11 78-928 BELT - motor to jackshaft 1
78-1085 BELT - motor to jackshaft (no R22 option, high RPM option) 1
66
148B13 BELT GROUP (50s)
Revised
2/26/01
67
Revised
2/26/01 BELT GROUP (50s) 148B13
REF PART# DESCRIPTION QTY
12 77-2515 PULLEY - idler (before 3/99, see 148B15) 1
77-2512 PULLEY - idler (3/99 & after, see 152A14) 1
77-2525 PULLEY - idler (assembly, see 152A14) 1
13 91-8965 BRACKET - tensioner (before 3/99, see 148B15) 1
91-9349 BRACKET - tensioner (3/99 & after, see 152A14) 1
14 91-8922 GUARD - belt (before 3/99, see 148B15) 1
91-9350 GUARD - belt (3/99 & after, see 152A14) 1
15 77-2401 PULLEY - fan drive 1
77-2480 PULLEY - fan drive (SL-400) 1
55-6574 SCREW - pulley 2
55-790 LOCKWASHER 2
16 55-7482 KEY - motor 2
17 104-629 MOTOR (230-460/3/50-60) 1
18 11-9451 PUMP - water (ELC compatible, see 142F7) 1
77-1346 SPACER - pulley 1
55-144 SCREW 3
55-371 FLATWASHER 3
55-421 LOCKWASHER (internal thread) 3
19 78-1108 BELT 1
20 77-2464 PULLEY - crankshaft 1
21 107-274 CLUTCH - 8 pin small shaft (SL-200) 1
107-276 CLUTCH (8 pin large shaft, SL TCI, SL-300 & SL-400) 1
55-9092 SCREW - clutch to compressor 1
55-4002 WASHER (small shaft) 1
55-9232 WASHER (large shaft) 1
55-9032 KEY 1
22 78-617 BELT - clutch (matched pair) 1
78-924 BELT - clutch (SL-400 & high capacity SL-200) 1
23 77-2040 PULLEY - clutch 1
77-2478 PULLEY - clutch (SL-400 & high capacity SL-200) 1
55-6574 SCREW - pulley 2
55-790 LOCKWASHER 2
68
152A14 IDLER PULLEY GROUP (3/99 & After)
Revised
4/27/99
IDLER PULLEY
GROUP (3/99 &
After)
152A14
4/27/99
69
Revised
4/27/99 IDLER PULLEY GROUP (3/99 & After) 152A14
REF PART# DESCRIPTION QTY
77-2525 PULLEY - idler (assembly) 1
1 77-2512 • PULLEY - idler 2
2 55-3157 • RING - retaining 2
3 77-1304 • BEARING - pulley 2
4 77-2526 • SPACER - pulley 2
5 55-8472 SCREW - pulley 2
55-4931 WASHER - special (.19 thick) 4
55-5930 WASHER - special (.25 thick) 1
55-9475 WASHER - special (.38 thick) 1
55-9476 WASHER - special (.50 thick) 1
55-7072 FLATWASHER 2
55-7005 NUT 2
6 91-9349 TENSIONER - belt 1
7 91-9350 GUIDE - belt 1
55-5424 SCREW - tensioner & guide 4
55-7069 FLATWASHER 4
55-7006 NUT 1
55-9155 INSERT - threaded 3
8 91-9351 GUARD - belt 1
55-5955 SCREW - guard 2
55-4608 LOCKWASHER 2
55-4638 FLATWASHER 2
55-6991 INSERT - threaded 2
70
149B10 BELT GROUP (30s)
Revised
2/14/01
71
Revised
2/14/01 BELT GROUP (30s) 149B10
REF PART# DESCRIPTION QTY
1 77-2132 PULLEY - fanshaft 1
77-2605 PULLEY - fanshaft (SL-400) 1
55-6479 SCREW - pulley 2
55-790 LOCKWASHER 2
55-7069 FLATWASHER 2
55-457 KEY 1
2 78-978 BELT - idler to fanshaft 1
77-983 BELT - idler to fanshaft (SL-400) 1
3 77-2043 PULLEY - idler (see 100B11) 1
91-4833 PLATE - idler 1
55-7571 SCREW - plate 1
55-5914 FLATWASHER 1
55-7569 WASHER - special 1
55-7570 WASHER - special 1
55-7003 LOCKNUT 1
4 77-2134 PULLEY - jackshaft to fanshaft 1
55-457 KEY 2
55-6479 SCREW - pulley 4
55-790 LOCKWASHER 4
5 77-2144 PULLEY - alternator (see 111E13) 1
6 78-679 BELT - alternator 1
7 91-4831 ANGLE - jackshaft 1
55-4723 SCREW - angle 2
55-5006 LOCKWASHER 2
55-2769 FLATWASHER 2
91-4832 NUTPLATE 2
8 78-830 JACKSHAFT (see 100F11) 1
55-8971 SCREW - jackshaft 2
55-7069 FLATWASHER 1
55-2292 WASHER - special 2
55-790 LOCKWASHER 2
55-7006 NUT 2
9 91-4834 ARM - adjusting 1
55-6215 SCREW - arm 2
55-790 LOCKWASHER 2
55-7069 FLATWASHER 2
55-2769 WASHER - special 2
55-7006 NUT 2
10 77-2206 PULLEY - engine to jackshaft 1
11 78-1089 BELT - engine to jackshaft 1
78-1085 BELT - engine to jackshaft (SL-400) 1
12 77-2525 PULLEY - idler (3/99 & after, see 152A14) 2
72
149B10 BELT GROUP (30s)
Revised
2/14/01
73
Revised
2/14/01 BELT GROUP (30s) 149B10
REF PART# DESCRIPTION QTY
77-2512 PULLEY - idler (before 3/99, see 148B14) 1
77-2526 • SPACER - tensioner 1
13 91-8965 BRACKET - tensioner (before 3/99, see 148B14) 1
91-9349 BRACKET - tensioner (3/99 & after, see 152A14) 1
14 91-8922 GUARD - belt (before 3/99, see 148B14) 1
91-9306 GUARD - belt (3/99 & after, see 152A14) 1
15 77-2520 PULLEY - fan drive (6.77 od, high capacity) 1
77-2388 PULLEY - fan drive (7.5 od) 1
55-8586 SCREW - pulley 4
55-1173 LOCKWASHER 4
16 11-8902 SPACER - pulley 1
17 11-9451 PUMP - water (ELC compatible, see 142F7) 1
77-1346 SPACER - pulley 1
55-144 SCREW 3
55-371 FLATWASHER 3
55-421 LOCKWASHER (internal) 3
18 78-1108 BELT - water pump 1
19 77-2464 PULLEY - crankshaft (see 145F7) 1
74
136E10 BLOWERS GROUP
Revised
8/16/00
BLOWERS GROUP
136E10
8/16/00
75
Revised
8/16/00 BLOWERS GROUP 136E10
REF PART# DESCRIPTION QTY
1 91-7605 ORIFICE - condenser (metal) 2
91-8541 ORIFICE - condenser (plastic) 2
55-5955 SCREW - spinning 21
55-405 WASHER - dome 11
55-6997 NUT - captive 6
55-5424 SCREW (M8) 1
55-790 LOCKWASHER 1
55-2769 WASHER - special 1
2 91-7608 PANEL - access (upper) 1
55-5955 SCREW - panel 5
55-405 WASHER - dome 5
55-7012 NUT - captive 3
3 78-1033 WHEEL - blower (condenser, curbside, metal) 1
78-1096 WHEEL - blower (condenser, curbside, plastic) 1
4 78-1032 WHEEL - blower (condenser, roadside, metal) 1
78-1095 WHEEL - blower (condenser, roadside, plastic) 1
77-2031 HUB - wheel (curbside) 1
77-2027 HUB - wheel (roadside) 1
55-3240 KEY - hub (square) 1
55-457 KEY - hub (woodruff) 1
77-2028 RING - hub 1
55-6987 SCREW - hub to wheel 4
55-7066 LOCKWASHER 4
55-6988 FLATWASHER 4
55-6992 SCREW - hub to shaft 2
55-790 LOCKWASHER 2
55-4613 FLATWASHER 2
5 77-2527 SHAFT - fan 1
6 77-2528 BEARING (roadside, see 100B10) 1
91-2929 NUTPLATE - housing 2
55-6987 SCREW - housing 4
55-7342 LOCKWASHER 4
55-6988 FLATWASHER 4
7 78-824 ORIFICE - evaporator (curbside) 1
8 98-3581 ORIFICE - evaporator (roadside) 1
55-6994 SCREW - orifice 7
55-3045 WASHER - dome 7
55-6997 NUT 7
9 78-894 WHEEL - blower (evaporator) 1
77-2030 • HUB - wheel 1
77-2028 • RING - hub 1
55-3240 KEY 1
76
136E10 BLOWERS GROUP
Revised
8/16/00
77
Revised
8/16/00 BLOWERS GROUP 136E10
REF PART# DESCRIPTION QTY
55-7080 SCREW - hub to shaft 2
55-7066 LOCKWASHER 2
55-6988 FLATWASHER 2
10 91-5110 PLATE - seal 2
55-6994 SCREW - plate 8
55-3045 LOCKWASHER - dome 8
55-6991 INSERT - threaded 8
11 77-2530 BEARING (curbside, see 100B10) 1
55-6998 SCREW - housing 3
55-7000 LOCKWASHER 3
55-4931 FLATWASHER 3
12 33-2180 SEAL - v-ring (1.93 id) 2
13 33-2179 SEAL - v-ring (2.48 id) 1
14 77-2029 COLLAR - shaft seal 1
15 55-4731 SCREW - set 1
16 55-7196 WASHER - special 2
17 55-5424 SCREW - shaft 2
18 91-7607 PANEL - blower (curbside) 1
19 91-7606 PANEL - blower (roadside) 1
78
100F11 JACKSHAFT ASSEMBLY
Revised
9/25/96
JACKSHAFT
ASSEMBLY
100F11
9/25/96
79
Revised
9/25/96 JACKSHAFT ASSEMBLY 100F11
REF PART# DESCRIPTION QTY
78-830 JACKSHAFT 1
1 78-833 • HOUSING - jackshaft 1
2 55-3350 • SCREW - oil plug 2
3 33-1009 • O-RING 2
4 55-6418 • VENT - air 1
55-6416 •• CAP - air vent 1
5 33-2134 • SEAL 2
6 91-1203 • CAP - housing 1
55-5424 • SCREW - cap 4
55-790 • LOCKWASHER 4
55-7069 • FLATWASHER 4
99-2901 • SHIM (.005 thk) A/R
99-2902 • SHIM (.007 thk) A/R
99-4231 • SHIM (.020 thk) A/R
7 33-982 • O-RING 1
8 77-1070 • BEARING - roller 2
9 77-2044 • SHAFT 1
10 99-3264 • TUBE - fan shaft housing 1
204-475 • GREASE A/R
11 55-457 KEY - pulley 2
12 11-6863 SLEEVE - repair (set of 10) 1
80
100B11 IDLER PULLEY ASSEMBLY
Revised
1/2/97
IDLER PULLEY
ASSEMBLY
100B11
1/2/97
81
Revised
1/2/97 IDLER PULLEY ASSEMBLY 100B11
REF PART# DESCRIPTION QTY
77-2043 PULLEY - idler 1
1 * 33-1163 • RING - pulley 1
2 * 33-1162 • O-RING 1
3 * 33-1924 • SEAL - oil 1
4 77-2037 • PULLEY 1
5 * 77-2389 • BEARING 1
6 * 33-1924 • SEAL - oil 1
7 * 77-1762 • SPINDLE - idler 1
204-475 • GREASE A/R
* 70-173 KIT - repair 1
82
100B10 BEARING ASSEMBLY (ROADSIDE)
Revised
7/21/99
BEARING ASSEM-
BLY (ROADSIDE)
100B10
7/21/99
83
Revised
7/21/99 BEARING ASSEMBLY (ROADSIDE) 100B10
REF PART# DESCRIPTION QTY
77-2528 BEARING 1
1 55-5424 • SCREW - end cap 4
55-4614 • LOCKWASHER 4
55-7069 • FLATWASHER 4
2 33-2135 • SEAL - oil 2
203-278 • GREASE (gallon) A/R
3 91-4161 • CAP - end 1
91-3149 • SHIM (.005 thk) A/R
91-3150 • SHIM (.007 thk) A/R
91-2938 • SHIM (.020 thk) A/R
4 33-2181 • O-RING 1
5 77-2538 • BEARING & CUP 1
6 77-2529 • RACE - inner 1
7 55-6418 • VENT - air 1
55-6416 • CAP 1
8 77-2032 • RACE - outer 1
9 55-3350 • SCREW - oil plug 1
10 33-1009 • O-RING 1
11 55-2909 • PLUG - pipe 1
203-394 • GREASE (1 lb) A/R
84
100B8 BEARING ASSEMBLY (CURBSIDE)
Revised
5/26/95
BEARING ASSEM-
BLY (CURBSIDE)
100B8
5/26/95
85
Revised
5/26/95 BEARING ASSEMBLY (CURBSIDE) 100B8
REF PART# DESCRIPTION QTY
77-2530 BEARING 1
1 33-2135 • SEAL - oil 2
203-278 • GREASE (gallon) A/R
2 55-3350 • SCREW - oil plug 2
3 33-1009 • O-RING 2
4 55-6418 • VENT - air 1
55-6416 • CAP 1
5 91-2927 • RACE - outer 1
6 55-6986 • WASHER - wave 2
7 55-2169 • RING - retaining 2
8 77-2025 • BEARING 1
9 33-2178 • O-RING (before 7/1/92) 1
33-2364 • O-RING (7/1/92 & after) 1
10 77-2125 • RACE - inner 1
11 33-2177 • GASKET - cap 1
12 91-2928 • CAP - end 1
13 55-4606 • SCREW - cap 6
55-4608 • LOCKWASHER 6
55-4638 • FLATWASHER 6
14 55-2909 • PLUG - pipe 1
203-394 • GREASE (1 lb) A/R
86
141F9 REFRIGERATION COMPONENTS - CONDENSER
Revised
2/15/99
REFRIGERATION
COMPONENTS -
CONDENSER
141F9
2/15/99
87
Revised
2/15/99 REFRIGERATION COMPONENTS - CONDENSER 141F9
REF PART# DESCRIPTION QTY
1 67-1214 COIL - condenser (see 136E12) 1
2 66-8087 TUBE - condenser to check valve 1
3 66-6586 VALVE - check (see 106C14) 1
4 66-8088 TUBE - check valve to solenoid 1
5 66-8890 VALVE - solenoid (see 117A1) 1
6 66-8089 TUBE - tee to solenoid valve 1
7 66-5752 • FITTING - tube 1
8 55-3518 TEE (3/4 x 3/4 x 1/2) 1
9 55-2080 ELBOW 1
10 66-5784 VIBRASORBER - discharge 1
11 66-634 ELBOW 1
12 NSS COMPRESSOR - X430 (see 100C14) 1
NSS COMPRESSOR - X430 (w/large shaft, see 146G12) 1
13 66-5964 VIBRASORBER - suction 1
14 67-1199 TANK - accumulator (before 11/96) 1
67-1473 TANK - accumulator (after 10/96) 1
15 55-908 • ELBOW 1
55-5579 SCREW - tank 4
55-7072 FLATWASHER 6
55-5411 LOCKWASHER 2
55-7005 NUT 2
16 91-5280 NAMEPLATE - Pressure Vessel 1
17 66-8873 TUBE - dehydrator outlet 1
18 55-6838 • NUT - shoulder (5/8) 1
55-6837 • SHOULDER 1
19 33-2115 O-RING (5/8 od) 1
20 66-5750 DEHYDRATOR (w/o-ring fittings, see 129F11) 1
21 33-566 O-RING (1/2 od) 1
22 66-7583 TUBE - receiver to dehydrator 1
23 55-7675 • NUT - shoulder (1/2) 1
55-6839 • SHOULDER 1
24 67-1216 TANK - receiver (see 121E13) 1
25 66-8091 TUBE - receiver to check valve 1
99-3060 • FITTING 1
26 33-1015 O-RING 1
27 66-7392 VALVE - relief 1
28 66-5721 VALVE - check 1
29 66-8092 TUBE - check valve to tee 1
30 55-6434 TEE (1/2 x 1/2 x 1/4) 1
31 66-8093 TUBE - tee to condenser 1
32 66-8094 TUBE - tee to valve 1
88
141F9 REFRIGERATION COMPONENTS - CONDENSER
Revised
2/15/99
89
Revised
2/15/99 REFRIGERATION COMPONENTS - CONDENSER 141F9
REF PART# DESCRIPTION QTY
33 66-5908 VALVE - pilot solenoid 1
41-1525 • COIL (12V) 1
55-8786 NUT - valve 1
34 66-8095 TUBE - solenoid valve to check valve 1
35 66-3653 VALVE - check (see 9G12) 1
36 66-8096 TUBE - check valve to suction 1
37 66-8097 TUBE - solenoid to receiver tank 1
38 66-5975 TUBE - hot gas line 1
39 66-5501 VALVE - check 1
40 66-7636 VALVE - pilot solenoid 1
41-1521 • COIL (12V) 1
55-8786 • NUT 1
55-1384 SCREW - valve 2
55-414 LOCKWASHER 2
55-406 FLATWASHER 2
41 66-8874 TUBE - tee to soleniod 1
42 66-4346 TEE 1
43 66-8875 TUBE - tee to fitting 1
44 66-9245 TUBE - tee to transducer 1
45 66-9246 ADAPTER 1
46 41-1107 TRANSDUCER 1
90
141F10 REFRIGERATION COMPONENTS - EVAPORATOR
Revised
3/9/01
REFRIGERATION
COMPONENTS -
EVAPORATOR
141F10
3/9/01
91
Revised
3/9/01 REFRIGERATION COMPONENTS - EVAPORATOR 141F10
REF PART# DESCRIPTION QTY
1 67-1215 COIL - evaporator 1
55-7614 SCREW - coil (8 x 60 mm) 4
55-2904 WASHER - special 4
91-4837 NUTSTRIP (7.3 bhc) 1
91-4838 NUTSTRIP (5.06 bhc) 1
55-2270 RIVET - nutstrip 4
55-7035 SCREW - coil (M6) 2
55-7075 FLATWASHER 2
55-6996 LOCKWASHER 2
55-6991 INSERT - threaded 2
55-6987 SCREW - coil (8 x 30 mm) 2
55-7342 LOCKWASHER 2
55-4184 WASHER - special 2
2 91-2966 NAMEPLATE - Pressure Vessel 1
3 66-8197 TUBE - equalizer 1
4 66-7528 VALVE - expansion 1
66-9378 SCREEN - inlet 1
66-3650 • ELEMENT - power 1
66-4453 SCREEN - filter (outlet) 1
5 66-8099 TUBE - solenoid to valve 1
6 66-8100 TUBE - solenoid to valve 1
7 66-5577 VALVE - solenoid (see 116G14) 1
8 66-8101 TUBE - solenoid to tee 1
9 55-2296 TEE 1
10 66-8102 TUBE - tee to check valve 1
11 66-3655 VALVE - check (see 9G12) 1
12 66-8103 TUBE - check valve to fitting 1
13 66-8104 TUBE - suction 1
14 66-8105 VALVE - solenoid (see 138B13) 1
15 66-8106 TUBE - solenoid to check valve 1
16 66-4594 VALVE - check (see 106C14) 1
17 66-8107 TUBE - check valve to tee 1
18 55-3109 TEE (1-3/8 x 1-3/8 x 1-3/8) 1
19 66-8878 TUBE - tee to heat exchanger 1
20 66-5752 • FITTING 1
21 67-765 HEAT EXCHANGER (see 129A11) 1
22 91-2969 NAMEPLATE - Pressure Vessel 1
23 66-8879 TUBE - tee to suction remote 1
24 66-8880 TUBE - heat exchanger to accumulator 1
66-5752 • FITTING 1
25 66-8111 TUBE - drain pan to distributor 1
26 66-5960 TUBE - defrost 1
92
141F10 REFRIGERATION COMPONENTS - EVAPORATOR
Revised
3/9/01
93
Revised
3/9/01 REFRIGERATION COMPONENTS - EVAPORATOR 141F10
REF PART# DESCRIPTION QTY
27 66-8112 TUBE - defrost to solenoid 1
28 66-6268 VALVE - solenoid (hot gas, see 116G14) 1
55-3029 SCREW - solenoid 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
29 66-8881 TUBE - valve to tee 1
30 55-1252 TEE (1/2 x 1/2 x 5/8) 1
31 66-8882 TUBE - tee to remote hot gas 1
32 66-8884 TUBE - hot gas 1
33 66-8883 TUBE - tee to exchanger 1
34 55-2181 TEE (1/2 x 1/2 x 5/8) 1
35 66-8884 TUBE - liquid to tee 1
36 66-7854 TUBE - tee to remote liquid 1
37 66-8198 BRACKET - valve 2
38 66-8199 TUBE 1
39 66-8877 TUBE - suction 1
94
141F11 COMPRESSOR OIL FILTER (R404A)
Revised
4/6/98
COMPRESSOR
OIL FILTER
(R404A)
141F11
4/6/98
95
Revised
4/6/98 COMPRESSOR OIL FILTER (R404A) 141F11
REF PART# DESCRIPTION QTY
1 91-8080 BRACKET - filter 1
2 55-8848 SCREW - clamp 2
3 55-790 LOCKWASHER 2
4 55-371 FLATWASHER 4
5 66-8776 FILTER - oil 1
6 33-2545 O-RING (1/4) 1
7 33-1936 O-RING (3/8) 1
8 66-8885 TUBE - compressor to filter 1
9 66-8886 TUBE - filter to compressor 1
10 66-8043 ADAPTER - compressor 1
11 33-1223 O-RING 2
12 55-544 SCREW - clamp 1
13 55-411 FLATWASHER 2
14 55-4118 NUT 1
15 55-7119 CLAMP - tube 2
16 91-8092 BRACKET - filter 1
17 66-8928 ADAPTER 1
96
146G12 COMPRESSOR GROUP (X426)
Revised
1/19/01
COMPRESSOR
GROUP (X426)
146G12
1/19/01
97
Revised
1/19/01 COMPRESSOR GROUP (X426) 146G12
REF PART# DESCRIPTION QTY
1 102-647 COMPRESSOR - X430 (R404A, see 144F14) 1
102-525 COMPRESSOR - X426 (R404A, see 120C7) 1
102-677 COMPRESSOR - X426 (R134a, see 154A1) 1
2 22-1101 SEAL - crankshaft 1
33-2746 • O-RING - seal 1
3 33-2513 GASKET - drive end 1
4 22-1028 COVER - drive end 1
5 22-1046 FLANGE - compressor (50s) 1
22-1052 FLANGE - compressor (30s) 1
6 55-2306 SCREW - plate 6
7 55-308 ELBOW - test port 2
55-1983 NUT - flare 2
8 55-9106 SCREW - valve 2
9 55-896 FLATWASHER 16
10 66-5318 VALVE - suction 1
11 55-6804 WASHER - sealing 2
12 33-230 O-RING - valve 1
13 33-3004 SEAL - oil 1
14 55-2381 SCREW - throttling valve 4
15 66-8545 VALVE - throttling (29-31 psi, 1600/1200 RPM units, see 1
100C13)
66-5934 VALVE - throttling (29-31 psi, 1600/1200 RPM units) 1
16 33-1221 O-RING - valve 1
17 55-6776 SCREW - discharge valve 2
18 66-129 VALVE - discharge 1
19 33-2805 GASKET - valve & manifold 3
20 55-2381 SCREW - cover 3
21 22-759 MANIFOLD - discharge 1
22 55-6822 SCREW - manifold 4
23 55-5994 SCREW - set (plugs the 2 unused holes in throttling valve) 4
24 55-9032 KEY 1
25 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
26 33-3007 GASKET - plastic cap 1
33-350 GASKET - brass cap 1
27 204-972 TOOL - keyway alignment 1
28 55-1525 STUD - flange (3/8 x 1.75 inches long) 6
55-1487 STUD - flange (3/8 x 2.25 inches long) 2
29 55-402 FLATWASHER 8
30 55-375 LOCKWASHER 8
31 55-8318 NUT 8
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
98
144F14 COMPRESSOR X430 (w/LARGE SHAFT)
Revised
2/5/01
COMPRESSOR
X430 (w/LARGE
SHAFT)
144F14
2/5/01
99
Revised
2/5/01 COMPRESSOR X430 (w/LARGE SHAFT) 144F14
REF PART# DESCRIPTION QTY
102-647 COMPRESSOR - X430 (R404A, R134a, dry) 1
810-2647 COMPRESSOR (remanufactured, dry) 1
1 23-123 • BODY - compressor 1
2 55-1681 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1003 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (.005 us) 4
22-1005 • BEARING SET (.010 us) 4
22-1006 • BEARING SET (.020 us) 4
22-1007 • BEARING SET (.030 us) 4
6 11-475 • BUSHING - connecting rod 4
7 NSS • PIN - piston 4
8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4
9 55-2122 • RING - snap 8
10 55-318 • NUT 4
55-895 • WASHER - compressor 4
11 77-2306 • BEARING (drive end) 1
12 22-123 • PLUG - oil metering 1
13 22-1027 • CRANKSHAFT 1
55-4720 •• PLUG 3
55-1409 •• RIVET (steel) 4
14 77-169 • BEARING (pump end) 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - oil separator 1
33-1221 • O-RING 1
17 * 55-6750 • PLUG - oil fill 1
33-1223 •• O-RING 1
18 22-656 • SLEEVE (X430) 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve (see 9G10) 4
21 * 33-822 • O-RING 3
22 22-350 • SIGHT GLASS 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
55-6806 • SCREW (2-5/8 in lg) 8
26 55-6804 • WASHER - sealing 20
100
144F14 COMPRESSOR X430 (w/LARGE SHAFT)
Revised
2/5/01
101
Revised
2/5/01 COMPRESSOR X430 (w/LARGE SHAFT) 144F14
REF PART# DESCRIPTION QTY
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 22-759 MANIFOLD - discharge 1
22-755 MANIFOLD - discharge (low rise) 1
29 55-3364 • PLUG 1
30 NSS • REED - piston 4
31 NSS • HEAD - piston 4
32 55-6751 • PLUG - oil drain 1
33-2095 •• O-RING 1
33 22-653 • VALVE - check 2
34 33-1549 • GASKET - oil pump 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - pump (remanufactured) 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump 1
33-2095 •• O-RING 1
39 22-555 • COVER 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
41 55-183 • SCREW 8
* 55-896 • WASHER - compressor 10
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR - oil pressure 1
44 33-2513 • GASKET - drive plate 1
45 22-611 • SCREEN - oil pickup 1
46 99-4848 • CLAMP 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET 1
48 55-165 • SCREW 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE (90 deg) 1
66-8928 • ADAPTER - air filter (o-ring seal) 1
50 22-580 • PUMP - oil 1
51 * 33-1223 •• O-RING 1
52 22-564 •• SHAFT 1
102
144F14 COMPRESSOR X430 (w/LARGE SHAFT)
Revised
2/5/01
103
Revised
2/5/01 COMPRESSOR X430 (w/LARGE SHAFT) 144F14
REF PART# DESCRIPTION QTY
53 55-8505 • KEY 1
54 55-9106 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-552 • SUMP 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE 1
59 22-568 • VALVE 2
60 * 33-2205 • O-RING 1
61 22-1101 • SEAL - crankshaft 1
62 55-3641 • SCREW - manifold 4
63 22-1028 • COVER - drive end 1
203-413 OIL - compressor (use with R404A) A/R
203-513 OIL - compressor (use with R134a) A/R
203-518 KIT - acid test (polyol ester kit) 1
* 30-243 KIT - gasket (X426/X430, see 131F1) 1
64 204-995 TOOL - seal installer 1
65 204-1000 TOOL - bearing puller 1
NOTE: The heads on the compressor do not have ports. If needed, use cylinder head 22-788 which has a 1/8
pipe port.
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
104
9G10 VALVE PLATE ASSEMBLY
Revised
5/23/01
VALVE PLATE
ASSEMBLY
9G10
5/23/01
105
Revised
5/23/01 VALVE PLATE ASSEMBLY 9G10
REF PART# DESCRIPTION QTY
22-990 PLATE - valve 1
1 22-458 • SCREW - valve plate 4
2 22-1019 SLEEVE - valve plate (do not use w/washer, see note) 4
3 22-321 • SLEEVE - valve plate (use w/washer item 5, see note) 4
4 22-989 • SPRING - compressor valve plate 4
5 55-2061 • WASHER - valve plate (see note) 4
6 22-456 • CAGE 1
7 22-314 • WASHER - wave 1
8 22-313 • REED 1
9 22-319 • RETAINER 1
10 22-315 • PLATE 1
11 55-7722 • SCREW 1
12 55-285 • NUT 1
NOTE: In the first quarter of 1996, the Washer, item 5 (55-2061) was eliminated. When replacing the Sleeve
and Washer (items 2, 3 and 5) note that sleeve (22-321) required a washer (55-2061). Do not use a
washer with sleeve (22-1019). Sleeve (22-321) is .770 in long; sleeve (22-1019) is .780 in long.
106
131F1 COMPRESSOR GASKET SET (30-243)
Revised
6/29/98
COMPRESSOR
GASKET SET (30-
243)
131F1
6/29/98
107
Revised
6/29/98 COMPRESSOR GASKET SET (30-243) 131F1
REF PART# DESCRIPTION QTY
30-243 KIT - gasket 1
1 33-110 • GASKET - pump housing (X426) 1
2 33-235 • O-RING - dust seal 1
3 33-239 • O-RING - oil galley 2
4 33-408 • O-RING - cylinder sleeve 4
5 33-2205 • O-RING - oil pickup tube 1
6 33-672 • O-RING - regulator 1
7 33-822 • O-RING - sight glass 1
8 33-1175 • O-RING - oil pump to housing 1
9 33-1221 • O-RING - throttling valve 1
10 33-1223 • O-RING - oil pump 1
11 33-1549 • GASKET - pump housing (X430) 1
12 33-2019 • O-RING - cylinder head screw 20
13 33-2095 • O-RING - oil pump plug 2
14 33-2513 • GASKET - drive plate 1
15 33-2515 • GASKET - oil sump (deep) 1
16 33-2805 • GASKET - manifold 3
17 33-2552 • GASKET - compressor cylinder head 2
18 55-381 • WASHER - oil fill 1
19 55-895 • WASHER - oil pump 2
20 55-896 • WASHER - compressor seal (3/8) 57
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
108
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
109
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
REF PART# DESCRIPTION QTY
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-963 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
110
100C13 THROTTLING VALVE ASSEMBLY
Revised
2/15/99
THROTTLING
VALVE ASSEMBLY
100C13
2/15/99
111
Revised
2/15/99 THROTTLING VALVE ASSEMBLY 100C13
REF PART# DESCRIPTION QTY
66-5935 VALVE - throttling (24-26 psi, early SMX, SL-100) 1
66-5933 VALVE - throttling (27-29 psi, SMX) 1
66-7855 VALVE - throttling (33-34 psi, SL-100, 200) 1
66-8545 VALVE - throttling (29-31 psi, SL TCI, SL-300, 1600/1200 1
RPM units)
66-5934 VALVE - throttling (20-22 psi, SL TCI, SL-300, 2200/1450 1
RPM units)
1 55-148 • SCREW - plate 9
2 55-371 • FLATWASHER 9
3 66-3613 • PLATE - bellows 1
4 33-123 • GASKET - end plate 1
5 * 66-157 • WASHER - adjusting A/R
6 66-1116 • SPRING - bellows (for 66-5933) 1
66-7856 • SPRING - bellows (for 66-7855) 1
66-520 • SPRING - bellows (for 66-5935) 1
66-7856 • SPRING - bellows (for 66-7855) 1
66-8552 • SPRING - bellows (for 66-8545) 1
66-6192 SPRING - bellows (for 66-5934) 1
7 60-107 • KIT - bellows (throttling valve) 1
8 33-408 • O-RING 1
9 66-5958 • HOUSING - valve 1
10 33-143 • GASKET - piston housing 1
11 22-740 • PISTON 1
12 * 66-176 • SPRING - piston 1
13 66-116 • NUT - adjusting 1
14 55-585 • PIN - cotter 1
15 66-1388 • HOUSING - piston 1
16 * 33-1221 O-RING - valve to compressor 1
55-896 FLATWASHER 4
55-2381 SCREW - housing 4
17 66-3612 CAP - valve (rubber) 1
* 60-107 KIT - repair 1
112
109F12 COMPOUND PRESSURE GAUGE
Revised
7/20/95
COMPOUND
PRESSURE
GAUGE
109F12
7/20/95
113
Revised
7/20/95 COMPOUND PRESSURE GAUGE 109F12
REF PART# DESCRIPTION QTY
1 66-4907 GAUGE - compound 1
91-870 • LENS - gauge 1
33-1934 • GASKET 1
2 66-6566 TUBE - compound gauge 1
3 55-2091 TEE 1
4 55-1253 COUPLING 1
114
106C14 CHECK VALVE ASSEMBLY
Revised
10/22/96
CHECK VALVE
ASSEMBLY
106C14
10/22/96
115
Revised
10/22/96 CHECK VALVE ASSEMBLY 106C14
REF PART# DESCRIPTION QTY
A 66-3789 VALVE (5/8 od) 1
* 60-166 • KIT - check valve repair (incl seat, spring, gasket) 1
1 * NSS •• SEAT - valve 1
2 * NSS •• SPRING 1
3 * 33-1778 •• GASKET 1
4 66-4659 • CAP - check valve 1
B 66-6586 VALVE - check (3/4 od, use items 5 thru 8) 1
C 66-6179 VALVE - check (7/8 od) 1
* 60-175 • KIT - check valve repair (incl seat, spring, gasket) 1
5 * NSS •• SEAT - valve 1
6 * NSS •• SPRING 1
7 * 33-1778 •• GASKET 1
8 66-4659 • CAP - check valve 1
D 66-5307 VALVE (1-1/8 od) 1
* 60-176 • KIT - check valve repair (incl seat, spring, gasket) 1
9 * NSS •• SEAT - valve 1
10 * NSS •• SPRING 1
11 * 33-2340 •• GASKET 1
12 * 66-6433 • CAP - check valve 1
13 * 55-6293 • SCREW - cap 4
E 66-4594 VALVE (1-3/8 od) 1
* 60-229 KIT - check valve repair (incl seat, spring, gasket) 1
14 * NSS •• SEAT - valve 1
15 * NSS •• SPRING 1
16 * 33-1941 •• GASKET 1
17 66-5085 • CAP - check valve 1
18 * 55-6293 • SCREW - cap 4
* 60-229 KIT - check valve repair (incl seat, spring, gasket & screws) 1
116
116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
9/8/00
SOLENOID VALVE
- NORMALLY
CLOSED
116G10
9/8/00
117
Revised
9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10
REF PART# DESCRIPTION QTY
1 66-6102 VALVE - solenoid 1
2 66-6384 VALVE - solenoid 1
3 66-5305 VALVE - solenoid 1
4 66-2859 VALVE - solenoid 1
5 60-181 • KIT - internal parts 1
6 41-3681 • COIL 1
118
116G14 SOLENOID VALVE - NORMALLY CLOSED
Revised
11/17/93
SOLENOID VALVE
- NORMALLY
CLOSED
116G14
11/17/93
119
Revised
11/17/93 SOLENOID VALVE - NORMALLY CLOSED 116G14
REF PART# DESCRIPTION QTY
1 66-6268 VALVE - solenoid 1
2 66-5744 VALVE - solenoid 1
3 66-5577 VALVE - solenoid 1
4 60-193 • KIT - repair 1
5 44-3931 • COIL 1
120
117A1 SOLENOID VALVE - OPEN
Revised
6/19/00
SOLENOID VALVE
- OPEN
117A1
6/19/00
121
Revised
6/19/00 SOLENOID VALVE - OPEN 117A1
REF PART# DESCRIPTION QTY
1 66-6127 VALVE - solenoid 1
2 66-7373 VALVE - solenoid 1
3 60-186 • KIT - repair 1
4 44-5174 • COIL 1
122
121E13 RECEIVER TANK GROUP
Revised
10/2/98
RECEIVER TANK
GROUP
121E13
10/2/98
123
Revised
10/2/98 RECEIVER TANK GROUP 121E13
REF PART# DESCRIPTION QTY
1 55-7005 NUT - tank 2
2 55-7072 FLATWASHER 2
3 55-4931 WASHER - special 2
4 N/A TANK - receiver (w/two sight glasses, use 67-1216) 1
5 66-6827 • INDICATOR - liquid 2
6 33-2419 • O-RING - indicator 1
7 66-9257 • BALL - sight glass 2
8 66-343 • CAP - valve 2
55-581 • WASHER (copper) 2
9 67-1216 TANK - receiver (w/one sight glass, 2/94 & after) 1
10 91-4848 NAMEPLATE - pressure 1
11 55-7006 NUT - tank 1
55-7069 FLATWASHER 1
NOTE: Receiver tanks with two sight glasses have been replaced with 67-1216. Receiver tank with one sight
glass.
124
129F11 REFRIGERATION MOUNTING CLAMPS
Revised
2/15/01
REFRIGERATION
MOUNTING
CLAMPS
129F11
2/15/01
125
Revised
2/15/01 REFRIGERATION MOUNTING CLAMPS 129F11
REF PART# DESCRIPTION QTY
1 91-3467 BRACKET - heat exchanger (curbside) 1
2 91-3468 BRACKET - heat exchanger (roadside) 1
99-7336 STRIP (neoprene, 1/8 x 3/4) A/R
55-6993 SCREW - bracket 4
55-7066 LOCKWASHER 4
55-7085 FLATWASHER 4
3 91-3469 STRAP - exchanger 2
99-6968 STRIP (neoprene, 1/8 x 1.0) A/R
4 55-7013 CLAMP - tube (7/8) 2
55-6990 SCREW - clamp 1
55-6991 INSERT - threaded 1
5 91-4064 CLAMP - distributer 1
6 Not Used
7 91-445 CLAMP - tube (1/2 x 1/2) 2
55-4605 SCREW - clamp 1
55-6991 INSERT - threaded 3
8 55-7087 CLAMP - sensor (Thermoguard) 2
91-7266 CLAMP - sensor (SR) 1
55-7088 SCREW - clamp 1
55-7089 FLATWASHER 2
55-7040 INSERT 1
9 41-418 SENSOR (120 in lg, Thermoguard) 1
41-4021 SENSOR - ungraded (SR) 1
10 91-2968 CLAMP - holddown (defrost tube) 2
11 91-2967 CLAMP - holddown (defrost tube) 1
12 99-8001 CLAMP - defrost tube 4
55-6994 SCREW - clamp 7
55-7075 FLATWASHER 9
55-6996 LOCKWASHER 5
55-7042 NUT 2
55-6991 INSERT - threaded 5
13 91-3168 CLAMP - suction vibrasorber 1
91-3169 SPACER (1/4 in thk) 1
55-5955 SCREW - clamp (20 mm) 2
55-7007 NUT 2
14 91-3170 CLAMP - dehydrator 1
99-4326 PAD - clamp 1
55-7007 NUT 1
15 91-4190 CLAMP - discharge vibrasorber 1
55-5955 SCREW - clamp 2
55-7007 NUT 2
16 91-759 CLAMP - tube (1/2) 4
126
129F11 REFRIGERATION MOUNTING CLAMPS
Revised
2/15/01
127
Revised
2/15/01 REFRIGERATION MOUNTING CLAMPS 129F11
REF PART# DESCRIPTION QTY
55-4605 SCREW - clamp 2
55-6991 INSERT - threaded 2
17 55-6544 CLAMP - tube (1/4) 2
91-372 CLAMP - tube (3/4) 2
55-7802 SCREW - clamp 2
55-7007 INSERT - threaded 2
18 91-3171 CLAMP - tube (1/2 x 3/4) 1
55-6990 SCREW - clamp 1
55-7007 NUT 1
19 91-1434 SPACER - solenoid 1
55-1384 SCREW - solenoid 2
55-414 LOCKWASHER 2
55-406 FLATWASHER 2
20 91-8591 TRAY - drip (accumulator tank) 1
92-1081 TRAY - drip (accumulator tank, SL) 1
128
136E12 CONDENSER COIL & PANELS
Revised
1/19/01
CONDENSER COIL
& PANELS
136E12
1/19/01
129
Revised
1/19/01 CONDENSER COIL & PANELS 136E12
REF PART# DESCRIPTION QTY
1 67-1214 COIL - condenser 1
92-1082 NUTSTRIP (3.0 center) 2
91-4839 NUTSTRIP (3.46 center) 1
55-2270 RIVET - nutstrip 4
55-5955 SCREW - coil (M6) 4
55-4608 LOCKWASHER 4
55-2945 WASHER - special 4
55-6997 NUT - captive 4
55-5424 SCREW - coil (M8) 4
55-7069 FLATWASHER 8
55-7006 NUT 4
2 12-582 COIL - radiator (see 100B13 or 148B11) 1
11-4921 • NECK - filler 1
3 91-4572 PANEL - condenser coil (curbside) 1
55-4666 SCREW - panel 2
55-405 WASHER - dome 2
55-7012 NUT - captive 4
4 91-4574 PANEL - radiator (top front) 1
55-4666 SCREW - panel (M6 x 16 mm) 4
55-5955 SCREW - panel (M6 x 20 mm) 3
55-405 WASHER - dome 7
33-2183 SEAL - radiator to condenser (3.0 in wide) 1
99-5966 STRIP (1.0 in wide) A/R
5 91-4575 PANEL - condenser coil (roadside) 1
55-4666 SCREW - panel 4
55-405 WASHER - dome 4
99-4326 PAD (rubber) 1
55-5955 SCREW - panel 10
55-405 WASHER - dome 5
55-7012 NUT - captive 5
55-5424 SCREW - panel (M8) 1
55-790 LOCKWASHER 1
55-2769 WASHER - special 1
55-6997 NUT - captive (M6, ss) 5
6 91-2949 NAMEPLATE - pressure vessel 1
7 99-8428 SEAL - condenser (.50 thk x 3.5 lg) A/R
33-2182 SEAL - condenser (.75 thk x 32 lg) 2
33-2183 SEAL - condenser (.25 thk x 30 lg) 1
33-2733 GASKET - condenser (.25 thk x 17 lg) 1
8 91-4840 PANEL - blockoff 1
55-4666 SCREW - panel (M6 x 20 mm) 1
55-405 WASHER - dome 1
130
136E12 CONDENSER COIL & PANELS
Revised
1/19/01
131
Revised
1/19/01 CONDENSER COIL & PANELS 136E12
REF PART# DESCRIPTION QTY
55-7014 NUT - captive (M6, szn) 1
55-5955 SCREW - panel (M6 x 20 mm) 1
55-4608 LOCKWASHER 1
55-4638 FLATWASHER 1
55-6991 INSERT - threaded 1
132
148G5 REFRIGERATION (TLE-2)
Revised
5/1/01
REFRIGERATION
(TLE-2)
148G5
5/1/01
133
Revised
5/1/01 REFRIGERATION (TLE-2) 148G5
REF PART# DESCRIPTION QTY
1 67-1528 COIL - evaporator 1
2 66-9229 HEAT EXCHANGER 1
55-2086 FLATWASHER 2
55-4953 NUT 2
3 55-6779 ADAPTER - bulkhead (defrost) 1
55-9146 LOCKWASHER 1
55-6393 NUT - bulkhead 1
4 55-6354 ADAPTER - bulkhead (suction) 1
55-7199 LOCKWASHER 1
55-6812 NUT - bulkhead 1
5 66-6036 ADAPTER - bulkhead (liquid) 1
55-9147 LOCKWASHER 1
55-6780 NUT - bulkhead 1
6 61-954 VALVE - expansion 1
61-810 • SCREEN - inlet 1
66-7169 • ELEMENT - power 1
7 91-8987 BRACKET - expansion valve 1
55-9101 SCREW - bracket 2
55-8711 INSERT - threaded 2
8 55-6788 U-BOLT 1
55-2001 FLATWASHER 2
55-4560 NUT 2
9 66-9220 TUBE - hot gas in 1
10 66-6268 VALVE - solenoid (liquid/defrost, see 116G14) 1
11 66-9585 TUBE - valve to drain pan heater 1
12 66-9300 TUBE - defrost drain pan 1
13 66-9225 TUBE - suction 1
14 55-1659 ELBOW 1
15 66-8890 VALVE - solenoid (suction, see 117A1) 1
16 66-9253 TUBE - valve to tee 1
17 55-9102 TEE (3/4C x 1/2C x 3/4C) 1
18 66-9254 TUBE - tee to exchanger 1
19 66-9216 TUBE - check valve to suction 1
20 66-3655 VALVE - check (see 9G12) 1
21 66-9223 TUBE - tee to valve 1
22 66-622 TEE (1/2 x 3/8 x 1/2) 1
23 66-9583 TUBE - adapter to tee 1
24 66-9584 TUBE - tee to valve 1
25 66-9221 TUBE - liquid valve to exchanger 1
26 55-2865 COUPLING (1/2 sld, 3/8 sld) 2
27 66-9228 TUBE - exchanger to expansion valve 1
28 66-9227 TUBE - equalizer 1
134
148G5 REFRIGERATION (TLE-2)
Revised
5/1/01
135
Revised
5/1/01 REFRIGERATION (TLE-2) 148G5
REF PART# DESCRIPTION QTY
29 66-9224 TUBE - expansion valve to coil 1
30 66-9301 TUBE - drain pan to distributor 1
31 91-9248 BRACKET - distributor 1
55-2264 RIVET - bracket 2
32 33-282 GROMMET - defrost tube 2
33 55-9204 CLAMP - tube 2
34 33-282 GROMMET (3/8) 2
35 33-415 GROMMET (5/8 id) 1
136
148G6 BLOWER GROUP (TWO BLOWERS)
Revised
2/13/01
BLOWER GROUP
(TWO BLOWERS)
148G6
2/13/01
137
Revised
2/13/01 BLOWER GROUP (TWO BLOWERS) 148G6
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 2
78-1092 BLOWER & MOTOR (24V) 2
2 91-8997 PLATE - blower cover 2
55-7663 SCREW - plate 8
55-7031 LOCKWASHER 8
3 91-8998 COVER - blower 2
55-3027 SCREW - cover 6
55-2964 LOCKWASHER 6
55-2001 FLATWASHER 6
4 91-8999 HOUSING - blower 2
55-9100 SCREW - housing to support 2
55-9104 WASHER - shoulder 2
5 91-9538 CHANNEL - blower (rear) 1
6 91-8870 BRACKET - blower (rear) 2
55-3136 RIVET - bracket 2
7 91-8869 BRACKET - blower (slider) 2
8 91-8867 CHANNEL - evaporator 1
55-9101 SCREW - channel 2
138
148G7 COVERS & PANELS (TLE-2)
Revised
12/28/99
139
Revised
12/28/99 COVERS & PANELS (TLE-2) 148G7
REF PART# DESCRIPTION QTY
1 98-5382 PAN - drain (lower) 1
2 33-3030 STRIP - foam 1
3 33-3031 STRIP - foam 1
4 33-3032 EXTRUSION - foam 2
5 98-5380 PAN - drain (upper) 1
6 33-3033 PAD - foam (left) 1
7 33-3034 PAD - foam (right) 1
8 33-3038 FOIL - drain pan (lower) 1
9 33-3039 FOIL - drain pan (top) 1
10 33-3040 GASKET - blower 1
11 91-8875 PANEL - side (right) 1
12 91-8876 PANEL - side (left) 1
13 91-8877 NAMEPLATE - TK 1
14 91-8874 GRILLE - air inlet 2
15 55-9105 SCREW - grille 2
16 91-8879 PAD - grille 4
17 91-8871 TUBE - drain pan 2
18 55-6016 CLAMP - tube 2
19 91-8878 PAD - top cover 2
140
148G8 ELECTRICAL COMPONENTS (TLE-2)
Revised
5/1/01
ELECTRICAL
COMPONENTS
(TLE-2)
148G8
5/1/01
141
Revised
5/1/01 ELECTRICAL COMPONENTS (TLE-2) 148G8
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 2
2 44-9906 TAB - connector 5
55-2264 RIVET - tab 5
55-2201 FLATWASHER 5
3 41-2613 HARNESS - fan (No. 1, before 8/99) 1
41-3278 HARNESS - fan (No. 1, 8/99 & after) 1
4 41-2614 HARNESS - fan (No. 2, before 8/99) 1
41-3279 HARNESS - fan (No. 2, 8/99 & after) 1
5 44-3414 BOARD - terminal 1
44-3549 STRIP - jumper 1
55-5358 SCREW - terminal board 2
55-2201 FLATWASHER 4
55-4223 NUT 2
6 91-9054 MARKSTRIP 1
7 55-3000 SCREW - ground 2
55-2001 FLATWASHER 4
55-2965 NUT 4
8 41-4022 SENSOR - return air (graded) 1
9 91-6996 NAMEPLATE - return air sensor 1
10 41-4021 SENSOR - coil (ungraded) 1
11 91-6995 NAMEPLATE - sensor coil 1
12 55-547 CLAMP - sensor 2
13 44-6026 WIRE - resistance A/R
14 66-8890 VALVE - suction (see 117A1) 1
15 66-6268 VALVE - solenoid (liquid/defrost, see 116G14) 2
16 41-2616 HARNESS - coil sensor 1
17 41-3281 SPEED CONTROL - fan 1
18 41-3282 HARNESS - speed control (before 9/99) 1
41-3281 HARNESS - speed control (after 8/99) 1
142
148G9 REFRIGERATION (TLE-3)
Revised
3/2/01
REFRIGERATION
(TLE-3)
148G9
3/2/01
143
Revised
3/2/01 REFRIGERATION (TLE-3) 148G9
REF PART# DESCRIPTION QTY
1 67-1547 COIL - evaporator 1
2 66-9229 HEAT EXCHANGER 1
55-2086 FLATWASHER 2
55-4953 NUT 2
3 55-6779 ADAPTER - bulkhead (defrost) 1
55-9146 LOCKWASHER 1
55-6393 NUT - bulkhead 1
4 55-6354 ADAPTER - bulkhead (suction) 1
55-7199 LOCKWASHER 1
55-6812 NUT - bulkhead 1
5 66-6036 ADAPTER - bulkhead (liquid) 1
55-9147 LOCKWASHER 1
55-6780 NUT - bulkhead 1
6 61-598 VALVE - expansion 1
61-810 • SCREEN - inlet 1
66-7169 • ELEMENT - power 1
7 91-8987 BRACKET - expansion valve 1
55-9101 SCREW - bracket 2
55-8711 INSERT - threaded 2
8 55-6788 U-BOLT 1
55-2001 FLATWASHER 2
55-4560 NUT 2
9 66-9220 TUBE - hot gas in 1
10 66-6268 VALVE - solenoid (liquid/defrost, see 116G14) 2
11 66-9585 TUBE - valve to drain pan heater 1
12 66-9303 TUBE - defrost drain pan 1
13 66-9225 TUBE - suction 1
14 55-1659 ELBOW 1
15 66-8890 VALVE - solenoid (suction see 117A1) 1
16 66-9253 TUBE - valve to tee 1
17 55-9102 TEE (3/4C x 1/2C x 3/4C) 1
18 66-9254 TUBE - tee to exchanger 1
19 66-9216 TUBE - check valve to suction 1
20 66-3655 VALVE - check (see 9G12) 1
21 66-9223 TUBE - tee to valve 1
22 66-622 TEE (1/2 x 3/8 x 1/2) 1
23 66-9583 TUBE - adapter to tee 1
24 66-9584 TUBE - tee to valve 1
25 66-9221 TUBE - liquid valve to exchanger 1
26 55-2865 COUPLING (1/2 sld, 3/8 sld) 2
27 66-9222 TUBE - exchanger to expansion valve 1
28 66-9218 TUBE - equalizer 1
144
148G9 REFRIGERATION (TLE-3)
Revised
3/2/01
145
Revised
3/2/01 REFRIGERATION (TLE-3) 148G9
REF PART# DESCRIPTION QTY
29 66-9224 TUBE - expansion valve to coil 1
30 66-9301 TUBE - drain pan to distributor 1
31 91-9248 BRACKET - distributor 1
55-2264 RIVET - bracket 2
32 33-282 GROMMET - defrost tube 2
33 55-9204 CLAMP - tube 2
34 33-282 GROMMET (3/8) 2
35 33-415 GROMMET (5/8 id) 1
146
148G10 BLOWER GROUP (3 BLOWERS)
Revised
2/13/01
BLOWER GROUP
(3 BLOWERS)
148G10
2/13/01
147
Revised
2/13/01 BLOWER GROUP (3 BLOWERS) 148G10
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 3
78-1092 BLOWER & MOTOR (24V) 3
2 91-8997 PLATE - blower cover 3
55-7663 SCREW - plate 12
55-7031 LOCKWASHER 12
3 91-8998 COVER - blower 3
55-3027 SCREW - cover 9
55-2964 LOCKWASHER 9
55-2001 FLATWASHER 9
4 91-8999 HOUSING - blower 3
55-9100 SCREW - housing to support 3
55-9104 WASHER - shoulder 3
5 91-9539 CHANNEL - blower (rear) 1
6 91-8870 BRACKET - blower (rear) 2
55-3136 RIVET - bracket 2
7 91-8869 BRACKET - blower (slider) 2
8 91-8866 CHANNEL - evaporator 1
55-9101 SCREW - channel 2
148
148G11 COVERS & PANELS (TLE)
Revised
9/23/99
149
Revised
9/23/99 COVERS & PANELS (TLE) 148G11
REF PART# DESCRIPTION QTY
1 98-5380 PAN - drain (lower) 1
2 33-3030 STRIP - foam 1
3 33-3031 STRIP - foam 1
4 33-3032 EXTRUSION - foam 3
5 98-5380 PAN - drain (upper) 1
6 33-3033 PAD - foam (left) 1
7 33-3034 PAD - foam (right) 1
8 33-3035 FOIL - drain pan (lower) 1
9 33-3036 FOIL - drain pan (top) 1
10 33-3037 GASKET - blower 2
11 91-8875 PANEL - side (right) 1
12 91-8876 PANEL - side (left) 1
13 91-8877 NAMEPLATE - TK 1
14 91-8874 GRILLE - air inlet 3
15 55-9105 SCREW - grille 3
16 91-8879 PAD - grille 6
17 91-8871 TUBE - drain pan 2
18 55-6016 CLAMP - tube 2
19 91-8878 PAD - top cover 3
150
148G12 ELECTRICAL COMPONENTS (TLE-3)
Revised
5/1/01
ELECTRICAL
COMPONENTS
(TLE-3)
148G12
5/1/01
151
Revised
5/1/01 ELECTRICAL COMPONENTS (TLE-3) 148G12
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 3
2 44-9906 TAB - connector 5
55-2264 RIVET - tab 5
55-2201 FLATWASHER 5
3 41-2613 HARNESS - fan (No. 1, before 8/99) 1
41-3278 HARNESS - fan (No. 1, 8/99 & after) 1
4 41-2614 HARNESS - fan (No. 2, before 8/99) 1
41-3279 HARNESS - fan (No. 2, 8/99 & after) 1
5 41-2615 HARNESS - fan (No. 3, before 8/99) 1
41-3280 HARNESS - fan (No. 3, 8/99 & after) 1
6 44-3414 BOARD - terminal 1
44-3549 STRIP - jumper 1
55-5358 SCREW - terminal board 2
55-2201 FLATWASHER 4
55-4223 NUT 2
7 91-9054 MARKSTRIP 1
8 55-3000 SCREW - ground 2
55-2001 FLATWASHER 4
55-2965 NUT 4
9 41-4022 SENSOR - return air (graded) 1
10 91-8859 NAMEPLATE - return air sensor 1
11 41-4021 SENSOR - coil (ungraded) 1
12 91-6995 NAMEPLATE - sensor coil 1
13 55-547 CLAMP - sensor 2
14 44-6026 WIRE - resistance A/R
15 66-8890 VALVE - suction (see 117A1) 1
16 66-6268 VALVE - solenoid (liquid/defrost, see 116G14) 2
17 41-2616 HARNESS - coil sensor 1
18 41-3281 SPEED CONTROL - fan 1
19 41-3282 HARNESS - speed control (before 9/99) 1
41-3281 HARNESS - speed control (after 8/99) 1
152
148G13 HOST CONNECTION ZONE 2
Revised
5/20/99
HOST CONNEC-
TION ZONE 2
148G13
5/20/99
153
Revised
5/20/99 HOST CONNECTION ZONE 2 148G13
REF PART# DESCRIPTION QTY
1 66-6179 VALVE - check 2
2 55-3094 ELBOW (1-3/8 sld x 1-3/8 sld) 2
3 91-5114 CLAMP - tube (7/8) 2
55-7027 SCREW - clamp 2
55-7075 FLATWASHER 4
55-7042 NUT 2
4 55-3112 COUPLING (1-3/8) 2
5 91-759 CLAMP - tube (1/2) 2
6 91-758 CLAMP - tube (5/8) 2
55-7027 SCREW - clamp 4
55-7075 FLATWASHER 8
55-7042 NUT 4
7 91-3541 TUBE - insulating (defrost) A/R
8 55-6156 CLAMP (1.437 dia) A/R
55-6350 SCREW - clamp A/R
9 67-712 TUBE - liquid (3/8 x 50 ft) 1
10 67-1273 TUBE - defrost (5/8 x 50 ft) 1
11 67-1041 TUBE - suction (7/8 x 50 ft) 1
154
148G14 HOST CONNECTION ZONE 3
Revised
5/20/99
HOST CONNEC-
TION ZONE 3
148G14
5/20/99
155
Revised
5/20/99 HOST CONNECTION ZONE 3 148G14
REF PART# DESCRIPTION QTY
1 66-6179 VALVE - check 2
2 55-3326 ELBOW (7/8 sld x 3/4 sld) 1
3 55-7211 TEE (1-3/8C x 7/8C x 7/8C) 1
4 55-3094 ELBOW (1-3/8 sld x 1-3/8 sld) 2
5 91-5114 CLAMP - tube (7/8) 2
6 91-759 CLAMP - tube (1/2) 2
7 91-758 CLAMP - tube (5/8) 2
55-7027 SCREW - clamp 4
55-7075 FLATWASHER 8
55-7042 NUT 4
8 91-3541 TUBE - insulating (defrost) A/R
9 55-6156 CLAMP (1.437 dia) A/R
55-6350 SCREW - clamp A/R
10 67-712 TUBE - liquid (3/8 x 50 ft) 1
11 67-1273 TUBE - defrost (5/8 x 50 ft) 1
12 67-1041 TUBE - suction (7/8 x 50 ft) 1
156
149A1 TLE-2 INSTALLATION (KIT 818065)
Revised
12/18/00
TLE-2 INSTALLA-
TION (KIT 818065)
149A1
12/18/00
157
Revised
12/18/00 TLE-2 INSTALLATION (KIT 818065) 149A1
REF PART# DESCRIPTION QTY
1 55-9148 TEE - defrost hose 2
2 91-2434 HOSE - defrost 2
55-2686 CLAMP - hose (defrost) 6
3 55-8542 WASHER - special 4
4 55-3359 CLAMP (.875 dia) 30
55-6350 SCREW - clamp 30
5 55-7385 ELBOW (7/8 sld x 3/4 sld) 1
55-3740 COUPLING (7/8) 1
55-4276 ELBOW (45 deg, 7/8 sld) 2
55-3326 ELBOW (7/8 sld x 3/4 sld) 4
55-3680 COUPLING (7/8 sld, 3/4 sld) 1
6 66-9258 TUBE - suction 1
7 91-3542 TUBE - insulating (suction, 12 ft) 1
55-2331 BANDWRAP 5
8 N/A ADAPTER - bulkhead (see 148G9) 1
9 33-1939 O-RING (3/4 od) 1
10 55-9245 SHOULDER - tube (3/4) 1
11 55-9381 NUT - shoulder (3/4) 1
12 55-3065 CLAMP (.500 dia) 60
55-6350 SCREW - clamp 60
13 55-4142 ELBOW (1/2 sld x 3/8 sld) 1
55-8432 COUPLING (1/2) 1
55-2865 COUPLING (1/2 sld, 3/8 sld) 1
55-8812 ELBOW (1/2 sld x 3/8 sld) 1
14 66-9259 TUBE - liquid 1
15 99-8462 TUBE - insulating (liquid, 12 ft) 1
16 33-1936 O-RING (3/8 od) 1
17 55-8268 SHOULDER - tube (3/8) 1
55-2331 BANDWRAP 5
18 55-8267 NUT - shoulder (3/8) 1
19 91-3541 TUBE - insulating (defrost, 54 ft) 1
55-2331 BANDWRAP 25
20 66-5733 ELBOW (5/8 sld x 1/2 sld) 1
55-4235 ELBOW (5/8 sld x 5/8 sld) 1
55-6523 COUPLING (5/8) 1
55-3627 COUPLING (5/8 sld, 1/2 sld) 1
21 66-9260 TUBE - defrost 1
22 33-1937 O-RING (1/2 od) 1
23 55-8951 SHOULDER - tube (1/2) 1
24 55-8950 NUT - shoulder (1/2) 1
158
149A2 TLE-3 INSTALLATION (KIT 808065)
Revised
12/18/00
TLE-3 INSTALLA-
TION (KIT 808065)
149A2
12/18/00
159
Revised
12/18/00 TLE-3 INSTALLATION (KIT 808065) 149A2
REF PART# DESCRIPTION QTY
1 55-9148 TEE - defrost hose 2
2 91-2434 HOSE - defrost 2
55-2686 CLAMP - hose (defrost) 6
3 55-8542 WASHER - special 4
4 55-3359 CLAMP (.875 dia) 30
55-6350 SCREW - clamp 30
5 55-7385 ELBOW (7/8 sld x 3/4 sld) 1
55-3740 COUPLING (7/8) 1
55-4276 ELBOW (45 deg, 7/8 sld) 2
55-3326 ELBOW (7/8 sld x 3/4 sld) 4
55-3680 COUPLING (7/8 sld, 3/4 sld) 1
6 66-9258 TUBE - suction 1
7 91-3542 TUBE - insulation (suction, 12 ft) 1
55-2331 BANDWRAP 5
8 N/A ADAPTER - bulkhead (see 148G9) 1
9 33-1939 O-RING (3/4 od) 1
10 55-9245 SHOULDER - tube (3/4) 1
11 55-9381 NUT - shoulder (3/4) 1
12 55-3065 CLAMP (.500 dia) 60
55-6350 SCREW - clamp 60
13 55-4142 ELBOW (1/2 sld x 3/8 sld) 1
55-8432 COUPLING (1/2) 1
55-2865 COUPLING (1/2 sld, 3/8 sld) 1
55-8812 ELBOW (1/2 sld x 1/2 sld) 1
14 66-9259 TUBE - liquid 1
15 99-8462 TUBE - insulating (liquid, 12 ft) 1
16 33-1936 O-RING (3/8 od) 1
17 55-8268 SHOULDER - tube (3/8) 1
55-2331 BANDWRAP 5
18 55-8267 NUT - shoulder (3/8) 1
19 91-3541 TUBE - insulating (defrost, 54 ft) 1
55-2331 BANDWRAP 25
20 66-5733 ELBOW (5/8 sld x 1/2 sld) 1
55-4235 ELBOW (5/8 sld x 5/8 sld) 1
55-6523 COUPLING (5/8) 1
55-3627 COUPLING (5/8 sld, 1/2 sld) 1
21 66-9260 TUBE - defrost 1
22 33-1937 O-RING (1/2 od) 1
23 55-8951 SHOULDER - tube (1/2) 1
24 55-8950 NUT - shoulder (1/2) 1
160
149A3 TLE-2 ZONE 2 INSTALLATION (KIT 818060)
Revised
1/28/00
TLE-2 ZONE 2
INSTALLATION
(KIT 818060)
149A3
1/28/00
161
Revised
1/28/00 TLE-2 ZONE 2 INSTALLATION (KIT 818060) 149A3
REF PART# DESCRIPTION QTY
1 41-2271 HARNESS - remote evaporator (zone 2) 1
2 41-2617 HARNESS - TLE-2 (zone 2, fan 2) 1
3 41-1381 HARNESS - evaporator sensor (zone 2) 1
44-2791 TERMINAL (16-14 ga, blue) 2
44-2792 TERMINAL (10 ga, yellow) 4
4 55-3359 CLAMP - harness 30
55-6350 SCREW - clamp 30
5 41-2679 HARNESS - remote evaporator (host unit, zone 2) 1
162
149A4 TLE-2 ZONE 3 INSTALLATION (KIT 818060 & 818061)
Revised
1/28/00
TLE-2 ZONE 3
INSTALLATION
(KIT 818060 &
818061)
149A4
1/28/00
163
Revised
1/28/00 TLE-2 ZONE 3 INSTALLATION (KIT 818060 & 818061) 149A4
REF PART# DESCRIPTION QTY
1 41-2271 HARNESS - remote evaporator (zone 2) 1
2 41-2617 HARNESS - TLE-2 (zone 2, fan 2) 1
3 41-1381 HARNESS - evaporator sensor (zone 2) 1
44-2791 TERMINAL (16-14 ga, blue) 2
44-2792 TERMINAL (10 ga, yellow) 4
4 55-3359 CLAMP - harness 30
55-6350 SCREW - clamp 30
5 41-2679 HARNESS - remote evaporator (host unit, zone 2) 1
6 41-2272 HARNESS - remote evaporator (zone 3) 1
7 41-2619 HARNESS - TLE (zone 3, fan 2) 1
8 41-1382 HARNESS - evaporator sensor (zone 3) 1
9 41-2680 HARNESS - remote evaporator (host unit, zone 3) 1
164
149A5 TLE-3 ZONE 2 INSTALLATION (KIT 818062)
Revised
1/28/00
TLE-3 ZONE 2
INSTALLATION
(KIT 818062)
149A5
1/28/00
165
Revised
1/28/00 TLE-3 ZONE 2 INSTALLATION (KIT 818062) 149A5
REF PART# DESCRIPTION QTY
1 41-2271 HARNESS - remote evaporator (zone 2) 1
2 41-2617 HARNESS - TLE-2 (zone 2, fan 2) 1
3 41-1381 HARNESS - evaporator sensor (zone 2) 1
44-2791 TERMINAL (16-14 ga, blue) 2
44-2792 TERMINAL (10 ga, yellow) 4
4 55-3359 CLAMP - harness 30
55-6350 SCREW - clamp 30
5 41-2679 HARNESS - remote evaporator (host unit, zone 2) 1
6 41-2618 HARNESS - TLE-2 (zone 2, fan 3) 1
166
149A6 TLE-3 ZONE 3 INSTALLATION (KIT 818062 & 818063)
Revised
1/28/00
TLE-3 ZONE 3
INSTALLATION
(KIT 818062 &
818063)
149A6
1/28/00
167
Revised
1/28/00 TLE-3 ZONE 3 INSTALLATION (KIT 818062 & 818063) 149A6
REF PART# DESCRIPTION QTY
1 41-2271 HARNESS - remote evaporator (zone 2) 1
2 41-2617 HARNESS - TLE-2 (zone 2, fan 2) 1
3 41-1381 HARNESS - evaporator sensor (zone 2) 1
44-2791 TERMINAL (16-14 ga, blue) 2
44-2792 TERMINAL (10 ga, yellow) 4
4 55-3359 CLAMP - harness 30
55-6350 SCREW - clamp 30
5 41-2679 HARNESS - remote evaporator (host unit, zone 2) 1
6 41-2272 HARNESS - remote evaporator (zone 3) 1
7 41-2619 HARNESS - TLE (zone 3, fan 2) 1
8 41-1382 HARNESS - evaporator sensor (zone 3) 1
9 41-2680 HARNESS - remote evaporator (host unit, zone 3) 1
10 41-2618 HARNESS - TLE-2 (zone 2, fan 3) 1
11 41-2686 HARNESS - fan 3 (zone 3) 1
168
149A7 ELECTRICAL COMPONENTS (SL TCI 50)
Revised
7/28/00
ELECTRICAL
COMPONENTS (SL
TCI 50)
149A7
7/28/00
169
Revised
7/28/00 ELECTRICAL COMPONENTS (SL TCI 50) 149A7
REF PART# DESCRIPTION QTY
1 66-7636 VALVE - pilot solenoid 1
41-1521 • COIL 1
55-8786 • NUT 1
2 66-5908 VALVE - pilot solenoid 1
44-3803 • COIL 1
55-8786 NUT - valve 1
3 66-8890 VALVE - solenoid (see 117A1) 1
44-5174 • COIL 1
91-1434 SPACER - valve 2
55-1384 SCREW - valve 2
55-414 LOCKWASHER 2
55-406 FLATWASHER 2
4 44-9551 CABLE - battery (negative) 1
5 44-6534 SENSOR - coolant level 1
6 44-8244 FUSE LINK 1
55-3000 SCREW - link 2
55-3006 WASHER - insulating 4
55-2001 FLATWASHER 6
55-2996 LOCKWASHER 4
55-2965 NUT 4
91-4191 BRACKET - link 1
55-6542 SCREW - bracket 2
55-5006 LOCKWASHER 2
7 41-3668 SWITCH - high pressure cutout 2
8 41-394 MOTOR - damper (w/Deutsch connectors, see 100D8) 1
9 45-1451 HEATER 3
10 91-4842 BRACKET - heater support 1
11 91-2982 BRACKET - heater 2
55-5639 SCREW - bracket 6
55-7089 FLATWASHER 6
12 44-7354 BOX - junction 1
55-7036 SCREW - box 2
55-7089 FLATWASHER 2
55-7040 INSERT - threaded 2
13 44-9059 CABLE - heater 1
14 41-2571 ALTERNATOR (120 amp, see 111E13) 1
15 41-1107 TRANSDUCER 1
16 66-6268 VALVE - solenoid (hot gas, see 116G14) 1
17 66-8105 VALVE - solenoid (see 138B13) 1
18 66-5577 VALVE - solenoid (see 116G14) 1
19 41-2677 HARNESS - main 1
20 41-1789 • CONNECTOR (6 pin) 3
170
149A7 ELECTRICAL COMPONENTS (SL TCI 50)
Revised
7/28/00
171
Revised
7/28/00 ELECTRICAL COMPONENTS (SL TCI 50) 149A7
REF PART# DESCRIPTION QTY
21 41-1790 • LOCK 3
22 41-1788 • BUSBAR 3
23 41-1787 • CAP 3
24 41-387 SWITCH - oil pressure 1
25 44-6018 THERMOSTAT - block temperature 1
55-4768 SCREW - thermostat 2
55-3233 LOCKWASHER 2
91-3904 PLATE - block temperature sensor 1
55-5022 SCREW - plate 1
55-3994 WASHER - special 1
55-790 LOCKWASHER 1
26 44-9588 BOLT - coolant temperature 1
27 44-9056 CONDUIT - harness 1
55-3676 CONNECTOR - conduit 1
28 104-629 MOTOR (230-460/3/50-60, see 100D6) 1
99-4987 COVER - motor (harness) 1
55-5760 SCREW - cover 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-1801 NUT 2
29 41-402 SWITCH - oil level (see 135G3) 1
30 45-1688 STARTER (see 142F12) 1
31 44-9298 SENSOR - rpm 1
44-7620 BOOT - rpm sensor 1
32 44-9181 SOLENOID - throttle (see 130D10) 1
44-2756 DIODE 1
33 41-1160 CABLE - battery (negative) 1
44-7051 BOOT - battery cable cover 2
34 44-9826 SWITCH - pressure cutout 1
35 41-2330 SWITCH - water temperature 1
36 41-1538 HARNESS - water temperature switch 1
37 44-7663 DIODE - assembly 1
172
152A11 ELECTRICAL COMPONENTS (SL SR TCI 30)
Revised
7/28/00
ELECTRICAL
COMPONENTS (SL
SR TCI 30)
152A11
7/28/00
173
Revised
7/28/00 ELECTRICAL COMPONENTS (SL SR TCI 30) 152A11
REF PART# DESCRIPTION QTY
1 66-7636 VALVE - pilot solenoid 1
41-1521 • COIL 1
55-8786 • NUT 1
2 66-5908 VALVE - pilot solenoid 1
44-3803 • COIL 1
55-8786 NUT - valve 1
3 66-8890 VALVE - solenoid (see 117A1) 1
44-5174 • COIL 1
91-1434 SPACER - valve 2
55-1384 SCREW - valve 2
55-414 LOCKWASHER 2
55-406 FLATWASHER 2
4 44-9551 CABLE - battery (negative) 1
5 44-6534 SENSOR - coolant level 1
6 44-8244 FUSE LINK 1
55-3000 SCREW - link 2
55-3006 WASHER - insulating 4
55-2001 FLATWASHER 6
55-2996 LOCKWASHER 4
55-2965 NUT 4
91-4191 BRACKET - link 1
55-6542 SCREW - bracket 2
55-5006 LOCKWASHER 2
7 41-3668 SWITCH - high pressure cutout 2
8 41-394 MOTOR - damper (w/Deutsch connectors, see 112D9) 1
9 44-9181 SOLENOID - throttle (see 130D10) 1
44-2756 DIODE 1
10 41-1160 CABLE - battery (negative) 1
44-7051 BOOT - battery cable cover 2
11 44-9826 SWITCH - pressure cutout 1
12 41-2330 SWITCH - water temperature 1
13 44-9059 CABLE - heater 1
14 41-2571 ALTERNATOR (120 amp, see 111E13) 1
15 41-1107 TRANSDUCER 1
16 66-6268 VALVE - solenoid (hot gas, see 116G14) 1
17 66-8105 VALVE - solenoid (see 138B13) 1
18 66-5577 VALVE - solenoid (see 116G14) 1
19 41-2677 HARNESS - main 1
20 41-1789 • CONNECTOR (6 pin) 1
21 41-1790 • LOCK 3
22 41-1788 • BUSBAR 3
174
152A11 ELECTRICAL COMPONENTS (SL SR TCI 30)
Revised
7/28/00
175
Revised
7/28/00 ELECTRICAL COMPONENTS (SL SR TCI 30) 152A11
REF PART# DESCRIPTION QTY
23 41-1787 • CAP 3
24 41-387 SWITCH - oil pressure 1
25 44-6018 THERMOSTAT - block temperature 1
55-4768 SCREW - thermostat 2
55-3233 LOCKWASHER 2
91-3904 PLATE - block temperature sensor 1
55-5022 SCREW - plate 1
55-3994 WASHER - special 1
55-790 LOCKWASHER 1
26 44-9588 BOLT - coolant temperature 1
27 41-1538 HARNESS - water temperature switch 1
28 44-7663 DIODE - assembly 1
29 41-402 SWITCH - oil level (see 135G3) 1
30 45-1688 STARTER (see 142F12) 1
31 44-9298 SENSOR - rpm 1
44-7620 BOOT - rpm sensor 1
176
149A8 CONTROL BOX ASSEMBLY (50 SR TCI)
Revised
4/12/01
CONTROL BOX
ASSEMBLY (50 SR
TCI)
149A8
4/12/01
177
Revised
4/12/01 CONTROL BOX ASSEMBLY (50 SR TCI) 149A8
REF PART# DESCRIPTION QTY
1 98-5229 BOX - control 1
2 NSS TRAY - high voltage (see 143B2) 1
55-2991 SCREW - tray 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
3 55-9129 CONNECTOR - cable 1
41-2253 HARNESS - switch (host/zone 1) 1
4 33-2429 GASKET - shield 1
5 91-4503 COVER - wire 1
55-1587 SCREW - cover 3
55-1800 LOCKWASHER 3
55-2086 FLATWASHER 3
6 41-2016 RECEPTACLE (230V) 1
41-519 RECEPTACLE (380V) 1
99-9052 • COVER - receptacle 1
33-1697 • GASKET - receptacle 1
55-2750 SCREW - receptacle 4
55-2201 FLATWASHER 4
55-2202 LOCKWASHER 4
55-4223 NUT 4
7 44-4661 PLUG - power (230V) 1
41-520 PLUG - power (380V) 1
8 33-495 GROMMET (1-1/8 id) 1
9 41-2016 HARNESS - power (230V) 1
41-2273 HARNESS - power (380V) 1
10 55-6742 CONNECTOR - liquid tite 3
55-2635 NUT 3
11 41-2274 CABLE - heater (host) 1
12 41-2275 CABLE - heater (zone 2 & 3) 2
13 99-6093 MOUNT - cable tie 7
55-4133 RIVET - mount 7
14 33-2460 GASKET - adapter 1
15 91-5097 ADAPTER - cover (harness) 1
55-3121 SCREW - adapter 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
55-4953 NUT 1
16 41-2675 BOARD - relay interface (see 149A10) 1
55-2997 SCREW - board 11
55-2998 LOCKWASHER (internal tooth) 11
17 91-8274 SHIELD - harness (control box) 1
91-7719 TRIM - edging 1
178
149A8 CONTROL BOX ASSEMBLY (50 SR TCI)
Revised
4/12/01
179
Revised
4/12/01 CONTROL BOX ASSEMBLY (50 SR TCI) 149A8
REF PART# DESCRIPTION QTY
55-3027 SCREW - shield 5
55-2964 LOCKWASHER 5
55-2001 FLATWASHER 5
18 91-8289 SHIELD - high voltage 1
55-3027 SCREW - shield 5
55-2964 LOCKWASHER 5
55-2001 FLATWASHER 5
19 NSS COVER - control box (see 149A9) 1
55-4954 NUT - cover 2
55-3034 WASHER - sealing 2
55-2958 FLATWASHER 4
20 41-2260 HARNESS (zone 3) 1
21 44-5814 • CONNECTOR (4 pin, female) 1
22 44-5030 • CONNECTOR (6 pin, female) 1
23 41-2259 HARNESS (zone 2) 1
24 44-5622 • CONNECTOR (6 pin, female) 1
25 44-5030 • CONNECTOR (6 pin, female) 1
26 41-2678 HARNESS - sensor 1
27 41-2257 HARNESS - interconnecting 1
28 44-9768 • RECEPTACLE (36 pin) 1
44-9769 • LOCK - connector 1
29 41-1792 JUMPER 1
30 44-9631 • CONNECTOR (3 pin) 1
31 41-2677 HARNESS - main 1
32 44-5030 • CONNECTOR (6 pin, female) 1
33 44-9853 • RECEPTACLE (18 pin) 1
44-9854 • LOCK - receptacle 1
34 91-8275 HINGE - swing (control box) 2
55-1587 SCREW - hinge 4
55-2977 SCREW - control box 2
55-1800 LOCKWASHER 6
55-2086 FLATWASHER 6
35 41-2679 HARNESS - sensor (zone 2) 1
36 41-2680 HARNESS - sensor (zone 3) 1
37 41-2191 BOARD - timer 1
55-3511 SCREW - board 3
55-8430 SPACER 3
38 41-893 RELAY - mini (timer board) 1
39 41-895 RELAY - mini (30 amp) 6
40 41-478 RELAY - mini (70 amp, zone 3, heater relay) 1
41 44-6145 BREAKER - circuit (20 amp) 2
180
152A12 CONTROL BOX ASSEMBLY (30 SR TCI)
Revised
4/12/01
CONTROL BOX
ASSEMBLY (30 SR
TCI)
152A12
4/12/01
181
Revised
4/12/01 CONTROL BOX ASSEMBLY (30 SR TCI) 152A12
REF PART# DESCRIPTION QTY
1 98-5229 BOX - control 1
2 91-5282 COVER 1
3 55-9129 CONNECTOR - cable 1
41-2253 HARNESS - switch (host/zone 1) 1
4 33-2429 GASKET - shield 1
5 91-4503 COVER - wire 1
55-1587 SCREW - cover 3
55-1800 LOCKWASHER 3
55-2086 FLATWASHER 3
6 Not Used
7 Not Used
8 33-495 GROMMET (1-1/8 id) 1
9 Not Used
10 55-6742 CONNECTOR - liquid tite 3
55-2635 NUT 3
11 41-2274 CABLE - heater (host) 1
41-2275 CABLE - heater (zone 2 & 3) 2
13 99-6093 MOUNT - cable tie 7
55-4133 RIVET - mount 7
14 33-2460 GASKET - adapter 1
15 91-5097 ADAPTER - cover (harness) 1
55-3121 SCREW - adapter 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
55-4953 NUT 1
16 41-3054 BOARD - relay interface (see 127C4) 1
55-2997 SCREW - board 11
55-2998 LOCKWASHER (internal tooth) 11
17 91-8274 SHIELD - harness (control box) 1
91-7719 TRIM - edging 1
55-3027 SCREW - shield 5
55-2964 LOCKWASHER 5
55-2001 FLATWASHER 5
18 91-8289 SHIELD - high voltage 1
55-3027 SCREW - shield 5
55-2964 LOCKWASHER 5
19 NSS COVER - control box (see 149A9) 1
55-4954 NUT - cover 2
55-3034 WASHER - sealing 2
55-2958 FLATWASHER 4
20 41-2260 HARNESS (zone 3) 1
21 44-5814 • CONNECTOR (6 pin, female) 1
182
152A12 CONTROL BOX ASSEMBLY (30 SR TCI)
Revised
4/12/01
183
Revised
4/12/01 CONTROL BOX ASSEMBLY (30 SR TCI) 152A12
REF PART# DESCRIPTION QTY
22 44-5030 • CONNECTOR (6 pin, female) 1
23 41-2259 HARNESS (zone 2) 1
24 44-5622 • CONNECTOR (6 pin, female) 1
25 44-5030 • CONNECTOR (6 pin, female) 1
26 41-2678 HARNESS - sensor 1
27 41-2257 HARNESS - interconnecting 1
28 44-9768 • RECEPTACLE (36 pin) 1
44-9769 • LOCK - connector 1
29 41-1792 JUMPER 1
30 44-9631 • CONNECTOR (3 pin) 1
31 41-2677 HARNESS - main 1
32 44-5030 • CONNECTOR (6 pin, female) 1
33 44-9853 • RECEPTACLE (18 pin) 1
44-9854 • LOCK - receptacle 1
34 91-8275 HINGE - swing (control box) 2
55-1587 SCREW - hinge 4
55-2977 SCREW - control box 2
55-1800 LOCKWASHER 6
55-2086 FLATWASHER 6
35 41-2679 HARNESS - sensor (zone 2) 1
36 41-2680 HARNESS - sensor (zone 3) 1
37 41-2191 BOARD - timer 1
55-3511 SCREW - board 3
55-8430 SPACER 3
38 41-893 RELAY - mini (timer board) 1
39 41-895 RELAY - mini (30 amp) 6
40 41-478 RELAY - mini (70 amp, zone 3, heater relay) 1
41 44-6145 BREAKER - circuit (20 amp) 2
184
149A9 CONTROL BOX COVER (SL TCI 50)
Revised
7/21/99
CONTROL BOX
COVER (SL TCI 50)
149A9
7/21/99
185
Revised
7/21/99 CONTROL BOX COVER (SL TCI 50) 149A9
REF PART# DESCRIPTION QTY
1 845-1784 CONTROLLER - microprocessor 1
845-1785 CONTROLLER - microprocessor (w/communication capabil- 1
ity)
2 91-6191 • FACEPLATE/OVERLAY 1
3 40-704 CHIP - eprom 1
55-4580 SCREW - controller (1.0 lg) 4
55-4331 SCREW - controller (1-1/4 lg) 2
55-2993 LOCKWASHER 6
55-2086 FLATWASHER 6
4 91-3975 BRACKET - bandwrap 1
5 91-5728 BRACKET - harness 1
55-4331 SCREW - bracket 2
55-2993 LOCKWASHER 2
55-2086 FLATWASHER 2
6 91-6835 NAMEPLATE - Factory Settings 1
7 98-5230 COVER - control box 1
8 33-2973 GASKET - door 1
9 91-8271 NAMEPLATE - See Operating Instructions 1
10 44-7193 BUTTON - reset (230V) 1
91-8270 BUTTON - reset (380V) 1
11 55-6352 SCREW - door 3
12 55-3028 WASHER - sealing 3
13 55-6772 WASHER - split 3
14 33-2894 GASKET - bezel 2
15 91-9303 BEZEL 1
16 91-8272 NAMEPLATE - switch (TC-2) 1
91-8983 NAMEPLATE - switch (TC-3) 1
17 99-7900 ROD - hinge 2
203-392 SEALER - antiseize A/R
18 55-3473 PIN - hinge 2
203-393 SEALER - Loctite A/R
19 41-1288 HARNESS - evaporator (zone 2, incl item 22) 1
20 41-2676 HARNESS - evaporator (zone 1) 1
44-7792 • SWITCH - host/zone 1 1
44-7930 • SWITCH - diesel/electric 1
21 41-1287 HARNESS - evaporator (zone 3, incl item 22) 1
22 44-7792 • SWITCH (1pst) 1
23 91-7718 COVER - tracker access 1
55-3427 SCREW - cover 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4
186
149A9 CONTROL BOX COVER (SL TCI 50)
Revised
7/21/99
187
Revised
7/21/99 CONTROL BOX COVER (SL TCI 50) 149A9
REF PART# DESCRIPTION QTY
24 41-2678 HARNESS - sensor 1
25 41-745 • CONNECTOR - circular (37 pin) 1
26 41-2255 STRAIN - relief 2
27 55-7618 CLAMP (plastic) 2
28 41-2257 HARNESS - interconnecting 1
29 41-743 • CONNECTOR - circular (14 pin) 1
30 41-744 • CONNECTOR - circular (19 pin) 1
31 41-224 STRAIN - relief 2
32 55-7617 CLAMP (plastic) 2
33 41-1285 HARNESS - datapack 1
41-1878 HARNESS - datapack (w/optional remote control box) 1
41-2276 HARNESS - optional remote control box 1
34 41-746 CONNECTOR - circular 1
188
152A13 CONTROL BOX COVER (SL TCI 30)
Revised
7/21/99
CONTROL BOX
COVER (SL TCI 30)
152A13
7/21/99
189
Revised
7/21/99 CONTROL BOX COVER (SL TCI 30) 152A13
REF PART# DESCRIPTION QTY
1 845-1784 CONTROLLER - microprocessor 1
845-1785 CONTROLLER - microprocessor (w/communications capabil- 1
ity)
2 91-6191 • FACEPLATE/OVERLAY 1
3 40-704 CHIP - eprom 1
55-4580 SCREW - controller (1.0 lg) 4
55-4331 SCREW - controller (1-1/4 lg) 2
55-2993 LOCKWASHER 6
55-2086 FLATWASHER 6
4 91-3975 BRACKET - bandwrap 1
5 91-5728 BRACKET - harness 1
55-4331 SCREW - bracket 2
55-2993 LOCKWASHER 2
55-2086 FLATWASHER 2
6 91-8779 NAMEPLATE - Factory Settings 1
7 98-5463 DOOR - control box 1
8 33-2973 GASKET - door 1
9 91-8271 NAMEPLATE - See Operating Instructions 1
10 44-7193 BUTTON - reset (230V) 1
91-8270 BUTTON - reset (380V) 1
11 55-6352 SCREW - door 3
12 55-3028 WASHER - sealing 3
13 55-6772 WASHER - split 3
14 33-2894 GASKET - bezel 2
15 91-7708 BEZEL 1
16 91-9301 NAMEPLATE - switch (TC-2) 1
91-8983 NAMEPLATE - switch (TC-3) 1
17 99-7900 ROD - hinge 2
203-392 SEALER - antiseize A/R
18 55-3473 PIN - hinge 2
203-393 SEALER - Loctite A/R
19 41-2254 HARNESS - evaporator (zone 2, incl item 22) 1
20 41-2856 HARNESS - evaporator (zone 1) 1
44-7792 • SWITCH - host/zone 1 1
21 41-1287 HARNESS - evaporator (zone 3, incl item 22) 1
22 44-7792 • SWITCH (1pst) 1
23 91-7718 COVER - tracker access 1
55-3427 SCREW - cover 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4
24 41-2678 HARNESS - sensor 1
190
152A13 CONTROL BOX COVER (SL TCI 30)
Revised
7/21/99
191
Revised
7/21/99 CONTROL BOX COVER (SL TCI 30) 152A13
REF PART# DESCRIPTION QTY
25 41-745 CONNECTOR - circular (37 pin) 1
26 41-2255 STRAIN - relief 2
27 55-7618 CLAMP (plastic) 2
28 41-2257 HARNESS - interconnecting 1
29 41-743 • CONNECTOR - circular (14 pin) 1
30 41-744 • CONNECTOR - circular (19 pin) 1
31 41-224 STRAIN - relief 2
32 55-7617 CLAMP (plastic) 2
33 41-1285 HARNESS - datapack 1
41-1878 HARNESS - datapack (w/optional remote control box) 1
41-2276 HARNESS - optional remote control box 1
34 41-746 CONNECTOR - circular 1
192
149A10 INTERFACE - RELAY BOARD
Revised
3/2/99
INTERFACE -
RELAY BOARD
149A10
3/2/99
193
Revised
3/2/99 INTERFACE - RELAY BOARD 149A10
REF PART# DESCRIPTION QTY
1 41-2784 BOARD - relay interface 1
2 91-1277 • RETAINER - harness connector 8
55-3044 • RIVET - retainer 8
55-3550 • FLATWASHER 5
3 44-9916 • SHUNT 2
4 44-9050 • BUZZER - warning 1
5 41-895 • RELAY 7
6 44-6032 • SOCKET 7
7 44-9344 • FUSE (15 amp) 5
8 44-9524 • FUSE (3 amp) 13
9 41-226 • FUSE (40 amp) 2
10 44-9758 • FUSE (10 amp) 4
11 41-1259 • FUSE (25 amp) 2
12 41-1292 • FUSE (5 amp) 3
13 44-8182 • DIODE - LED (red) 22
14 44-9857 • CONNECTOR (18 pin) 2
15 41-866 MODULE - I/O 1
55-3845 SCREW - module 1
194
143B2 HIGH VOLTAGE TRAY ASSEMBLY
Revised
3/19/99
HIGH VOLTAGE
TRAY ASSEMBLY
143B2
3/19/99
195
Revised
3/19/99 HIGH VOLTAGE TRAY ASSEMBLY 143B2
REF PART# DESCRIPTION QTY
1 91-8269 TRAY - high voltage 1
2 55-3427 MOUNT - cable tie 2
55-2988 RIVET - mount 2
3 91-8268 BRACKET - shield (high voltage) 1
55-2270 RIVET - bracket 3
4 91-7719 TRIM - edging 1
5 41-2720 CONTACTOR - motor 2
6 44-9106 CONTACTOR (3p, 16 amp) 3
55-3511 SCREW - contactor 10
55-3800 LOCKWASHER (internal tooth) 10
7 44-8670 SELECTOR - phase (230V) 1
44-8671 SELECTOR - phase (380V) 1
55-2748 SCREW - phase selector 2
55-2201 FLATWASHER 2
8 41-895 RELAY (1pdt) 2
9 41-736 MOUNT - overload (230V) 1
44-9105 BRACKET - overload (380V) 1
55-3511 SCREW - mount 4
55-3800 LOCKWASHER (internal tooth) 4
10 41-471 RELAY - overload (230V) 1
44-9082 RELAY - overload (380V) 1
11 41-2252 HARNESS - high voltage (TCI-2) 1
41-2277 HARNESS - high voltage (TCI-3) 1
12 44-5622 • CONNECTOR (6 pin, female) 1
196
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
DEUTSCH IN-LINE
CONNECTORS
112D9
6/14/00
197
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/seal) 1
14 33-2394 SEAL 1
15 44-8918 WEDGE 1
16 44-8936 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/seal) 1
24 33-2396 SEAL 1
25 44-9901 WEDGE 1
26 44-9902 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
28 44-9600 PLUG (12 pin, w/seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/6 in wires) 1
35 41-2325 PLUG - assembly (w/6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/6 in wires) 1
37 41-2327 PLUG - assembly (w/6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
198
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
199
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-799 TOOL - wedge remover 1
200
115D14 WEATHER PACK CONNECTORS
Revised
1/5/01
WEATHER PACK
CONNECTORS
115D14
1/5/01
201
Revised
1/5/01 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 TOWER (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 TOWER (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 TOWER (3 pin) 1
10 44-7881 SHROUD (4 pin) 1
11 44-7880 TOWER (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 TOWER (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 TOWER (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 TOWER (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
202
136D6 COMMUNICATIONS OPTIONS
Revised
8/25/00
COMMUNICA-
TIONS OPTIONS
136D6
8/25/00
203
Revised
8/25/00 COMMUNICATIONS OPTIONS 136D6
REF PART# DESCRIPTION QTY
1 845-1732 CONTROLLER - microprocessor (data logger & satellite com- 1
munication capability)
845-1785 CONTROLLER - microprocessor (CE, data logger & satellite 1
communication capability)
45-1802 CONTROLLER - microprocessor (data logger & satellite com- 1
munication capability) (SL 50 SR)
2 40-637 CHIP - eprom (V502) 1
40-702 CHIP - eprom (V603) 1
3 41-1923 HARNESS - communications 1
4 41-746 • CONNECTOR (9 pin) 1
41-182 • PIN - terminal (controller end) 9
5 41-747 • LOCKRING 1
6 41-224 • STRAIN - relief 1
7 55-7617 • CLAMP (plastic) 1
8 41-1126 • CLAMP - cable 1
9 41-1127 • CONNECTOR (5 pin) 5
44-9343 • PIN - terminal (data port connector) 5
10 41-1129 • CAP 1
11 44-8334 • STRAIN - relief 1
12 44-8329 • RECEPTACLE (6 pin) 1
44-9602 • PIN - sealing 3
13 44-8333 • CAP - dust 1
14 204-871 CABLE - data (see 129A12) 1
15 91-7722 BRACKET - switch 1
16 91-7723 NAMEPLATE - MP IV+ on/off 1
17 41-1791 SWITCH - on/off (microprocesser) 1
44-7792 • SWITCH (1pst) 1
18 91-5134 BRACKET - locking pin 1
204
129A12 DATALOGGER CABLES
Revised
12/28/99
DATALOGGER
CABLES
129A12
12/28/99
205
Revised
12/28/99 DATALOGGER CABLES 129A12
REF PART# DESCRIPTION QTY
1 204-871 CABLE - data (16 in 15 pin "D" connector 5 pin plug) 1
2 204-895 CABLE - data (20 ft 25 pin "D" connector 5 pin plug) 1
204-896 CABLE - data (50 ft 25 pin "D" connector 5 pin plug) 1
204-965 CABLE - printer (20 ft 25 pin "D" connector x 5 pin plug) 1
3 204-888 CABLE - data (20 ft 9 pin "D" connector 5 pin plug) 1
204-897 CABLE - data (50 ft 9 pin "D" connector 5 pin plug) 1
4 N/A CABLE - data (20 ft, Hewlett Packard LX connector 5 pin 1
plug, see note)
N/A CABLE - data (50 ft, Hewlett Packard LX connector 5 pin 1
plug, see note)
5 41-577 CABLE - data (20 ft Hewlett Packard LX connector 15 pin 1
connector)
204-887 CABLE - data (1.5 m Hewlett Packard LX connector 15 pin 1
connector)
6 44-9417 CABLE - data (20 ft 9 pin D connector 15 pin D connector) 1
44-9418 CABLE - data (50 ft 9 pin "D" connector 15 pin "D" connector) 1
7 44-9419 CABLE - data (20 ft 25 pin "D" connector 15 pin "D" connec- 1
tor)
44-9420 CABLE - data (50 ft 25 pin "D" connector 15 pin "D" connec- 1
tor)
8 41-450 CABLE - data (remote communications, RMN) 1
9 204-918 CABLE - data (16 in 15 pin "D" connector 5 pin plug) 1
NOTE: Cable #4 is not available. To connect a Hewlett Packard LX to the SR communication port, use (204-
871) 24 in data cable and (41-577) 20 ft data cable or (204-887) 1.5 m. data cable.
206
143B8 REMOTE CONTROL BOX (SR TCI)
Revised
6/1/00
REMOTE CON-
TROL BOX (SR
TCI)
143B8
6/1/00
207
Revised
6/1/00 REMOTE CONTROL BOX (SR TCI) 143B8
REF PART# DESCRIPTION QTY
92-181 BOX - remote control 1
1 55-8753 • SCREW - box 4
2 91-7671 • COVER - box 1
3 33-2890 • GASKET - cover 1
4 33-2891 • GASKET - cover 1
5 91-7672 • WINDOW - box 1
6 33-2892 • GASKET - controller 1
7 55-8754 • SCREW - base 4
8 91-7673 • BASE - box 1
9 33-3199 • GASKET - door cover 1
10 92-184 • COVER 1
11 55-8755 • SCREW - cover 4
12 41-2465 HARNESS - interface 1
13 41-1948 • CONNECTOR (6 pin) 1
41-2244 • TERMINAL 4
14 45-1868 BOX - remote interface (TCI-2) 1
45-1782 BOX - remote interface (TCI-3) 1
15 55-3661 CLAMP - harness 5
55-5640 SCREW - clamp 5
55-2001 FLATWASHER 5
16 91-7778 NAMEPLATE - remote control box 1
17 41-2557 HARNESS & CONNECTOR 1
208
116G7 BATTERY GROUP (11/93 to 3/00)
Revised
1/29/01
BATTERY GROUP
(11/93 to 3/00)
116G7
1/29/01
209
Revised
1/29/01 BATTERY GROUP (11/93 to 3/00) 116G7
REF PART# DESCRIPTION QTY
1 91-5542 BRACKET - battery holddown 1
55-7339 NUT - bracket 1
55-7085 FLATWASHER 1
2 91-5543 EXTRUSION - battery bracket 2
3 91-5544 BRACKET - battery holddown 1
4 55-6987 SCREW - bracket 1
5 55-7085 FLATWASHER 2
6 55-7339 NUT 1
7 91-3528 NUTSTRIP 2
55-4744 RIVET - nutstrip 2
8 91-5545 BRACKET - battery base 1
55-6993 SCREW - bracket 4
55-7066 LOCKWASHER 4
55-7085 FLATWASHER 4
9 91-4841 BRACKET - battery cable 1
55-6542 SCREW - bracket 1
55-7085 FLATWASHER 2
55-5006 LOCKWASHER 1
10 N/A TRAY - battery (replaced with item 16) 1
11 99-7947 TUBE - drain 1
12 55-2242 NUT (steel) 1
55-7318 NUT (plastic) 1
13 99-9312 STRAP - battery holddown (before 1/97) 1
91-8276 BRACKET - battery (after 1/97 - 3/00) 1
14 91-7727 ROD - holddown 2
55-411 FLATWASHER 2
55-4118 NUT 2
15 91-5734 BRACKET - battery (cable & harness, SMX & SMX-II) 1
55-5695 SCREW - bracket 1
55-5411 LOCKWASHER 1
55-4625 FLATWASHER 1
16 91-8740 TRAY - battery 1
210
111E13 ALTERNATOR MOUNTING
Revised
8/16/00
ALTERNATOR
MOUNTING
111E13
8/16/00
211
Revised
8/16/00 ALTERNATOR MOUNTING 111E13
REF PART# DESCRIPTION QTY
1 91-4843 ARM - alternator adjusting 1
2 55-2292 WASHER - special 2
3 55-790 LOCKWASHER 4
4 55-5424 SCREW - arm to jackshaft 4
5 55-7005 NUT 1
6 55-7072 FLATWASHER 2
7 55-8586 SCREW - alternator 1
8 44-9571 ALTERNATOR (37 amp, Bosch, see 101A3) 1
44-9572 ALTERNATOR (65 amp, Bosch, see 101A4) 1
41-2571 ALTERNATOR (120 amp, SL 50 TCI) 1
9 91-4845 BRACKET - alternator (curbside) 1
10 91-4844 BRACKET - alternator (roadside) 1
55-6215 SCREW - bracket 5
55-790 LOCKWASHER 5
55-7069 FLATWASHER 5
11 77-2022 PULLEY (50s) 1
77-2144 PULLEY (30s) 1
12 41-213 HARNESS - alternator 1
212
134A10 DOOR SWITCH TRAILER (MULTI-TEMP SR)
Revised
8/28/97
DOOR SWITCH
TRAILER (MULTI-
TEMP SR)
134A10
8/28/97
213
Revised
8/28/97 DOOR SWITCH TRAILER (MULTI-TEMP SR) 134A10
REF PART# DESCRIPTION QTY
1 41-1798 HARNESS - door switch (for connectors see 112D9, zone 1) 1
2 41-1799 HARNESS - door switch (for connectors see 112D9, zone 2) 1
3 41-125 SPLICE - heat shrink A/R
4 55-2272 CLAMP - harness 30
55-5640 SCREW - clamp 30
5 41-1311 SWITCH - door 1
6 44-8584 MAGNET - door switch 1
55-5642 SCREW - switch 4
214
136D1 CONDENSER FRAME & GRILLES
Revised
4/12/01
CONDENSER
FRAME & GRILLES
136D1
4/12/01
215
Revised
4/12/01 CONDENSER FRAME & GRILLES 136D1
REF PART# DESCRIPTION QTY
1 98-5093 FRAME - condenser (SMX, before 12-97) 1
98-5285 FRAME - condenser (SMX-II & SL-100, 200, 12/97 thru 2/99) 1
98-5490 FRAME - condenser (SL-100, 200, 2/99 & after) 1
98-5227 FRAME - condenser (SMX-II SR TCI) 1
98-6032 FRAME - condenser (SL-TCI) 1
2 91-2991 COVER - top (aluminum) 1
98-5411 COVER - top (composite, use to replace an aluminum cover) 1
98-5981 COVER - top (composite, use to replace a composite cover) 1
99-5981 COVER - top (after 6/00) 1
33-558 • GROMMET 8
55-2292 WASHER - special 2
55-7035 SCREW - cover 8
55-7619 WASHER - special 6
55-6996 LOCKWASHER 6
55-7042 NUT 2
3 91-4846 PANEL 1
55-6994 SCREW - panel 6
55-2945 WASHER - special 6
55-6996 LOCKWASHER 6
91-7411 BOLTSTRIP - panel 6
55-7075 WASHER - special 1
55-6997 NUT - captive 4
55-7042 NUT 3
55-6991 INSERT 3
4 98-4324 GRILLE (aluminium) 2
98-4088 GRILLE (stainless steel) 2
98-5378 GRILLE (SL-400 & SL 50 TCI) 2
98-5404 GRILLE (aluminum, SL-100, 200) 2
98-5982 GRILLE (SL-100, 200, after 6/00) 2
98-3970 SCREEN - grille (poly) 2
98-3969 FRAME - screen 2
98-5377 SUPPORT - screen grille (SL units) 1
55-7035 SCREW - grille 4
55-6996 LOCKWASHER 4
55-2838 WASHER - special 4
55-6997 NUT - captive 4
5 92-1083 HINGE - top & bottom 4
92-1084 HINGE - grille (center) 2
55-3588 RIVET - hinge 12
55-7036 SCREW - hinge 12
55-7033 FLATWASHER 24
55-7034 NUT 12
216
136D1 CONDENSER FRAME & GRILLES
Revised
4/12/01
217
Revised
4/12/01 CONDENSER FRAME & GRILLES 136D1
REF PART# DESCRIPTION QTY
6 98-5094 BAND - center (stainless steel) 1
98-5145 BAND - center (aluminum) 1
98-5323 BAND - center (SL-100, 200) 1
98-5376 BAND - center (SL-400 & SL 50 TCI) 1
98-4079 INSERT - band 1
55-2988 RIVET - insert 4
55-7035 SCREW - band 6
55-7075 FLATWASHER 10
55-6996 LOCKWASHER 2
55-7042 NUT 4
55-6991 INSERT - threaded 2
7 91-3107 SCREEN - top 1
55-6994 SCREW - screen 8
55-6996 LOCKWASHER 8
55-7075 FLATWASHER 8
55-6997 NUT - captive 8
8 33-2918 GASKET - sill 1
9 91-3520 SCREEN - pulley 1
10 91-3518 SCREEN (curbside) 1
11 91-3519 SCREEN (roadside) 1
55-7035 SCREW - screen 15
55-6996 LOCKWASHER 15
55-4742 FLATWASHER 15
12 91-5284 CAP - tube 2
13 99-214 T-BOLT - unit mounting 8
91-6135 BOLT - trailer 1
55-5234 WASHER 9
55-3686 NUT 9
14 98-5821 PANEL - bottom 1
55-4606 SCREW - panel 11
55-4742 WASHER - special 11
55-7170 LOCKWASHER 11
55-6991 INSERT - threaded 11
218
141F12 CONDENSER DOORS
Revised
2/26/01
CONDENSER
DOORS
141F12
2/26/01
219
Revised
2/26/01 CONDENSER DOORS 141F12
REF PART# DESCRIPTION QTY
1 98-3971 PANEL (curbside) 1
2 91-2995 HINGE - panel (top) 1
3 91-2996 HINGE - panel (bottom) 1
91-4847 SPACER 1
4 91-2998 LATCH - door (top) 1
5 91-2997 LATCH - door (bottom) 1
55-6994 SCREW - latch 5
55-7075 FLATWASHER 8
55-2838 WASHER - special 1
55-6996 LOCKWASHER 5
55-7042 NUT 4
6 98-3972 DOOR - front (curbside) 1
91-5057 BUMPER - front door 1
33-1435 GROMMET - bumper 5
7 91-4577 HINGE (curbside, bottom) 1
8 91-4579 HINGE (curbside, top) 1
91-3001 BOLTSTRIP - hinge 1
55-6994 SCREW - hinge 4
55-7075 FLATWASHER 4
55-6996 LOCKWASHER 4
55-7042 NUT 4
9 91-7724 HINGE - roadside (top) 1
10 91-4580 HINGE (roadside, bottom) 1
11 98-3973 DOOR (roadside) 1
55-5960 BUSHING 4
12 91-4368 LATCH - door 1
13 99-9974 SPRING - latch (ccw, bottom) 1
14 99-9973 SPRING - latch (cw, top) 1
15 91-2704 RETAINER - handle 2
91-4189 NUTSTRIP 2
16 91-3181 STRIKE - door 1
55-6994 SCREW - strike 2
55-6996 LOCKWASHER 2
55-7075 FLATWASHER 2
55-7042 NUT 2
17 91-4139 STRIKE - top 1
55-3136 RIVET - strike 1
55-7089 FLATWASHER 1
18 91-5131 BRACKET - hinge 1
55-7172 SCREW - bracket 4
55-6996 LOCKWASHER 4
55-7075 FLATWASHER 4
220
141F12 CONDENSER DOORS
Revised
2/26/01
221
Revised
2/26/01 CONDENSER DOORS 141F12
REF PART# DESCRIPTION QTY
19 91-3152 BLOCK - hinge 3
55-5960 BUSHING 2
55-6994 SCREW - block 8
55-6995 FLATWASHER 8
20 92-816 STRAP - door 2
55-6996 LOCKWASHER 8
55-8720 SCREW - strap 3
55-7404 LOCKWASHER 3
55-7089 FLATWASHER 3
55-7040 INSERT - threaded 3
21 91-7929 PANEL - control box 1
55-7042 NUT - panel 1
55-7075 FLATWASHER 1
22 91-3008 BRACKET - panel 1
23 91-8265 BRACKET - panel 2
55-6994 SCREW - bracket 2
55-7075 FLATWASHER 2
55-4727 WASHER - special 4
55-6996 LOCKWASHER 4
55-6991 INSERT - threaded 2
24 92-1164 LOCK - door (w/key) 1
91-537 • KEY 1
25 91-7203 BLOCK - hinge 1
26 91-7725 BOLTPLATE - panel 1
222
100D8 DEFROST DAMPER & EVAP PANELS
Revised
11/18/99
DEFROST
DAMPER & EVAP
PANELS
100D8
11/18/99
223
Revised
11/18/99 DEFROST DAMPER & EVAP PANELS 100D8
REF PART# DESCRIPTION QTY
1 98-4010 LINER - evaporator 1
91-8266 LINER - evaporator (SMX-II SR TCI) 1
98-5379 LINER - evaporator (SL TCI) 1
91-912 SPACER - insulator 15
55-6987 SCREW - liner 15
55-7342 LOCKWASHER 15
55-6988 FLATWASHER 15
2 91-2931 TUBE - drain (roadside) 1
3 44-9997 SWITCH - thermostat 1
4 91-372 CLAMP - tube 2
55-6990 SCREW - clamp 2
55-4608 LOCKWASHER 2
55-4607 FLATWASHER 2
55-6991 INSERT 2
5 99-7977 HOSE - drain (.75 id) 1
99-4597 HOSE - drain (.62 id) 1
6 66-1273 VALVE - check 2
7 98-4011 COVER (lower) 1
98-5324 COVER (lower, SL-210 SR) 1
8 98-4012 COVER (upper) 1
55-7035 SCREW - cover 18
55-6996 LOCKWASHER 18
55-7619 WASHER - special 18
55-6997 NUT - captive 9
55-6991 INSERT - threaded 7
55-7042 NUT 2
9 98-4081 BLADE - damper 1
33-2359 GASKET - damper (open) 1
33-2358 GASKET - damper (closed) 1
33-2186 GASKET (curbside) 1
33-2187 GASKET (roadside) 1
10 91-2972 ROD - damper blade 2
55-7340 SCREW - rod 4
55-7089 FLATWASHER 4
55-7171 LOCKWASHER 4
11 55-6534 FLATWASHER - damper blade 2
12 77-2041 BEARING - damper 2
13 91-2944 SCROLL - blower 1
55-6994 SCREW - scroll 4
55-7075 FLATWASHER 8
55-6996 LOCKWASHER 4
55-7042 NUT 4
224
100D8 DEFROST DAMPER & EVAP PANELS
Revised
11/18/99
225
Revised
11/18/99 DEFROST DAMPER & EVAP PANELS 100D8
REF PART# DESCRIPTION QTY
99-5966 STRIP - sealing (1/4 x 1) A/R
14 44-9869 MOTOR - damper 1
41-1990 MOTOR - damper (MP IV) 1
41-394 MOTOR - damper (w/Deutsch connectors) 1
44-9686 • SWITCH - micro 2
55-3000 SCREW - motor 4
55-2001 FLATWASHER 4
55-2964 LOCKWASHER 4
15 44-9996 WIRE - resistance 1
16 33-2438 INSULATION - motor 1
17 55-7082 END - link rod 1
18 55-7084 END - damper rod 1
19 55-3121 SCREW - rod 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
55-4953 NUT 2
20 91-3474 LINK - damper blade 1
55-6994 SCREW - link 2
55-6996 LOCKWASHER 2
55-7075 FLATWASHER 2
55-6991 INSERT 2
21 98-3959 HOUSING - blower 1
22 91-2943 DEFLECTOR - blower 1
55-6994 SCREW - housing & deflector 7
55-7075 FLATWASHER 7
55-6996 LOCKWASHER 7
55-6991 INSERT - threaded 4
55-6997 NUT - captive 1
55-7042 NUT 2
23 98-4214 SCREEN - inlet 1
55-546 CLAMP - screen 8
55-7036 SCREW - clamp 8
55-7089 FLATWASHER 8
55-7404 LOCKWASHER 8
55-7040 INSERT 8
24 98-3299 SCREEN - outlet 1
55-2272 CLAMP - screen 5
55-3561 SCREW - clamp 5
25 33-2436 STRIP - gasket 1
26 91-4911 BRACKET - damper motor 1
33-1213 GROMMET 1
55-6994 SCREW - bracket 3
226
100D8 DEFROST DAMPER & EVAP PANELS
Revised
11/18/99
227
Revised
11/18/99 DEFROST DAMPER & EVAP PANELS 100D8
REF PART# DESCRIPTION QTY
55-7075 FLATWASHER 3
55-6996 LOCKWASHER 3
55-7042 NUT 1
55-6997 NUT - captive 2
27 91-4581 LINK - damper (6/92 thru 8/96) 1
91-3909 LINK - damper (for motors w/.375 dia shaft before 6/92) 1
91-7930 LINK - damper (for motors w/.375 dia shaft after 8/96) 1
91-3165 LINK - damper (for motors w/.312 dia shaft) 1
55-7526 SCREW - damper 1
55-7339 NUT 1
228
107A8 AIR EXCHANGER GROUP (OPTIONAL)
Revised
8/24/98
AIR EXCHANGER
GROUP
(OPTIONAL)
107A8
8/24/98
229
Revised
8/24/98 AIR EXCHANGER GROUP (OPTIONAL) 107A8
REF PART# DESCRIPTION QTY
1 99-5891 HANDLE 1
55-4711 SCREW - set 1
2 99-5888 KNOB 1
3 99-5886 NAMEPLATE - plate 1
4 99-5884 PLATE 1
5 33-1389 GASKET 2
6 99-5889 WASHER (nylon) 1
7 99-5887 CHANNEL 1
8 55-4442 PIN - spring 1
9 99-5885 NAMEPLATE - panel 1
10 91-4162 PANEL - air exchanger 1
55-7036 SCREW - panel 4
55-7171 LOCKWASHER 4
55-7089 FLATWASHER 4
11 99-5890 SPRING 1
12 99-5892 SHAFT 1
13 98-4249 GRILLE (painted) 1
98-4250 GRILLE (stainless steel) 1
14 91-4163 BRACKET (curbside) 1
15 91-4164 BRACKET (roadside) 1
55-6994 SCREW - bracket 4
55-7170 LOCKWASHER 4
55-7075 FLATWASHER 4
16 55-1636 CLAMP - hose 4
17 11-7731 HOSE - outlet 1
18 11-7732 HOSE - inlet 1
19 91-4165 ADAPTER - outlet 1
20 91-4166 ADAPTER - inlet 1
55-7453 SCREW - adapter 8
21 91-2958 PANEL - access 1
22 33-2361 GROMMET 1
230
67C1 FUEL TANK (18 IN DIAMETER)
Revised
4/14/00
231
Revised
4/14/00 FUEL TANK (18 IN DIAMETER) 67C1
REF PART# DESCRIPTION QTY
1 12-450 TANK - fuel (30 gallon, steel) 1
12-451 TANK - fuel (50 gallon, steel, option 048658) 1
2 11-2593 • GAUGE - fuel 1
11-5450 •• DIAL - gauge 1
33-726 •• O-RING - gauge to tank 1
11-5725 • ADAPTER - gauge 1
3 11-5946 • CAP - fuel (non-vented, non-fused) 1
33-381 •• GASKET - cap 1
11-7984 • CAP - fuel tank (aluminum, optional) 1
11-8053 • CAP - fuel tank (locking, optional) 1
99-5865 • CAP - fuel tank (aluminum, optional) 1
4 55-2313 • DRAIN 1
5 11-5331 • TUBE - fuel pickup 2
6 11-5339 • PLUG - fuse 1
7 55-5617 • VENT 1
8 202-108 BAND - fuel tank A/R
9 98-4170 BRACKET - channel 2
55-2252 SCREW - band to bracket A/R
55-2133 NUT A/R
10 99-6083 BRACKET - support A/R
11 99-6085 PLATE - backing A/R
55-197 SCREW - bracket to frame A/R
55-3054 NUT A/R
55-1670 SCREW (1/2-13 x 1-3/4) A/R
55-3686 NUT (1/2-13) A/R
55-5270 FLATWASHER (1/2) A/R
90-161 KIT - fuel tank (EEC, incl 9) 1
12 98-2315 • CHANNEL - fuel tank 2
13 91-349 • BRACKET - hanger 8
14 98-2316 • STRAP & TEE - assembly 2
15 55-2252 • SCREW (1/2-13) 8
16 55-5270 • FLATWASHER (1/2) 20
17 55-3686 • NUT (1/2-13) 12
18 55-1469 • SCREW (3/8-16 x 1-1/2) 8
19 55-402 • FLATWASHER (3/8) 16
20 55-5078 • NUT (3/8-16) 8
21 99-1596 NAMEPLATE - Diesel Fuel Only 1
22 11-4370 CONNECTOR - hose fitting (1/4) 1
23 10-243 KIT - sleeve & eyelet (1/4) 1
232
67C1 FUEL TANK (18 IN DIAMETER)
Revised
4/14/00
233
Revised
4/14/00 FUEL TANK (18 IN DIAMETER) 67C1
REF PART# DESCRIPTION QTY
24 11-4841 NUT (1/4) 1
25 11-4367 HOSE (1/4) 1
26 11-8982 FITTING (3/8) 1
27 10-242 KIT - sleeve & eyelet (3/8) 1
28 11-4941 NUT (3/8) 1
29 11-4372 HOSE (3/8 od) 1
234
124E13 FUEL TANK (22 IN DIAMETER)
Revised
5/25/00
235
Revised
5/25/00 FUEL TANK (22 IN DIAMETER) 124E13
REF PART# DESCRIPTION QTY
1 12-650 TANK - fuel (50 gallon, aluminum) 1
12-696 TANK - fuel (50 gallon, aluminum, anti-siphon option 048602) 1
12-769 TANK - fuel (50 gallon, heat chamber arctic option 048675) 1
12-497 TANK - fuel (30 gallon, aluminum, option 048601) 1
12-753 TANK - fuel (50 gallon, polished aluminum, King of the Road) 1
2 11-2501 • GAUGE - fuel 1
11-5450 •• DIAL - gauge 1
11-6269 • ADAPTER - gauge 1
3 11-7984 • CAP - fuel 1
4 55-2313 • DRAIN 1
5 11-2655 • TUBE - pickup 2
6 55-5617 • VENT 1
90-126 KIT - fuel tank 1
7 98-2815 • HANGER - fuel tank 2
8 99-8264 • BRACKET - hanger 8
9 98-2687 • STRAP & TEE - assembly 2
10 55-4794 • SCREW (1/2-13 x 2) 8
11 55-5431 • FLATWASHER (1/2) 20
12 55-3686 • NUT (1/2-13) 12
13 55-791 • SCREW (3/8-24 x 1-3/4) 12
14 55-402 • FLATWASHER (3/8) 20
15 55-3054 • NUT (3/8-24) 12
16 99-8272 • PLATE - locking 4
17 98-2817 • CHANNEL 2
18 99-8273 • PLATE - washer 8
19 99-8271 • PLATE - washer (.10 thk) 2
20 99-1596 NAMEPLATE - Diesel Fuel Only 1
21 99-9701 STRIP - chafing (67 in lg) 2
22 91-696 STRIP - chafing (18 in lg) 2
23 11-4370 CONNECTOR - hose fitting (1/4) 1
24 10-243 KIT - sleeve & eyelet (1/4) 1
25 11-4841 NUT (1/4) 1
26 11-4367 HOSE (1/4) 1
27 11-8982 FITTING (3/8) 1
28 10-242 KIT - sleeve & eyelet (3/8) 1
29 11-4941 NUT (3/8) 1
30 11-4372 HOSE (3/8 od) 1
236
129D1 FUEL TANK (18 IN DIAMETER)
Revised
7/8/99
237
Revised
7/8/99 FUEL TANK (18 IN DIAMETER) 129D1
REF PART# DESCRIPTION QTY
1 12-710 TANK - fuel (50 gallon, steel) 1
2 11-2593 • GAUGE - fuel 1
11-5450 •• DIAL - gauge 1
11-5725 • ADAPTER - gauge 1
3 11-5946 • CAP - fuel 2
33-381 •• GASKET - cap 1
4 55-2313 • DRAIN 1
5 11-5331 • TUBE - fuel pickup 2
6 55-5617 • VENT 1
90-161 KIT - fuel tank mounting 1
7 98-2315 • CHANNEL - fuel tank 2
8 99-7832 • BRACKET - hanger 8
9 98-2316 • STRAP & TEE - assembly 2
10 55-2252 • SCREW - channel 8
11 55-5270 • FLATWASHER 20
12 55-3686 • NUT 12
13 55-1469 • SCREW - bracket 12
14 55-402 • FLATWASHER 20
15 55-5078 • NUT 12
16 99-1596 NAMEPLATE - Diesel Fuel Only 1
17 91-7048 STRIP - chafing 2
18 91-696 STRIP - chafing 2
19 11-4370 CONNECTOR - hose fitting (1/4) 1
20 10-243 KIT - sleeve & eyelet (1/4) 1
21 11-4841 NUT (1/4) 1
22 11-4367 HOSE (1/4) 1
23 11-8982 FITTING (3/8) 1
24 10-242 KIT - sleeve & eyelet (3/8) 1
25 11-4941 NUT (3/8) 1
26 11-4372 HOSE (3/8 od) 1
238
148B12 NAMEPLATES
Revised
8/24/99
NAMEPLATES
148B12
8/24/99
239
Revised
8/24/99 NAMEPLATES 148B12
REF PART# DESCRIPTION QTY
1 91-8341 NAMEPLATE - TK Logo (8.5 x 9.5) 1
2 91-8746 NAMEPLATE - Ingersoll Rand (black letters) 1
91-9043 NAMEPLATE - Ingersoll Rand (white letters) 1
4 91-8067 NAMEPLATE - TG mP IV+ Alarm Codes 1
5 91-8281 NAMEPLATE - Whisper Edition 1
6 91-8280 NAMEPLATE - Thermo King (chrome letters) 1
7 91-8279 NAMEPLATE - Thermo King (black letters) 1
8 91-4077 NAMEPLATE - Smart Reefer (black letters) 1
9 91-2658 NAMEPLATE - Smart Reefer (white letters) 1
10 91-3014 NAMEPLATE - Warning Engine Overspeed 1600 RPM 1
11 91-8982 NAMEPLATE - SL TCI (black letters) 1
12 91-8996 NAMEPLATE - SL TCI (white letters) 1
13 99-8508 NAMEPLATE - Caution 1
14 99-9854 NAMEPLATE - Caution (multi-language) 1
15 99-9084 NAMEPLATE - arrow 1
16 91-7986 NAMEPLATE - High/Low Speed (1600/1200) 1
17 99-9938 NAMEPLATE - Caution, Start/Stop 6
18 91-8271 NAMEPLATE - See Operating Instructions 1
19 91-6835 NAMEPLATE - Factory Settings 1
20 91-7206 NAMEPLATE - Tag, Caution Before Starting 1
21 91-6651 NAMEPLATE - TK Tested 1
22 99-9939 NAMEPLATE - Caution, Start/Stop (multi-language) 6
23 99-8506 NAMEPLATE - Caution, Fan 1
24 99-8507 NAMEPLATE - Caution, Fan (multi-language) 1
25 99-7834 NAMEPLATE - Caution 1
26 91-5886 NAMEPLATE - Refrigerant R404A 1
27 99-9940 NAMEPLATE - Caution 1
28 91-4193 NAMEPLATE - Motorized Damper Blade 1
29 91-5584 NAMEPLATE - Compressor Oil 203-413 1
30 91-5882 NAMEPLATE - R404A 3
31 99-9941 NAMEPLATE - Caution, Cycle Sentry 1
32 99-8421 NAMEPLATE - Caution, High Voltage 1
33 99-9856 NAMEPLATE - Caution, High Voltage (multi-language) 1
34 99-8509 NAMEPLATE - Maintenance 1
35 91-9581 NAMEPLATE - Caution 1
240
INDEX NUMERICAL BY PART NUMBER
INDEX - 1
INDEX NUMERICAL BY PART NUMBER
INDEX - 2
INDEX NUMERICAL BY PART NUMBER
INDEX - 3
INDEX NUMERICAL BY PART NUMBER
INDEX - 4
INDEX NUMERICAL BY PART NUMBER
INDEX - 5
INDEX NUMERICAL BY PART NUMBER
INDEX - 6
INDEX NUMERICAL BY PART NUMBER
INDEX - 7
INDEX NUMERICAL BY PART NUMBER
INDEX - 8
INDEX NUMERICAL BY PART NUMBER
INDEX - 9
INDEX NUMERICAL BY PART NUMBER
INDEX - 10
INDEX NUMERICAL BY PART NUMBER
99-8421 240
99-8428 130
99-8462 158, 160
99-8506 240
99-8507 240
99-8508 240
99-8509 240
99-9052 178
99-9084 240
99-9312 210
99-9701 236
99-9854 240
99-9856 240
99-9938 240
99-9939 240
99-9940 240
99-9941 240
99-9973 220
99-9974 220
INDEX - 11
INDEX NUMERICAL BY PART NUMBER
INDEX - 12
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
CLAMP - screen 226 CRANKSHAFT - X430 60 FOIL - drain pan 140, 150
CLAMP - sensor 126, 142, 152 FRAME - condenser 216
CLAMP - suction vibrasorber 126 D FRAME - screen 216
CLAMP - tube 44, 48, 50, 52, 96, 126, DEFLECTOR - blower 226 FUSE 194
128, 136, 140, 146, 150, DEHYDRATOR 88 FUSE LINK 170, 174
154, 156, 224 DIAL - gauge 232, 236, 238
CLIP - drain hose 42 DIODE 46, 172, 174 G
CLIP - hose 14, 42 DIODE - assembly 172, 176 GASKET 26, 28, 30, 34, 40, 110, 114,
CLUTCH 58, 60, 68 DIODE - LED 194 116, 224, 230
CLUTCH - 8 pin small shaft 68 DIPSTICK 14, 42 GASKET - adapter 178, 182
CLUTCH - assembly 38 DOOR 220 GASKET - adhesive 10, 14, 40
COIL 90, 118, 120, 122, 170, 174 DOOR - control box 190 GASKET - air heater 22, 40
COIL - condenser 88, 130 DOOR - front 220 GASKET - air intake 52, 54
COIL - evaporator 92, 134, 144 DRAIN 232, 236, 238 GASKET - bezel 186, 190
COIL - field 38 DRAIN COCK 28 GASKET - blower 140, 150
COIL - radiator 48, 130 GASKET - bracket 26
COLLAR - shaft seal 78 E GASKET - brass cap 98
COMPRESSOR 100 ELBOW 88, 134, 144, 154, 156, 158, GASKET - cap 86, 232, 238
COMPRESSOR - X426 58, 60, 98 160 GASKET - compressor cylinder head
COMPRESSOR - X430 58, 60, 88, 98, ELBOW - hose 14, 42, 44 100, 108
100 ELBOW - hose fitting 44 GASKET - condenser 130
CONDUIT - harness 62, 172 ELBOW - oil pressure switch 42 GASKET - controller 208
CONNECTOR 170, 174, 180, 182, ELBOW - test port 98 GASKET - cover 10, 208
184, 194, 196, 198, 204, ELEMENT - air cleaner 54 GASKET - cylinder head 18, 40
208 ELEMENT - power 92, 134, 144 GASKET - damper 224
CONNECTOR - cable 178, 182 END - damper rod 226 GASKET - door 186, 190
CONNECTOR - circular 188, 192 END - link rod 226 GASKET - door cover 208
CONNECTOR - conduit 62, 172 ENGINE 8 GASKET - drive end 98
CONNECTOR - hose fitting 232, 236, EXTRUSION - battery bracket 210 GASKET - drive plate 102, 108
238 EXTRUSION - foam 140, 150 GASKET - end plate 112
CONNECTOR - liquid tite 178, 182 GASKET - exhaust 56
CONTACTOR 196 F GASKET - exhaust manifold 22, 40
CONTACTOR - motor 196 FACEPLATE/OVERLAY 186, 190 GASKET - flange 18, 40
CONTROLLER - microprocessor 186, FILTER - air cleaner 52, 54 GASKET - inlet 22
190, 204 FILTER - fuel 44 GASKET - intake manifold 22, 40
COUPLING 58, 114, 134, 144, 154, FILTER - oil 26, 96 GASKET - joint 28
158, 160 FITTING 88, 92, 234, 236, 238 GASKET - manifold 102, 108
COUPLING - compressor drive 60 FITTING - hose 42 GASKET - oil pump 26, 40, 102
COVER 10, 102, 182, 208, 224 FITTING - oil drain 14 GASKET - oil seal case 12, 40
COVER - blower 138, 148 FITTING - oil inlet 26 GASKET - oil sump 104, 108
COVER - box 208 FITTING - tube 88 GASKET - pipe 26
COVER - breather 16 FLANGE 18 GASKET - piston housing 112
COVER - control box 180, 182, 186 FLANGE - air intake 52, 54 GASKET - plastic cap 98
COVER - drive 58 FLANGE - compressor 64, 98 GASKET - pump housing 108
COVER - drive end 60, 98, 104 FLATWASHER 14, 42, 44, 46, 48, 50, GASKET - receptacle 178
COVER - dust 38 52, 54, 56, 62, 64, 66, GASKET - round 40
COVER - gear case 10 68, 70, 72, 74, 76, 78, GASKET - shield 178, 182
COVER - motor 62, 172 80, 84, 86, 88, 90, 92, GASKET - sill 218
COVER - rear 38 94, 96, 98, 104, 112, GASKET - switch 14, 42
COVER - receptacle 178 124, 126, 128, 130, 132, GASKET - thermostat case 40
COVER - rod 46 134, 138, 142, 144, 148, GASKET - valve cover 16, 40
COVER - sound shield 10 152, 154, 156, 170, 172, GASKET - valve & manifold 98
COVER - thermostat 28 174, 178, 180, 182, 184, GASKET - water pump 28, 40
COVER - top 216 186, 190, 194, 196, 208, GAUGE - compound 114
COVER - tracker access 186, 190 210, 212, 216, 218, 220, GAUGE - fuel 232, 236, 238
COVER - valve 16 222, 224, 226, 228, 230, GEAR 24
COVER - wire 178, 182 232, 236, 238 GEAR - camshaft 24
CRANKSHAFT 20, 58, 100 FLATWASHER - damper blade 224 GEAR - crankshaft 20
CRANKSHAFT - X426 60 FLYWHEEL 20, 58, 60 GEAR - pump 24
INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION
NAMEPLATE - Caution, Fan 240 NUT - bracket 210 PAN - drain 140, 150
NAMEPLATE - Caution, High Voltage NUT - bulkhead 134, 144 PANEL 216, 220
240 NUT - cap 32 PANEL - access 76, 230
NAMEPLATE - Caution, Start/Stop 240 NUT - captive 50, 56, 76, 130, 132, PANEL - air exchanger 230
NAMEPLATE - Compressor Oil 203- 216, 218, 224, 226, 228 PANEL - blockoff 130
413 240 NUT - cover 180, 182 PANEL - blower 78
NAMEPLATE - Diesel Fuel Only 232, NUT - flare 98 PANEL - bottom 218
236, 238 NUT - harness & diode 46 PANEL - condenser coil 130
NAMEPLATE - Factory Settings 186, NUT - hose 42, 44 PANEL - control box 222
190, 240 NUT - nozzle case 36 PANEL - radiator 130
NAMEPLATE - High/Low Speed 240 NUT - panel 222 PANEL - side 140, 150
NAMEPLATE - Ingersoll Rand 240 NUT - shoulder 88, 158, 160 PIN 36
NAMEPLATE - Maintenance 240 NUT - solenoid 46 PIN - cotter 112
NAMEPLATE - Motorized Damper NUT - tank 124 PIN - dowel 10, 12, 20, 58, 60, 100,
Blade 240 NUT - valve 90, 170, 174 102
NAMEPLATE - MP IV+ on/off 204 NUTPLATE 66, 72 PIN - hinge 186, 190
NAMEPLATE - panel 230 NUTPLATE - housing 76 PIN - piston 20, 100
NAMEPLATE - plate 230 NUTSTRIP 64, 92, 130, 210, 220 PIN - sealing 198, 204
NAMEPLATE - pressure 124 NUTSTRIP - coil 48 PIN - snap 30
NAMEPLATE - Pressure Vessel 88, 92 PIN - spring 16, 20, 230
NAMEPLATE - pressure vessel 130 O PIN - terminal 198, 204
NAMEPLATE - R404A 240 OIL - compressor 104 PINION - assembly 38
NAMEPLATE - Refrigerant R404A 240 ORIFICE 26 PIPE - breather 16
NAMEPLATE - remote control box 208 ORIFICE - breather 16 PIPE - fuel injection 34
NAMEPLATE - return air sensor 142, ORIFICE - condenser 76 PIPE - fuel return 34
152 ORIFICE - evaporator 76 PIPE - oil 26
NAMEPLATE - See Operating O-RING 10, 16, 30, 40, 42, 80, 82, 84, PIPE - oil pickup 26
Instructions 186, 190, 86, 88, 96, 100, 102, PISTON 20, 30, 100, 112
240 104, 112, 158, 160 PLATE 106, 230
NAMEPLATE - sensor coil 142, 152 O-RING - cap 10 PLATE - backing 232
NAMEPLATE - SL TCI 240 O-RING - cover 16 PLATE - bellows 112
NAMEPLATE - Smart Reefer 240 O-RING - cylinder head screw 108 PLATE - block temperature sensor
NAMEPLATE - switch 186, 190 O-RING - cylinder sleeve 108 172, 176
NAMEPLATE - Tag, Caution Before O-RING - dipstick 14 PLATE - blower cover 138, 148
Starting 240 O-RING - dust seal 108 PLATE - idler 66, 72
NAMEPLATE - TG mP IV+ Alarm O-RING - fuel injection pump 40 PLATE - jackscrew 62
Codes 240 O-RING - gauge to tank 232 PLATE - locking 236
NAMEPLATE - Thermo King 240 O-RING - indicator 124 PLATE - screen 16
NAMEPLATE - TK 140, 150 O-RING - injection pump 10, 32 PLATE - seal 78
NAMEPLATE - TK Logo 240 O-RING - joint 28 PLATE - stop 36
NAMEPLATE - TK Tested 240 O-RING - oil galley 108 PLATE - valve 100, 106
NAMEPLATE - Warning Engine O-RING - oil pickup tube 108 PLATE - washer 236
Overspeed 1600 RPM O-RING - oil pump 108 PLUG 8, 18, 22, 26, 28, 100, 102, 198
240 O-RING - oil pump plug 108 PLUG - access hole 12
NAMEPLATE - Whisper Edition 240 O-RING - oil pump to housing 108 PLUG - assembly 198
NECK - filler 48, 130 O-RING - regulator 108 PLUG - cavity 202
NOZZLE 36 O-RING - seal 98 PLUG - drain 14
NOZZLE - oil 24 O-RING - sight glass 108 PLUG - frost 8, 16
NUT 10, 14, 16, 22, 24, 28, 30, 32, 42, O-RING - solenoid 32 PLUG - fuse 232
44, 46, 48, 56, 62, 64, O-RING - throttling valve 108 PLUG - oil drain 102
66, 70, 72, 76, 88, 90, O-RING - valve 98 PLUG - oil fill 100
96, 98, 100, 102, 106, O-RING - valve to compressor 112 PLUG - oil metering 100
126, 128, 130, 134, 142, PLUG - oil pump 102
144, 152, 154, 156, 170, P PLUG - pipe 8, 84, 86
172, 174, 178, 182, 186, PAD 130 PLUG - power 178
190, 210, 212, 216, 218, PAD - clamp 126 PLUNGER 46
220, 224, 226, 228, 232, PAD - foam 140, 150 PROTECTOR - nozzle 16, 40
234, 236, 238 PAD - grille 140, 150 PULLEY 82, 212
NUT - adjusting 112 PAD - top cover 140, 150 PULLEY - alternator 66, 72
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 5
INDEX ALPHABETICAL BY DESCRIPTION
SCREW - tube 52, 54 SPACER - pulley 68, 70, 74 SWITCH - water temperature 172, 174
SCREW - valve 90, 98, 170, 174 SPACER - solenoid 128
SCREW - valve adjust 16 SPACER - tensioner 74 T
SCREW - valve plate 106 SPACER - valve 170, 174 TAB - connector 142, 152
SCROLL - blower 224 SPEED CONTROL - fan 142, 152 TAB - mounting 198, 200
SEAL 58, 60, 80, 198, 202 SPINDLE - idler 82 TANK - accumulator 88
SEAL - bellows 58, 60 SPLICE - heat shrink 214 TANK - expansion 48
SEAL - condenser 130 SPONGE 10 TANK - fuel 232, 236, 238
SEAL - copper 34 SPRING 16, 26, 30, 110, 116, 230 TANK - receiver 88, 124
SEAL - crankshaft 98, 104 SPRING - bellows 112 TAPPET 24, 30
SEAL - oil 10, 12, 82, 84, 86, 98 SPRING - brush 38 T-BOLT - unit mounting 218
SEAL - radiator to condenser 48, 130 SPRING - compressor valve plate 106 TEE 88, 90, 92, 94, 114, 134, 144, 156
SEAL - valve stem 16, 18, 40 SPRING - latch 220 TEE - defrost hose 158, 160
SEAL - v-ring 78 SPRING - nozzle 36 TENSIONER - belt 70
SEAL - washer 26 SPRING - piston 30, 112 TERMINAL 162, 164, 166, 168, 202,
SEALER - antiseize 186, 190 SPRING - valve 18 208
SEALER - diode 46 SPUD - fuel filter 44 TERMINAL - male 202
SEALER - Loctite 186, 190 STARTER 38, 172, 176 TERMINAL - pin 198
SEAT - nozzle 16, 40 STOPPER - pinion 38 TERMINAL - socket 198
SEAT - nozzle spring 36 STRAIN - relief 188, 192, 204 TESTER - compression 34
SEAT - valve 16, 110, 116 STRAP - battery holddown 210 THERMOSTAT 28
SELECTOR - phase 196 STRAP - door 222 THERMOSTAT - block temperature
SENSOR 126 STRAP - exchanger 126 172, 176
SENSOR - coil 142, 152 STRAP & TEE - assembly 232, 236, TOOL - bearing puller 104
SENSOR - coolant level 48, 170, 174 238 TOOL - injection pump gear remover
SENSOR - oil pressure 42 STRIKE - door 220 10
SENSOR - return air 142, 152 STRIKE - top 220 TOOL - keyway alignment 98
SENSOR - rpm 172, 176 STRIP 126, 130 TOOL - seal installer 12, 104
SENSOR - ungraded 126 STRIP - chafing 236, 238 TOOL - seal remover 12
SHAFT 80, 102, 230 STRIP - foam 140, 150 TOOL - wedge remover 200
SHAFT - fan 76 STRIP - gasket 226 TOWER 202
SHAFT - idler gear 24 STRIP - jumper 142, 152 TRANSDUCER 90, 170, 174
SHAFT - rocker arm 16 STRIP - sealing 226 TRAY - battery 210
SHAFT - water bleed 44 STUD - compressor 64 TRAY - drip 128
SHIELD - engine exhaust 56 STUD - cylinder head 18 TRAY - high voltage 178, 196
SHIELD - harness 178, 182 STUD - exhaust manifold 22 TRIM - edging 178, 182, 196
SHIELD - high voltage 180, 182 STUD - flange 98 TUBE 94
SHIELD - muffler 56 STUD - fuel pump 10, 30 TUBE - adapter to tee 134, 144
SHIM 80, 84 STUD - injection pump 10, 32 TUBE - air cleaner 52, 54
SHIM - pulley 28 STUD - nozzle retainer 16 TUBE - check valve to fitting 92
SHIM SET 36 STUD - oil filter 26 TUBE - check valve to solenoid 88
SHOULDER 88 STUD - valve cover 16 TUBE - check valve to suction 90, 134,
SHOULDER - tube 158, 160 SUMP 104 144
SHROUD 202 SUMP - oil 14 TUBE - check valve to tee 88, 92
SHUNT 194 SUPPORT - rocker arm 16 TUBE - compound gauge 114
SIGHT GLASS 100 SUPPORT - screen grille 216 TUBE - compressor to filter 96
SLEEVE 100 SWITCH 186, 190, 204 TUBE - condenser to check valve 88
SLEEVE - repair 80 SWITCH - diesel/electric 186 TUBE - defrost 92, 154, 156, 158, 160
SLEEVE - valve plate 106 SWITCH - door 214 TUBE - defrost drain pan 134, 144
SNUBBER - front 64 SWITCH - high pressure cutout 170, TUBE - defrost to solenoid 94
SNUBBER - rear 64 174 TUBE - dehydrator outlet 88
SOCKET 194 SWITCH - host/zone 1 186, 190 TUBE - drain 210, 224
SOLENOID 38, 46 SWITCH - micro 226 TUBE - drain pan 140, 150
SOLENOID - stop 32 SWITCH - oil level 14, 42, 172, 176 TUBE - drain pan to distributor 92, 136,
SOLENOID - throttle 172, 174 SWITCH - oil pressure 172, 176 146
SPACER 28, 58, 126, 180, 184, 220 SWITCH - on/off 204 TUBE - equalizer 92, 134, 144
SPACER - clutch 60 SWITCH - pressure cutout 172, 174 TUBE - exchanger to expansion valve
SPACER - coupling 60 SWITCH - thermo 38 134, 144
SPACER - insulator 224 SWITCH - thermostat 224 TUBE - expansion valve to coil 136,
INDEX - 6
INDEX ALPHABETICAL BY DESCRIPTION
U
U-BOLT 134, 144
V
VALVE 30, 102, 104, 116
VALVE - check 26, 34, 44, 88, 90, 92,
102, 110, 116, 134, 144,
154, 156, 224
VALVE - discharge 98
INDEX - 7
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 8