Oil Free Vacuum Pumps: Operating Manual

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Oil Free Vacuum Pumps

V300 /V400 / V410


V600 /V 610

English Operating Manual

WIGGENS labortechnik GmbH


Mühsamstrasse 3610249 Berlin Germany
Fon:+49 30 42105470 E-Mail:info@chemvak.com
Fax:+49 30 42105971 Web:www.chemvak.com
Oil Free Vacuum Pumps
V300 / V400 / V410
V600 / V610
Congratulations!
You have made an excellent choice.
Wiggens wants to thank you for the trust you have placed in us.
This operating manual has been designed to help you gain an understanding of the
operation and possible applications of our V series vacuum pumps. For optimal utilization of
all functions, we recommend that you thoroughly study this manual prior to beginning any
operation.

The Wiggens Quality Management System

ISO 9001
Certificate Registration No. 01 100084841

Unpacking and Inspection


Unpack the pump and accessories and inspect them for possible transport damage.
Damage should be reported to the responsible carrier, railway, or postal authority, and a
damage report should be requested. These instructions must be followed fully for us to
guarantee our full support of your claim for protecting against loss from concealed damage.
The form required for filing such a claim will be provided by the carrier.

Printed in Germany Changes without prior notification reserved

Important: keep operating manual for future use

2 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


Contents
A. Important Notice ..............................................................................................................4
B. Unpacking .......................................................................................................................4
C. Installation .......................................................................................................................4
D. Warning ...........................................................................................................................4
E. Operation.........................................................................................................................5
E.1. V300.........................................................................................................................5
E.2. V400.........................................................................................................................6
E.3. V410.........................................................................................................................7
E.4. V600.........................................................................................................................8
E.5. V610.........................................................................................................................9
F. Parts List .......................................................................................................................10
F.1. V300 .......................................................................................................................10
F.2. V400 ....................................................................................................................... 11
F.3. V410 .......................................................................................................................12
F.4. V600 .......................................................................................................................13
F.5. V610 .......................................................................................................................14
G. Ordering Information .....................................................................................................15
H. Related Products ...........................................................................................................15
I. Warranty Certificate .......................................................................................................16
J. Product Liability .............................................................................................................16

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 3


A. Important Notice
This instrument is designed for laboratory usage only.
Before setting up and operating the Vacuum Pump, please read these instructions carefully
to familiarize with all installation and operation process. Any individual shall be well trained
by reading the instructions or by technical people from authorized distributors before
operating the instrument.
The instrument shall not be modified or altered in any way. Any modification or alteration
will void the warranty, void the regulatory certifications and create potential safety hazard.
We are not responsible for any injury or damage caused by using the instrument for any
non-intended purpose, or modifying the instrument by any person who is not authorized.

B. Unpacking
When unpacking, notice if the pump is in good situation. If not, please contact the distributor.

C. Installation
1. Check voltage specified on nameplate on the bottom. Make sure if it matches the line
voltage in your location.
2. Install the instrument in a clean, dust-less and ventilated area under 40℃.
3. To enable suction function, connect the inlet of the pump to the outlet of objective
equipment with a high-pressure hose.

D. Warning
1. The pump is not corrosion-proof. Please do not operate it with corrosive gases directly.
2. When pump is used in water filtration, do not make the liquid level of flask exceed safety
level. Failure to comply can result in serious damage to the pump and void the warranty.
If it occurs, please contact the distributor immediately for service.
3. The filter cartridge is used to absorb moisture and dust. Please replace the cartridge to
maintain proper pumping efficiency when it is saturated.
4. If the pump does not work when restarted during operation, release the vacuum, and

4 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


turn-on again. Otherwise may result in overloading and damage the motor.
5. This pump has a thermal switch that automatically shuts-off when it becomes
overheated or lack of voltage.
6. Do not touch the pump during working or just after use as motor is hot. (70~80℃)
7. Do not use any lubricant, which may damage the pump.
8. Use the pump in a dry, clean well-ventilated area.
9. Never spray flammable or toxic materials.
10. If the supply cord is damaged, it must be replaced by the manufacturer or its service
agent or a competent person in order to avoid hazard.

E. Operation

E.1. V300

Operating procedure
1. Schematic of the pump system is shown as above.
2. Once all of tubes have been connected, pumping function is activated by pressing
on/off3button.
3. To setup vacuum, adjust the regulator4.
* Warning: When pump is used in water filtration, please be noted, never let the
liquid level of flask exceed safety level. Failure to comply could result in
serious damage to the pump and void the warranty. If it occurs, please contact
the distributor immediately for service.

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 5


E.2. V400

Operating procedure
1. Schematic of the pump system is shown as above.
2. Once all of tubes have been connected, pumping function is activated by pressing
on/off3button
3. To setup vacuum, adjust the regulator 4.
* Warning: When pump is used in water filtration, please be noted, never let the
liquid level of flask exceed safety level. Failure to comply could result in
serious damage to the pump and void the warranty. If it occurs, please contact
the distributor immediately for service.

6 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


E.3. V410

Operating procedure
1. Schematic of the pump system is shown as above.
2. Once all of tubes have been connected, 1 Press on/off button to start working.
3. To setup vacuum, adjust the regulator 1.
* Warning: When pump is used in water filtration, please be note, never let the liquid
level of flask exceed safety level. Failure to comply could result in serious damage
to the pump and void the warranty. If it occurs, please contact the distributor
immediately for service.

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 7


E.4. V600

Operating procedure
1. Schematic of the pump system is shown as above.
2. Once all of tubes have been connected, pumping function is activated by pressing on/off
1 button.
3. To setup vacuum, adjust the regulator 7.
* Warning: When pump is used in water filtration, please be noted, never let the
liquid level of flask exceed safety level. Failure to comply could result in serious
damage to the pump and void the warranty. If it occurs, please contact the
distributor immediately for service.

8 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


E.5. V610

Operating procedure
1. Schematic of the pump system is shown as above.
2. Once all of tubes have been connected, pumping function is activated by pressing on/off
2 button.
3. To setup vacuum, adjust the regulator 1.
* Warning: When pump is used in water filtration, please be noted, never let the
liquid level of flask exceed safety level. Failure to comply could result in serious
damage to the pump and void the warranty. If it occurs, please contact the
distributor immediately for service.

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 9


F. Parts List

F.1. V300

Index Description Quan Index Description Quan


1 Setscrew 4 6 Stationary Motor *(2P/4P) 1
2 Plastic Cover 1 7 Bearing 2
3 Cooling Fan 1 8 Rotary motor *(2P/4P) 1
4 Rear Body 1 9 Front Body 1
5 Setscrew 2 10 Counterweight 1
11 Setscrew 1 27 Cylinder Head 1
12 Bearing 1 28 Setscrew 4
14 Compression Ring 1 30 Handle 1
15 Lock Plate 1 31 Cable Protector 1
16 Rubber Stand 4 33 Condenser 1
17 Cylinder 1 34 On/Off Switch 1
18 Valve Plate 1 35 Plug 1
18-1 Valve Plate 1 36 Air Intake Filter 1
19 Valve Plate Lock 2 37 Condenser Cover 1
20 Setscrew 2 39 Connecting Rod 1
21 Paper Pad 1 40 Pressure Gauge 1
22 Front Body Lid 1 41 Moisture Trap 1
23 Setscrew 4 42 Drain Valve 1
24 O-ring 1 48 Isolation 1
25 Cylinder block 1 65 Tier Connector 1
26 O-ring 1

10 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


F.2. V400

Index Description Q’ty Index Description Q’ty


5 Setscrew 2 25 Cylinder Block 2
6 Stationary Motor 1 26 O-ring 2
7 Bearing 2 27 Cylinder Head 2
8 Rotary Motor 1 28 Setscrew 8
9 Front Body 2 31 Cable Protector 1
10 Counterweight 2 24 O-ring 2
11 Setscrew 2 33 Condenser 1
12 Bearing 2 34 On/Off Switch 1
14 Compression Ring 2 35 Plug 1
15 Lock Plate 2 36 Air Intake Filter 2
16 Rubber stand 4 37 Condenser Cover 1
17 Cylinder 2 38 3-way Connector 1
18 Valve plate 2 39 Connecting Rod 2
18-1 Valve Plate 2 40 Pressure gauge 1
19 Valve Plate Lock 4 41 Moisture trap 1
20 Setscrew 4 42 Drain valve 1
21 Paper Pad 2 48 Isolation 2
22 Front Body Lid 2 65 Tier Connector 1
23 Setscrew 8 66 Air Filter (Air inlet) 2

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 11


F.3. V410

Index Description Q’ty Index Description Q’ty


5 Setscrew 2 26 O-ring 2
6 Stationary Motor 1 27 Cylinder Head 2
7 Bearing 2 28 Setscrew 8
8 Rotary Motor 1 31 Cable Protector 1
9 Front Body 2 24 O-ring 2
10 Counterweight 2 33 Condenser 1
11 Setscrew 2 34 On/Off Switch 1
12 Bearing 2 35 Plug 1
14 Compression Ring 2 36 Air Intake Filter 2
15 Lock Plate 2 37 Condenser Cover 1
16 Rubber stand 4 38 3-way Connector 1
17 Cylinder 2 39 Connecting Rod 2
18 Valve plate 2 40 Pressure gauge 1
18-1 Valve Plate 2 41 Moisture trap 1
19 Valve Plate Lock 4 42 Drain valve 1
20 Setscrew 4 58 Interflow tube 1
21 Paper Pad 2 59 Interflow union 2
22 Front Body Lid 2 65 Tier Connector 1
23 Setscrew 8 66 Air Filter (Air inlet) 1
25 Cylinder Block 2 75 Filter mesh 1

12 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


F.4. V600

Index Description Quan Index Description Quan


1 Stationary Motor 1 25 O-ring 2
2 Bearing 2 26 Set Screw 4
3 Rotary Motor 1 27 Valve Plate Lock 4
4 Rubber Stand 4 28 Valve Plate 4
5 Clog 2 29 Cylinder Block 2
6 Front Body 2 30 O-ring 2
7 Set Screw 2 31 Cylinder Head 2
8 Counterweight 2 33 Air filter (air inlet) 1
9 Bearing 2 34 Handle 1
10 Connecting Rod 2 35 Set Screw 8
11 Paper Pad 2 36 Compression Ring 2
12 Front Body Lid 2 37 Lock Plate 2
13 Set Screw 8 38 Cylinder 2
14 Set Screw 4 39 Tier Connector 1
19 Condenser 1 40 Pressure Gauge 1
20 Plug 1 41 Moisture Trap 1
21 Cable Protector 1 42 Drain Valve 1
22 On/off Switch 1 43 Interflow Tube 2
23 Condenser Cover 1 44 Interflow union 4
24 Set Screw 1

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 13


F.5. V610

Index Description Quan Index Description Quan


1 Stationary Motor 1 25 O-ring 2
2 Bearing 2 26 Set Screw 4
3 Rotary Motor 1 27 Valve Plate Lock 4
4 Rubber Stand 4 28 Valve Plate 4
5 Clog 2 29 Cylinder Block 2
6 Front Body 2 30 O-ring 2
7 Set Screw 2 31 Cylinder Head 2
8 Counterweight 2 33 Air filter (air inlet) 1
9 Bearing 2 34 Handle 1
10 Connecting Rod 2 35 Set Screw 8
11 Paper Pad 2 36 Compression Ring 2
12 Front Body Lid 2 37 Lock Plate 2
13 Set Screw 8 38 Cylinder 2
14 Set Screw 4 39 Tier Connector 1
19 Condenser 1 40 Pressure Gauge 1
20 Plug 1 41 Moisture Trap 1
21 Cable Protector 1 42 Drain Valve 1
22 On/off Switch 1 43 Interflow Tube 2
23 Condenser Cover 1 44 Interflow union 4
24 Set Screw 1

14 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


G. Ordering Information
167300-22V300, AC220V/50Hz
167400-22V400, AC220V/50Hz
167410-22V410, AC220V/50Hz
167600-22V600, AC220V/50Hz
167610-22V610, AC220V/50Hz

H. Related Products

V300A V300B

BioVac321A

V1.2_11052013 Chemvak V300 / V400 / V410 / V600 / V610 | 15


I. Warranty Certificate
We guarantee the perfect functioning of this instrument against defects in material, design,
and workmanship, when use under appropriate conditions and in accordance with the
instruction manual
For a period of TWO YEARS from the date of initial shipment.
This warranty covers all parts and components of the instrument except those normally
requiring frequent replacement, such as tubing, gasket, O-rings, etc. We will not be liable for
any personal injury, bodily injury, improper maintenance, negligence of accident.

J. Product Liability
Under no circumstances shall Chemvak be liable for indirect, consequential or otherwise
special or unrelated damages of any kind.
Chemvak reserves the right to make technical changes without prior notice.
Email: info@chemvak.com
Web Site: www.chemvak.com

16 | Chemvak V300 / V400 / V410 / V600 / V610 V1.2_11052013


Oil-Free Piston Vacuum Pump
V300DC

English Operating Manual

WIGGENS labortechnik GmbH


Mühsamstrasse 3610249 Berlin Germany
Fon:+49 30 42105470 E-Mail:info@chemvak.com
Fax:+49 30 42105971 Web:www.chemvak.com
Oil-free Position Vacuum Pump
V300DC
Congratulations!
You have made an excellent choice.
Wiggens wants to thank you for the trust you have placed in us.
This operating manual has been designed to help you gain an understanding of the
operation and possible applications of our V series vacuum pumps. For optimal utilization of
all functions, we recommend that you thoroughly study this manual prior to beginning any
operation.

The Wiggens Quality Management System

ISO 9001
Certificate Registration No. 01 100084841

Unpacking and Inspection


Unpack the pump and accessories and inspect them for possible transport damage.
Damage should be reported to the responsible carrier, railway, or postal authority, and a
damage report should be requested. These instructions must be followed fully for us to
guarantee our full support of your claim for protecting against loss from concealed damage.
The form required for filing such a claim will be provided by the carrier.

Printed in Germany Changes without prior notification reserved

Important: keep operating manual for future use

2 |ChemVak V300DC V1.2_11052013


Contents
A. Important Notice ............................................................................................................. 4
B. Unpacking ...................................................................................................................... 4
C. Installation ...................................................................................................................... 4
D. Warning .......................................................................................................................... 5
E. Operation........................................................................................................................ 5
F. Parts List ........................................................................................................................ 7
G. Ordering Information ...................................................................................................... 9
H. Warranty Certificate ........................................................................................................ 9
I. Product Liability .............................................................................................................. 9

V1.2_11052013 ChemVak V300DC | 3


A. Important Notice
This instrument is designed for laboratory usage only.
Before setting up and operating the Vacuum Pump, please read these instructions carefully
to familiarize with all installation and operation process. Any individual shall be well trained
by reading the instructions or by technical people from authorized distributors before
operating the instrument.
The instrument shall not be modified or altered in any way. Any modification or alteration will
void the warranty, void the regulatory certifications and create potential safety hazard.
We are not responsible for any injury or damage caused by using the instrument for any
non-intended purpose, or modifying the instrument by any person who is not authorized.

B. Unpacking
When unpacking, notice if the instrument is in good situation. If not, please contact the
distributor.

C. Installation
1. Check voltage specified on name-plate on the bottom. Make sure if it matches the line
voltage in your location.
2. Install the instrument in a clean, dust-less and ventilated area under 40℃.
3. To enable suction, connect the outlet of pump to the outlet of objective equipment with a
high-pressure hose.
4. Use converting kit for Rocker 300DC to enable pressure if demand1

4 |ChemVak V300DC V1.2_11052013


D. Warning
1. The pump is not corrosion-proof. Please do not operate it with corrosive gases directly.
2. When pump is used in water filtration, do not make the liquid level of flask exceed safety
level. Failure to comply can result in serious damage to the instrument and void the
warranty, If it occurs, please contact the distributor immediately for service.
3. The filter cartridge is used to absorb moisture and dust. Please replace the cartridge to
maintain proper pumping efficiency when it is saturated.
4. If the pump does not work when restarted during operation, release the vacuum and
turn-on again. Otherwise may result overloading and damage the motor.
5. This instrument has a thermal switch that automatically shuts-off when it becomes
overheated or lack of voltage.
6. Do not touch the pump during working or just after use as motor is hot. (70~80℃)
7. Do not use any lubricant, which may damage the instrument.
8. Use the instrument in a dry, clean well-ventilated area.
9. Never spray flammable or toxic materials.
10. If the supply cord is damaged, it must be replaced by the manufacturer or its service
agent or a competent person in order to avoid hazard.

E. Operation

V1.2_11052013 ChemVak V300DC | 5


Please refer to the scheme of pump system shown as above before operations.
To use car power supply:
1. Switch on the electric power of car.
2. Use the included plug of power supply and plug into cigarette lighter socket that are
found in most automobiles.
3. Turn on pump switch ①
4. Pump starts.

Caution: always turn off the pump switch before removing plug of power supply from
cigarette lighter socket when stopping operation to avoid short-circuiting pump.
To use battery power supply:
1. Use the plug cover ⑧ and plug into the plug of power supply of car.
2. Clamp the black charging clip on the negative !¤C! battery terminal
3. Clamp the red charging clip on the positive ! + battery terminal.
4. Turn on pump switch.
5. Pump starts.

Caution: Always check the actual symbols on the battery to ensure which terminals are
positive “+” or negative “-”. Make sure to off the pump switch before removing the black or
red charging clip from the battery terminal when stopping operation to avoid short-circuiting
pump.

To use with water filtration:


1. Once all tubes are connected, the pumping function can be activated after pressing
on/off ① button.
2. To setup vacuum, adjust the regulator. ⑦

Warning: when pump is used in water filtration, please be noted, never let the liquid level of
flask exceed safety level. Failure to comply could result in serious damage to the pump and
void the warranty. If it occurs, please contact the distributor immediately for service.

6 |ChemVak V300DC V1.2_11052013


To replace filter cartridge
1. First, remove the moisture trap ⑥ by rotating it counterclockwise. Second, remove the
cartridge in the same way and then replace it with new one.
2. Pour the water out of the moisture trap when it is filled with water.

F. Parts List

V1.2_11052013 ChemVak V300DC | 7


INDE DESCRIPTIO QUA INDE DESCRIPTIO QUA INDE DESCRIPTIO QUA

X N N X N N X N N

1 Set screw 4 21 Paper pad 1 40 Pressure 1

gauge

2 Fan cover 1 22 Front body lid 1 41 Moisture trap 1

3 Cooling Fan 1 23 Set screw 4 42 Drain valve 1

4 Rear Body 1 26 O-ring 1 65 Tier connector 1

5 Set screw 2 27 Cylinder head 1 66 Air filter(air 1

outlet)

6 Stationary 1 28 Set screw 4 75 Filter cover 1

motor

7 Bearing 2 30 Handle 1 87 PPS cylinder 1

block

8 Rotary motor 1 31 Cable protector 1 88 Rubber valve 2

plate

9 Front body 1 33 Condenser 1

10 Counter weight 1 34 On/off Switch 1

12 Bearing 1 35 Plug 1

14 Compression 1 36 Air Intake filter 1

ring

15 Lock plate 1 37 Condenser 1

cover

16 Rubber stand 4 39 Connecting 1

Rod

8 |ChemVak V300DC V1.2_11052013


G. Ordering Information
167330-00 V300DC Vacuum pump, DC 12V
167300-06 Moisture trap
167300-07 Filter cartridge
167320-30 converting kit for V300DC to enable pressure
167300-08 Magnetic suction flask set (167300-13 with bottom plate)
167100-18 Gelman 4242 funnel
167100-20 Gelman A/E#61631 glass fiber filter, φ47mm

H. Warranty Certificate
We guarantee the perfect functioning of this instrument against defects in material, design,
and workmanship, when use under appropriate conditions and in accordance with the
instruction manual
For a period of TWO YEARS from the date of initial shipment.
This warranty covers all parts and components of the instrument except those normally
requiring frequent replacement, such as tubing, gasket, O-rings, etc. We will not be liable for
any personal injury, bodily injury, improper maintenance, negligence of accident.

I. Product Liability
Under no circumstances shall Chemvak be liable for indirect, consequential or otherwise
special or unrelated damages of any kind.
Chemvak reserves the right to make technical changes without prior notice.
Email: info@chemvak.com
Web Site: www.chemvak.com

V1.2_11052013 ChemVak V300DC | 9

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