TPS40077 4.5-V To 28-V Input, Voltage Mode, Synchronous Buck Controller With Voltage Feed Forward
TPS40077 4.5-V To 28-V Input, Voltage Mode, Synchronous Buck Controller With Voltage Feed Forward
TPS40077 4.5-V To 28-V Input, Voltage Mode, Synchronous Buck Controller With Voltage Feed Forward
TPS40077
SLUS714E – JANUARY 2007 – REVISED JUNE 2019
TPS40077PWP
VDD 1 KFF ILIM 16 VDD
2 15
RT VDD
3 LVPB BOOST 14
Powergood
4 PGD HDRV 13
VOUT
5 SGND SW 12
VOUT
6 SS DBP 11
7 FB LDRV 10
8 COMP PGND 9
UDG-09041
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TPS40077
SLUS714E – JANUARY 2007 – REVISED JUNE 2019 www.ti.com
Table of Contents
1 Features .................................................................. 1 8 Application and Implementation ........................ 21
2 Applications ........................................................... 1 8.1 Application Information............................................ 21
3 Description ............................................................. 1 8.2 Typical Applications ................................................ 21
4 Revision History..................................................... 2 8.3 Additional System Examples .................................. 32
5 Pin Configuration and Functions ......................... 3 9 Layout ................................................................... 34
9.1 Layout Guidelines ................................................... 34
6 Specifications......................................................... 5
6.1 Absolute Maximum Ratings ...................................... 5 10 Device and Documentation Support ................. 35
6.2 ESD Ratings.............................................................. 5 10.1 Device Support...................................................... 35
6.3 Recommended Operating Conditions....................... 5 10.2 Documentation Support ........................................ 35
6.4 Electrical Characteristics........................................... 6 10.3 Receiving Notification of Documentation Updates 35
6.5 Typical Characteristics .............................................. 8 10.4 Community Resources.......................................... 35
10.5 Trademarks ........................................................... 35
7 Detailed Description ............................................ 12
10.6 Electrostatic Discharge Caution ............................ 35
7.1 Overview ................................................................. 12
10.7 Glossary ................................................................ 35
7.2 Functional Block Diagram ....................................... 12
7.3 Feature Description................................................. 13 11 Mechanical, Packaging, and Orderable
7.4 Programming........................................................... 17
Information ........................................................... 36
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
• Added Feature Description section, Device Functional Modes, Application and Implementation section, Power
Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical,
Packaging, and Orderable Information section; editorial changes ......................................................................................... 1
• Deleted Ordering Information table ........................................................................................................................................ 3
• Moved Package Dissipation Ratings table to Power Dissipation ........................................................................................ 16
KFF 1 16 ILIM
RT 2 15 VDD
LVBP 3 14 BOOST
PGD 4 Thermal 13 HDRV
SGND 5 Pad 12 SW
SS 6 11 DBP
FB 7 10 LDRV
COMP 8 9 PGND
P0047-01
(1) For more information on the PWP package, see the PowerPAD Thermally Enhanced Package technical brief
(SLMA002).
Pin Functions
PIN
I/O DESCRIPTION
NO. NAME
A resistor connected from this pin to VIN programs the amount of feed-forward voltage. The current fed
1 KFF I into this pin is internally divided by 25 and used to control the slope of the PWM ramp and program
UVLO. Nominal voltage at this pin is maintained at 400 mV.
2 RT I A resistor is connected from this pin to ground to set the internal oscillator and switching frequency.
4.2-V reference used for internal device logic only. This pin should be bypassed by a 0.1-μF ceramic
3 LVBP O
capacitor. External loads that are less than 1 mA and electrically quiet may be applied.
This is an open-drain output that pulls to ground when soft start is active, or when the FB pin is outside
4 PGD O
a ±10% band around VREF.
Signal ground reference for the device. Low-level quiet circuitry around the IC should connect to this pin.
This pin should be connected to the thermal pad under the IC, and that thermal pad should connect to
5 SGND —
the PGND pin. Do not allow power currents to flow in the thermal pad or in the SGND part of the ground
for best results.
Soft-start programming pin. A capacitor connected from this pin to GND programs the soft-start time.
The capacitor is charged with an internal current source of 12 μA. The resulting voltage ramp on the SS
pin is used as a second noninverting input to the error amplifier. The voltage at this error amplifier input
is approximately 1 V less than that on the SS pin. Output voltage regulation is controlled by the SS
6 SS I voltage ramp until the voltage on the SS pin reaches the internal offset voltage of 1 V plus the internal
reference voltage of 700 mV. If SS is pulled below 225 mV, the device goes into a shutdown state
where the power FETSs are turned off and the prebias circuitry is reset. If the programmed UVLO
voltage is below 6 V, connect a 330-kΩ resistor in parallel with the SS capacitor. Also provides timing for
fault recovery attempts.
Inverting input to the error amplifier. In normal operation, the voltage on this pin is equal to the internal
7 FB I
reference voltage, 0.7 V.
Output of the error amplifier, input to the PWM comparator. A feedback network is connected from this
8 COMP O
pin to the FB pin to compensate the overall loop. The COMP pin is internally clamped to 3.4 V.
Power ground reference for the device. There should be a low-impedance path from this pin to the
9 PGND —
source(s) of the lower MOSFET(s).
Gate drive for the N-channel synchronous rectifier. This pin switches from DBP (MOSFET on) to ground
10 LDRV O (MOSFET off). For proper operation, the total gate charge of the MOSFET connected to LDRV should
be less than 50 nC.
8-V reference used for the gate drive of the N-channel synchronous rectifier. This pin should be
11 DBP O
bypassed to ground with a 1-μF ceramic capacitor.
This pin is connected to the switched node of the converter. It is used for short-circuit sensing and gate-
12 SW I drive timing information and is the return for the high-side driver. A 1.5-Ω resistor is required in series
with this pin for protection against substrate current issues.
Floating gate drive for the high-side N-channel MOSFET. This pin switches from BOOST (MOSFET on)
13 HDRV O
to SW (MOSFET off).
6 Specifications
6.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted) (1)
MIN MAX UNIT
VDD, ILIM 30
COMP, FB, KFF, PGD, LVBP –0.3 6
Input voltage, VVDD V
SW –0.3 40
SW, transient (<50 ns) –2.5
COMP, KFF, RT, SS –0.3 6
VBOOST 50
Output voltage, VOUT V
DBP 10.5
LVBP 6
Output current source, IOUT (LDRV, HDRV) 1.5 A
LDRV, HDRV 2
Output current sink, IOUT A
KFF 10
RT 1
Output current mA
LVBP 1.5
Lead temperature, 1.6 mm (1/16 inch) from case (10 s) 260 °C
Operating junction temperature, TJ –40 125 °C
Storage temperature, Tstg –55 150 °C
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.
4.30 8.15
8.10
4.25 VDD = 28 V
VDD = 28 V
VLVPP − LVBP Voltage − V
8.05
8.00
4.15 VDD = 12 V VDD = 12 V
7.95
4.10
7.90
4.05
7.85
4.00 7.80
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TJ − Junction Temperature − °C TJ − Junction Temperature − °C
Figure 1. LVBP Voltage vs Junction Temperature Figure 2. DBP Voltage vs Junction Temperature
4.50 2.0
VDD = 4.5 V
4.49 ILOAD = 25 mA 1.9
4.47 1.7
4.46 1.6
4.45 1.5
4.44 1.4
4.43 1.3
4.42 1.2
4.41 1.1
4.40 1.0
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TJ − Junction Temperature − °C TJ − Junction Temperature − °C
Figure 3. DBP Voltage vs Junction Temperature Figure 4. Bootstrap Diode Voltage
vs Junction Temperature
0 150
VILIM(offst) – Current Limit Offset Voltage Drop – mV
145
−10
IILIM − Current Limit Sink Current − µA
+3 S 140
135
−20
Average 130
−30 125
120
−40
115
VDD
−3 S 28 V
110 12 V
−50
4.5 V
105
−60 100
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TJ – Junction Temperature – °C TJ − Junction Temperature − °C
Figure 5. Current Limit Offset Voltage Figure 6. Current Limit Sink Current
vs Junction Temperature vs Junction Temperature
702 497
496
701
495
700
494
493
699
492
698
491
697 490
−50 −25 0 25 50 75 100 125 4 8 12 16 20 24 28
TJ − Junction Temperature − °C VVDD − Input Voltage − V
91 VUVLO(on)
4.25
fSW = 100 kHZ
90
4.20
89
4.15
88
4.10
fSW = 500 kHZ
87
4.05
86
4.00 VUVLO(off)
85 fSW = 1 MHZ
84 3.95
83 3.90
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TJ − Junction Temperature − °C TJ − Junction Temperature − °C
1.08
VUVLO(off) 13.5
ISS − Soft−Start Charging Current − µA
1.06 VUVLO(on)
13.0
1.04
12.5
1.02
1.00 12.0
0.98
11.5
0.96
11.0
0.94
10.5
0.92
0.90 10.0
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TJ − Junction Temperature − °C TJ − Junction Temperature − °C
Figure 11. Programmable UVLO Threshold Figure 12. Soft-Start Charging Current
vs Junction Temperature vs Junction Temperature
−10 4.5
VIN = 24 V
−20 4.0 VIN = 18 V
−70 1.5
−80 1.0
−90 0.5
−50 −25 0 25 50 75 100 125 100 200 300 400 500 600 700 800 900 1000
TJ − Junction Temperature − °C fOSC − Oscillator Frequency − kHz
Figure 13. Error Amplifier Input Bias Current Figure 14. Minimum Output Voltage vs Frequency
vs Junction Temperature
600 20
fSW = 300 kHz
UVLOVON
18
400 14
12 UVLOVOFF
300
10
200 8
100
4
0 2
100 150 200 250 300 350 400 450
0 200 400 600 800 1000
RKFF − Feedforward Impedance − kΩ
fSW − Switching Frequency − kHz G017
Figure 16. Undervoltage Lockout Threshold
Figure 15. Switching Frequency
vs Feed-Forward Impedance
vs Timing Resistance
20 20
fSW = 500 kHz UVLOVON fSW = 750 kHz
UVLOVON
18 18
VUVLO − Programmable UVLO Threshold − V
16 16
14 14
12 UVLOVOFF 12 UVLOVOFF
10 10
8 8
6 6
4 4
2 2
60 90 120 150 180 210 240 270 40 60 80 100 120 140 160 180
RKFF − Feedforward Impedance − kΩ RKFF − Feedforward Impedance − kΩ
Figure 17. Undervoltage Lockout Threshold Figure 18. Undervoltage Lockout Threshold
vs Feed-Forward Impedance vs Feed-Forward Impedance
90
9
70
60 7
UVLO(on) = 4.5 V
50
6
40
5
30
20 4
4 8 12 16 20 24 28 0 5 10 15 20 25
VIN − Input Voltage − V VDD − Input Voltage − V
G023 G024
Figure 19. Typical Maximum Duty Cycle Figure 20. DBP Voltage vs Input Voltage
vs Input Voltage
4.50
4.45
VDBP − Low Voltage Bypass Voltage − V
4.40
4.35
4.30
4.25
4.20
4.15
4.10
4.05
4.00
5 10 15 20 25 30
VDD − Input Voltage − V
G025
7 Detailed Description
7.1 Overview
The TPS40077 allows the user to construct synchronous voltage-mode buck converters with inputs ranging from
4.5 V to 28 V and outputs as low as 700 mV. Predictive Gate Drive circuitry optimizes switching delays for
increased efficiency and improved converter output-power capability. Voltage feed forward is employed to ease
loop compensation for wide-input-range designs and provide better line transient response.
The TPS40077 incorporates circuitry to allow start-up into a preexisting output voltage without sinking current
from the source of the preexisting output voltage. This avoids damaging sensitive loads at start-up. An integrated
power-good indicator is available for logic (open-drain) output of the condition of the output of the converter.
11 DBP
VDD
Reference
VDD 15 UVLO 16 ILIM
Regulator UVLO
Controller
LVBP 3
Ramp
RT 2 Oscillator Generator SW Pulse
CLK Control
9 PGND
KFF 1 RAMP
PGD 4
770 mV
Power
Good FB
12 SW
SGND 5 Logic 630 mV
SS Active
Short-Circuit
ILIM Comparator OC
SS Active CLK and Control
LVBP
Soft Start OC
and
Fault Control CLK DBP 14 BOOST
OC Predictive 13 HDRV
FB 7 Gate Drive
CLK PWM Control SW
700 mV + Logic
+
UVLO 10 LDRV
SS 6
PGND
COMP 8 FAULT
B0150-01
R TPS40077
ILIM 16
VIN 15 VDD
+ C HDRV 13
_
SW 12
9 PGND
LDRV 10
S0203-01
where
• VVIN is the final value of the input voltage ramp
• fSW is the switching frequency
• Qg(TOT) is the combined total gate charge for both upper and lower MOSFETs (from MOSFET data sheet)
• IDD is the TPS40077 input current (3.5 mA maximum)
• SR is the maximum allowed slew rate [12 ×104] (V/s) (2)
RT + ǒ f SW(kHz)
1
17.82 10 *6
* 23Ǔ kW
(3)
TPS40077
6 SS
Shutdown
S0204-01
In a similar manner, power supplies based on the TPS40077 can be sequenced by connecting the PGD pin of
the first supply to come up to the SS pin of the second supply as shown in Figure 24.
TPS40077 TPS40077
S0205-01
PT + ǒ
2 PD
V DR
) IQ Ǔ
V IN (Watts)
(6)
(1) For more information on the board and the methods used to determine ratings, see the PowerPAD Thermally Enhanced Package
application report (SLMA002).
Substituting Equation 8 into Equation 7 and solving for fSW yields the maximum operating frequency for the
TPS40077. The result is described in Equation 9.
ǒƪ ǒT J*T AǓ
ǒq JA V DDǓ
* IQƫ Ǔ
f SW + (Hz)
ǒ2 Q gǓ (9)
For proper operation, the total gate charge of the MOSFET connected to LDRV must be less than 50 nC.
7.4 Programming
7.4.1 Programming The Ramp Generator Circuit and UVLO
The ramp generator circuit provides the actual ramp used by the PWM comparator. The ramp generator provides
voltage feed-forward control by varying the PWM ramp slope with line voltage, while maintaining a constant ramp
magnitude. Varying the PWM ramp directly with line voltage provides excellent response to line variations,
because the PWM is not required to wait for loop delays before changing the duty cycle. (See Figure 25).
The PWM ramp must reach approximately 1 V in amplitude during a clock cycle, or the PWM is not allowed to
start. The PWM ramp time is programmed via a single resistor (RKFF) connected from KFF VDD. RKFF, VSTART,
and RT are related by (approximately) Equation 10.
2
R KFF + 0.131 RT V UVLO(on) * 1.61 10*3 V UVLO(on) ) 1.886 V UVLO * 1.363 * 0.02 R T * 4.87 10*5 R 2T
where
• RT and RKFF are in kΩ
• VUVLO(on) is in V (10)
This yields typical numbers for the programmed start-up voltage. The minimum and maximum values may vary
up to ±15% from this number. Figure 16 through Figure 18 show the typical relationship of VUVLO(on), VUVLO(off)
and RKFF at three common frequencies.
The programmable UVLO circuit incorporates 20% hysteresis from the start voltage to the shutdown voltage. For
example, if the start-up voltage is programmed to be 10 V, the controller starts when VDD reaches 10 V and shuts
down when VDD falls below 8 V. The maximum duty cycle begins to decrease as the input voltage rises to twice
the start-up voltage. Below this point, the maximum duty cycle is as specified in the Electrical Characteristics.
Note that with this scheme, the theoretical maximum output voltage that the converter can produce is
approximately two times the programmed start-up voltage. For design, set the programmed start-up voltage
equal to or greater than the desired output voltage divided by maximum duty cycle (85% for frequencies 500 kHz
and below). For example, a 5-V output converter should not have a programmed start-up voltage below 5.9 V.
Figure 25 shows the theoretical maximum duty cycle (typical) for various programmed start-up voltages.
VIN
VIN
SW SW
VPEAK RAMP
COMP COMP
RAMP VVALLEY
T1 T2
tON1 tON2
t
d + ON tON1 > tON2 and d1 > d2
T
VDG−03172
Programming (continued)
7.4.2 Programming Soft Start
TPS40077 uses a closed-loop approach to ensure a controlled ramp on the output during start-up. Soft start is
programmed by connecting an external capacitor (CSS) from the SS pin to GND. This capacitor is charged by a
fixed current, generating a ramp signal. The voltage on SS is level-shifted down approximately 1 V and fed into a
separate noninverting input to the error amplifier. The loop is closed on the lower of the level-shifted SS voltage
or the 700-mV internal reference voltage. Once the level-shifted SS voltage rises above the internal reference
voltage, output-voltage regulation is based on the internal reference. To ensure a controlled ramp-up of the
output voltage, the soft-start time should be greater than the L-COUT time constant or Equation 11.
t START w 2p ǸL COUT
(11)
Note that there is a direct correlation between tSTART and the input current required during start-up. The lower
tSTART is, the higher the input current required during start-up, because the output capacitance must be charged
faster. For a desired soft-start time, the soft-start capacitance, CSS, can be found from Equation 12.
I SS
C SS + t SS
VFB (12)
(A)
Overcurrent
VIN − 2V
SW
T2
(B)
SW
T1
T3 UDG−03173
Programming (continued)
In addition, just prior to the high-side MOSFET turning on, the ILIM pin is pulled down to approximately half of
VVDD. The ILIM pin is allowed to return to its nominal value after one of two events occurs. If the SW node rises
to within approximately 2 V of VVDD, the device allows ILIM to go back to its nominal value. This is illustrated in
Figure 26(A). T1 is the delay time from the internal PWM signal being asserted and the rise of SW. This includes
a driver delay of 50 ns, typical. T2 is the reaction time of the sensing circuit that allows ILIM to start to return to
its nominal value, typically 20 ns. The second event that can cause ILIM to return to its nominal value is for an
internal timeout to expire. This is illustrated in Figure 26(B) as T3. Here SW never rises to VVDD – 2 V, for
whatever reason, and the internal timer times out, releasing the ILIM pin.
Prior to ILIM starting back to its nominal value, overcurrent sensing is not enabled. In normal operation, this
ensures that the SW node is at a higher voltage than ILIM when overcurrent sensing starts, avoiding false trips
while allowing for a quicker blanking delay than would ordinarily be possible. Placing a capacitor across RILIM
sets an exponential approach to the normal voltage at the ILIM pin. This exponential decay of the overcurrent
threshold can be used to compensate for ringing on the SW node after its rising edge and to help compensate
for slower-turnon FETs. Choosing the proper capacitance requires care. If the capacitance is too large, the
voltage at ILIM does not approach the desired overcurrent level quickly enough, resulting in an apparent shift in
overcurrent threshold as pulse duration changes. As a general rule, it is best to make the time constant of the R-
C at the ILIM pin 0.2 times or less of the nominal pulse duration of the converter as shown in Equation 17.
Also, the comparator that uses ILIM and SW to determine if an overcurrent condition exists has a clamp on its
SW input. This clamp makes the SW node never appear to fall more than 1.4 V (approximately, could be as
much as 2 V at –40°C) below VVDD. When ILIM is more than 1.4 V below VVDD, the overcurrent circuit is
effectively disabled.
The second-tier protection incorporates a fault counter. The fault counter is incremented on each cycle with an
overcurrent pulse and decremented on a clock cycle without an overcurrent pulse. When the counter reaches
seven (7), a fault condition is declared by the controller. When this happens, the outputs are placed in a state
defined in Table 2. Seven soft-start cycles are initiated (without activity on the HDRV and LDRV outputs) and the
PWM is disabled during this period. The counter is decremented on each soft-start cycle. When the counter is
decremented to zero, the PWM is re-enabled and the controller attempts to restart. If the fault has been
removed, the output starts up normally. If the output is still present, the counter counts seven overcurrent pulses
and re-enters the second-tier fault mode. Refer to Figure 27 for typical fault-protection waveforms.
In Equation 13, the minimum short-circuit limit setpoint (ISCP(min)) depends on tSTART, COUT, VOUT, ripple current in
the inductor (IRIPPLE), and the load current at turnon (ILOAD).
I SCP(min) u ǒ
COUT VOUT
t START
Ǔ I
) I LOAD ) RIPPLE
2
ǒ Ǔ
(13)
The short-circuit limit programming resistor (RILIM) is calculated from Equation 14.
I SCP RDS(onMAX) ) VILIM (offset)
R ILIM + W
I ILIM
where
• IILIM is the current into the ILIM pin (110 μA, typical)
• VILIM(offset) is the offset voltage of the ILIM comparator (–50 mV, typical)
• ISCP is the short-circuit protection current (14)
To find the range of the overcurrent values, use Equation 15 and Equation 16.
1.09 I ILIM(max) R ILIM * 0.09 RVDD I R * 0.045 V ) 75 mV
VDD
I SCP(max) + (A)
R DS(ON)min
(15)
1.09 I ILIM(min) R ILIM * 0.09 RVDD IR * 0.045 V ) 30 mV
VDD
I SCP(min) + (A)
R DS(ON)max
(16)
Programming (continued)
The TPS40077 provides short-circuit protection only. Therefore, it is recommended that the minimum short-circuit
protection level be placed at least 20% above the maximum output current required from the converter. The
maximum output of the converter should be the steady state maximum output plus any transient specification
that may exist.
The ILIM capacitor maximum value can be found from Equation 17.
V OUT 0.2
C ILIM(max) + (Farads)
VIN RILIM f SW (17)
Note that this is a recommended maximum value. If a smaller value can be used, it should be. For most
applications, consider using half the maximum value above.
HDRV
Clock
tBLANKING
VILIM
VVIN − VSW
SS
7 Current-Limit Trips
(HDRV Cycle Terminated by Current-Limit Trip)
7
Soft-Start
Cycles VDG−03174
NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TI’s customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.
CIN +
ELCO RKFF CDELAY RLIM
RT
U1
TPS40077PWP QSW
CBP5
1 16 VOUT = 1.8 V
KFF ILIM LOUT
2 15 CBOOST IOUT up to 10 A
RPGD RT VDD
3 14
BP5 BOOST VOUT
4 13 CVDD
PGD HDRV
5 12 C_IN
SGND SW
6 11 MLCC
SS DBP
CSS 7 10 R4
FB LDRV + COUT C_OUT
0W
8 9 ELCO MLCC
R10 COMP PGND QSR
330 kW PWP
C13
CDBP 2.2nF
RPZ2 CZ2
CP2
0V
RZ1
S0239-01
(1) Voltage accuracy is dependent on resistor tolerance and reference accuracy. Line and load regulation are calculated with respect to the
actual set point voltage.
I LOUT_RMS + Ǹ I OUT
2 I
2
) RIPPLE + 10.02 A
12 (19)
The power loss from the selected inductor DCR is 357 mW. The ac core loss for this Coilcraft inductor may be
found from the Coilcraft Web site, where there is a loss calculator. The loss is 179 mW calculated with
Equation 20.
I
I PK + I OUT ) RIPPLE + 11.03 A
2 (20)
The inductor is selected with a saturation current higher than this current plus the current that is developed
charging the output capacitance during the soft-start interval.
(24)
IIN(AVG) is the average input current. This is calculated simply by multiplying the output dc current by the duty
cycle. The ripple current in the input capacitor is 3.3 A. An 1812 MLCC using X5R material has a typical
dissipation factor of 5%. For a 22-μF capacitor at 300 kHz, the ESR is approximately 4 mΩ. Two capacitors are
used in parallel, so the power dissipation in each capacitor is less than 11 mW.
A 470-μF/16-V electrolytic is added to maintain the voltage on the input rail.
I QSW(RMS) + Ǹ V OUT
VIN(MIN)
ƪ 2
I OUT(MAX) )
I RIPPLE
12
ƫ
2
(25)
• With the parameters specified, the calculation of IQSW(RMS) should be greater than 5 A.
• Gate source voltage, Vgs, must be able to withstand the gate voltage from the control IC. For the TPS40077,
this is 11 V.
Once the above boundary parameters are defined, the next step in selecting the switching MOSFET is to select
the key performance parameters. Efficiency is the performance characteristic which drives the other selection
criteria. Target efficiency for this design is 90%. Based on 1.8-V output and 10 A, this equates to a power loss in
the converter of 1.8 W. Based on this figure, a target of 0.6 W dissipated in the switching FET was chosen.
Equation 26 through Equation 29 can be used to calculate the power loss, PQSW, in the switching MOSFET.
P QSW + PCON ) PSW ) PGATE (26)
P CON + RDS(on)
2
I QSW(RMS) + R DS(on)
V OUT
VIN
ƪ 2
I out )
I RIPPLE
12
ƫ
2
(27)
ȱǒI ) IRIPPLEǓ ǒQ ) Q Ǔ ȳ
ȧ OUT 2 gs1 gd
Q OSS(SW) ) Q OSS(SR)ȧ
P SW + VIN fS ȧ ) ȧ
ȧ Ig 12
ȧ
Ȳ ȴ (28)
P GATE + Q g(TOT) Vg f SW
(29)
where
PCON = conduction losses
PSW = switching losses
PGATE = gate-drive losses
Qgd = drain-source charge or Miller charge
Qgs1 = gate-source post-threshold charge
Ig = gate-drive current
QOSS(SW) = switching MOSFET output charge
QOSS(SR) = synchronous MOSFET output charge
Qg(TOT) = total gate charge from zero volts to the gate voltage
Vg = gate voltage
If the total estimated loss is split evenly between conduction and switching losses, Equation 27 and Equation 28
yield preliminary values for RDS(on) and (Qgs1 + Qgd). Note output losses due to QOSS and gate losses have been
ignored here. Once a MOSFET is selected, these parameters can be added.
The switching MOSFET for this design should have an RDS(on) of less than 8 mΩ. The sum of Qgd and Qgs should
be approximately 4 nC.
It may not always be possible to get a MOSFET which meets both these criteria, so a compromise may be
necessary. Also, by selecting different MOSFETs close to these criteria and calculating power loss, the final
selection can be made. It was found that the Si7860DP MOSFET from Vishay semiconductor gave reasonable
results. This device has an RDS(on) of 8 mΩ and a (Qgs1 + Qgd) of 5 nC. The estimated conduction losses are
0.115 W and the switching losses are 0.276 W. This gives a total estimated power loss of 0.391 W versus 0.6 W
for our initial boundary condition. Note this does not include gate losses of approximately 71 mW and output
losses of 20 mW.
(31)
P BD + Vf I OUT ǒt1 ) t 2Ǔ fS (32)
P GATE + Q g(TOTAL) Vg fS
where
• PBD = body diode losses
• t1 = body diode conduction prior to turnon of channel = 12 ns for PGD
• t2 = body diode conduction after turnoff of channel = 12 ns for PGD
• Vf = body diode forward voltage (33)
Estimating the body diode losses based on a forward voltage of 1 V gives 0.072 W. The gate losses are
unknown at this time, so assume 0.1-W gate losses. This leaves 0.428 W for conduction losses. Using this
figure, a target RDS(on) of 5 mΩ was calculated.
The Si7336ADP from Vishay was chosen. Using the parameters from its data sheet, the actual expected power
losses are calculated. Conduction loss is 0.317 W, body diode loss is 0.072 W, and the gate loss is 0.136W. This
totals 0.525 W associated with the rectifier MOSFET.
Two other criteria should be verified before finalizing on the rectifier MOSFET. One is the requirement to ensure
that predictive gate drive functions correctly. The turnoff delay of the Si7336ADP is 97 ns. The minimum turnoff
delay of the Si7860DP is 25 ns. Together these devices meet the 130-ns requirement.
Secondly, the ratio between Cgs and Cgd should be greater than 1. The Si7336ADP easily meets this criterion.
This helps reduce the risk of dv/dt-induced turnon of the rectifier MOSFET. If this is likely to be a problem, a
small resistor may be added in series with the boost capacitor, CBOOST.
The same resistor also sets the undervoltage lockout point. The input start voltage should be used to calculate a
value for RKFF. For this module, the minimum input voltage is 8 V; however, due to tolerances in the IC, a start
voltage of 10% less than the minimum input voltage is selected. The start voltage for RKFF calculation is 7.2 V.
Using Equation 35, RKFF can be selected.
2
R KFF + 0.131 RT V UVLO(on) * 1.61 10*3 V UVLO(on) ) 1.886 V UVLO * 1.363 * 0.02 RT
2
* 4.87 10*5 RT
where
• RKFF and RT are in kΩ (35)
Equation 35 gives an RKFF value of 156 kΩ. The closest lower standard value of 154 kΩ should be selected. This
gives a minimum start voltage of 7.1 V.
It is also recommended to add a small capacitor, CILIM, across RILIM. The value of this capacitor should be about
half the value calculated in Equation 42.
VOUT 0.2
C ILIM(Max) +
VIN RILIM f S (42)
This equation yields a maximum CILIM as 55 pF. A smaller value of 27 pF is chosen is chosen.
8.2.1.2.1.11 Closing the Feedback Loop, RZ1, RP1, RPZ2, RSET1, RSET2, CZ2, CP2, and CPZ1
A graphical method is used to select the compensation components. This is a standard feed-forward buck
converter. Its PWM gain is given by Equation 44.
V
K PWM ^ UVLO
1V (44)
The ramp voltage is 1 V at the UVLO voltage. Because of the feed-forward compensation, the programmed
UVLO voltage is the voltage that sets the PWM gain.
The gain of the output LC filter is given by Equation 45.
K LC + 1 ) s ESR COUT
1)s LOUT ) s 2 LOUT COUT
ROUT (45)
The PWM and LC gain is Equation 46.
VUVLO 1 ) s ESR COUT
G c(s) + KPWM KLC
1V 1)s LOUT ) s 2 LOUT COUT
ROUT (46)
To plot this on a Bode plot, the dc gain must be expressed in dB. The dc gain is equal to KPWM. To express this
in dB, take its logarithm and multiply by 20. For this converter, the dc gain is Equation 47.
20
Double Pole
10
ESR Zero
0
Gain − dB
−10
−40
−50
−60
0.1 1 10 100 1k
f − Frequency − kHz
G028
The next step is to establish the required compensation gain to achieve the desired overall system response.
The target response is to have the crossover frequency between 1/9 and 1/5 times the switching frequency, in
order to have a phase margin greater than 45° and a gain margin greater than 6 dB.
A type-III compensation network, shown in Figure 30, was used for this design. This network gives the best
overall flexibility for compensating the converter.
6 SS
RZ1
CZ2
7 FB
CP2
RPZ2
8 COMP
RSET
S0240-01
A typical Bode plot for this type of compensation network is shown in Figure 31.
40
30
20 High-Frequency Gain
Gain − dB
10
−10
The high-frequency gain and the break (pole and zero) frequencies are calculated using Equation 50 through
Equation 55.
RZ1 ) RSET
VOUT + VREF
RSET (50)
R Z1 ) R P1
GAIN + R PZ2
R Z1 R P1 (51)
f P1 + 1
2p R P1 C PZ1 (52)
C P2 ) CZ2 1
f P2 + [
2p R PZ2 C P2 C Z2 2p R PZ2 CP2 (53)
f Z1 + 1
2p R Z1 C PZ1 (54)
f Z2 + 1 [ 1
2p ǒR PZ2 ) R P1Ǔ C Z2 2p R PZ2 CZ2
(55)
Looking at the PWM and LC bode plot, there are a few things which must be done to achieve stability.
1. Place two zeros close to the double pole, e.g., fZ1 = fZ2 = 4.3 kHz
2. Place both poles well above the crossover frequency. The crossover frequency was selected as one sixth the
switching frequency, fco1 = 50 kHz, fP1 = 66 kHz
3. Place the second pole at three times fco1. This ensures that the overall system gain falls off quickly to give
good gain margin, fp2 = 150 kHz
4. The high-frequency gain should be sufficient to ensure 0 dB at the required crossover frequency, GAIN = –1
× gain of PWM and LC at the crossover frequency, GAIN = 16.9 dB
Using these values and Equation 50 through Equation 55, the Rs and Cs around the compensation network can
be calculated.
1. Set RZ1 = 51 kΩ
2. Calculate RSET using Equation 50, RSET = 32.4 kΩ
3. Using Equation 54 and fz1 = 4.3 kHz, CPZ1 can be calculated to be 726 pF, CPZ1= 680 pF
100 50 200
90 45 180
80 Phase
40 160
8V
70 12 V 35 140
η − Efficiency − %
16 V
60
30 120
Gain − dB
Phase − °
50
25 100
40
20 80
30
15 Gain 60
20
10 40
10
5 20
0
0 1 2 3 4 5 6 7 8 9 10
0 0
IOUT − Load Current − A 100 1k 10k 100k 1M
G026
TPS40077PWP R9 C7
2 kW 10 pF
1 KFF ILIM 16
R2 C12 C14
165 kW 22 mF 22 mF
2 RT VDD 15 C8
0.1 mF
C2 0.1 mF C10 0.1 mF
L1
3 LVBP BOOST 14
Pulse
Q1 PG0077.202
Si7840BDP 2 mH
4 PGD HDRV 13
D1
BAT54 +
5 SGND SW 12
C3 22 nF C9 1 mF Q2
6 SS DBP 11 Si7856ADP + + VOUT
C13 1.8 V
4.7 nF C15 C16 C17 C18 10 A
7 FB LDRV 10
R5 C5 47 mF 470 mF 470 mF 0.1 mF
10 kW 5.6 nF
8 COMP PGND 9
–
C4 470 pF PWP
R7 8.66 kW
R3 C6 R8
5.49 kW 4.7 nF 226 W
S0209-01
+
VDD
12 V R6
– 165 kW
TPS40077PWP R9 C7
2 kW 10 pF
1 KFF ILIM 16
R2 C12 C14
165 kW 22 mF 22 mF
2 RT VDD 15 C8
0.1 mF
C2 0.1 mF C10 0.1 mF
L1
3 LVBP BOOST 14
Pulse
Q1 PG0077.202
Si7840BDP 2 mH
4 PGD HDRV 13
D1
BAT54 +
5 SGND SW 12
C3 22 nF C9 1 mF Q2
6 SS DBP 11 Si7856ADP + + VOUT
C13 1.8 V
4.7 nF C15 C16 C17 C18 10 A
7 FB LDRV 10
R5 C5 47 mF 470 mF 470 mF 0.1 mF
10 kW 5.6 nF
8 COMP PGND 9
–
C4 470 pF PWP
R7 8.66 kW
R3 C6 R8
5.49 kW 4.7 nF 226 W
S0210-01
Figure 35. 300 kHz, 12 V to 1.8 V With Improved High-Side Gate Drive
+
VDD
5V R6
– 47 kW
TPS40077PWP R9 C7
2 kW 10 pF
1 KFF ILIM 16
R2 C12 C14
90.1 kW 22 mF 22 mF
2 RT VDD 15 C8
0.1 mF
C2 0.1 mF C10 0.1 mF
L1
3 LVBP BOOST 14
Pulse
Q1 PG0077.202
Si7860DP 2 mH
4 PGD HDRV 13
D1
BAT54 +
5 SGND SW 12
C3 22 nF
C9 1 mF Q2
R4 330 kW 6 SS DBP 11 Si7860DP + + VOUT
C13 1.2 V
4.7 nF C15 C16 C17 C18 10 A
7 FB LDRV 10
R5 C5 47 mF 470 mF 470 mF 0.1 mF
10 kW 5.6 nF
8 COMP PGND 9
–
C4 470 pF PWP
R7 8.66 kW
R3 C6 R8
12.1 kW 4.7 nF 226 W
Figure 36. 500 kHz, 5 V to 1.2 V With Improved High-Side Gate Drive
9 Layout
10.5 Trademarks
PowerPAD, E2E are trademarks of Texas Instruments.
All other trademarks are the property of their respective owners.
10.6 Electrostatic Discharge Caution
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
10.7 Glossary
SLYZ022 — TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.
www.ti.com 13-Aug-2021
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)
TPS40077PWP ACTIVE HTSSOP PWP 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 40077
TPS40077PWPR ACTIVE HTSSOP PWP 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 40077
TPS40077PWPRG4 ACTIVE HTSSOP PWP 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 40077
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com 13-Aug-2021
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com 12-Feb-2019
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 12-Feb-2019
Pack Materials-Page 2
PACKAGE OUTLINE
PWP0016C SCALE 2.500
TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE
6.6 C
TYP
A 6.2
PIN 1 INDEX 0.1 C
AREA 14X 0.65 SEATING
16 PLANE
1
2X
5.1
4.55
4.9
NOTE 3
8
9
0.30
4.5 16X
B 0.19
4.3
0.1 C A B
SEE DETAIL A
(0.15) TYP
2X 0.95 MAX
NOTE 5 4X (0.3)
8 9
2X 0.23 MAX
NOTE 5
2.31 17
0.25
1.75
GAGE PLANE 1.2 MAX
0.75 0.15
1 16 0 -8 0.50 0.05
DETAIL A
A 20
4224559/B 01/2019
PowerPAD is a trademark of Texas Instruments.
NOTES:
1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed 0.15 mm per side.
4. Reference JEDEC registration MO-153.
5. Features may differ or may not be present.
www.ti.com
EXAMPLE BOARD LAYOUT
PWP0016C TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE
(3.4)
NOTE 9
(2.46)
16X (1.5)
SYMM METAL COVERED
BY SOLDER MASK
1
16X (0.45) 16 (1.2) TYP
(R0.05) TYP
SYMM 17 (2.31)
(5)
(0.6) NOTE 9
14X (0.65)
( 0.2) TYP
VIA 8 9
4224559/B 01/2019
NOTES: (continued)
www.ti.com
EXAMPLE STENCIL DESIGN
PWP0016C TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE
(2.46)
BASED ON
16X (1.5) METAL COVERED
0.125 THICK
STENCIL BY SOLDER MASK
1
16X (0.45) 16
(R0.05) TYP
(2.31)
SYMM 17 BASED ON
0.125 THICK
STENCIL
14X (0.65)
8 9
4224559/B 01/2019
NOTES: (continued)
11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
12. Board assembly site may have different recommendations for stencil design.
www.ti.com
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