Scaffolding: Smart Scaffolding For Innovative Construction

SCAFFOLDING
CUPLOCK SYSTEM
SMART SCAFFOLDING FOR INNOVATIVE CONSTRUCTION
22 www.allmarcindia.com
SCAFFOLDING
SCAFFOLDING
CUPLOCK SYSTEM
ALSO KNOWN AS SCAFFOLD OR
STAGING
ABOUT CUPLOCK SCAFFOLDING SYSTEM
Scaffolding is a temporary CUPLOCK SCAFFOLDING SYSTEM has been the world's most popular scaffold
structure used to support a work system. This is a mul -purpose system, it has been chosen by contractors on
crew and materials to aid in the many of the world's largest and most complex construc on and maintenance
projects.
construc on, maintenance and
repair of buildings, bridges and all This is one of the most flexible types of scaffolding systems that can be used for
other manmade structures. the construc on. Some of the main features of the par cular system is the
ease with which it can be used even in cramped and narrow spaces. The system
There are four main types of consists of only few components, which are very easy to Assemble, thereby
scaffolding used worldwide today. improving the convenience related to finding solu ons for level difference
These are Cuplock Systems, Tube during construc on.
and coupler (fi ng) components,
SILENT FEATURES:
H-frame modular system scaffolds, Ø Cuplock system - Easy to STAND - say no to nuts and bolts or wedges
and Timber scaffolds. Just a simple locking cup at each node point on the standards enables
connec on of the ends of up to four members in one locking ac on.
INTERNATIONAL STANDARDS Ø Cuplock systems- Versa le! Best suitable for access or formwork
BS 1139 : Metal Scaffolding support.
BS 1139 : Part 1 : Tube Ø Cuplock systems- Timely tested and Proven design with safety
BS 1139 : Part 1 : Sec on 1.1 : accessories
Specifica on for Steel Tube Ø Cuplock System has a proven performance history on an extensive
BS 1139 : Part 2 : Scaffolding Couplers number of sites, mee ng the requirements of the various statutory
BS 1139 : Part 1 : Sec on 2.1 : bodies.
Specifica on for Steel Couplers, Loose Ø Quick fastening of horizontals. Only 4 horizontals can be fastened at
Spigots, and Base Plates for use in one me with firm clamping ac on of top cup making the joint rigid.
working Scaffolding made of Steel Ø Quick/Fast/Solid erec on and dismantling results in me and labour
Tubes saving.
BS 3571 : MIG Welding Ø Widely and Versa le use in construc on, demoli on or maintenance
BL 4360 : Specifica on for weld able projects for any type of structure i.e. straight or curved.
Structural steels Ø Lightweight but high loads carrying capacity.
BS 6681 : Specifica on for Malleable Ø Low maintenance.
Cast Iron
www.allmarcindia.com 23
SCAFFOLDING
CUPLOCK SYSTEM
BASIC STRUCTURE
The Basic unit of a cup lock scaffolding system consists of four horizontal elements which are fixed at a point along the
ver cal element. The same element which are part of the system can be used to create suitable solu on for the
purpose of assembling a stair tower, due to the high load bearing capacity associated with the system.
The Ver cal Elements in the system are equipped with locking kits, which are welded on to them at intervals of 500
mm or 1000 mm. This offers an economical and prac cal solu on for projects which have level difference at the
ground or at the deck. The locking kit consists of bo om and top cups. Where bo om cup is welded onto the ver cal
element and the Top cup or the upper cup is moveable along the length of the ver cal element.
With the mobility of the upper cup comes the responsibility of ensuring that it is not removed from the ver cal
element completely, owing to the structural difficul es that could occur due to the misplacement of the same. The
heads of the horizontal elements, which are structured out of the both end of an elements. With the help of hammer,
the upper cup can be rotated in the clockwise direc on and the head of the horizontal element is squeezed rigidly
between the upper and lower cups.
STANDARD SIZES OF VERTICAL STANDARD SIZES OF LEDGER

SIZE IN METRE ~ WEIGHT SIZE IN METRE ~ WEIGHT
Ver cal 1.00 Mtr. 05.65 kg Ledger 0.5 Mtr. 2.00 kg
SCAFFOLDING
CUPLOCK SYSTEM
CUPLOCK STANDARD / VERTICAL

ALLMARC INDUSTRIES is a Manufacturer and Exporter
of Cuplock Scaffolding System.
Cuplock Standard / Ver cal are manufactured from 48

mm OD MS Round Pipe, provided in various sizes with
Cup Joints welded at 500 mm Intervals or as per the
Client’s Requirements. The top cups are made from
Malleable cas ng to endure rough site handling, and
welded bo om cups are Pressed from High Quality
Steel.
CUPLOCK LEDGER / HORIZONTAL

ALLMARC Make Cuplock Ledger is used to make rigid
bond to endure uneven site handling. Forged Ledger
blade is Welded at both ends, which fits between Top
cup and Bo om cup of ver cal.
Ms round pipes is used of 48.00 mm OD and 3 mm

Thickness. Minimum projec on of blades avoids
damages in handling and uniform dimension makes
the cup joints rigid.
ALLMARC INDUSTRIES is able to make Customisa on

in Cuplock, as per the client’s Requierments
www.allmarcindia.com 25
SCAFFOLDING
JACK
ALLMARC Made U Jack and Base jack are specially used for levelling
scaffolding, fast and accurate. Onsite coarse and fine adjustment can be
done up to 600 mm. Length can be customised as per Requirement.
U-HEAD JACK
Adjustable Jack S rrup head is used at the top of the ver cal Cuplock
standard in order to provide an addi onal maximum adjustment of length
up to 300 – 600 mm. The main applica on of U-Jacks is to hold MS Beams
and channel in places, upon which the shu ering plates are placed during
the construc on. The U-Jacks Are Manufactured using the roll threading
process, which increases safety and enables them to have a load bearing
capacity of up to 4 Tones.
BASE JACK
Base jacks are located in the bo om of the Cuplock standards (ver cal), they
provide adjustment for varia ons in ground levels, and they have a safe
working load of approx. 4 tons each
SPECIFICATION
· Hollow Pipe of OD 38 mm and Solid rod OD 32 mm
· The jack nut of SG Iron Cas ng
· Base plate size: 150x150x6 mm
STANDARD SIZES OF JACK

HOLLOW PIPE JACK MS SOLID JACK
LENGTH ~ WEIGHT LENGTH ~ WEIGHT
230 mm 1.850 kg 300 mm 2.650 kg
350 mm 2.300 kg 350 mm 2.850 kg
450 mm 2.600 kg 450 mm 3.500 kg
600 mm 3.200 kg 600 mm 4.350 kg

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What are the main types of scaffolding systems mentioned?

What are some of the main features of cuplock scaffolding system?

SCAFFOLDING

STANDARD SIZES OF VERTICAL STANDARD SIZES OF LEDGER

Ver cal 1.50 Mtr. 08.05 kg Ledger 1.0 Mtr. 3.75 kg

Ver cal 2.00 Mtr. 10.40 kg Ledger 1.5 Mtr. 5.46 kg

Ver cal 2.50 Mtr. 12.80 kg Ledger 2.0 Mtr. 7.15 kg

Ver cal 3.00 Mtr. 15.20 kg Ledger 2.5 Mtr. 8.50 kg

CUPLOCK STANDARD / VERTICAL

Cuplock Standard / Ver cal are manufactured from 48

CUPLOCK LEDGER / HORIZONTAL

Ms round pipes is used of 48.00 mm OD and 3 mm

ALLMARC INDUSTRIES is able to make Customisa on

STANDARD SIZES OF JACK

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