FM Lab Manual
FM Lab Manual
FM Lab Manual
of Mechanical Engineering
PART – A
1. Determination of coefficient of friction of flow in a pipe.
PART – B
5. Performance testing of Turbines
a. Pelton wheel
b. Francis Turbine
c. Kaplan Turbines
24 Hours
Total - 50 Marks
BTI, Bangalore-35 Page 1
Fluid Mechanics and Machines Laboratory Dept. of Mechanical Engineering
CONTENT
03 Orificemeter 9-12
05 Venturimeter 16-19
Experiment No.1
1. FRICTION IN PIPES
APPARATUS: Pipe lines of different diameters of GI, PVC, measuring tank, U-tube
manometer, Stop Clock etc.
THEORY: When a liquid flows through a pipe, the velocity of the liquid layer adjacent
to the pipe wall is zero. The velocity of liquid goes on increasing from the wall and thus
velocity gradient and hence shear stresses are produced in the whole liquid due to viscosity.
This viscous action causes loss of energy, which is usually known as “frictional loss”.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
5. Open the corresponding ball valve of the pipeline.
6. Adjust the flow through the control valve of the pump.
7. Open the corresponding ball valves
8. Note down the differential head reading in the Manometer. (Expel if any air is there
by opening the drain cocks provided with the Manometer)
9. Operate the Butterfly Valve to note down the collecting tank reading against the
known time and keep it open when the readings are not taken.
10. Change the flow rate and repeat the experiment for different diameter of pipes.
TABULAR COLUMN:
Velocity V = Q / a m/s
RESULT:
(i) Friction in 1‟ GI pipe is ___________________
(ii) Friction in ¾‟ GI pipe is ___________________
(iii) Friction in ½‟ GI pipe is ___________________
(iv) Friction in 1‟ PVC pipe is __________________
Experiment No.2
AIM: To determine head loss due to friction in Pipe fittings and hence to determine the
“Head Loss Co-efficient”.
APPARATUS: Pipe lines in three different branches containing the fittings- Bends
( 450, 900), Elbow (450, 900),Wheel Valve, Non-Return Valve, Gate Valve, Contraction
Valve, Expansion Valve, Collar, Union etc…. measuring tank, U-tube manometer, Stop
Clock etc.
THEORY: The loss of head due to friction in the pipe is known as „Major losses‟, while
loss of energy due to change in velocity of the flowing fluid in magnitude or direction is
called „Minor loses‟. The minor loss of energy includes the loss of head due to sudden
enlargement, sudden contraction, loss of head at the entrance of the pipe, due to bend in pipe
and due to various pipe fittings.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
5. Open the corresponding ball valve of the pipeline.
6. Adjust the flow through the control valve of the pump.
7. Open the corresponding ball valves.
8. Note down the differential head reading in the Manometer. (Expel if any air is there
by opening the drain cocks provided with the Manometer)
9. Operate the Butterfly Valve to note down the collecting tank reading against the
known time and keep it open when the readings are not taken.
10. Change the flow rate and repeat the experiment for different pipe fittings.
EXPERIMENTAL SETUP:
TABULAR COLUMN:
Velocity V = Q / a m/s
RESULT: Minor losses in different pipe fittings are calculated and tabulated.
Experiment No.3
3. ORIFICE METER
AIM: To determine the Co-efficient of discharge (Cd) of the given Orifice meter/Plate.
APPARATUS: Orifice Plate, measuring tank, pipeline connected to Orifice plate, U-tube
manometer, Stop Clock etc.
THEORY: An “Orifice meter” is a simple device used for measuring the discharge
through pipes. Orifice meter works on the principle that, “by reducing the cross sectional area
of the flow passage, a pressure difference between the two sections is developed and
measurement of the pressure difference enables the determination of the discharge through
pipes. However an orifice meter is cheaper instrument for discharge measurement through
pipes and its installation requires a smaller length as compared with Venturimeter. As such,
where the space is limited, the orifice meter may be used for the measurement of discharge
through pipes. An “Orifice meter” consists of a flat circular plate with a circular hole called
orifice, which is concentric with pipe axis. The thickness of the plate is less than or equal to
0.05 times the diameter of the pipe.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
5. Open the corresponding ball valve of the Orifice meter pipeline.
6. Adjust the flow through the control valve of the pump.
7. Open the corresponding ball valves fitted to the Orifice tappings.
8. Note down the differential head reading in the Manometer. (Expel if any air is there
by opening the drain cocks provided with the Manometer)
9. Operate the Butterfly Valve to note down the collecting tank reading against the
known time and keep it open when the readings are not taken.
10. Change the flow rate and repeat the experiment.
11. Plot the graph of Qact vs Qth
EXPERIMENTAL SETUP:
TABULAR COLUMN:
Experiment No.4
4. FLOW THROUGH NOZZLE
THEORY: A Nozzle is a device used for increasing the velocity of a steadily flowing
stream of fluid. The fluid enters the nozzle at low velocity and high pressure. As the fluid
flows through the nozzle, it expands to a lower pressure. With the fall in pressure, velocity
increases from the entrance to the exit of the nozzle.
Nozzles are used in engineering practice for creation of jets and streams for all
purposes as well as for fluid flow measurements. When placed in or at the end of a pipe line
as measuring devices, they are called as flow nozzles.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
TABULAR COLUMN:
Experiment No.5
5. VENTURI METER
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
5. Open the corresponding ball valve of the Venturi meter pipeline.
6. Adjust the flow through the control valve of the pump.
7. Open the corresponding ball valves fitted to the Venturi tappings.
8. Note down the differential head reading in the Manometer. (Expel if any air is there
by opening the drain cocks provided with the Manometer)
9. Operate the Butterfly Valve to note down the collecting tank reading against the
known time and keep it open when the readings are not taken.
10. Change the flow rate and repeat the experiment.
11. Plot the graph of Qact vs Qth
EXPERIMENTAL SETUP:
TABULAR COLUMN:
Experiment No.6
6. FLOW OVER NOTCH
APPARATUS: An approach Channel with baffle plate, measuring tank, a surface level
gauge/point gauge, Stop Clock etc.
THEORY: A “Notch” is a device used for measuring the rate of flow of liquid flowing
through a small channel or a tank. It may be defined as an opening in the side of a tank or
small channel in such a way that the liquid surface in the tank or channel is below the top
edge or the opening. Notches may be of rectangular, triangular and trapezoidal, of stepped
type.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 10 amps with earth connection.
4. Switch-ON the pump & open the delivery valve.
5. Allow the water to flow through the channel till water just touches the sill of the
notch.
6. Operate the point gauge and make point of the gauge to just touch the water surface
and note don the initial reading (or) adjust the scale to read “Zero”.
7. Operate the flow control Valve & vary the discharge in steps. At each step adjust the
point gauge to touch the water surface and note down the final reading..
8. Collect the water discharged from the notch in a measuring tank and note down the
time taken for 0.1m rise of water level in the tank.
9. Change the notch (from rectangular to triangular or vice versa as the case may be)
and repeat the experiment.
10. Plot the graph of Qact vs Qth
EXPERIMENTAL SETUP:
TABULAR COLUMN:
Experiment No.7
7. PELTON WHEEL TURBINE
AIM: To Study the performance of a Pelton wheel turbine (Mechanical Loading) and to
draw its main & operating characteristics.
APPARATUS: Pelton wheel turbine Unit with Centrifugal Pump, Pressure gauges,
Vacuum gauge, rectangular notch, Stop Clock etc.
THEORY: Hydraulic or Water turbines are the machines which uses the Energy of Water
(Hydro power) and convert it into Mechanical Energy. Thus the turbines become the Prime
mover to run the Electrical Generators to produce the electricity Viz., Hydro Electric Power.
The Turbines are classified as Impulse and Reaction types. Examples of reaction turbines are
Francis turbine and Kaplan turbine.
The Pelton turbine is suited for operating under high heads. It consists of a runner,
which is a circular disc with a number of buckets evenly spaced round its periphery. The
buckets have a shape of double semi-ellipsoidal cups. The jet of water impinges on the
splitter, which divides the jet into two equal portions, each of which after flowing round the
smooth inner surface of the bucket leaves it at its outer edge. In order to control the quantity
of water striking the runner, the penstock is provided with a spear or needle mechanism.
DESCRIPTION: The actual experiment facility consist of multi-stage Centrifugal Pump
set, turbine unit, Sump tank, Collecting tank, Triangular Notch arranged in such a way that
the whole unit works as recirculating water system. The loading of the turbine is achieved by
mechanical load. The provision for measurement of turbine speed (digital RPM indicator),
Head on turbine (Pressure gauge) are built in on the control panel.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 3 Ph, 440V, 20A, 50 Hz AC supply.
4. Switch-„ON‟ the pump so that centrifugal pump supplies the required load & quantity
of water from the sump.
5. Adjust the Spear mechanism & measure the discharge-using Notch at „NO‟ load condition.
6. Note down the pressure head through the turbine with the help of Pressure Gauge.
7. Measure the speed of the Pelton turbine by using digital RPM indicator.
8. Load the turbine in steps (i.e. by means of rope brake drum) and keep the “Speed
constant” by adjusting the Spear mechanism.
9. For different loads, note down the difference in pressure head.
10. Repeat the experiment for “Constant Head” by adjusting butterfly valve.
EXPERIMENTAL SETUP:
Sl Turbine Head on Head on Load Torque Discharge HPhyd BHP EfficiUnit Unit Unit Specific
No
Speed Turbine Notch in Kg Kg-m „Q‟ in in in ency
Speed power Discharge Speed
„N‟rpm „h‟ m3/sec HP Qu Ns
HP
„P‟ mm m F1 F2 ( F1 ~ F2) r η in Nu Pu m3/sec
H % rpm HP
kg/c m
m2 of
H2
O
1 2
2 2
3 2
4 2
5 2
Graphs to be drawn:
(i) For Constant Speed (Operating) Characteristics – Unit speed V/S Unit head, Unit
discharge, Efficiency
(ii) For Constant Head (Main) Characteristics - Unit speed V/S Unit head, Unit
discharge, Efficiency.
RESULT: The main and operating characteristics of a Pelton turbine are studies and
plotted.
Experiment No.8
8. FRANCIS TURBINE
AIM: To Study the performance of a Francis turbine (Electrical Loading) and to draw its
main & operating characteristics.
APPARATUS: Francis turbine Unit with Centrifugal Pump, Pressure gauges, Vacuum
gauge, rectangular notch, Stop Clock etc.
THEORY: Hydraulic or Water turbines are the machines which uses the Energy of Water
(Hydro power) and convert it into Mechanical Energy. Thus the turbines become the Prime
mover to run the Electrical Generators to produce the electricity Viz., Hydro Electric Power.
The Turbines are classified as Impulse and Reaction types. Examples of reaction turbines are
Francis turbine and Kaplan turbine.
The Francis turbine is a mixed flow type of reaction turbine, in which water enters the
runner radially at its outer periphery and leaves axially at its Centre. The water from penstock
enters a scroll casing (spiral casing), which completely surrounds the runner. The purpose of
the casing is to provide an even distribution of water around the circumference of the turbine
runner.
DESCRIPTION: The actual experiment facility consist of Centrifugal Pump set, turbine
unit, Sump tank, Collecting tank, Rectangular Notch arranged in such a way that the whole
unit works as recirculating water system. The loading of the turbine is achieved by electrical
load. The provision for measurement of turbine speed (digital RPM indicator), Head on
turbine (Pressure gauge) are built in on the control panel.
Fig. 8.2 Guide Vanes at Minimum Flow Setting Fig. 8.3 Guide Vanes Maximum Flow
Setting
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 3 Ph, 440V, 20A, 50 Hz AC supply.
4. Switch-„ON‟ the pump so that centrifugal pump supplies the required load & quantity
of water from the sump.
5. Adjust the Butterfly Valve & measure the discharge-using Notch at „NO‟ load condition.
6. Note down the pressure head through the turbine with the help of Pressure Gauge.
7. Measure the speed of the Francis turbine by using digital RPM indicator.
8. Load the turbine in steps (i.e. by switching ON the Bulbs in order) and keep the
“Speed constant” by adjusting the Butterfly Valve mechanism.
9. For different loads, note down the difference in pressure head.
10. Repeat the experiment for “Constant Head” by adjusting butterfly valve.
EXPERIMENTAL SETUP:
1 2 400
2 2 600
3 2 800
4 2 1000
5 2 1200
Unit Quantities:
Unit Speed Nu = N/√H rpm
Unit power Pu= BHP / (H) 3/2 HP
Unit Discharge Qu= Q /√H m3/sec
Specific Speed Ns = (N√BHP) / H5/4
Graphs to be drawn:
(i) For Constant Speed (Operating) Characteristics – Unit speed V/S Unit head,
Unit discharge, Efficiency
(ii) For Constant Head (Main) Characteristics - Unit speed V/S Unit head, Unit
discharge, Efficiency.
RESULT: The main and operating characteristics of a Francis turbine are studies and
plotted.
Experiment No.9
9. CENTRIFUGAL PUMP
AIM: To Conduct the performance test on centrifugal pump and to determine its efficiency.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 15A, 50 Hz AC supply.
4. Priming is done in the centrifugal pump to drive away the air present in the casing &
in the section pipe.
5. Switch-„ON‟ the pump. Adjust the speed as required.
6. Note down the delivery pressure and vacuum pressure.
7. Meanwhile note down the time taken for 0.1m rise of water in the measuring tank.
8. By noting down the different reading, using suitable formulae, data is obtained and
tabulated.
9. Before switching OFF the pump, make the speed control knob „zero‟.
Sl speed
„N‟
Pressure Head Discharge
„Q‟ in
Voltage
„V‟
Current
„I‟ in
Time
„t‟
Spring
balance Output Input Output ηPump ηOverall
No rpm
„H‟ m3/sec ampere in sec
reading
motor
in „f‟ in Pump electrical
m of
Disch Vacuum
H2O
volt kg % %
arge
„Pv‟
„P‟ HP Watt HP Watt HP Watt
kg/cm2 mm
of
Hg
Graphs to be drawn:
(i) For Constant Speed - Efficiency of the pump V/S Delivery head (η v/s H)
(ii) Discharge V/S Delivery head (Q v/s H)
RESULT: The performance of the centrifugal pump is tested and the efficiencies are
calculated and tabulated.
Experiment No.10
10. RECIPROCATING PUMP
AIM: To Conduct the performance test on Reciprocating pump and to determine its
efficiency.
1. CYLINDER: It is made of cast iron or steel alloy. The piston reciprocates inside the
cylinder. The movement of piston is obtained by a connecting rod which connects
piston and rotating crank.
2. SUCTION PIPE: It connects the source of water and cylinder, the water is sucked.
3. DELIVERY PIPE: Water sucked by pump is discharged into delivery pipe.
4. SUCTION VALVE: It adjusts the flow from the suction pipe into delivery pipe.
5. DELIVERY VALVE: It admits the flow from the cylinder in to delivery pipe.
6. AIR VESSEL: It is a cast iron closed chamber having an opening at its pass through
which the water flows into vessel.
PROCEDURE:
1. Fill-in the sump tank with clean water.
2. Keep the delivery valve closed.
3. Connect the power cable to 1 Ph, 220V, 15A, 50 Hz AC supply.
4. Priming is done in the centrifugal pump to drive away the air present in the casing &
in the section pipe.
5. Switch-„ON‟ the pump. Adjust the speed as required.
6. Note down the delivery pressure and vacuum pressure.
7. Meanwhile note down the time taken for 0.1m rise of water in the measuring tank.
8. By noting down the different reading, using suitable formulae, data is obtained and
tabulated.
9. Before switching OFF the pump, make the speed control knob „zero‟.
EXPERIMENTAL SETUP:
ηPump ηOverall
Sl Head Discharge Voltage Current Time Spring
Pressure „Q‟ in „V‟ in „I‟ in „t‟ in balance Output Input Output
No Speed „H‟ volt amper sec reading
m3/sec „f‟ in Pump motor electrical
„N‟ Disch Vacuu
m e
kg % %
rpm arge m of
„P‟ „Pv‟ H2O HP Watt HP Watt HP Watt
kg/cm2
mm
of Hg
Graphs to be drawn:
(i) For Constant Speed - Efficiency of the pump V/S Delivery head (η v/s H )
(ii) Discharge V/S Delivery head ( Q v/s H )
RESULT: The performance of the Reciprocating pump is tested and the efficiencies are
calculated and tabulated.
Experiment No.11
Fig. 11.2 Cut section of Single acting two stage Reciprocating air compressor
PROCEDURE:
1. Release the air fully from the tank, if it is previously pressured.
2. Check Zero level in the pressure gauge. Keep the delivery valve closed.
3. Connect the power cable to 3 Ph, 440V, 20A, 50 Hz AC supply.
4. Switch-„ON‟ the mains.
5. Keep the outlet valve closed.
6. Switch-„ON‟ the starter & allow the motor to run at full speed.
7. As the pressure in the reservoir tank increases, set the pressure by operating delivery
valve to 2, 4,6 & 8…. kg/cm2 and note down the readings of P1 (pressure after L P
Cylinder), P2 (pressure after H P Cylinder), P3 (Delivery Pressure) and Temperatures
T2, T3, T4, voltage, current, Speed, Manometer reading etc.
8. Repeat the experiment for different delivery pressures and tabulate the readings.
9. After switching OFF the compressor, release the air present in the storage tank.
EXPERIMENTAL SETUP:
TABULAR COLUMN:
Mercury Pressure Pressure Delivery Room Interme Temp. Voltage Current Speed Volume Isothermal Isother
Sl Pressure
Swept
manom after L P after H P diate after mal
No Temp „V‟ „N‟ of air work done, volume,
Cylinder Cylinder Temp HP „I‟ Efficien
eter P3
reading Kg/cm2 0 Cylinder
rpm compressed
Qsw cy
P1 T1 C 0 Volt ampere
Qa Wiso
Kg/cm2
P2
Kg/cm2
T2 C
T3 C0
m3/min
m3/min ηiso
hw KW
%
mm
1 1
2 2
3 4
4 6
5 8
RESULT: The performance of the Air compressor is tested and its isothermal efficiency
and volumetric efficiency is calculated and tabulated.
VIVA QUESTIONS
1. Define fluid.
2. Differentiate between fluid and solid.
3. Define Specific volume
4. Define Specific gravity.
5. Define Viscosity.
6. Define Compressibility.
7. Define vapour pressure.
8. Define Capillarity.
9. Define Surface tension.
10. Differentiate between Absolute and gauge pressures.
11. Mention two pressure measuring instruments.
12. What is piezometer?
13. How manometers are classified.
14. What is pitot static tube?
15. Write down the units for dynamic and kinematic viscosity.
16. State Newton‟s law of viscosity.
17. Differentiate between Newtonian and non-Newtonian fluid.
18. Differentiate between ideal and real fluid.
19. What is ideal plastic fluid?
20. Define velocity gradient.
21. What is the difference weight density and mass density?
22. What is the difference between dynamic and kinematic viscosity?
23. Differentiate between specific weight and specific volume.
24. Define relative density.
25. What is vacuum pressure?
26. What is absolute zero pressure?
27. Write down the value of atmospheric pressure head in terms of water and Hg.
28. Define steady flow.
29. Define uniform flow.
30. Differentiate between laminar and turbulent flow.
31. How will you classify the flow as laminar and turbulent?
32. Differentiate between compressible and incompressible flow.
33. Differentiate between rotational and ir-rotational flow.
34. Define stream function.
35. Define velocity potential function.
36. Write down continuity equation for compressible and incompressible fluid.
37. Write down continuity equation in three dimensions.
38. Write down Euler‟s equation of motion.
39. Write down Bernoulli‟s equation of motion for ideal and real fluid.
40. State the assumptions made in Bernoulli‟s equation of motion.
41. Mention the applications of Bernoulli‟s equation of motion.
42. Mention few discharge measuring devices
BTI, Bangalore-35 Page 46
Fluid Mechanics and Machines Laboratory Dept. of Mechanical Engineering