®

Tweco Fusion
MIG Gun Series
FEATURES
„ Easy to Maneuver in various welding
MIG GUNS

positions to reduce operator fatigue

„ Rugged Design with steel spring strain
relief – built tough to last
„ Ergonomic Handle Design with
diamond pattern for better grip and
greater operator appeal
„ Impact-Resistant Handle and
Components for long-lasting durability
„ Microswitch Trigger designed for
dependability
„ Optimized Electrical Surface Contact
with improved arc stability
„ Velocity Consumables for longer life
and improved performance
„ Easy to Change Velocity Tips – no
threads, no tools needed
„ Fewer Consumables Parts to replace
resulting in lower cost of ownership
„ Contact Tips can be rotated to optimize
life requiring fewer changes thus
reducing cost of usage
„ Solid Copper Conductor Path with
fewer connections
„ Smooth, Stable Arc for a superior
welding performance
„ Optimized Wire Feedability with
centered liner
„ Best in Class Performance

250 FEATURES
„ Heavy Duty Chrome Plated
Conductor Tube for improved electrical
conductivity
„ Gun Hook on bottom for easy access

Tweco Fusion
MIG Gun Series

U.S. Customer Care

Care: 1-800-426-1888 / FAX 1-800-535-0557
esab.com 30
 Tweco Fusion 140 Tweco Fusion 180 Tweco Fusion 220 Tweco Fusion 250
Applications Light Duty Light Duty Medium Duty Medium/Heavy Duty
Fabrication Fabrication Fabrication Fabrication
Standard Rear
Options Connector „ „ „ „

MIG GUNS
Output Current 140 Amps 180 Amps 220 Amps 250 Amps
Duty Cycle - CO2 20% 40% 40% 80%
Wire Diameter Up to .035" (0.9 mm) Up to .035" (0.9 mm) Up to .035" (0.9 mm) Up to .045" (1.2 mm)

Process
MIG „ „ „ „
Aluminum „ „ „ „
For Special MIG gun configurations, including special consumables, please contact Tech Service and Support.

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

31 International Customer Care: 1-940-381-1212 / FAX 1-940-483-8178
 MIG MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE

UP TO
140 20% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)

®
Tweco Fusion 140 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW)

Standard Options Include:

MIG GUNS

„ High Performance Velocity™

Consumables and Rear Connector
„ Conduit Liner – WS42 Series

20% Duty Cycle - CO2 Carbon Dioxide

Suitable for Light Duty Fabrication.

Tweco® Style (4 Pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Lincoln® Style Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) F140T-10-3035 1017-1320 .035" (0.9 mm) 10 ft (3 m) F140L-10-3035 1017-1318

Tweco® Style (8 Pin) Rear Connector Euro-Kwik Style Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) F140TA-10-3035 1017-1321 .035" (0.9 mm) 10 ft (3 m) F140X-10-3035 1017-1323
Conduit Liner – WS42 Series
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3”.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) F140M-10-3035 1017-1319

VNS-50F
VN VTS-23
VTS-30
VTS-35
VNS-50 VTS-40
VTS-45
VTSA-364
VTS-52
VNS-37F VTS-116 STANDARD
RD
VTSA-116
VTS-564 OPTIONAL
VNS-37

VNS-62F

VNS-62

VNS-75FAS

VNS-FC

Rated Output For more information

Wire Size Cooled Application Usage refer to Tweco
EASY FIND
EASY FIND
Amps Duty Cycle Gas Fusion Series MIG GUIDE
Guns brochure Form See Page 36 for
CO2 Up To .035" EASY Replacement Parts &
120 Amps 20% Air Light Duty Fabrication No. 64-1207 FIND
Carbon Dioxide (0.9 mm) Optional Accessories

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

esab.com 32
 MIG MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE

UP TO
180 40% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)

®
Tweco Fusion 180 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW)

Standard Options Include:

MIG GUNS
„ High Performance Velocity™
Consumables and Rear Connector
„ Conduit Liner – WS42 Series

40% Duty Cycle - CO2 Carbon Dioxide

Suitable for Light Duty Fabrication.

Tweco® Style (4 Pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Lincoln® Style Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (3.6 m) F180T-12-3035 1017-1331 .035" (0.9 mm) 12 ft (3.6 m) F180L-12-3035 1017-1329
®
Tweco Style (8 Pin) Rear Connector Euro-Kwik Style Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (3.6 m) F180TA-12-3035 1017-1332 .035" (0.9 mm) 12 ft (3.6 m) F180X-12-3035 1017-1334
Conduit Liner – WS42 Series
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3”.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (3.6 m) F180M-12-3035 1017-1330

VNS-50F
VN VTS-23
VTS-30
VTS-35
VNS-50 VTS-40
VTS-45
VTSA-364
VTS-52
VNS-37F VTS-116 STANDARD
RD
VTSA-116
VTS-564 OPTIONAL
VNS-37

VNS-62F

VNS-62

VNS-75FAS

VNS-FC

Rated Output For more information

Wire Size Cooled Application Usage refer to Tweco
EASY FIND
EASY FIND
Amps Duty Cycle Gas Fusion Series MIG GUIDE
Guns brochure Form See Page 36 for
CO2 Up To .035" EASY Replacement Parts &
180 Amps 40% Air Light Duty Fabrication No. 64-1207 FIND
Carbon Dioxide (0.9 mm) Optional Accessories

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

33 International Customer Care: 1-940-381-1212 / FAX 1-940-483-8178
 MIG MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE

UP TO
220 40% .035" AIR MED.
DUTY
AMPS (0.9 mm)

®
Tweco Fusion 220 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW)

Standard Options Include:

MIG GUNS

„ High Performance Velocity™

Consumables and Rear Connector
„ Conduit Liner – WS42 Series

40% Duty Cycle - CO2 Carbon Dioxide

Suitable for Medium Duty Fabrication.

Tweco® Style (4 Pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Lincoln® Style Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 15 ft (4.6 m) F220T-15-3035 1023-1260 .035" (0.9 mm) 15 ft (4.6 m) F220L-15-3035 1023-1258

Tweco® Style (8 Pin) Rear Connector Euro-Kwik Style Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (3.6 m) F220TA-12-3035 1023-1261 .035" (0.9 mm) 15 ft (4.6 m) F220X-15-3035 1023-1263
Conduit Liner – WS42 Series
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3”.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 15 ft (4.6 m) F220M-15-3035 1023-1259

VNS-50F
VN VTS-23
VTS-30
VTS-35
VNS-50 VTS-40
VTS-45
VTSA-364
VTS-52
VNS-37F VTS-116 STANDARDD
VTSA-116
VTS-564 OPTIONAL
VNS-37

VNS-62F

VNS-62

VNS-75FAS

VNS-FC

Rated Output For more information

Wire Size Cooled Application Usage refer to Tweco
EASY FIND
EASY FIND
Amps Duty Cycle Gas Fusion Series MIG GUIDE
Guns brochure Form See Page 36 for
CO2 Up To .035" EASY Replacement Parts &
220 Amps 40% Air Medium Duty Fabrication No. 64-1207 FIND
Carbon Dioxide (0.9 mm) Optional Accessories

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

esab.com 34
 MIG MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE

UP TO
250 80% .045" AIR LIGHT
DUTY
AMPS (1.2 mm)

®
Tweco Fusion 250 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW)

Standard Options Include:

MIG GUNS
„ High Performance Velocity™
Consumables and Rear Connector
„ Conduit Liner – WS42 Series

„ Heavy Duty Chrome Plated Conductor

Tube for improved electrical conductivity
80% Duty Cycle - CO2 Carbon Dioxide „ Gun Hook on bottom for easy access

Suitable for Heavy Duty Fabrication.

Tweco® Style (4 Pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Lincoln® Style Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.045" (1.2 mm) 15 ft (4.6 m) FV215-3545 1023-1260 .045" (1.2 mm) 15 ft (4.6 m) FV215-L-3545 1023-1258

Tweco® Style (8 Pin) Rear Connector Euro-Kwik Style Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.045" (1.2 mm) 15 ft (4.6 m) FV215-TA-3545 1023-1261 .045" (1.2 mm) 15 ft (4.6 m) FV215-X-3545 1023-1263
Conduit Liner – WS42 Series
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3".
Wire Size Length Part No. Stock No.
.045" (1.2 mm) 15 ft (4.6 m) FV215-M-3545 1023-1259

VNS-50F
VN VTS-23
VTS-30
VTS-35
VTS-40 Replacementt Conductor Tubes
VNS-50
VTS-45 45 (1620-1369)
45° FVCTS-45
VTSA-364 60° FVCTS-60 0 (1620-1368)
VTS-52
VNS-37F VTS-116
VTSA-116
VTS-564 STANDARD
RD
VNS-37 OPTIONAL

VNS-62F

VNS-62

VNS-75FAS

VNS-FC

Rated Output For more information

Wire Size Cooled Application Usage refer to Tweco
EASY FIND
EASY FIND
Amps Duty Cycle Gas Fusion Series MIG GUIDE
Guns brochure Form See Page 37 for
CO2 Up To .035" EASY Replacement Parts &
250 Amps 80% Air Heavy Duty Fabrication No. 64-1207 FIND
Carbon Dioxide (0.9 mm) Optional Accessories

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

35 International Customer Care: 1-940-381-1212 / FAX 1-940-483-8178
 EASY FIND
EASY FIND
GUIDE
For Replacement
EASY Parts & Optional
FIND
Accessories
®
Tweco Fusion 140, 180 & 220 Amp MIG Gun
Replacement Parts
MIG GUNS

2 3
1

6 4

6B 6A

7C 7B 7A

8
5
8B 8A

# Description Part No. Stock No.

1 Velocity™ Nozzle Refer to Page 78
2 Velocity Contact Tip Refer to Page 78
3 Conductor Tube Assembly FVCTS-220-60 1620-1108
4 Handle / Trigger Repair Kit F80 2020-2025
5 Conduit Assembly WS42-3035-15 1420-1140
6A Miller® Rear Connector 350-174MH 2035-2111
6B Miller® & Lincoln® Control Wire & Plug WM354-M 2030-2075
7A Tweco® Rear Connector 350-174H 2035-2110
®
7B Tweco Control Wire & Plug 35K-350-1 2000-2352
®
7C Thermal Arc Control Wire WS-354-TA-LC 2060-2141
8A Lincoln® Rear Connector 350-174HXL 2035-2116
® ®
8B Miller & Lincoln Control Wire & Plug WM354-M 2030-2075

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

esab.com 36